Dacor OB36NG, OB52LP, OB52NG, OBS36LP, OBS36NG Installation Guide

...
Installation Instructions
Epicure ®Outdoor Grill
Models: OB36, OBS36, OB52, OBS52 and OBSB162
Part No. 102032 Rev. d
TESTED IN ACCORDANCE WITH THE LATEST EDITION OF ANSI Z21.58 2006 CSA 1.6-2006 STANDARD FOR OUTDOOR
COOKING GAS APPLIANCES. IN CANADA: INSTALLATIONS MUST BE IN ACCORDANCE WITH THE CURRENT CAN/CG A-B149.1.
NATURAL GAS INSTALLATION CODE CAN/CG A-B149.2. PROPANE INSTALLATION CODE AND/OR LOCAL CODE.
Before You Begin .............................................................. 1
Important Safety Instructions .......................................... 1
Important Information About Safety Instructions .............. 1
General Safety Precautions ............................................. 2
Planning the Installation ................................................... 4
Product Dimensions ......................................................... 4
Location Planning - General ............................................ 6
Location Planning- Enclosed Cabinets ........................... 7
Location Planning - Cart Installations .............................. 9
Installation Instructions .................................................. 10
Preparing for Installation................................................ 10
Cabinet Installation......................................................... 12
Cart Installation .............................................................. 12
Connecting the Gas ....................................................... 14
Final Assembly and Test ................................................ 15
Verifying Proper Operation ............................................. 17
Wiring Diagrams .............................................................. 18
Notes ................................................................................. 20
Important:
Installer: In the interest of safety and to minimize problems, read these installation instructions completely and care- fully before you begin the installation process. Leave these installation instructions with the customer.
Customer: Keep these installation instructions for future reference and the local electrical inspector's use.
If You Need Help... Model Identification
If you have questions or problems with installation, contact OB36
your Dacor ®dealer or the Dacor Customer Service Team.
For repairs to Dacor appliances under warranty call the Dacor Distinctive Service line. Whenever you call, have the model and serial number of the appliance ready. The model and serial number are printed on the product data label on the back of the unit. The product data label also OB52 specifies the power supply requirements.
Dacor Customer Service
Phone: (800) 793-0093. (U.S.A. and Canada) Monday - Friday 6:00 A.M.to 5:00 P.M.Pacific Time
Web site: www.Dacor.com
Dacor Distinctive Service (repairs under warranty only)
Phone: (877) 337-3226 (U.S.A. and Canada) Monday - Friday 6:00 A.M.to 4:00 P.M.Pacific Time
OBS36
OBS52
OBSB162 Model numbers with "NG" are equipped (only) for use with
natural gas. Model numbers with "LP" are equipped (only) for use with liquid petroleum (propane).
CALIFORNIA PROPOSITION 65 WARNING
The burning of gas cooking fuel generates some by-products that are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas.
36-inches wide, no side burner, three (3) U shaped burners in main compartment
36-inches wide, no side burner, two (2) U shaped burners and one (1) sear burner in main compartment
52-inches wide with side burner, three (3) U shaped burners in main compartment
52-inches wide with side burner, two (2) U shaped burners and one (1) sear burner in main compartment
Stand alone side burner
All specifications subject to change without notice. Dacor assumes no liability for changes to specifications.
© 2008 Dacor, all rights reserved.
Important
Safety
The Important Safety Instructions and warnings in these instructions are not meant to cover all possible
problems and conditions that can occur. Use common sense and caution when installing, maintaining or oper- ating this or any other appliance.
Always contact Dacor Customer Service about prob- lems and conditions that you don't understand.
Information About
Instructions
DANGER
41 If odor continues; keep away from the appliance
and immediately call your gas supplier 0r y0ur
fire department.
Safety Symbols and Labels
DANGER
Immediate hazard s that WILL resu t n severe perso na
injury or death ........................... I
WARNING
Hazards or Unsafe practices that COULD result in severe personal injury or death.
