Contents
CONTENTS |
|
|
1. |
Specifications.......................................................................................................... |
2 |
2. |
Outline and Dimensions ......................................................................................... |
3 |
3. |
Installation Section.................................................................................................. |
6 |
4. |
Operation .............................................................................................................. |
23 |
5. |
Wiring Diagram..................................................................................................... |
36 |
6. |
Refrigerant Cycle.................................................................................................. |
38 |
7. |
Control Block Diagram ......................................................................................... |
39 |
8. |
Trouble Shooting................................................................................................... |
41 |
9. |
Key Components of Electronic Circuit................................................................. |
71 |
10. |
Disassembly Instructions ..................................................................................... |
75 |
|
1) Indoor Unit ........................................................................................................ |
75 |
|
2) Outdoor Unit ..................................................................................................... |
77 |
|
3) Exploded Diagram (Indoor Unit)...................................................................... |
78 |
|
4) Exploded Diagram (Outdoor Unit)................................................................... |
83 |
|
5) Control Box Assembly...................................................................................... |
85 |
1. SPECIFICATIONS
DMB-1812LH
|
MODEL |
|
DMB-1812LH (9K) |
DMB-1812LH (12K) |
|
DMB-1812LH (9K+12K) |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Function |
|
|
|
Cooling |
Heating |
Cooling |
|
Heating |
|
Cooling |
|
Heating |
|
|
|
|
|
|
|
|
|
|
|
|
|
Class |
|
|
|
|
|
T |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Power |
|
|
|
|
|
AC 220-240V, 50Hz |
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity |
|
|
W |
2637.6 |
2637.6 |
3516.8 |
|
3516.8 |
|
5275.2 |
|
5275.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Btu/h |
9000 |
9000 |
12000 |
|
12000 |
|
18000 |
|
18000 |
|
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Dehumidification |
|
l/h |
1.15 |
2.10 |
|
|
3.25 |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Running Current |
|
A |
8.0 |
8.0 |
8.0 |
|
8.0 |
|
8.5 |
|
8.0 |
Electrical |
|
|
|
|
|
|
|
|
|
|
|
|
Power Input |
|
W |
1800.0 |
1800.0 |
1800.0 |
|
1800.0 |
|
1850.0 |
|
1800.0 |
|
Data |
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Starting Current |
|
A |
|
|
49 A |
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Type |
|
|
|
Rotary (Hitachi) |
|
|
|
||||
Compressor |
|
|
|
|
|
|
|
|
|
|
|
|
Model |
|
|
|
SHW33TC4-U |
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacitor |
|
|
|
50µF/370VAC |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Indoor Unit |
Outdoor Unit |
Indoor Unit |
|
Outdoor Unit |
|
|
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fan |
Type |
|
Cross flow fan |
Propeller fan |
Cross flow fan |
|
Propeller fan |
|
|
- |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Motor |
Capacitor |
|
1.0µF 400VAC |
5/45µF 400VAC |
1.0µF 400VAC |
|
5/45µF 400VAC |
|
|
- |
||
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Motor Model Number |
YDK-8-4B(Xiangming) |
OSME-806DERC |
YDK-8-4B(Xiangming) |
|
OSME-806DERC |
|
|
- |
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
Refrigerant |
Control |
|
|
|
Capillary |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
(R-22) |
Charge Quality |
|
|
|
1700 g |
|
|
|
||||
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Connection |
Type |
|
|
|
Flare |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
OD (Liquid/Suction) |
|
|
1/4” (6.35 mm) / 1/2” (12.7 mm) |
|
|
|
||||||
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Indoor Unit Dimension (W x H x D) |
|
750 x 245 x 174 |
925 x 285 x 194 |
|
|
- |
||||||
|
|
|
|
|
|
|
|
|
|
|
||
Outdoor Unit Dimensions (W x H x D) |
|
|
872 x 675 x 325 |
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Weight |
Indoor Unit (kg) |
|
7.00 |
9.70 |
|
|
- |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Outdoor Unit (kg) |
|
|
|
55.94 |
|
|
|
|
||||
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
2
DIMENSIONS |
INDOOR UNIT |
|
|
2. OUTLINE AND |
DMB-1812LH (900BTU/h) |
||
1 |
Plate Mounting
Connecting Pipe
750 |
REMOCON |
|
3
Grille Insert
Frame Grille
Body
Plate Mounting
245
174
DMB-1812LH(12000BTU/h)
Connecting Pipe
406 |
Plate Mounting |
REMOCON
925
Plate Mounting
Body
Frame Grille
Grille Insert
285
Filter - L |
Filter - R |
194 |
|
|
|
|
|
4
OUTDOOR UNIT |
DMB-1812LH |
2 |
Inlet
325
Foot
Outlet
Cabinet Front |
Cover Service |
Cabinet Side |
Panel Top |
Guide Post |
5
Outlet |
675 |
872 |
Service Valve |
Installation Section
BASIC ACCESSORIES
This Installation section explains how and where to connect this new air conditioner. Please read make sure all accessories are included as shown below and read manual thoroughly. This Installation section is provided to assist the person knowledgeable in air conditioner installation and should not be installed by anybody who is not thoroughly familiar with this type of installation. Please contact a professional installer if necessary.
