DAEWOO AGC-5200, ACP-5200 RDS, AGC-5220, ACP-5220 RDS, AGC-5240 Service Manual

...

DAEWOO CAR STEREO SERVICE GUIDE

SCAN

TA/RDS

MUTE

SD CARD

Service Guide

CAR AUDIO

AGC 5280 RDS : USB / SD / MP3 / CD Player with Radio

AGC 5200 RDS : MP3 CD Player with Radio

AGC-5200 / ACP-5200 RDS AGC-5220 / ACP-5220 RDS AGC-5240 / ACP-5240 RDS AGC-5260 / ACP-5260 RDS AGC-5280 / ACP-5280 RDS

1. PRODUCT SPECIFICATION 1

2. APPEARANCE & CONNECTION

3. FRONT PANNEL INFOMATION

4. STANDARD TEST REPORT

5. ELECTRICAL SPECIFICATION

6 TROUBLE SHOOTING GUIDE

7. FUNCTION OF MICOM IC

8. IC BLOCK DIAGRAM

9. PARTS LOCATION ON P.C.BOARD

10. BLOCK & SCHEMATIC DIAGRAM

11. ELECTRICAL PARTS LIST

12. OVERALL EXPLODED VIEW

Contents

1. PRODUCT SPECIFICATION

SPECIFICATION

GENERAL

POWER : NEGATIVE GROUND

: 14.4V DC SPEAKER IMPEADANCE : 4-8 OHM(4 SPEAKER) OUTPUT POWER (4 ohm/CH) : 40W 4 ch Maximum Size : 7” (W) x 2” (H) x 6-1/2” (D)

: 178 mm x 50 mm x 160 mm Fuse Ratings : Constant (Yellow wire) : 10AMP. Switched (Red wire) : 1.0 AMP. Output Wiring : Floating - ground type designed for 4 speaker use.

: RCA low-level outputs.

Low - Level Output : 500mV

RADIO SECTION

TUNING RANGE -FM : 87.5-108.0 MHz

(50 kHz step)

-MW : 522-1620kHz

(9 kHz step)

-LW : 144 - 288 MHz

SENSITIVITY -FM : 5dBu S/N : 30dB

-MW : 20dBu S/N : 20dB

S/N RATIO -FM : 80dB

-MW : 50dB

STEREO SEPERATION -FM : 30dB

CD / MP3 CD / USB / SD CARD SECTION

DISC : COMPACT DISC(12cm Std. DISC) ROTATION RPM : 1.2m/S~1.4m/S(500rpm~200rpm) FREQUENCY RESPONSE : 20Hz~20kHz TOTAL HARMONIC DISTORTION : 0.1% DYNAMIC RANGE : 60dB S/N RATIO : 60dB CHANNEL SEPERATION : 50dB

APPEARANCE & CONNECTION

AGC-5200 / ACP 5200 + RDS (option)

FRONT PANNEL

ESC.

CD / CD-R / RW Playble DSP (Pop / Classic / Rock) ESP (Electric Shock Protection) Face Flip Down and Full Detachable for Anti-Theft 4-Channel High Power Output (40W 4Ch)

Encoding Volume Control Electronic Bass / Treble / Balance / Fader Control 42 Station Memory Capability (18FM+12MW+12LW) Seek / Auto Memory Mute / Tel. Mute Aux-In

Disc Eject

Theft Deterrent LEDBall Mechanism

(Left Side)

Disc Slot

Ball Mechanism (Right Side)

AGC-5220 / ACP 5220 + RDS (option)

FRONT PANNEL

ESC.

APPEARANCE & CONNECTION

CD / CD-R / RW Playble DSP (Pop / Classic / Rock) ESP (Electric Shock Protection) Face Full Detachable for Anti-Theft 4-Channel High Power Output (40W 4Ch)

Theft Deterrent LEDBall Mechanism

(Left Side)

Disc Slot

Ball Mechanism (Right Side)

Encoding Volume Control Electronic Bass / Treble / Balance / Fader Control 42 Station Memory Capability (18FM+12MW+12LW) Seek / Auto Memory Mute / Tel. Mute Aux-In

AGC-5240 / ACP 5240 + RDS (option)

SCAN

TA/RDS

PWR

SRC

MU TE

1 TOP 2 INT 3 RPT 4 RDM 5 D

- 6 D+

AUTSEL

LOC

IN FO

BAND

FRONT PANNEL

ESC.

