Daewoo DVD-T6300N Service Manual

Component Descriptions
DVD PLAYER
1. Precautions
3. Product Specification
4. Operating Instructions
5. Disassembly and Reassembly
6. Troubleshooting
7. Electrical Part List
8. Block Diagram
9. PCB Diagrams
11. Schematic Diagrams
12. Oscillograms
CONTENTS
MANUAL
SERVICE
DVD PLAYER
DVD-T6300N
2
1) Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items:
(1) Be sure that no built-in protective devices are defective or have been defeated during servicing. (1) Protective shields are provided to protect both the technician and the customer. Correctly replace all missing protective shields, including any remove for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning.
(2) Be sure that there are no cabinet openings
through which adults or a hazardous voltage. Such openings inclu children might be able to insert their fingers and contact de, but are not limited to, excessively wide cabinet ventilation slots, and an improperly fitted and/or inc orrectly secured cabinet back cover.
(3) Leakage Current Hot Check-With the
instrument completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use a isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards institute (ANSI) C101.1 Leakage
Current for Appliances and Underwriters Laboratories (UL) 1270 (40.7). With the instrument’s AC switch first in the ON position
and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinets, screwheads, metallic overlays, control shafts, etc.), especially and exposed metal parts that offer an electrical return path
to the chassis. Any current measured must not exceed 0.5mA. Reverse the instrument power cord plug in the outlet and repeat the test. See Fig. 1-1. Any measurements not within the limits specified herein indicate a potential shock hazard that must be eliminated before returning the instrument to the customer.
Fig. 1-1 AC Leakage Test
(4) Insulation Resistance Test Cold Check-(1)
Unplug the power supply cord and connect a jumper wire between the two pr ongs of the plug. (2) Turn on the power switch of the instrument. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and all exposed metallic cabinet parts on the instrument, such as screwheads, antenna, control shafts, handle brackets, etc. When an exposed metallic part has a return path to the chassis, the reading should be between 1 and 5.2 megohm. When there is no return path to the chassis, the reading must be infinite. If the reading is not
Device
Under
Test
Also test with Plug
reserved (Using AC
adapter Plug as
2-Wire Cord
(Reading
should not
be above
0.5mA)
Test all
exposed Meter
Sufaces
Earth Ground
1. Precautions
1-1 Safety Precautions
3
(5) within the limits specified, there is the possibility
of a shock hazard, and the instrument must be re-pared and rechecked before it is returned to the customer. See Fig. 1-2.
Fig. 1-2 Insulation Resistance Test
2) Read and comply with all caution and safety related notes non or inside the cabinet, or on the chassis.
3) Design Alteration Warning -Do not alter of add to the mechanical or electrical design of this instrument. Design alterations and additions, including but not limited to, circuit modifications and the addition of items such as auxiliary audio output connections, might alter the safety characteristics of this instrument and create a hazard to the user. Any design alterations or additions will make you, the service, responsible for personal injury or property damage resulting there from.
4) Observe original lead dress. Take extra care to assure correct lead dress in the following areas: (1) near sharp edges, (2) near thermally hot parts (be sure that leads and components do not touch thermally hot parts), (3) the AC supply, (4) high voltage, and (5) antenna wiring. Always inspect in all areas for pinched, out -of-place, or frayed wiring, Do not change spacing between a component and the printed-circuit board. Check
the AC power cord for damage.
5) Components, parts, and/or wiring that appe ar to have overheated or that are otherwise damaged should be replaced with components, parts and/or wiring that meet original specifications. Additionally determine the cause of overheating and/or damage and, if necessary, take corrective action to remove and potential safety hazard.
6) Product Safety Notice-Some electrical and mechanical parts have special safety-related characteristics which are often not evident from evisual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by shading, an ( ) or a ( ) on schematics and parts lists. Use of a substitute replacement that does not have the same saf ety characteristics as the recommended replacement part might created shock, fire and/or other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate.