ACCESSORIES SUPPLIED WITH THE UNIT:
1 |
2 |
3 |
|
4 |
|
|
|
|
11 |
|
12 |
5 |
6 |
7 |
8 |
9 |
10 |
No. |
Description |
Qty. |
No. |
Description |
Qty. |
|
|
|
|
|
|
1 |
Wall Bracket |
2 |
7 |
Foot Cushion |
4 |
2 |
Outdoor Unit Cover |
1 |
8 |
Concrete Nails |
10 |
3 |
Remote Controller |
2 |
9 |
Remote Holder Screws |
6 |
4 |
Deodorizing Filter |
2 |
10 |
Wall Bracket Screws |
16 |
5 |
Electrostatic Filter |
2 |
11 |
Wall Cap |
4 |
6 |
Remote Holder |
2 |
12 |
Battery |
4 |
|
|
|
|
|
|
Note:
The remainders except for No. 2, 7, 11 are contained in the indoor boxes.
COPPER TUBING:
Copper tubing supplied is available at most dealers or A/C shops. Make sure the new copper tubing has the same specifications and diameter as the original copper tubing and is as short as possible.
6
OPTIONAL ACCESSORIES
ACCESSORIES NOT SUPPLIED WITH THE UNIT:
1 |
2 |
3 |
4 |
5 |
6 |
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
No. |
|
Description |
Part No. |
Qty |
Material |
Size |
Remark |
|||
|
|
|
|
|
|
|
|
|
|
|
1 |
|
Drain Hose Extension |
3103200400 |
2 |
|
ID19.6 X 2m PVC Pipe |
|
|
||
|
|
|
|
|
|
|
|
|
||
2 |
|
Tape |
2TQ1008000 |
2 |
PVC |
80W X 0.1T X 3.5m |
|
|
||
|
|
|
|
|
|
|
|
|
||
3 |
|
Copper Tubing Extension |
3100002600 |
2 |
|
1/2", 1/4" Copper Tube |
|
|
||
|
|
|
|
|
|
|
|
|
||
4 |
|
Insulator Plate |
3103301000 |
2 |
F-US |
225 X 120 X 8T |
|
|
||
|
|
|
|
|
|
|
|
|
||
5 |
|
Putty |
2221040001 |
2 |
|
80g |
|
|
||
|
|
|
|
|
|
|
|
|
||
6 |
|
Connection Cord |
3102797200 |
2 |
|
3P X 6m |
|
|
||
|
|
|
|
|
|
|
|
|
||
7 |
|
Signal Connection Cord |
3112704600 |
1 |
|
5P x 3m White |
|
|
||
|
|
|
|
3112704700 |
1 |
|
5P x 3m Red |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Complete Optional |
3100400000 |
1 |
|
|
|
|
|
|
|
|
Accessories |
|
|
|
|
|
|
|
|
|
|
(1, 2, 3, 4, 5, 6, 7) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7
INSTALLATION DIAGRAM
Below is an overview for the connection of the Indoor unit to the Outdoor unit. The pages following will give detailed instructions for full installation. Remember to read the complete Installation section and follow all the safety instructions fully when installing the Indoor and Outdoor units.
OVERVIEW
This appliance must be installed according to national power supply acquirement.
10cm (3.95in)
from ceiling
30cm (11.8in) from side wall
10cm (3.95in) from side wall
10cm (3.95in) from side wall
At least 30cm (11.8in) from unit
AC Outlet
and Plug
10 |
cm |
|
3.9 inches
NOTES:
•After installation it must be possible for the user to dis - connect the power supply plug.
•If the AC outlet is a 3- pronged type or other, have an electrician install a new outlet.
•Contanct service man when replace the power cord set.
•The specification of AC con - nection is 1.5mm 2X 4PX6m.