CAUTION I
Hazards or unsafe practices that COUI..D result in minor personal injury or property damage. I
WARNING
1. Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
WARNING
NEVER use this appliance as a space heater to heat or
warm the room. Doing so may result in carbon monoxide
poisoning and overheating of the appliance.
WARNING
This outdoor Cooking appliance is not intended tO be installed in oron a recreational vehicle and/or boats.
WARNING I
use this outdoor gas cooking appliance 0utdoors onlyl I Do not use it in a building garage or any other enclosed
area
READ AND SAVE THESE INSTRUCTIONS
_mCD_ 1
General Safety Precautions
To reduce the risk of fire, electric shock, serious injury or death when using your appliance, follow basic safety precau- tions, including the following:
WARNING
Read the use and care manual completely before using this appliance.
Use this appliance only for its intended use as described in the use and care manual. Use it only to cook food. It is not designed for commercial, indus-
trial or laboratory use.
If you receive a damaged product, immediately con- tact your dealer or builder. Do not install or operate an appliance that has been damaged or dropped.
This appliance must be properly installed and ground- ed by a qualified installer according to these instal-
lation instructions. Have the installer show you the location of the gas shut-off valve and the electrical outlet so that you know where and how to turn off the gas supply and disconnect power to the appliance.
Do not re pair or replace any part of this appliance unless specifically recommended in the literature accompanying it. All other service should be done by a qualified service technician. Contact the Dacor Customer Service Team at (800) 793-0093, or at
www.Dacor.com for examination, repair or adjust-
ment.
Do not install this appliance with surface (downdraft)
ventilation systems.
Do not install this appliance under unprotected over- head combustible materials.
Excessive weight warning: Use two or more people to move and install this product.
Do not install the grill in a laminate, or synthetic, solid surface countertop material.
Sheet metal edges can be dangerous in heavy lifting situations. Wear gloves during installation.
Keep the electrical cords away and gas supply lines
from heated surfaces.
Before performing any type of service, make sure that the gas shut-off valve is closed (turned off) and the power plug is disconnected.
Failure to provide proper clearances as noted in
these installation instructions may result in a fire haz-
ard.
DO NOT TOUCH ANY OF THE COOKING SURFACES DURING OR IMMEDIATELY AFTER
USE. After use. make sure these surfaces have had sufficient time to cool before touching them.
WARNING
To avoid the possibility 0f fire, do not leave the appli'
, To avoid the possibility of fire or burns, do not allow
clothing, Potholders, towels or rags to come into con-
tact with hot surfaces during and immediately after
usel , Do not use towels or bulky cloth aspot holders,
DO n0t wear !oose or hanging apparel While using this
appliance Do not allow clothing to come into contact
with the cooking surfacel
Keep items that could expl0de, such as aerosol cans awaY from the grill and burnersl Do not store flam' mable or explosive materials in adjacent cabinets or
areasl
Exercse caution when opening the Canopyl Let hot air or steam escape before looking or reaching insidel
, Do not use abrasives, caustic cleaners or detergents to clean this app iance, They may cause permanent
damage to surfacesl Do not use heros0 cleaners: They may be flammable or cause corrosion of meta
, Turn the knobs to the OFF position prior to rem0ving
them from the valve stems.
D0 not 0perate the appliance With0ut the knobs and trim rings in placel
Do not expose the knobs 0r trim rings to direct lame, hot utensils or other sources of heal
, Clean the appliance thoroughly before operating it for
the first timel
, NEVER cover any slots, holes or passages on
the outdoor gril! 0r its chassisl Doing so b!0cks air flow and may cause carbon monoxide poisoning,
Aluminum foil inings may also trap heal Causing a
supplied match light to01or a long stemmed match to
hght Make sure this appliance is Used 0nlY bYthose indb
viduals who are able to operate it properly.