Antenna
Terminal
Exposed
Metal Part
ohm
ohmmeter
Safety Precautions
4
CAUTION : Before servicing Instruments covered by this service manual and its supplements, read and follow the Safety Precautions section of this manual.
Note : If unforeseen circument create conflict between the following servicing precautions and any of the safety precautions, always follow the safety precautions. Remember: Safety First.
1-2-1 General Servicing Precautions
(1) a. Always unplug the instrument ’s AC power cord from the AC power source before (1) re­ moving or reinstalling any component, circuit board, module or any other instrument assembly, (2) disconnecting any instrument electrical plug or other electrical connection, (3) connecting a test substitute in parallel with an electrolytic capacitor in the instrument.
b. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped. c. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. d. Always connect a test instrument ’s ground lead to the instrument chassis ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.
Note : Refer to the Safety Precautions section ground lead last.
(2) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing, follow the printed or indicated service precautions and service materials.
(3) The components used in the unit have a specified flame resistance and dielectric strength. When replacing components, use components which have the same ratings. Components I­ enti-fied by shading, by ( ) or by ( ) in the circuit diagram are important for safety or for the characteristics of the unit. Always replace them with the exact replacement components.
(4) An insulation tube or tape is sometimes used
and some components are raised above the printed wiring board for safety. The internal wiring is sometimes clamped to prevent contact with heating components. Install such elements as they were.
(5) After servicing, always check that the removed
screws, components, and wiring have been installed correctly and that the portion around the serviced part has not been damaged and so on. Further, check the insulation between the blades of the attachment plug and accessible conductive parts.
1-2-2 Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn the power ON. Connect the insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts(see note) should be more than 1 Megohm.
Note : Accessible conductive parts include metal panels, input terminals, earphone jacks, etc.
1-2 Servicing Precautions
5
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices(ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
(1) Immediately before handling any semiconductor
components or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
(2) After removing an electrical assembly equipped
with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
(3) Use only a grounded-tip soldering iron to solder
or unsolder ESD device.
(4) Use only an anti-static solder removal devices.
Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESD devices.
(5) Do not use freon-propelled chemicals. These
can generate electrical charges sufficient to damage ESD devices.
(6) Do not remove a replacement ESD device from
its protective package unt il immediately before you
are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
(7) Immediately before removing the protective
materials from the leads of a replacement ESD device touch the protective material to the chassis or circuit assembly into which the device will be installed.
CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
(8) Minimize bodily motions when handling
unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
1-3 ESD Precautions
6
Recommended Operating Conditions
Item Symbol Min. Typ. Max. Unit Supply Voltage Vcc 4.75 5.0 5.25 V High Level Input Voltage VIH 2.0 - Vcc V Low Level Input Voltage VIL 0 - 0.8 V
*This is an optional output.
2-1-1 Fiber Optic Transmitting Module for Digital Audio Equipments (TOTX178)
2. Reference Information
2-1 Component Descriptions
7
Component Descriptions
2-1-2 NTSC/PAL Digital Video Encoder (ADV7170)
8
Component Descriptions
9
Component Descriptions
10
Features
l Single-chip DVD video decoder in a 208-pin PQFP package l Supports MPEG-1 system and MPEG-2 program streams l Programmable multimedia processor architecture l Compatible with Audio CD, Video CD, VCD 3.0, and Super Video CD(SVCD) l DVD Navigation 1 l Built-in Content Scrambling System(CSS)
- Audio
l Built-in Karaoke key -shift function l DolbyTM Digital 2-channel downmix audio output for DolbyTM l Dolby Pro Logic l Linear PCM streams for 24 bit / 96KHz l Concurrent S/PDIF out and 2-channel audio output l Sensaura Dolby Digital Virtual Surround l DTS Digital Surround 2-channel downmix stereo output l S/PDIF output for encoded AC-3, DTS Digital output or Linear PCM
- Peripheral
l Glueless unterface to DVD loaders (ATAPI or A/V bus I/F) l Bidirectional I2C audio interface l Direct servo / loader interface l 8 general-purpose auxiliary ports l Single 27MHz clock input
- Smart Technology
l SmartZoom
TM
for motion zoom & pan
l SmartScale
TM
for NTSC to PAL conversion and vice versa
l SmartStream
TM
for video error concealment
2-1-3 DVD Processor Chip (Swan-2TM ES4318)
Component Descriptions
11
Functional Description
Component Descriptions
12
Component Descriptions
Pinout Diagram
13
Pin Descriptions
Name Number I/O Definition
VCC
1, 9, 18, 27, 35, 44, 51, 59, 68, 75, 83,
92, 99, 104, 111,
121, 130, 139, 148, 157, 164, 172, 183,
193, 201
I 3.65 V ± 150 mv.