Plug into 220V~240V AC Outlet
23.6 |
60 |
|
cm |
||
inches |
||
|
60 |
23.6 |
cm |
|
|
inches |
Wall |
Drain |
|
|
Hose |
Wall |
|
|
Cap |
Pipes
(Not Supplied)
AC
Connection
(Not Supplied)
Wrap with
Tape
Maximum Height |
7M (21Ft) |
Maximum Length |
15M (49Ft) |
Any tube length between 7 and 15 meters must
be precharged with freon using the following calulation: (Length – 5) x 30 grams Adding additonal tubing will decrease efficiency
|
27.6 |
|
70 |
inches |
|
cm |
|
|
(12000 |
|
|
BTU/h) |
|
|
|
(9000BTU/h) |
Drain |
|
Copper |
|
|
Hose |
|
|
Tubing |
|
|
Ground Wire |
|
|
(Not Supplied) |
|
Connecting cable |
1/2" side piping |
|
Signal Wire |
1/4" side piping |
|
|
Drain Hose
8
INSTALLATION
SELECTING A SITE:
INDOOR UNIT
•Do not install the unit in an area with direct sunlight, near heat sources (radiator, etc.), or an area where leakage of flammable gas may be expected.
•Select a position in the room, high on the wall, where the whole room can be uniformly cooled.
•Select a location that can hold the weight of the unit and where the copper tubing, drain hose and Indoor to Outdoor Wire have the shortest distance to the Outdoor unit.
•Make sure the Indoor unit is installed at least 10cm (3.95in) away from the top and left side wall and at least 30cm (11.8in) from AC outlet and right side wall (see Overview figure on previous page).
OUTDOOR UNIT
•Do not install the unit in an area near heat sources, exhaust fans, or an area where leakage of flammable gas may be expected.
•Do not install the unit in a humid, damp or uneven location.
•Select a location that is well ventilated .
•Leave enough room around the unit for air intake, exhaust and possible maintenance.
INSTALLING THE WALL BRACKET:
To install the wall bracket, follow the procedures below. One hole is required for the tubing and may be either on the left or right side.
1.Determine the type of wall (sheetrock, concrete, etc.) and make sure it is strong enough to hold indoor unit. Select an approximate position for the unit, taking the required distances away from walls/AC outlet into consideration.
CAUTION
•Before making hole, make sure there are no studs, pipes, electrical wiring or conduit directly behind the area to be cut.
2.Determine if the hole is to be made at the left or right hole location.
DMB-1812LH
150 mm |
60 mm |
|
(9000BTU/h) |
10 mm |
10 mm |
150 mm |
60 mm |
DMB-1812LH |
|
(12000BTU/h) |
|||
|
|
||
10 mm |
10 mm |
|
3.Using drill with hole-cutting attachment or equivalent, cut a hole 65mm (2.56") in diameter. The hole should be made at a slight downward slant to the outdoor side. Measure the thickness from the inside to outside edges and cut a PVC pipe at a slight angle 1/4" shorter than the thickness of the wall and insert pipe in wall.
4.For sheetrock, wooden or similar wall, measure down from the ceiling using a level or tape measure and attach the wall bracket to the wall using 4 screws. If you are not able to line up the holes with the beams, use toggle bolts. Make sure the wall bracket is even and flush against the wall.
Indoor Outdoor
Cut at slight angle
For Concrete, or similar type wall, make holes into the wall and insert concrete nails instead of screws.
9
INSTALLING THE INDOOR/OUTDOOR WIRE TO THE INDOOR UNIT FOR AC CONNECTION
DMB-1812LH(9000BTU/h)
The Indoor/Outdoor wire is used to supply AC from the Indoor unit to the Outdoor unit. To install the indoor/outdoor wire, follow the procedures below.
1.Open the connection cover on the indoor unit to access the connection area.
Connection cover
Remove the Connection
Cover.
•Loosen the screw fixed at the Connection Cover.
•Remove the Connection Cover.
Screw
NOTES:
•This appliance must be installed according to National power supply requirement.
•If the supply cord is damaged, it must be replaced by the manufacuturer or its service agent or a similarly qualified person in order to avoid a hazard.
•Make sure the Indoor unit’s AC cord is not connected to AC power when connecting the indoor/outdoor wire.
•When connecting wires, make sure they are fully inserted and minimum copper wire is exposed. If they are not, shorting, overheating, no operation, etc. may occur.
•Be sure to comply with local codes on running a wire from the indoor to the outdoor unit.
2.Fish the indoor/outdoor wire from the rear of the indoor unit through the front of the unit. For easier connection, make sure enough wire is pulled through the front.
Use the wire as shown below:
Blue
Yellow/Green DMB-1812LH
(9000BTU/h)
Brown
3.To connect wires, loosen the screw in the Terminal Block and insert the correct wires like following figure. Connect the Brown wire to the “Y” connection, Yellow/Green wire to the “ ”connection and the Blue wire to “L” connection.
Y |
L |
DMB-1812LH |
(9000BTU/h) |
Brown Blue
Yellow/Green
10
4.Connect the wires to the housing and terminals on the control board individually according to the outdoor uint connection.