, Never allow any0ne, including children t0 sit, stand
or climb on any part of the appliance. Doing somay cause tipping, damage, serious injury or death.
2 _mC_
WARNING
WARNING
Do not leave children alone or unattended in the area around the appliance. Do not allow children to oper-
ate it, play with the controls, pull on the handle or
touch other parts.
Do not store items of interest to children on top of or above the appliance. Children could be burned or injured while climbing on it.
Keep the ventilation openings for the LP cylinder free and clear from debris.
Non-stick coatings, when heated, can be harmful to birds. Remove birds to a separate, well-ventilated area during cooking.
Make sure that all of the appliance's parts are dry before lighting a burner. Do not cover the burners and grates with anything except properly selected uten- sils. Decorative covers may cause a fire hazard or damage to the unit if a burner is accidentally burned on with the cover in place.
Keep flammable items, such as paper, cardboard, plastic, and cloth away from the burners and other hot surfaces. Do not allow pot holders to touch hot surfaces or gas burners.
Do not hang flammable or heat sensitive objects over or in close proximity to the appliance.
Do not use the appliance for storage.
Make sure that all the burner parts are dry before lighting a side burner
Do not allow food to sit for more than one hour before or after cooking. Eating spoiled food can result in
food poisoning.
Do not line the appliance with aluminum foil or other materials. These items can melt or burn up during cooking.
Do not leave the canopy open when the outdoor grill is not in use to prevent an accumulation of water/ moisture inside. If water accumulates in the grill com- partment the unit should not be used and a service
technician should be called to clean the inside of the
compartment.
If the appliance is left out in the rain (with the canopy shut), wait 30 minutes after the rain storm before using it.
IMPORTANT: This applianCe is equipped with a three'prong grounding electrical plug for protection
against p0ssible electiiC shock hazardsi!t must be plugged into a dedicated, grounded electrical outlet
that meets local codes for outdoor appliances. If only a two-prong electr cal
outlet is availablel it is the responsibilitY of
the customer to have it
rep aced with a dedicat- ed, properly grounded
three'prong electrical
outlet: Do not under any
circumstances:
Cut or remove the third(ground)prong from the power €0rd
Use an adapter plug.
Usea power c0rd that is frayed or damaged;
If using an extension cord, use only a grounded cord
approved for use outdoors. Use a cord that is as sh0rt as possible: Avoid r0uting it through wet area&
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A GREASE FIRE:
, SMOTHER FLAMES with a close,fitt ng lid,
sheet or metal tray, then turn off the burnerl BE
CAREFUL TO PREVENT BURNS. If the flames do
notgo out immediately, EVACUATE AND CALL THE
, DO NOT USE WATER, including wet dish cloths or
towels _a violent steam explosion may result.
usea' fire extinguisher ONLY if:
a. You havea ClassABC extinguisher, and you
already know how t0 operate iL
b. The fire is small and contained in the area where
it startedl
cl The fire department is being called:
el You can fight the fire WithYour back to an exiti
_mCD_ 3
Product Dimensions
9 1/8"
(232mm)
<
(603mm)_
26 1/2"
!67237,?m)_.
(686mm)_
©
25 1/8"
(638mm)
OB36 and
OBS36
--r---
9 1/8"
(23_._
3/4"
26 1/2 .....
(603mm)_
(673mm)
27"*
(686mm) _.
* Total depth from back to front of handles is 30" (762mm)
(1321mm)
OB52 and
OBS52
25 1/8"
(638mm)
4 _mC_
9 1/8.....
(23_._
3/4"
26 1/2.... _-_
(603mm)___
(673mm) .__
(686mm)-_.