LA[21:0] 23:19,16:10,7:2,207:204 O Device address output.
VSS
8,17,26,34,43,52,60,67,76,84,91,98,103,
112,120,129,1
38,147,156,163,171,177,184,192,200,20
8
I Ground.
RESET# 24 I Reset input, active low.
TDMDX O TDM transmit data
RSEL 25 I
ROM Select
RSEL Selection
0 16-bit ROM
1 8-bit ROM
TDMDR 28 I TDM receive data.
TDMCLK 29 I TDM clock input.
TDMFS 30 I TDM frame synch.
TDMTSC# 31 O TDM output enable, active low.
TWS
SEL_PLL1
32
O
I
Audio transmit frame sync.
Select PLL1.
TSD
SEL_PLL0
33
O
I
Audio transmit serial data port.
Select PLL0.
SEL_PLL2 SEL_PLL0 Clock
Output 0 0 2.5 x DCLK 0 1 3 x DCLK 1 0 3.5 x DCLK 1 1 4 x DCLK
SEL_PLL2 36
Select PLL2. See the table for pin number
33.
MCLK 39 I/O Audio master clock for audio DAC.
TBCK 40 I/O Audio transmit bit clock.
SDIF_DOBM 41 O S/PDIF (IEC958)Format Output.
RSD 45 I Audio receive serial data.
RWS 46 I Audio receive frame synch.
RBCK 47 I Audio receive bit clock.
APLLCAP 48 I Analog PLL Capacitor.
XIN 49 I Crystal input.
XOUT 50 O Crystal output.
DMA[11:0] 66:61, 58:53 O DRAM address bus.
DCAS# 69 O Column address strobe, active low.
DOE#
DSCK_EN
70
O
I
Output enable, active low.
Clock enable, active low.
DWE# 71 O DRAM write enable, active low.
DRAS[2:0]# 74:72 O Row address strobe, active low.
DB[15:0] 96:93, 90:85, 82:77 I/O DRAM data bus.
DCS[1:0]# 97, 100 O SDRAM chip select [1:0], active low.
DQM 101 O Data input / output mask.
DSCK 102 O Clock to SDRAM.
DCLK 105 I Clock Input(27MHz).
YUV[7:0] 115:113, 110:106 O 8-bit YUV output.
PCLK2XSCN 116 I/O 2X pixel clock.
PCLKQSCN 117 I/O Pixel clock.
1. VSY NC H#
118 I/O
Vertical synch for screen video interface, programmable for rising or falling edge, active low.
Component Descriptions
14
Component Descriptions
Name Number I/O Definition HSYNCH# 119 I/O
Horizontal synch for screen video interface, programmable for rising or falling
edge, active low. HD[15:0] 141:140, 137:131, 128:122 O Host data bus HCS1FX# 152 O Host select 1. HCS3FX# 153 O Host select 3. HIOCS16# 151 I Device 16-bit data transfer. HA[2:0] 158, 155:154 I/O Host address bus. VPP 159 I Peripheral protection voltage. HWR#/DCI_ ACK#