Housing & Terminals on the |
Terminals |
|
|
|
|
|
|
indoor unit |
Y |
|
L |
|
|
||
color of wires |
Brown |
Yellow/ |
Blue |
|
|
Green |
|
|
BLACK/GRAY |
||
|
BLACK/GRAY |
||
color of wires |
|
|
|
|
Brown |
Yellow/ |
Blue |
|
Green |
||
Housing & Terminals on the |
Y |
|
L |
|
|
|
|
outdoor unit |
Terminals |
||
|
<INDOOR UNIT (Control Box)>
Terminals
Signal |
The used connection cable connected to indoor and outdoor unit must be:
1) H07RN-F 3G1.5mm2 (NOT INCLUDED)
DMB-1812LHDMB-1812LH(9000BTU/h)
11
DMB-1812LH(12000BTU/h)
The Indoor/Outdoor wire is used to supply AC from the Indoor unit to the Outdoor unit. To install the indoor/outdoor wire, follow the procedures below.
1. Open the connection cover on the indoor unit to |
2. Fish the indoor/outdoor wire from the rear of the |
access the connection area. |
indoor unit through the front of the unit. |
|
For easier connection, make sure enough wire is |
|
pulled through the front. |
|
Use the wire as shown below: |
Connection cover |
|
Remove the Connection Cover. |
Blue |
|
|
Remove the Connection |
Yellow/Green |
|
|
Cover. |
Brown |
|
• Loosen the screw fixed at
the Connection Cover.
DMB-1812LH
• Remove the (12000BTU/h) Connection Cover.
Screw (Special screw)
according to National power supply requirement.
must be replaced by the manufacuturer or its service agent or a similarly qualified per-
cord is not connected to AC power when connecting the indoor/outdoor wire.
sure they are fully inserted and minimum copper wire is exposed. If they are not, shortetc. may occur.
on running a wire from the indoor to the outdoor unit.
in the Terminal Block following figure.
“Y” connection, and the
Y L
Brown Blue
Yellow/Green
DMB-1812LH(12000BTU/h)
12
4. Connect the wires to the housing and terminals on
the control board individually according to the out - |
<INDOOR UNIT (Control Box)> |
|||
|
||||
door uint connection. |
|
|
|
|
Housing & Terminals on the |
Terminals |
|
Terminals |
|
|
|
|
+ |
|
indoor unit |
Y |
|
L |
|
|
|
|
||
color of wires |
Brown |
Yellow/ |
Blue |
|
|
|
Green |
|
|
|
BLACK/GRAY |
|
||
|
BLACK/GRAY |
Signal |
||
|
|
|
|
|
color of wires |
|
|
|
|
|
Brown |
Yellow/ |
Blue |
|
|
Green |
|
||
|
|
|
|
The used connection cable connected to indoor and |
Housing & Terminals on the |
Y |
|
L |
outdoor unit must be: |
|
1) H07RN-F 3G1.5mm2 (NOT INCLUDED) |
|||
|
|
|
||
outdoor unit |
Terminals |
|
||
|
|
|||
|
|
DMB-1812LH(12000BTU/h) |
13
MOUNTING (INDOOR UNIT)
The Indoor unit must be mounted before connecting the indoor/outdoor wire, drain hose and copper tubing. To mount, follow the procedures below:
1.The tubing can be extended in 4 directions as shown below. No cutting is necessary for left/rear and right/rear tubing connections. If using left or right tubing connections, remove the plastic area with a hacksaw so pipes can go through.
|
|
Right/Rear |
|
|
Left/Rear |
Tubing |
|
|
Right |
||
Left |
Tubing |
||
Tubing |
|||
|
|||
Tubing |
|
|
2.Make sure the drain hose and copper tubing are wrapped with the rubber insulation. Using the tape, wrap the indoor/outdoor wire, copper tubing and drain hose together.
CAUTION:
•Make sure the 12K Indoor unit’s AC cord is not connected to AC power when performing these procedures.
•Be sure to comply with local codes on running a wire from the indoor to the outdoor unit.
•DO NOT LET THE INDOOR/OUTDOOR WIRE COME IN DIRECT CONTACT WITH THE TUBING OR HOSE!
3. Shape the tubing so it can easily go through the hole |
|
|
|
|
|
|
Wall Bracket |
|
|||
in the wall. Push the indoor/outdoor wire, copper tub- |
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
ing and drain hose through the hole in the wall angling |
|
|
Insert Putty |
|
|
downward. Situate the indoor unit on the wall bracket |
|
|
|
|
|
by lifting the indoor unit slightly above the wall bracket |
|
|
|
|
|
and then down so it is securely locked in place. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Drain Hose |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PREPARING THE COPPER TUBING (NOT INCLUDED)
A copper tubing extension (not included) may need to be cut. If this is the case, it will also have to be deburred and flared as shown below:
1. Cut the copper tube extension to the desired length |
2. Make a flare at the end of the copper tube with a flare |
|
with a tube cutter. It is highly recommended that 1 foot |
tool. |
|
is added to the requested length. After cutting, debur- |
Make sure the inside surface and edges are smooth |
|
ring may be necessary (see below diagram). Perform |
and the sides are uniform length. |
|
this with a tube reamer. |
|
|
BEFORE |
AFTER |
Flare nut |
|
|
|
|
|
Connection |
|
|
pipe |
Flare tool |
CAUTION:
• When using the tube reamer, hold the tube downward and make sure no copper scraps fall into the tubing.