** Total depth from back to front of knobs is 28 5/8" (727mm) *** Total height with cover is 12" (305mm)
Cut-out for outdoor grill
06mm)
OBSB162
.. Overall "I
Door depth: 1/4" 6mm)
Overall height
I
width
OBAD SERIES ACCESSORY DOORS
(OBAD36 SHOWN)
I
Model
Number
OBAD20
(Single door)
OBAD36
(Dual door)
Overall
Width 19 1/2"
(495mm)
35 7/8"
(911mm)
Overall
Height
21"
(533mm)
21"
(533mm)
_mCD_ 5
WARNING
Location Planning - General
This installation must conform to local codes or, in the absence of local codes with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, CSA B149.1, or Propane
Storage and Handling Code, B149.2.
Prevent grill combustion products from being drawn
into a building through fresh air inlets: The venting system of other than a direct-vent appliance must terminate at least 4 feet (1.2m) below, 4 feet (1.2m) horizontally from, or 1 foot (305mm) above any door, window or gravity air inlet into any building. The bot-
tom of the vent terminal must be located at least 12
inches (305mm) above grade. A MINIMUM clearance of 10 inches (254mm) must be
maintained, above the countertop material, from all combustible vertical materials on the sides and behind
the outdoor grill chassis and canopy.
On all models except OBSB162, a MINIMUM clear- ance of t 1/4 inches (32mm) must be maintained, above the countertop material, from all non-combus-
tible vertical materials on the sides and behind the outdoor grill chassis and canopy.
On model OBSB162, a MINIMUM clearance of 2 inch- es (51mm) must be maintained, above the countertop
material, from all non-combustible vertical materials
on the sides and behind the chassis.
A MINIMUM clearance of 1/4 inch (6mm) must be
maintained, inside the base enclosure below the
countertop material, from all vertical surfaces on the sides of the appliance, except on model OBSB162.
On model OBSB162 a minimum clearance of 1/4 inch (6mm) must be maintained in back and 1/16 inch on
the sides.
A MINIMUM clearance of 3/4 inch (19mm) must be
maintained, from the bottom of the control panel to any material for ventilation purposes. Failure to do so will block air flow through the outdoor grill and may cause carbon monoxide poisoning or improper opera-
tion. The back edge of the grill must maintain a minimum
clearance (10 inches/254mm)from combustible back splash materials. Special cabinet and countertop
dimensions are required.
The electrical outlet and gas service must be installed only by a qualified, licensed professionals.
The maximum gas supply pressure to the regulator
must not exceed 1/2 pound per square inch.
Use only the factory supplied gas regulator or a Dacor approved replacement.
Gas and Electric Power Requirements
Prior to installation, the gas supply for natural gas or whole house LP installations must meet the specifica-
tions below.
For natural gas or whole house LP installations, have a qualified plumber or gas fitter install a 3/4 inch (19mm) or 1/2 inch (13mm) gas supply line with a shut-off valve
(not included). Have it installed in an accessible loca- tion that allows it to be shut off when the appliance is
installed.
Gas Supply Requirements
Model Type Manifold Pressure
Natural Gas 4" Water Column 5" Water Column LP Gas 11" Water Column 12" Water Column
Correct voltage, frequency and amperage must be sup-
plied to the appliance from an isolated, grounded circuit which is protected by a properly sized circuit breaker or time-delay fuse. The required voltage, frequency, and amperage ratings are listed on the product data plate
and are also below.
Electrical Requirements
Circuit Requirement Total Connected Load
It is the owner's responsibility to ensure that the elec- trical connection to this appliance is installed by a qualified electrician. The electrical installation, includ-
ing minimum supply wire size and grounding, must be done in accordance with National Electric Code ANSI/
NPFA 70, (or the latest revision) or Canadian Electrical Code CSA C22.1, and local codes and ordinances for connection of an outdoor appliance.
Locate the electrical outlet within reach of the 48 Inch (1219mm) long power cord so that it will reach when
the grill is completely installed in the enclosure.
Total connected loads shown include the ignition sys-
tem, interior lights and rotisserie motor.
The rotisserie motor should be plugged into the same
grounded outlet power source or an alternate 120 Vac duplex outlet located on the same circuit as the grill.
