Daewoo DWD-FD1413, DWD-FD1423, DWD-FD1432, DWD-FD1421, DWD-FD1433 Service Manual

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Service Manual
Washing Machine
Model: DWD-FD1411/1412/1413
DWD-FD1421/1422/1423 DWD-FD1431/1432/1433 DWD-FD1441/1442/1443 DWD-FD1451/1452/1453 DWD-FD1461/1462/1463 DWD-FD1471/1472/1473
DAEWOO ELECTRONICS CORP.
S/M No. :
http : //svc.dwe.co.kr Sep. 2010
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
WASHING MACHINE
Contents
1. SPECIFICATIONS....................................................................................................................2
2. INSTALLATION .......................................................................................................................8
Removing transit bolts...................................................................................................8
Installation place requirement.......................................................................................9
BS Plug Safety Details (For U.K. User).........................................................................9
Connecting inlet hose..................................................................................................10
Installation of drain hose.............................................................................................11
Level adjustment ..........................................................................................................12
3. MAINTENANCE................................................................................................................. .... 13
Cleaning your washer ..................................................................................................13
Cold condition...............................................................................................................13
Cleaning the water inlet filter ......................................................................................14
Cleaning the drain pump filter.....................................................................................14
Cleaning the detergent case........................................................................................15
Cleaning the washing drum.........................................................................................15
4. DIRECTION FOR DISASSEMBLY........................................................................................16
5. EXPLODE VIEW AND PARTS LIST.....................................................................................19
6. FUNCTIONS OF THE CONTROL PANEL............................................................................42
7. FUNCTIONS OF THE CONTROLLER..................................................................................56
8. FUNCTION OF THE CONVENIENT SERVICE.....................................................................58
9. TROUBLESHOOTING GUIDE..............................................................................................61
10. WIRING DIAGRAM..............................................................................................................65
2
SPECIFICATIONS
ADJUSTABLE LEG
CONTROL PANEL
DOOR
DETERGENT CASE
INLET HOSE
HOT
(OPTION)
COLD
LOWER COVER
POWER CORD
HOSE DRAIN
DWD-FD141X SERIES
DWD-FD142X SERIES
HOT
(OPTION)
COLD
ADJUSTABLE LEG
CONTROL PANEL
DOOR
DETERGENT CASE
INLET HOSE
LOWER COVER
POWER CORD
HOSE DRAIN
3
SPECIFICATIONS
HOT
(OPTION)
COLD
DWD-FD143X SERIES
ADJUSTABLE LEG