14
CONNECTING COPPER TUBES
To connect the copper tubes, follow the procedures below:
1.Remove the flare nut stoppers from the inside unit. Determine the location of the copper tubing and where the bends will be. Gently bend the copper tubing, making sure to use big angles so no crimping will occur. Try to do this on the first try as repeated bending may break or crimp the tubing.
2.Remove the plastic stoppers from the tubing. Connect the large and small copper tubing to the respective extension and rotate the flare nut with your finger until a smooth match is made. Make sure the copper extension has foam rubber (insulation) on it.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
coupler |
Flare Nut |
|||||||
|
|
|
|
|
|
|
|
|
NOTE:
When removing the flare nut stopper from the inside unit, confirm “Ping”, sounds because the mixed gas is charged in the inside unit,
3.Once a smooth match is made, tighten the flare nut using a wrench. Be very careful not to strip the threads or flare nut. Repeat this process for the small and large tubing. When tightening the flare nut, use another wrench to securely hold the coupler from twisting and possibly damaging the tubing.
5.Perform a leak test on all copper tube connections. To prevent heat loss and damage to walls from condensation, the copper tube connections coming from the wall must be insulated. Do this by wrapping foam rubber or equivalent around the connection approximately 8mm thick so no copper tubing is exposed.
4.Remove the flare nut stoppers from the outdoor unit’s valves. Connect the larger copper tubing to the larger valve on the outdoor unit. Connect the smaller copper tubing to the smaller valve on the outdoor unit.
NOTES:
•As with all wiring and hookups on this unit, make sure the AC plug on the 12K indoor unit is unplugged.
•Be very careful not to strip the threads or flare nut.
•When insulating the connections, use foam rubber or equivalent.
CONNECTING THE DRAIN HOSE
To connect the drain hose, follow the procedures below:
1.Connect the drain hose extension to the drain hose coming from the indoor unit by loosing the clamp on the extension using a phillips screwdriver, attaching the hoses together and then tightening the clamp.
2.Run the drain hose, slanted downward, outside. If the drain pipe is exposed
indoors, make sure it is thoroughly insulated so condensation does not ruin walls or furniture or come in contact with the AC connection or extension. Also, do not crease or form a trap in the tubing.
15
INSTALLING THE INDOOR/OUTDOOR WIRE TO THE OUTDOOR UNIT FOR AC CONNECTION
The Indoor/Outdoor wire is used to supply AC from the Indoor unit to the Outdoor unit. To install the indoor/outdoor wire, follow the procedures below.
1.Remove the screw holding on the connection cover. Remove the connection cover on the outdoor unit to access the connection area.
Connection
Cover
2.Route the indoor/outdoor wire into the opening on the outdoor unit and through the wire holder. To connect to the wire holder, loosen the screw on the wire holder, insert the wires through, then tighten the screw.
Brown
Yellow/Gre
Blue
DMB-1812LH
3. Connect the wires to the housing and terminals on the control board individually as the following.
Housing & Terminals on the |
|
Terminals |
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
indoor unit (9K) |
Y |
|
|
|
|
|
L |
|||||
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
color of wires |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Brown |
Yellow/ |
Blue |
||||||||||
|
|
|
|
|
Green |
|
|
|
|
|||
|
BLACK/GRAY |
|||||||||||
|
BLACK/GRAY |
|||||||||||
color of wires |
|
|
|
|
|
|
|
|
|
|
|
|
|
Brown |
Yellow/ |
|
Blue |
||||||||
|
|
|
|
|
Green |
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Housing & Terminals on the |
|
Terminals |
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
indoor unit (12K) |
Y |
|
|
|
|
|
L |
|||||
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
color of wires |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Brown |
Yellow/ |
Blue |
||||||||||
|
|
|
|
|
Green |
|
|
|
|
Housing & Terminals on the |
Y |
L |
|
|
|
outdoor unit |
|
Terminals |
|
|
NOTES:
•Make sure the Indoor unit’s AC cord is not connected to AC power when connecting the indoor/outdoor wire.
•When connecting wires, make sure they are fully inserted and minimum copper wire is exposed. If they are not, shorting, overheating, no operation, etc. may occur.