2.9 Amps, (0.35 kW)
Minimum Gas
Supply Pressure
120 Vac, 15 Amp.
6 _mC_
Location Planning - Enclosed
Cabinets
Maintain all minimum clearances specified on pages 7 and 8.
For proper outdoor grill operation, provide a flat, level mounting surface with minimum 3/4" thickness.
All models are designed to allow installation in combus- tible or non-combustible base material structures.
On installations without a LP cylinder tank located below the unit, plan the installation so that the gas shut-off valve and pressure regulator are accessible after the appliance is installed so that gas and power can be turned off if service is required. Also, make sure
the electric plug can be disconnected easily during ser- vice.
Optional Finish Trim Kits
The optional finish trim can be installed on the countertop to finish the sides and back of the countertop opening. The
stainless steel finish trim can be caulked to the countertop and should be secured to the base enclosure with flat head
screws. Center the trim within the cutout dimensions noted in this manual, then utilizing the deck screws along with
the holes located along the vertical sides of the finish trim,
install them securely to the base enclosure countertop sub- straight.
Enclosed Cabinet Installations with a LP
10" (254mm) Min. to combustibles
1 1/4" (32mm) Min. to non-combustible
1 1/4"
28 1/2" (724mm)
To finished countertop Junction
_y Box
...... _,_F 23 3/4" (603mm) _ "_
min. toany }/ ' ' '
material* / I
iuntt_ged) (6ram)\ (accessory)
1/4" \ Trim frame
Se'-- page 8 for overall cabinet dimensions.
OB36, OBS36, OB52 and OBS52
Cutout Dimensions - Side View
10" (254mm) Min. to combustibles
2" (51mm) Min. to non-combustible
1/4"
Junction
Box
(accessory)
Cylinder
When using a kP-gas cylinder, it must be completely enclosed, It must also be ventilated by openings on
the sides, back and floor of the enclosure. Each open-
ing must have a total area of no less than 10 square inches (254 square mm).
Plan to install the grill in a base structure that has one
of the following structural details:
The LP cylinder shut-off valve shall be readily
accessible for hand operation. A door on the enclo- sure to gain access to the valve is acceptable, pro-
vided it is non-locking and can be opened without the use of tools.
¢ The enclosure for the LP-gas cylinder shall isolate
the cylinder from the burner compartment to pro- vide shielding from radiation, a flame barrier and
protection from foreign materials such as hot drip- pings.
¢ There shall be a minimum clearance of 2 inches
(51mm) between the floor of the LP-gas cylinder enclosure and the ground.
3/4" (19mm) _ i_- 24"(610rnrn) ,'1
Min. to any ( I
material* L._ See page 8 for overall cabinet dimensions.
OBSB162 Cutout Dimensions -
Side View
The design of the outdoor cooking enclosure must allow the LP-gas cylinder to be connected, disconnect- ed and the connections inspected and tested outside
the cylinder enclosure.
Connections which may be disturbed when installing
the cylinder in the enclosure can be leak tested inside the enclosure.
Internal mounting means shall be provided on the out- door gas grill for mounting the LP-gas supply cylinder. If the outdoor grill is not in use, the gas must be turned
off at the supply cylinder.
_mCD_ 7
Location
Planning- Enclosed Cabinets (continued)
Coutertop
25"
(635mm)
combustiblesabove
thecountertop surface,
8" (203mm)
Min. to
both sides
6" X 6"
(152mmx 152mm)
utility cutout
for OBSB162\
24"
(610mm)
\\
2" (51mm)
3/8" (lOmm)_ j
Both sides
0B(S)36 - 33 1/2" (851mm)
0B(S)52 - 49 1/2" (1257mm)
/
Cutout Dimensions - Top View
6" x7" (152mm x 178mm)
utility cutout
\
\
\
",1 1/2"
(38mm)
12 1/4"
(311mm)
m
36"
(914mm)
OBSB162 _1 I- OB(S)36- 36 1/2" (927mm)
1:.,_161/8" (410mm)-- _ OB(S)52- 52 1/2" (1334mm)
Max.