APPEARANCE & CONNECTION

MP3 Playback(ID3 Tag) CD / CD-R / RW Playable Black Masked Multi-Color Graphic Display DSP (Pop/Classic/Rock) ESP (Electric Shock Protection) Face Flip-Down and Full Detachable for Anti-Theft

Disc Eject

Theft Deterrent LEDBall Mechanism

(Left Side)

Disc Slot

Ball Mechanism (Right Side)

4-Channel High Power Output(40W 4CH) Encoding Volume Control Electronic Bass/Treble/Balance/ Fader Control 42 Station Memory Capability (18FM +12MW +12LW) Mute / Tel. Mute Aux-In

AGC-5260 / ACP 5260 + RDS (option)

1 TOP 2 INT 3 RPT 4 RDM 5 D- 6 D+

TA/RDS

LOC

IN FO

SRC

MU TE

PWR

AUTSEL

Vol.

BAND

FRONT PANNEL

ESC.

APPEARANCE & CONNECTION

Theft Deterrent LEDBall Mechanism

(Left Side)

Disc Slot

Ball Mechanism (Right Side)

MP3 Playback(ID3 Tag) CD / CD-R / RW Playable Black Masked Multi-Color Graphic Display DSP (Pop/Classic/Rock) ESP (Electric Shock Protection) Face Flip-Down and Full Detachable for Anti-Theft

4-Channel High Power Output(40W 4CH) Encoding Volume Control Electronic Bass/Treble/Balance/ Fader Control 42 Station Memory Capability (18FM+12MW+12LW) Mute / Tel. Mute Aux-In

ESC.

AGC-5280 / ACP 5280 + RDS (option)

SCAN

TA/RDS

MUTE

SD CARD

FRONT PANNEL

APPEARANCE & CONNECTION

SD Card / USB Memory MP3 Playback(ID3 Tag) CD / CD-R / RW Playable Black Masked Multi-Color Graphic Display DSP (Pop/Classic/Rock) ESP (Electric Shock Protection) Face Flip-Down and Full Detachable for Anti-Theft

4-Channel High Power Output(40W 4CH) Encoding Volume Control Electronic Bass/Treble/Balance/ Fader Control 42 Station Memory Capability (18FM+12MW+12LW) Mute / Tel. Mute Aux-In

Theft Deterrent LEDBall Mechanism

(Left Side)

Disc Slot

Ball Mechanism (Right Side)

Disc Eject

CONNECTION

Connection

AGC-5200,5220,5240,5260,5280 ACP-5200,5220,5240,5260,5280

A. ELECTRIC CONNECTIONS

1. T.MUTE : BROWN

4. Back-up +12V : YELLOW

5. +12V (Automatic antenna) : BLUE

6. Dimmer : PINK

7. +12V supply (from ignition Lock) : RED

8. Ground : BLACK

Aux-In

16 Pin ISO Connector

B. SPEAKER CONNECTIONS

1. Right Rear (+) : VIOLET

2. Right Rear (

): VIOLET/BLACK

3. Right Front (+) : GRAY

4. Right Front (

): GRAY/BLACK

5. Left Front (+) : WHITE

6. Left Front (

): WHITE/BLACK

7. Left Rear (+) : GREEN

8. Left Rear (

): GREEN/BLACK

C. FUSE : 10A

D. Aux-In (RCA Cord)

AUX IN / RCA JACK

NOTE! The red cable must be connected via the car’s ignition lock to prevent

unwanted discharge of the battery if it is not used for longer periods of time.