•Be sure to comply with local codes on running a wire from the indoor to the outdoor unit.
16
4.To connect wires, loosen the screw in the Terminal Block and insert the correct wires like following figure. Connect the Blue wire to “L” connection, Brown wire to the “Y” connection, the Yellow Green wire to the “ connection”
<OUTDOOR UNIT (Control Panel)>
9K White |
12K Red |
Y |
L |
Signal
The used connection cable connected to indoor and outdoor unit must be ;
1) H07RN-F 3G 1.5mm2 X2 (NOT INCLUDED)
DMB-1812LH
17
TAPING UP THE WIRE/TUBES/HOSE
After running the wire, hose and tubing outside, tape them up as shown below to insulate.
1.Tape the two copper tubes, drain hose (and the electrical wiring if local codes permit) together with the supplied tape. Make sure the electrical wiring does not come in direct contact with the copper tubing or drain hose. Approximately 1 foot outside the hole, let the drain hose out and separate from the copper tubing and wiring.
Wall braket
Introduceti chit
Drain hose
Connecting cable |
1/2" side piping |
|
Signal Wire |
1/4" side piping |
|
Drain Hose |
||
|
2.Begin wrapping from the point the tubing comes out of the outdoor unit and continue to the hole in the wall. Leave no gaps or breaks and cover the entire length of the tubing. As you wrap, overlap the previous turn by half the width of the tape.
3.Wrap the piping joints with the insulator plate and fasten it with vinyl tape.
Insulator Plate
pipe
vinyl tape
4.After wrapping the connection pipe with tape, fasten it to the outside wall with saddles, etc.
Wall cap
Pipe
Tape
Saddle (Not supplied)
APPLYING PUTTY AND INSERTING WALL CAP
After running the wires and tubing outside, putty should be inserted around the opening on the outside to protect against rain, wind, etc. To apply putty, see below:
1.Apply the putty to any area on the outside hole that air or rain can get into.
Apply Putty
Here
Tubing
2.After applying putty, insert the wall Cap at Indoor side and Outdoor side.
Wall Bracket
Insert Putty
|
Wall Cap |
|
|
|
|
||
|
(For DS-110R) |
Drain Hose |
|
Indoor side |
Wall Outdoor side |
18
Before Air Purging
Indoor Unit
After connecting the power supply, open the solenoid
valve by pressing the install switch on the control
panel before air purging or refrigerant charging.
Outdoor Unit
AIR PURGING
After operating the 9K and the 12K indoor units at the same time, execute air purging or refrigerant charging.
Air and moisture remaining in the refrigerant system may create adverse conditions as indicated below:
•pressure in the system rises.
•operating current rises.
•cooling efficiency drops.
•moisture in the refrigerant circuit may freeze and block capillary tubing.
•water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor unit and tubing between the indoor and outdoor unit must be evacuated to remove moisture from the system. After air puring or refrigerant charging, turn the install switch off.
Manifold Valve
Pressure
Gauge
Lo Hi
AIR PURGING WITH VACUUM PUMP (TEST RUN)
Charge Hose
Confirm each tube (narrow and wide tubes) between the indoor and outdoor units has been properly connected and all wiring for the test run has been completed. Remove the valve caps from the wide and narrow service valves on the outdoor unit. Note that both narrow and wide tube service valves on the outdoor unit are kept closed at this stage (shipping position).
Leak Test
1.With the service valves on the outdoor unit remaining closed, remove the threaded cover on the wide tube service port. (Save for reuse.)
2.Attach a manifold valve (with pressure gauge) and dry nitrogen gas cylinder to this service port with charge hoses.
CAUTION:
Be sure to use a manifold valve for air purging. If it is not avail
able, use a stop valve for this purpose. The “Hi” knob of the
-
manifold valve must always be kept closed.
3.Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 150 P.S.I.G. Next, test for leaks with liquid soap.
Nitrogen Gas Cylinder (Vertical Position)
19
CAUTION:
To avoid nitrogen entering the refrigerant system in a liquid
state, the top of the nitrogen gas cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
4.Do a leak test of all joints of the tubing (both indoor and outdoor) and both wide and narrow service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
5.After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Evacuation
1. Attach the charge hose end described in the leak test area to a vacuum pump to evacuate the air remaining at the tubing and indoor unit.
Confirm the “Lo” knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with the tubing length and capacity of the pump. The following table shows the amount of time for evacuation:
Required time for evacuation when 30 gal/h vacuum pump is used
If tubing length is less than |
If tubing length is longer than |
33 ft. (10 m) |
33 ft. (10 m) |
|
|
10 min. or more |
15 min. or more |
|
|
2.When the desired vacuum is reached, close the “Lo” knob of the manifold valve and stop the vacuum pump.