9" (228mm)
3/4" (19mm)
Min. to any material for
ventilation
Cutout Dimensions - Front View
OBAD36 Accessory doors shown
Accessory Door Cutout Dimensions
Dimension
d
8 _mC_
Cutout Width
OBAD20:16 3/4" (425mm) OBAD36:33 1/8" (841mm)
Cutout Height 18 3/4" (476mm) Cutout Depth 3" (76mm)
Location Planning - Cart Installations
Maintain all minimum clearances shown between the appliance and all surfaces behind and to the side of the
appliance.
Allow 26 inches minimum in front to open and close the
cabinet drawers.
Above the cooking surface, both sides:
1 1/4" (32mm) Min. to non-combustibles
10" (254mm) Min. to combustibles
For proper grill and drawer operation, use the outdoor
grill and cart only on a level surface.
Side distances exclude optional shelves.
Above the cooking surface, behind unit:
2 1/2" (64mm) Min. to non-combustibles
11 1/4" (286mm) Min. to combustibles
(with hood in closed position)
O
Example of Grill Cart Location
_mCD_ 9
WARNING
Before installing the appliance, make sure the elec-
trical and gas (on tank-less installations) service
meets the requirements specified in the Planning the
Installation section of this manual.
This appliance must be installed by a licensed plumber or gas fitter when installed within the
Commonwealth of Massachusetts.
Excessive weight warning: Since the appliance and grill cart are heavy, install the appliance with the help of at least one other person.
Make sure the power cord is NOT connected to the electrical outlet while con necting the gas line to the appliance.
Do not apply excessive pressure when tightening con-
nections and fittings.
Do not use plumber's putty or Teflon tape on gas com-
pression connections. Doing so can defeat the proper
sealing of these fittings.
Use only approved gas line thread compound or tape to seal gas connections.
The maximum gas supply pressure to the regulator must not exceed 1/2 pound per square inch.
Parts List
Models OB36, OBS36, OB52 and OBS52:
[] Drip tray [] Smoker box [] Warming rack
[] Regulator assembly [] Grills
[] Flame spreaders
Models OB52, OBS52 and OBSB162 [] Side burner grate [] Side burner heads (2) [] Side burner cover [] Side burner caps (2)
LP Models equipped for use with an LP cylinder: [] 3/4" coupling [] 3/4" nipple
[] Rotisserie rod and forks [] Rotisserie motor [] Light lens pry stick
Match holder
Cleaning cream
Preparing for Installation
1.
Before removing the unit from the box, check the labeling on the box to make sure that the appliance is equipped for the gas type to be used. Liquid petroleum (propane) units are identified by the "LP" designa- tion at the end of the model number. Do not proceed with installation if you do not have the correct model. Conversion in the field from one gas type to another is not permissible.
2. With the help of an assistant, remove the appliance and all the parts from the box. Check to make sure all parts are included.
3. Remove all shipping materials from the appliance and peel off the protective plastic coating.
,
To reduce weight during installation, make sure all loose parts are removed from the grill.
10 c_acar
Whole house natural
gas or LP regulator*
LP cylinder regulator
OBS162, OB36 and OBS36
(PN 72310)
LP cylinder regulator
OB52 and OBS52
(PN 101578)
IZl
* A whole house gas regulator comes standard with natural gas models. For whole house LP installations, replace the standard LP tank regulator and hose that come with LP models with a whole house LP regulator (Dacor PN 700597LP). The whole house LP regulator must be ordered separately.
ctacor 11
Cabinet Installation Cart Installation
WARNING I
avoid an explosi0n hazard; do not connect the cart
app iance(s) to electrical power until after the gas supply system has been checked for eaksl
To prevent damage to the gas regu!at0rl install the
I IMPORTANT
regulat0r only after the appliance is mounted in its
permanent position in the enclosure. .................................................................I
With at least one person on each side of the unit, lift it up and lower it into the cabinet cutout. As you lower it into the cutout slide the electrical cord into the utility
cutout.