CONTROL PANEL
DOOR
DETERGENT CASE
INLET HOSE
LOWER COVER
POWER CORD
HOSE DRAIN
Hose drain Inlet hose Manual Cap holder(3EA)
Accessories
POWER SOURCE 220-240V, 50/60Hz DiMENSION (WXDXH) 595mm x 540mm x 850mm WEIGHT 58 kg WATER CONSUMPTION 56.1
POWER CONSUMPTION 2200W MAXIMUM MASS WASH 7 kg OF TEXTILE SPIN 7 kg WASHER TYPE DRUM TYPE (FRONT LOADING WASHING MACHINE) OPERATING WATER PRESSURE 0.3 ~ 8kgf/cm2(29.4 ~ 784kPa)
MODEL
DWD-FD1411/1412/1413, DWD-FD1421/1422/1423, DWD-FD1431/1432/1433
4
SPECIFICATIONS
HOT
(OPTION)
COLD
DWD-FD144X SERIES
ADJUSTABLE LEG
CONTROL PANEL
DOOR
DETERGENT CASE
INLET HOSE
LOWER COVER
POWER CORD
HOSE DRAIN
Hose drain Inlet hose Manual Cap holder(3EA)
Accessories
POWER SOURCE 127V/60Hz , 220-240V/50-60Hz DiMENSION (WXDXH) 595mm x 540mm x 850mm WEIGHT 58 kg WATER CONSUMPTION 56.1
POWER CONSUMPTION 2200W MAXIMUM MASS WASH 7 kg OF TEXTILE SPIN 7 kg WASHER TYPE DRUM TYPE (FRONT LOADING WASHING MACHINE) OPERATING WATER PRESSURE 0.3 ~ 8kgf/cm2(29.4 ~ 784kPa)
MODEL DWD-FD1441/1442/1443/1444/1445
5
SPECIFICATIONS
Hose drain Inlet hose Manual Cap holder(3EA)
Accessories
DWD-FD145X SERIES
DETERGENT CASE
INLET HOSE
HOT
(OPTION)
COLD
DOOR
LOWER COVER
ADJUSTABLE LEG
HOSE DRAIN
CONTROL PANEL
POWER CORD
POWER SOURCE 220-240V/50-60Hz DiMENSION (WXDXH) 595mm x 540mm x 850mm WEIGHT 58 kg WATER CONSUMPTION 56.1
POWER CONSUMPTION 2200W MAXIMUM MASS WASH 7 kg OF TEXTILE SPIN 7 kg WASHER TYPE DRUM TYPE (FRONT LOADING WASHING MACHINE) OPERATING WATER PRESSURE 0.3 ~ 8kgf/cm2(29.4 ~ 784kPa)
MODEL DWD-FD1451/1452/1453/1454/1455
6
SPECIFICATIONS
Hose drain Inlet hose Manual Cap holder(3EA)
Accessories
DETERGENT CASE
INLET HOSE
DWD-FD146X SERIES
POWER SOURCE 220-240V, 50/60Hz DiMENSION (WXDXH) 595mm x 540mm x 850mm WEIGHT 58 kg WATER CONSUMPTION 56.1
POWER CONSUMPTION 2200W MAXIMUM MASS WASH 7 kg OF TEXTILE SPIN 7 kg WASHER TYPE DRUM TYPE (FRONT LOADING WASHING MACHINE) OPERATING WATER PRESSURE 0.3 ~ 8kgf/cm2(29.4 ~ 784kPa)
MODEL DWD-FD1461/1462/1463/1464/1465
HOT
(OPTION)
COLD
DOOR
LOWER COVER
ADJUSTABLE LEG
HOSE DRAIN
CONTROL PANEL
POWER CORD
7
SPECIFICATIONS
Hose drain Inlet hose Manual Cap holder(3EA)
Accessories
DWD-FD147X SERIES
POWER SOURCE 220-240V/50-60Hz DiMENSION (WXDXH) 595mm x 540mm x 850mm WEIGHT 58 kg WATER CONSUMPTION 56.1
POWER CONSUMPTION 2200W MAXIMUM MASS WASH 8 kg OF TEXTILE SPIN 8 kg WASHER TYPE DRUM TYPE (FRONT LOADING WASHING MACHINE) OPERATING WATER PRESSURE 0.3 ~ 8kgf/cm2(29.4 ~ 784kPa)
MODEL DWD-FD1471/1472/1473/1474/1475
DETERGENT CASE
INLET HOSE
HOT
(OPTION)
COLD
DOOR
LOWER COVER
ADJUSTABLE LEG
HOSE DRAIN
CONTROL PANEL
POWER CORD
2. INSTALLATION
8
INSTALLATION
Transit bolts
The appliance is fitted with transit bolts to prevent internal damage during transport.
Removing transit bolts
1. To prevent internal damage during transport, the special 3 bolts are locked. Before operating the washer, remove the bolts along with the rubber bungs.
• If they are not removed, it may cause heavy
vibration, noise and malfunction.
2. Unscrew the 3 bolts with the 10mm hex wrench or spanner or cross-tip screwdriver. Keep the 3 bolts for a later time.
• When the appliance is transported, transit bolts
will be re-used.
3. Close the holes with the caps supplied.
Transit bolts
The appliance is fitted with transit bolts to prevent internal damage during transport.
Removing transit bolts
9
INSTALLATION
Installation place requirement
BS Plug Safety Details (For U.K. User)
Level floor :
Allowable slope under entire washer is 1°.