Indoor Unit
Outdoor Unit
Finishing the job |
Manifold Valve |
1.With a hex wrench, turn the narrow tube service valve stem counter-clockwise to fully open the valve.
2.Turn the wide tube service valve stem counter-clockwise Pressure
to fully open the valve. |
Gauge |
|
Lo Hi
CAUTION:
To avoid gas from leaking when removing the charge hose, make sure the wide tube service valve is fully open and turned all the way out.
3.Loosen the charge hose connected to the wide tube service port slightly to release the pressure, then remove the hose.
4.Replace the threaded cover on the wide tube service port and fasten it securely. This process is very important to prevent gas from leaking from the system.
5.Replace the valve caps at both wide and narrow service valves and fasten them securely.
This completes air purging with a vacuum pump. The air conditioner is now ready to test run..
Charge Hose
Vacuum
Pump
20
TEST RUN
Check that all tubing and wiring have been completed correctly. Check again that the wide and narrow tube service valves are fully opened. Turn on the power and run the system.
Service Valve Construction
•Valve Position Closed
The valve systems of both the wide and narrow tubes are turned all the way in. The unit is shipped from the factory in this position and it is also used for Pump Down and Air Purging.
•Valve Position Fully Open
The valve stems of both the wide and narrow tubes are turned all the way out. This is normal operating and Test Run position.
•Valve Position Half Open
With the narrow tube valve stem is turned to the halfway-down position. This position is used for pressure measurement and gas charging.
CAUTION:
When opening or closing the service valve stem, be sure to use a hex wrench.
PUMP DOWN
Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas. This is performed when the unit is to be relocated or the refrigerant circuit is serviced.
CAUTION:
Be sure to perform Pump Down procedure with the unit cooling mode.
Pump Down Procedure (execute the pump down of the 12K and 9K respectively)
1.Connect a low-pressure gauge manifold hose to the charge port on the wide tube service valve.
2.Open the wide tube service valve halfway and purge the air from the manifold hose using the refrigerant gas.
3.Close the narrow tube service valve (all the way in).
4.Turn on the unit’s operating switch and start the cooling operation.
5.When the low-pressure gauge reading becomes 1 to 0.5 kg/cm2 (14.2 to 7.1 psi), fully close the wide tube valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit.
21
3-Way Valve
3-way valve(Liquid Side) |
3-way valve(Gas Side) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Works |
Shaft position |
Shaft position |
Service port |
||
|
|
|
|
|
|
Shipping |
Closed |
Closed |
Closed |
||
|
|
(with valve cap) |
(with valve cap) |
(with cap) |
|
|
|
|
|
|
|
1 |
Air purging |
Open |
Closed |
Open |
|
|
(Installation) |
(counter-clockwise) |
(clockwise) |
(push-pin or with |
|
|
|
|
|
|
vacuum pump) |
|
|
|
|
|
|
Operation |
Open |
Open |
Closed |
||
|
|
(with valve cap) |
(with valve cap) |
(with cap) |
|
|
|
|
|
|
|
2 |
Pumping down |
Closed |
Open |
Open (connected |
|
|
(Transfering) |
(clockwise) |
(counter-clockwise) |
manifold gauge) |
|
|
|
|
|
|
|
3 |
Evacuation |
Open |
Open |
Open |
|
|
(Servicing) |
|
|
|
(with charging cylinder) |
|
|
|
|
|
|
4 |
Gas charging |
Open |
Open |
Open |
|
|
(Servicing) |
|
|
|
(with charging cylinder) |
|
|
|
|
|
|
5 |
Pressure check |
Open |
Open |
Open |
|
|
(Servicing) |
|
|
|
(with charging cylinder) |
|
|
|
|
|
|
6 |
Gas releasing |
Open |
Open |
Open |
|
|
(Servicing) |
|
|
|
(with charging |
|
|
|
|
|
|
22
4. OPERATION
1 NAME AND FUNCTION OF PARTS
DMB-1812LH(9000BTU/h)
Indoor Unit
|
|
|
|
|
|
|
|
|
|
|
Deodorizing Filter |
|||
|
|
|
|
|
|
|
|
|
|
|
||||
Electrostatic Filter |
|
|
|
|
|
|
|
|
removes bad smells |
|||||
|
|
|
|
|
|
|
|
|||||||
removes dust and |
|
|
|
|
|
|
from the air |
|||||||
|
|
|
Air Inlet |
|
||||||||||
particles from the air |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Signal wire
Fan Direction Antibacterial Filter (Up, Down)
removes dust and prohibits germs.