3. FRONT PANNEL INFOMATION

FRONT PANNEL

AGC-5200 / ACP 5200 + RDS (option)

Source Selector(Radio, AUX, CD) Tune/Seek Button

(Disc Track Up/Down Button,

(Cue/Review Function Button) Audio (Volume) Control Push Select Control Button

(Bass, Treble ,( Loudness),

DSP, Balance, Fader)

Folder Down Button (#5) Folder Up Button (#6) Auto Store Tuning Audio Mute Selector Information Display

(Time, Freguency, PTY)

Power ON/OFF Button Station Preset Memory Buttons Track One Position (TOP) Track Introduction Scan (INT) Repeat Play (RPT) Random Play (RDM)

LOCAL Button Front Panel Release Button AM/FM Band Selector TA / RDS Control Button Scan Button

FM Stereo

Audio Mode Radio Frequency & Number of Preset Station Disc Number & Track Number MP3 File Name & Folder Name

Volume Level

Disc Play

LOCAL Tuning

Loudness

AUT Band

Repeat Play

Random Play

Intro Scan

CDC

FRONT PANNEL

AGC-5220 / ACP 5220 + RDS (option)

FRONT PANNEL INFOMATION

Source Selector(Radio, AUX, CD) Tune/Seek Button

(Disc Track Up/Down Button,

(Cue/Review Function Button)

Audio (Volume) Control Push Select Control Button (Bass, Treble ,( Loudness),

DSP, Balance, Fader)

Folder Down Button (#5) Folder Up Button (#6) Auto Store Tuning Information Display (Time, Freguency, PTY) Front Panel Release Button

Power ON/OFF Button Station Preset Memory Buttons Track One Position (TOP) Track Introduction Scan (INT) Repeat Play (RPT) Random Play (RDM)

Local Button CD Eject Button TA / RDS Control Button AM/FM Band Selector Audio Mute Selector

FM Stereo

Audio Mode Radio Frequency & Number of Preset Station Disc Number & Track Number MP3 File Name & Folder Name

Volume Level

Disc Play

LOCAL Tuning

Loudness

AUT Band

Repeat Play

Random Play

Intro Scan

CDC

FRONT PANNEL

AGC-5240 / ACP 5240 + RDS (option)

L.C.Display

FRONT PANNEL INFOMATION

TA / RDS Control Button Source Selector (Radio, Aux, CD) Audio Mute Selector Audio (Volume) Control Power ON/OFF Button Push Select Control Button

Bass,Treble, (Loudness), DSP, Balance, Fader

SCAN

TA/RDS

PWR

SRC

MU TE

1 TOP 2 INT 3 RPT 4 RDM 5 D

- 6 D+

AUTSEL

LOC

IN FO

BAND

Station Preset Memory Buttons Track One Position (TOP) Track Introduction Scan (INT) Repeat Play (RPT) Random Play (RDM) Folder Down Button

Folder Up Button Auto Store Tuning AM/FM Band Selector Information Display

(Time, Frequency, PTY)

LOCAL Button

Front Panel Release Button Station Scan Button Tune/Seek Button

(Disc Track Up/Down Button) (MP3 File Up/Down Button)

(Cue/Review Function Button) FM Mono/ST Operation Volume/Audio Level Meter

FM Stereo

Audio Mode Radio Frequency & Number of Preset Station Disc Number & Track Number MP3 File Name & Folder Name

Volume Level

Disc Play

LOCAL Tuning

Loudness

AUT Band

Repeat Play

Random Play

Intro Scan

CDC

FRONT PANNEL

AGC-5260 / ACP 5260 + RDS (option)

L.C.Display

FRONT PANNEL INFOMATION

TA / RDS Control Button Source Selector (Radio, Aux, CD) Audio Mute Selector Audio (Volume) Control Power ON/OFF Button Push Select Control Button Bass,Treble, (Loudness), DSP, Balance, Fader

1 TOP 2 INT 3 RPT 4 RDM 5 D- 6 D+

TA/RDS

LOC

IN FO

SRC

MU TE

PWR

AUTSEL

Vol.