149 I,I
Host write/DCI Interface Acknowledge
Signal, active low. HRD#DCI_C LK
150 I,I Host read/DCI Interface Clock.
HD[15:0] 141:140, 137:131, 128:122 I/O Host data bus. HWRQ# 142 O Host write request. HRDQ# 143 O Host read request. HIRQ 144 I/O Host interrupt. HRST# 145 O Host reset. HIORDY 146 I Host I/O ready HWR# 149 O Host write request. AUX[7:0] 169:165, 162:160 I/O Auxiliary ports. LOE# 170 O Device output enable, active low. LCS[3:0]# 176:173 O Chip select[3:0], active low. LD[15:0] 197:194, 191:185, 182:178 I/O Device data bus. LWRLL# 198 O Device write enable, active low. LWRHL# 199 O Device write enable, active low. NC 37, 38, 42, 203:202 No Connect pins. Leave open
15
Component Descriptions
2-1-4 DIGITAL-TO-ANALOG STEREO AUDIO CONVERTER (CS4391)
16
Component Descriptions
17
Component Descriptions
18
Component Descriptions
19
Features
Fully static design 8-bit CMOS microcontroller 256 bytes of on-chip scratchpad RAM 8 KB electrically erasable/programmable MTP -ROM 64 KB program memory address space 64 KB data memory address space Four 8-bit bi-directional ports Three 16-bit timer/counters One full duplex serial port(UART) Watchdog Timer Eight sources, two-level interrupt capability EMI reduction mode Built-in power management Code protection mechanism Code protection mechanism
Pin Configurations
2-1-5 8-BIT MTP MICROCONTROLLER (W78LE52)
Component Descriptions
20
Component Descriptions
Block Diagram
Absolute Maximum Ratings
PARAMETER SYMBOL MIN. MAX. UNIT DC Power Supply VDD-VSS -0.3 +7.0 V Input Voltage VIN VSS -0.3 VDD +0.3 V Operating Temperature
TA 0 70 °C
Storage Temperature TST -55 +150 °C
21
Pin Descriptions
SYMBOL DESCRIPTIONS
EA#
EXTERNAL ACCESS ENABLE: This pin forces the processor to execute out of
external ROM. It should be kept high to access internal ROM. The ROM address and
data will not be presented on the bus if EA pin is high and the program counter is
within on-chip ROM area.
PSEN#
PROGRAM STORE ENABLE: PSEN enables the external ROM data onto the Port 0 address/ data bus during fetch and MOVC operations. When internal ROM access is
performed, no PSEN strobe signal outputs from this pin.
ALE
ADDRESS LATCH ENABLE: ALE is used to enable the address latch that separates
the address from the data on Port 0.
RST
RESET: A high on this pin for two machine cycles while the oscillator is running
resets
the device.
XTAL1
CRYSTAL1: This is the crystal oscillator input. This pin may be driven by an external
clock.
XTAL2 CRYSTAL2: This is the crystal oscillator output. It is the inversion of XTAL1.
VSS GROUND: Ground potential VDD POWER SUPPLY: Supply voltage for operation.
P0.0 - P0.7
PORT 0: Port 0 is a bi-directional I/O port which also provides a multiplexed low
order
address/data bus during accesses to external memory. The pins of Port 0 can be
individually configured to open-drain or standard port with internal pull-ups.
P1.0 - P1.7
PORT 1: Port 1 is a bi-directional I/O port with internal pull-ups. The bits have
alternate
functions which are described below:
T2(P1.0): Timer/Counter 2 external count input
T2EX(P1.1): Timer/Counter 2 Reload/Capture control
P2.0 - P2.7
PORT 2: Port 2 is a bi-directional I/O port with int ernal pull-ups. This port also
provides the upper address bits for accesses to external memory.
P3.0 - P3.7
PORT 3: Port 3 is a bi-directional I/O port with internal pull-ups. All bits have alternate
functions, which are described below:
RXD(P3.0) : Serial Port receiver input
TXD(P3.1) : Serial Port transmitter output
INT0 (P3.2) : External Interrupt 0
INT1(P3.3) : External Interrupt 1 T0(P3.4) : Timer 0 External Input T1(P3.5) : Timer 1 External Input
WR(P3.6) :External Data Memory Write Strobe
RD(P3.7) : External Data Memory Read Strobe
P4.0 - P4.3
PORT 4: Another bit-addressable bidirectional I/O port P4. P4.3 and P4.2 are
alternative function pins. It can be used as general I/O port or external interrupt input
sources (INT2 / INT3 ).