Lamp |
Remote
Controller
Receiver
Air Outlet
Remote Controller
23
DMB-1812LH(12000BTU/h)
Indoor Unit
Electrostatic Filter
Electrostatic Filter removes dust and
particles from the air
|
Air Inlet |
|
|
|
Deodorizing Filter |
||
|
|
Air Inlet |
|
|
|
Deodorizing Filter |
|
|
|
|
|
|
|
|
removes bad smells |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
from the air |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Signal wire
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Antibacterial |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
Fan |
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
||||||||||||||||||
Antibacterial |
|
|
|
|
Air Outlet |
|
|
FanDirection |
|
|||||||||||||||
|
|
|
||||||||||||||||||||||
Filter |
|
|
|
|
|
|
(Up,Down) |
|
||||||||||||||||
Filter |
|
|
|
|
|
|
|
removes dust and prohibits germs.
Remote
Power Cord Remote
Controllertroller
Receiverer
l r |
Lamp |
RemoteController |
|
24
DMB-1812LH(9000BTU/h)
Indoor Unit Display |
Switch Panel |
■Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal “beep”.
ON (Red) |
|
|
|
|
|
Timer (Yellow) |
|
|
|
|
|
||
|
|
|
|
|
||
|
|
|
|
|||
Lights when the |
|
|
|
|
Lights during the time |
|
operation is going on. |
|
|
|
|
reservation mode. |
|
Air clean (Green) |
|
|
|
|
|
Quick (Red) |
|
|
|
|
|
||
|
|
|
|
|
||
|
|
|
|
|
|
|
EMR. REMOCON
■ When the remote controller is lost or out- of-order, push the emergency button (EMR.) to operate by hand.
Open the front panel on emergency operating.
Remocon switch is usually used with remote controller.
25
DMB-1812LH(12000BTU/h)
Indoor Unit Display
■Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal “beep”.
ON |
AIR |
QUICK TIMER |
|
CLEAN |
|
ON (Red) |
Timer (Yellow) |
Lights-on |
Lights-on during the time |
during the operation |
of reservation mode. |
Air clean (Green) |
Quick (Red) |
Lights-on |
Lights-on during the time |
during the operation |
of Quick Mode. |
Switch Panel
EMERGENCY REMOTE
■When the remote controller is lost or out- of-order, push the emergency button (EMERGENCY) to operate by hand.
Open the front panel on emergency operating.
Remocon switch is usually used with remote controller.
26
Outdoor Unit
AIR IN
Connection Cover
Remove cover to access the
AC connection to the indoor unit.
AIR OUT
Service Valves
The indoor and outdoor units are connected by copper tubes which are connected here.
27
2 REMOTE CONTROLLER
of Each Button
AUTO
Display
Displays information pertaining to unit.
ON/OFF Button
Press to turn the unit on or off.
FAN SPEED Button
Press to select the fan speed (High "", Middle "
",
Low "").
MODE Button
Press to cycle through the modes (Auto/Quick/Cooling/Fan/Dry)
SLEEP Button
Press to set the unit for the sleep mode.
TimerIMERO/OFFN/O FButton
Press to set the unitoff or on time.
(0..5, 1, 1..5, 2, 2.5, 3, 4, 5, 6, 8, 8,
10, 12, 16, 20,,24hr)
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
|
|
|
TEMPERATURE Buttons |
||
|
|
|
Press to raise or lower |
||
|
|
|
the desired temperature. |
||
MODE |
FAN SPEED |
FAN DIR. |
FAN DIR. |
Button |
|
Press to select up/down |
|||||
|
|
|
|||
|
|
|
direction for fan. |
||
SLEEP |
|
|
|
|
|
TIMER |
|
|
|
||
ON/OFF |
ENTER/ |
TURBO/MILD |
|
|
|
|
CANCEL |
|
TURBO/MILD |
||
|
|
|
Press to be colder the unit. |
COVER
Slide down to access most of the remote buttons. Slide down further to
REMOTE CONTROLLER access the battery
compartment.
28
3 REMOTE CONTROLLER DISPLAY
MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier/Heat)
Lights to indicate the mode selected.
AUTO
FAN Indicators
Lights to indicate the fan speed.
NATURAL Indicator
Lights to indicate the speeds simulating a breeze.
FAN DIRECTION Indicators
Lights to indicate the fan direction.
TIMER Indicators (Include sleep)
Lights to indicate the timer function mode.
TEMPERATURE & RESERVATION TIME lndicator
Lights to indicate the temperature or time.
Replacing Batteries
1 |
Open the cover after |
2 |
Put the dry cell by "+", "-" |
|
pressing the arrow |
direction. |
|
||
direction and pulling out. |
|
|
||
|
|
|
+ |
– |
|
|
|
– |
+ |
3 |
Close the cover after |
pushing into arrow |
|
direction. |
|
R |
|
EM |
RE |
OT |
EC |
|
MO |
ON |
TE |
TR |
CO |
OL |
NT |
LE |
RO |
R |
LL |
|
ER |
|
29