Power outlet :
Must be with 1.5 meters of entire side of location of washer. Do not overload the outlet with more than one appliance.
Additional Clearance :
For wall, door and floor modeling is required. (10cm : rear / 2cm : right & left side)
Do not place or store laundry products on top of washer at any times. They can damage the finish or controls.
As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured Green and Yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured Green or Green and Yellow. The wire which is coloured Blue must be connected to the terminal which is marked with the letter N or coloured Black. The wire which is coloured Brown must be connected to the terminal which is marked with the letter L or coloured Red. If a 13 amp (BS 1363) plug is used, fit a 13amp BS 1362 fuse.
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN AND YELLOW : EARTH
BLUE : NEUTRAL
BROWN : LIVE
This appliance must be earthed
10
INSTALLATION
FOR ORDINARY TAP
6 Connect the inlet hose
adapter of the hose to the water inlet of the washer by turning it clockwise to be fixed tightly.
• Please check the rubber packing present inside the inlet hose adapter of the hose.
1 Pull down the collar
of the inlet hose to separate it from the water tap adapter.
2 Loosen the four
screws properly in order to fit into
water tap.
4 Remove the tape,
and screw connector B into connector A tightly.
5 Connect the inlet
hose to the water tap adapter by pulling down the collar of the hose end.
3 Fit the water tap adapter into
the water tap and tighten the four screws evenly while pushing up the adapter so that
the rubber packing can stick to the water tap tightly.
Connecting inlet hose
In using only one water tap or in case of only one water inlet valve, connect the inlet hose to the cold water inlet valve. Option : Be careful not to confuse hot water inlet and cold water inlet.
FOR SCREW-SHAPED TAP
3
Connect the inlet hose adapter
to the water inlet of the washer
and turn it to be fixed.
• Check the packing in the inlet.
1 Connect the inlet hose
to the water tap adapter by pulling down the collar of the hose end.
2
Connect the connector- inlet supplied if necessary.
Inlet Hose
Connector D
Rubber Packing
Connector C
Connector
Inlet
Rubber Packing
Connector D
Connector C
Hose
TAPE
Connector B
Connector A
11
INSTALLATION
Installation of drain hose
When installing the drain hose in sink, secure
it tightly with a string.
• Proper securing of the drain hose will protect the
floor from damage due to water leakage.
• The drain hose should not be placed higher than
100cm above the floor.
• Proper securing of the drain hose will protect the
floor from damage due to water leakage.
• When the drain hose is too long, do not force
back in to the washer. This will cause abnormal noise.
Installation of drain hose
12
INSTALLATION
Level adjustment
1. The level adjustment of the washing machine prevents excessive noise and vibration. Install the washing machine on a solid and even floor surface, if possible, in a corner of the room.
Note: The wooden floor may cause excessive
vibration.
2. If the floor is uneven, adjust the adjustable leg as
the following. (Do not insert pieces of wood etc. under legs.)
• Please check whether there is any gap between four adjustable legs and the floor.
• Turn adjustable legs by the enclosed spanner in order to adjust the level of the washing machine.
• Make it sure that there is no swaying of the washing machine and check that the washing machine is even completely. (use a spirit level)
• After the level adjustment is finished, turn fixing nuts up tightly so that the washing machine maintains the adjustment.
leg
leg
Fixing Nut
Diagonal Check
When pushing down the edges of the washing machine top plate diagonally, the machine should not move up and down at all. (Please, check both of two directions) If machine rocks when pushing the machine top plate diagonally, adjust legs again.
3. MAINTENANCE
13
MAINTENANCE
Before cleaning the washer interior, unplug the electrical power cord avoid electrical shock hazards.
Cleaning your washer
1. Exterior
Proper care of your washer can extend its life. The outside of the machine can be cleaned with warm water and a neutral non abrasive household detergent. Immediately wipe off any spills. Wipe with damp cloth. Try not to hit surface with sharp objects.
• Do not use methylated spirits, diluents or similar products.