BAND

Station Preset Memory Buttons Track One Position (TOP) Track Introduction Scan (INT) Repeat Play (RPT) Random Play (RDM) Folder Down Button

Folder Up Button Auto Store Tuning Station Scan Button Information Display

(Time, Frequency, PTY)

Front Panel Release Button

LOCAL Button CD Eject Button Tune/Seek Button

(Disc Track Up/Down Button) (MP3 File Up/Down Button) (Cue/Review Function Button)

FM Stereo

Audio Mode Radio Frequency & Number of Preset Station Disc Number & Track Number MP3 File Name & Folder Name

Volume Level

Disc Play

LOCAL Tuning

Loudness

AUT Band

Repeat Play

Random Play

Intro Scan

CDC

FRONT PANNEL

AGC-5280 / ACP 5280 + RDS (option)

L.C.Display

CD, MP3 CD Intro ScanFM Stereo

Single CD or CD, MP3 CD Play

CD, MP3 CD Random Play

MP3 CD Repeat Play

(1~6)

(AXR-519R)

USB

Volume Level

SD Card

Audio Mode Radio Frequency & Number of Preset Station Disc Number & Track Number MP3 File Name & Folder Name

LOCAL Tuning Loudness

AUT Band

USB

CD Track

FRONT PANNEL INFOMATION

Front Panel Release Button Tune/Seek Button

(Disc Track Up/Down Button) (MP3 File Up/Down Button)

(Cue/Review Function Button) Audio (Volume) Control Power ON/OFF Button Push Select Control Button

Bass,Treble, (Loudness),

DSP, Balance, Fader Station Preset Memory Buttons Track One Position (TOP) Track Introduction Scan (INT) Repeat Play (RPT)

SCAN

TA/RDS

MUTE

SD CARD

Random Play (RDM) Folder Down Button Folder Up Button Auto Store Tuning Information Display

(Time, Frequency, PTY) AM/FM Band Selector LOCAL Button Source Selector

(Radio, SD Card, USB, Aux, CD) Station Scan Button TA / RDS Control Button Audio Mute Selector

The Condition of Standard Measurement 1-1. SCOPE

This standard specification is applied to radio receiver with MP3 Player receiver named AGC-5200/20/40/60/80 that is designed an produced by DAEWOO ELECTRONICS CO., LTD.

1-2. PURPOSE

The purpose of this specification standardizes of specification for car audio units and increase the efficiency of business and improves the quality of design and production.

1-3. DETAILS

1-3-1. FEATURES A. This unit is single din MP3 PLAYER B. Mechanical and eletronic part is newly designed and major key parts are as follows.

1) OUTPUT : 4X40W (EIAJ)

2) BAND : 3-BAND (FM 18MEMORY, MW 12MEMORY, LW 6MEMORY)

3) AUDIO CONTROL : ELECTRONIC VOLUME CONTROL (VOLUME, BASS, TREBLE, BALANCE,FADER)

4) DECK MECHANISM : KOMEC DECK

5) TUNER : KWANG SUNG

6) AUX (option)

7) OPTION :RDS

1-3-2. UNIT SPECIFICATION

1) NAME: AGC-5200/20/40/60/80

2) CHARACTERISTIC

- BLACK MASK LCD - AMBER COLOR ILLUMINATION

- KOMEC DECK MECHANISM - CD-DA(CD-TEXT), MP3 readable

- PRESET(FM:18, MW:12, LW:6) - PRESET SCAN/AUTO MEMORY

- BAND DIMMER ON/OFF CONTROL

- 4X40W (MAX.) - FRONT PANEL DETACHABLE/FLIPDOWN

- ALL FUNCTION REMOCON

3) DIMESIONS(mm)

- BODY : 188(W) X 58(H) X 166.5(D) - ESCUTCHEON : 188(W) X 58(H) X 10(D)

- WEIGHT : 1.448Kg

4) GENERAL

- OPERATING VOLTAGE : DC 10.5 - 16V - MAX OUTPUT (FM 45KHz DEVIATION) : 40W/CH

- MW : 522kHz - 1620kHz 9kHz STEP - FM : 87.5 MHz - 108 MHz 50kHz STEP

- LW : 144KHz - 288KHz

5) AUDIO SECTION

- RADIO OUT POWER : 18W X4 CHANNEL INTO 4 ohm (1kHz 10% THD)