Component Descriptions
22
Features
• Low-Voltage and Standard-Voltage Operation – 5.0 (V CC = 4.5V to 5.5V) – 2.7 (V CC = 2.7V to 5.5V) – 2.5 (V CC = 2.5V to 5.5V) – 1.8 (V CC = 1.8V to 5.5V)
• Internally Organized 128 x 8 (1K), 256 x 8 (2K), 512 x 8 (4K),1024 x 8 (8K) or 2048 x 8 (16K)
• 2-Wire Serial Interface
• Schmitt Trigger, Filtered Inputs for Noise Suppression
• Bidirectional Data Transfer Protocol
• 100 kHz (1.8V, 2.5V, 2.7V) and 400 kHz (5V) Compatibility
• Write Protect Pin for Hardware Data Protection
• 8-Byte Page (1K, 2K), 16-Byte Page (4K, 8K, 16K) Write Modes
• Partial Page Writes Are Allowed
• Self-Timed Write Cycle (10 ms max)
• High Reliability – Endurance: 1 Million Write Cycles – Data Retention: 100 Years – ESD Protection: >3000V
• Automotive Grade and Extended Temperature Devices Available
• 8-Pin and 14-Pin JEDEC SOIC, 8-Pin PDIP, 8-Pin MSOP, and 8-Pin TSSOP Packages
Pin Configurations
Pin Descriptions
Pin Name Function A0 - A2 Address Inputs SDA Serial Data SCL Serial Clock Input WP Write Protect
NC No Connect
2-1-6 Serial EEPROM, 2K (256 x 8) (AT24C02)
Component Descriptions
23
Component Descriptions
Features
• 5.0V±40% for read and write operations
• Access time –70max
• Current –20 mA typical active read current –30 mA typical program/erase current –1µA typical CMOS Standby
• Flexible sector architecture – 8 uniform sectors of 64 Kbyte each – Any combination of sectors can be erased – Supports full chip erase – Sector protection
• Embedded Erase Algorithms
• Typical 100,000 program/erase cycles per sector
• Compatible with FEDEC-standards
Pin Configura tions
2-1-7 4-Megabit (512K x 8) FLASH (A29040)
24
Block Diagram
Pin Descriptions
Absolute Maximum Ratings
Ambient Operating Temperature ...................... -55°C to +125°C
Storage Temperature ...................................…. -65°C to +150°C
VOC Ground .……………………………………..-2.0V to +7.0V Output Voltage…………………………………… -2.0V to +7.0V
Component Descriptions
25
Component Descriptions
2-1-8 256K X 16DYNAMIC RAM(T224162B)
Features
n Industry-standard x 16 pinouts and timing functions. n Single 5V power supply. n All device pins are TTL -compatible. n 512-cycle refresh in 8ms n Refresh modes: /RAS only, /CAS BEFORE /RAS (CBR) and HIDDEN. n Extended data-out (EDO) PAGE MODE access cycle. n BYTE WRITE and BYTE READ access cycles.
Pin Descriptions
PIN NO SYM. TYPE DESCRIPTION
16~19,
22~26
A0-A8 Input Address Input 14 /RAS Input Row Address Strobe 28 /CASH Input Column Address Strobe/Upper Byte Control 29 /CASL Input Column Address Strobe/Lower Byte Control 13 /WE Input Write Enable 27 /OE Input Output Enable
2~5,
6~10,
31~43,
36~39
I/O1 –
I/O6
Input/Output Data Input/ Output
1,6,20 Vcc Supply Power, 5V
21,35,40 Vss Ground Ground
11,12,15,3
0
NC - No Connect
26
Block Diagram
Pin Configurations
Component Descriptions
27
2-1-9 1Mbit(x8) Multi-Purpose Flsh (SST39SF010A)
Features
Pin Configurations
Component Descriptions
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