2. Interior
Dry around the washer door opening, flexible gasket and door glass. Run washer through a complete cycle using hot water. Repeat process if necessary.
• Remove hard water deposits using only cleaners labeled as washer safe.
Cold condition
If the washer is stored in an area where freezing may occur or moved in freezing temperature, follow these instructions to prevent damage to the washer.
1. Turn off water supply tap.
2. Disconnect hoses from water supply and drain water from hoses.
3. Plug electrical cord into a properly grounded electrical outlet.
4. Add 1gallon(3.8L) of nontoxic recreational vehicle(RV) antifreeze into empty wash drum. Close the door.
5. Set spin cycle and let washer spin for 1minute to drain out all water.
6. Unplug eletrical power cord, dry the drum interior, and close the door.
7. Remove detergent case and dry excessive water from the compartments.
8. Store washer in an upright position.
9. To remove antifreeze from washer after storage, run empty washer through a complete cycle using detergent. Do not add wash load.
14
MAINTENANCE
Cleaning the water inlet filter
• "IE" error message will blink on the control panel when water does not enter the detergent drawer.
• If your water is very hard or contains traces of lime deposit, the water inlet filter may become clogged.
• It is therefore a good idea to clean it from time to time.
Cleaning the drain pump filter
• The drain filter collects threads and small objects left in the laundry.
• Check regularly that the filter is clean to ensure smooth running of your machine.
CAUTION Be careful when draining if the water is hot.
1. Turn off the water tap.
2. Unscrew the water inlet hose.
3. Clean the filter using a had bristle brush.
4. Tighten up the inlet hose.
1. Open the lower cover(1) by using a coin. Turn the cap hose(2) to pull out the hose. Pull out the hose maximally. (About 13~14cm.)
2.
Unplug the cap hose(2), allowing the water to flow out. At this time use a vessel to prevent water flowing on to the floor. When water does not flow any more, turn the pump filter(3) open to the left.
3. Remove any foreign material from the pump filter(3). After cleaning, turn the pump filter clockwise and insert the cap hose(2) to the original place. Close the lower cover.
1
100
2
3
about 13~14cm
2
3
about
13~14cm
Cleaning the water inlet filter
• "IE" error message will blink on the control panel when water does not enter the detergent drawer.
• If your water is very hard or contains traces of lime deposit, the water inlet filter may become clogged.
• It is therefore a good idea to clean it from time to time.
15
MAINTENANCE
Cleaning the detergent case
After a while detergents and fabric softeners leave a deposit in the detergent case.
• It should be cleaned from time to time with a jet of running water.
•If necessary it can be removed completely from the machine by pressing the catch downwards and by pulling it out.
• To facilitate cleanling, the upper part of the fabric softener compartment can be removed.
Inlet box recess
Detergent can also accumulate inside the recess which should be cleaned
occasionally with an old toothbrush.
• Once you have finished cleaning, replace the detergent case and run a rinse cycle without laundry.
MAX
max
MAX
max
Cleaning the washing drum
If you live in a hard water area, limescale may continuously build up in places where it cannot be seen and thus not easily removed.
Over time the build up of scale clogs appliances, and if it is not kept in check these may have to be replaced.
Although the washing drum is made of stainless steel, specks of rust can be caused by small metal articles (paper
clips, safety pins) which have been left in the drum.
The washing drum should be cleaned from time to time.
If you use descaling agents, dyes or bleaches, make sure they are suitable for washing machine use.
Descaler may contain chemicals that may damage part of your washing machine.Remove any spots with a stainless steel cleaning agent.Never use steel wool.
Cleaning the detergent case
After a while detergents and fabric softeners leave a deposit in the detergent case.
• It should be cleaned from time to time with a jet of running water.
•If necessary it can be removed completely from the machine by pressing the catch downwards and by pulling it out.
• To facilitate cleanling, the upper part of the fabric softener compartment can be removed.
4. DIRECTION FOR DISASSEMBLY
16
DIRECTION FOR DISASSEMBLY
DOOR LOCK SWITCH
1) Open the door and remove the gasket clamp. 2) Remove the gasket from the front cabinet.