- LOAD IMPEDANCE : 4ohm PER EACH CHANNEL (4 ohm X 4 )

6) FM SECTION

- TUNING RANGE : 87.5 MHz - 108 MHz - IF FREQUENCY : 10.7 MHz - S/N : 50dB

7) MW SECTION

- TUNING RANGE : MW :522 kHz - 1620 kHz - IF FREQUENCY : 10.7MHz - S/N : 40dB

8) LW SECTION

- TUNING RANGE : 144KHz - 288KHz - IF FREQUENCY : 10.7MHz - S/N : 40dB

9) ISO 16P CONNECTION (A,B PART) "A" PART : POWER SUPPLY PART , TELEPHOLE IN (A1), DIMMER "B" PART : SPEAKER CONNECTION

4. Standard Test Report

1-3-3. MEASUREMENT CONDITIONS & GENERAL SPECIFICATION 1-3-3-1. MEASUREMENT CONDITIONS

The measurement condition of FM radio part

1) State of control part of receiver (When available)

-LOUD ------------------------ OFF

-LOCAL/DX SWITCH ----- DX

-MUTE SWITCH ------------ OFF

-MONO / STEREO ----------- MONO except stereo mode.

2) Standard measurement input signal Carrier wave frequency

- Makes 90.1MHz, 98.1MHz, 106.1MHz as a standard and considers the channel space for the digital tuning radio

and selects the nearest frequency from the specified frequency.

- If there is an outside interference, it's possible to move it to the nearest frequency.

- Reference carrier wave strenth : 1mV(60dBuV) Modulation

- MONO : 1KHz 30% (22.5KHz DEV.)

- STEREO : 1KHz 60% (45KHz DEV.) / L+R=45%, L-R=45%, PILOT =10%

- RDS(OPTION) : MPX=40%(L+R=15%,L-R=15%, PILOT=10%) RDS(57KHz)= 2.66% (

1.2KHz) DK (125Hz) :

30% AM / BK : 60% AM

- Pre-emphasis : Set as 50uS when needed to measure FM audio response.

3) SSG matching pad

4) Receiver tuning : Indicated frequency of receiver and carrier wave frequency should be matched.

Measurement condition of AM radio part

1) Standard measurement input signal Carrier wave frequency

- Makes 603KHz, 999KHz, 1404KHz as a standard and considers the channel space for the digital tuning radio and

selects the nearest frequency from the specified frequency.

- If there is an outside interference, it's possible to move it to the nearest frequency.

- Standard LW band test frequencies are 160KHz, 220KHz, 280KHz and considers the channel space for the digital

tuning radio and selects the nearest frequency from the specified frequency.

- If there is an outside interference, it's possible to move it to the nearest frequency.

- Reference carrier wave strenth : 5mV(74dBuV) Modulation : Standard modulation : 400Hz, 30%

2) SSG matching pad

1-4. REFERENCE CONDITION

1-4-1. STANDARD POWER SOURCE : 14.4 V 1-4-2. OPERATING VOLTAGE : 10.5 ~ 16 V 1-4-3. LOAD IMPEDANCE : 4 OHM PER EACH CHANNEL ( 4 OHM *4 ) 1-4-4. STANDARD OUTPUT : 1 W