HEATER AND THERMISTOR
1) Remove five screws on the COVER B and separate the COVER B from washing machine.
2) Remove the connectors of the HEATER.
3) Remove two screws, and remove the door lock switch.
17
DIRECTION FOR DISASSEMBLY
3) Remove the nut using the 10mm hex wrench and remove the earth terminal from the HEATER.
4) Loose the nut of the HEATER and pull out the HEATER.
BLDC MOTOR
1) Remove the nut using the 17mm hex wrench. 2) Pull out the ROTOR.
3) Remove six screws using the 10mm hex wrench and connectors from the STATOR.
4) Separate the STATOR from the TUB.
18
DIRECTION FOR DISASSEMBLY
DRAIN PUMP
1) Lay the right side of the washer on the floor, and remove the lower panel by pressing six sanp fits.
2) Remove connectors.
3) Remove the screw, and remove the drain pump from the lower frame.
4) Remove the drain hose.
5) Remove the inner drain hose, and remove the drain pump.
5. EXPLODE VIEW AND PARTS LIST
19
EXPLODE VIEW AND PARTS LIST
BOX INLET AS
A01
A15
DWD-F1X6X SERIES
A01
A15
DWD-F1X7X SERIES
20
EXPLODE VIEW AND PARTS LIST
3612608700 ABS DWD-F1X11(2) 3612608710 ABS + SPRAY DWD-F1X13 3612608900 ABS DWD-F1X21(2) 3612608910 ABS + SPRAY DWD-F1X23 3612609700 ABS DWD-F1X31(2) 3612609710 ABS + SPRAY DWD-F1X33
A01 HANDLE CASE 3611148000 HIPS, D-FU124'S 1 DWD-F1X41(2)
(CASE HANDLE) DWD-F1X51(2)
3611148001 ABS + SPRAY DWD-F1X43
DWD-F1X53 3611149500 D-F'SERIES 6TH, ABS DWD-F1X61(2) 3611149510 ABS + SPRAY DWD-F1X63 3611149600 D-F'SERIES 7TH , ABS DWD-F1X71(2) 3611149610 ABS + SPRAY DWD-F1X73
A02 CASE DETERGENT 3611140300 PP 1 A03 CAP SOFTENER 3610916600 PP 1 A04 BOX INLET 3610526500 PP 1
A05 NOZZLE AS
3618103510 NOZZLE TOP + NOZZLE UNDER
1
COLD 3618103500 COLD+HOT
A06 SCREW TAPPING 7122402011 T2S TRS 4x20 MFZN 1 A07 CLAMP AS 3611203200 ID=60,WIRE+GUIDE+BOLT+NUT 1 A08 HOSE INLET 3613267200 EPDM U-TRAP 1 A09 CLAMP HOSE I 3611201400 HSW3, D2.6, MFZN, ID=38 1 A10 HOSE WATER SUPPLY 3613270900 EPDM, ID9.5, OD14.5, L=225 2(3) COLD(+HOT) A11 CLAMP HOSE 3611205800 100H, ID=13.8 W=10.0 0.9T 4(6) COLD(+HOT)
3615414900 220-240V 2-WAY PP/BRACKET COLD VALVE
A12 VALVE INET 3615414910 220-240V 2WAY NYLON VDE
3615416821
220-240V.VDE.BITRON.2WAY + DR TECH
COLD VALVE(EU)
A13 VALVE INLET
3615414800 220-240V,50/60Hz,1WAY HOT VALVE 3615416720
220-240 50/60-1WAY,HOT,BITRON,VDE
HOT VALVE(EU)
A14 SCREW TAPTITE 7272400811 TT3 TRS 4X8 MFZN 2(4) COLD(+HOT) A15 DECO CASE HANDLE
3611698000 D-F'SERIES 6TH ,ABS DWD-F1X6X 3611698400 D-F'SERIES 7TH , ABS DWD-F1X7X
No. PART NAME PART CODE SPECIFICATION Q'TY REMARK
1
1
1
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