1-5. SUB RULE

This specification is applied from 03.04.2005

Standard Test Report

5. ELECTRICAL SPECIFICATION

NO PERFORMANCE

POSITION

UNIT

NOMINAL

LIMIT

RADIO - FM SECTION

1 TUNING RANGE MIN MHz 87.5 87.5

MAX MHz 108.0 108.0

2 CHANNEL SPACE ALL KHz 50 50

3 INTERMEDIATE FREQUENCY ALL MHz 10.7 10.7 0.3

4 USABLE SENSITIVITY 90.1 MHz dB 10 18

(S/N = 30dB) 98.1 MHz dB 10 18

106.1 MHz dB 10 18

5 IMAGE REJECTION RATIO 98.1 MHz dB 70 40

6 IF REJECTION RATIO 98.1 MHz dB 90 50

7 LIMITING SENSITIVITY (-3dB) 98.1 MHz dB 11 12 8

8 AM SUPPRESSION (AM 30%) 98.1MHz dB 45 30

9 S/N RATIO 90.1 MHz dB 52 45

( 60 ) dB INPUT 98.1 MHz dB 52 45

106.1MHz dB 52 45

10 T.H.D 22.5KHz 98.1MHz % 0.3 3

(60) dB INPUT 75KHz 98.1MHz % 0.4 3.5

11 AUDIO LOW 100 Hz dB 0 0 5

FIDELITY HIGH 10 KHz dB -3 -3 5

12 STEREO ON SENSITIVITY 98.1MHz dB 15 20

13 CHANNEL 1KHz/60dBu L-->R dB 30

SEPARATION R-->L dB 30

1KHz/40dBu L-->R dB 10 20

R-->L dB 10 20

14 SEARCH STOP LEVEL 98.1 MHz dB 20 20 10

15 LOCAL SEARCH STOP LEVEL 98.1 MHz dB 25 20

16 MHz dB

17 MHz mV

18 PI SEEK LEVEL 98.5MHz dB 35

19 AF SEARCH LEVEL 98.1MHz dB 35

20 TA POWER(98.1M,45K,60dBu) 98.1MHz mV 200mVrms

21 TP INDICATOR ON LEVEL 98.1MHz dB 35

1 TUNING RANGE MIN KHz 522 522

MAX KHz 1620 1620

2 CHANNEL SPACE KHz KHz 9 9

3 MANUAL - KHz 9 9

4 INTERMEDIATE FREQUENCY ALL KHz 450 450

5 USABLE SENSITIVITY 603 KHz dB 23 35

(S/N = 20dB) 999 KHz dB 23 35

1404 KHz dB 23 35

6 IMAGE REJECTION RATIO 1404 KHz dB 100 40

7 IF REJECTION RATIO 603 KHz dB 80 50

8 SELECTIVITY ( 9 KHz) 999 KHz dB 50 50

9 BAND WIDTH (-6dB) 999 KHz KHz 4~8 5 4

10 S/N RATIO 603 KHz dB 50 40

999 KHz dB 50 40

1404 KHz dB 50 40

11 T.H.D (74dBu) 30% 400Hz 999 KHz % 0.5 3

12 AUDIO FIDELITY(-6dB) 999 KHz Hz 110 120

1KHz 0dBu Ref.(74dBu) KHz 2.2 1.4 K

13 SEARCH STOP LEVEL 603 KHz dB 30 30 10

999 KHz dB 30 30 10

1404 KHz dB 30 30 10

14 LOCAL SEARCH STOP LEVEL 999 KHz dB 20 20

15 TWEET MODULATION (2*IF) 900 KHz % 1

ELECTRICAL SPECIFICATION

RADIO - AM SECTION

NO PERFORMANCE

POSITION

UNIT

NOMINAL

LIMIT

1 FREQUENCY 100Hz dB 0 0 5

RESPONSE 10KHz dB 0 0 3

2 S/N RATIO 1KHz dB 60 50dB

3 T.H.D 127Hz % 0.5 1

1KHz % 0.2 1

10KHz % 0.5 1

4 CHANNEL SEPERATION 1KHz dB 40dB

10KHz dB 35dB

5 DE-EMPHASIS 4KHz dB 0 3

-20dB/1KHz ref. 16KHz dB 0 3

6 CHANNEL BAL 0dB 1KHz dB 0 0 3

NOMINAL

LIMIT

CD SECTION

NO PERFORMANCE

POSITION

UNIT

ELECTRICAL SPECIFICATION

1 FREQUENCY 100Hz dB 0 0 5

RESPONSE 10KHz dB 0 0 3

2 S/N RATIO 1KHz dB 50dB

3 T.H.D 127Hz % 1

1KHz % 1

10KHz % 1

4 CHANNEL SEPERATION 1KHz dB 40

10KHz dB 35

5 CHANNEL BAL 1KHz dB 0 3

NOMINAL

LIMIT

MP3 CD / USB SD SECTION

NO PERFORMANCE

POSITION

UNIT

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