OBSB162 OB36 or
OBS36
I I
WARNING
Attach the appliance to the cart with all of the supplied bolts before use.
All gas and electrical connections should be made
after the grill is installed and bolted to the cart.
To avoid an explosion hazard, do not connect the cart
or appliance(s) to electrical power until after the gas supply system has been checked for leaks.
IMPORTANT I
To prevent damage to the gas regulat0 r,install the I
regulator only after the appliance is mounted in its permanent position on the cart:
Remove the cart from the shipping pallet before instal- lation. The Dacor cart ships assembled ready for installation of the outdoor grill. Set the cart in an open
location and lock the wheels on the cart to minimize movement.
2. Remove the drawers.
3. With at least one person on each side, lift the appliance up and lower it onto the cart. As you lower it onto the
cart slide the electrical cord into the utility cut-out.
36-Inch Cart Shown
Insert power cord into utility cutout
OB52 or
OBS52
Insert power cord into utility cutout
Insert power cord
into utility cutout
I I
I
Utility cutout
/
I I
Locking ,/
wheel
Tank shelf
-_ Locking wheel
I
,
Center the unit on the cart, making sure to line up the threaded mounting holes under the bottom of the grill with the holes in the top of the cart.
,
Thread all of the supplied bolts into the bottom of the outdoor grill from inside the cart. Tighten the bolts into
place.
_- Rotating wheel
12 c_acar
Optional Side Shelf Installation
1. Install the front mounting bracket for the right side shelf. Use two (2) of the provided button head fasten- ers and two (2) lock washers. Tighten into place using
a 5/32" Allen wrench.
2. Slide the slot on the inside of the shelf over the pin on the mounting bracket.
3. While holding the shelf in place, insert the pin on the back mounting bracket into the slot on the back side of
the shelf.
,
While holding the shelf and back mounting bracket in
place, attach the back mounting bracket using two (2)
of the provided button head fasteners and two (2) lock washers.
5. Repeat steps 1 through 4 for the other shelf.
ctacor 13
Connecting the Gas
Gas Connection - Natural Gas
NOTE
Units equipped for use With natural gas ship with regulator assembly with 3/4'i pipe attached and an
additional 3/411nipplel , The regulator assembly is also equipped with a 3/4,! to
1/2,! reducer on the inlet side:
,
Connect the factory supplied regulator assembly to the gas inlet at the back right bottom corner of the appli- ance. Make sure the arrow on the regulator points in the direction of the gas flow (towards the grill).
,
Connect a 1/2" nipple to the regulator.
3.
Install an approved flexible gas line from the regulator
to the gas shut-off valve.
Natural Gas
Connection
3. Install an approved flexible gas line from the regulator to the gas shut-off valve.
Whole House LP
Gas Connection
Regulator assembly _1
(special order PN 700597LP)_ _
Regulator assembly _1
(included PN 700597NG) _
1/2" Nipple (not included) _ _
F.ex. .e..ne.
1/2" Nipple (not included)_ _
F.ex. .e..he.
Gas Connection - LPGas Cylinder Hose
1. Connect the supplied 3/4" coupling and nipple to the gas inlet at the back right bottom corner of the unit.
2. Connect the included LP cylinder hose to the nipple.
3/4" Coupling and
nipple (included)
Connect
to outdoor grill
assembly (included)
PN 72310 for OBSB162, PN 101578 for
LP regulator and hose !
t t
--8
t t
t t
Gas Connection1.- Whole House LPGas
Connect the LP regulator assembly (special order from Dacor) to the gas inlet at the back right bottom corner of the appliance. Make sure the arrow on the regulator points in the direction of the gas flow (towards the grill).
2. Connect a 1/2" nipple to the regulator.
14 c_acar
LP Cylinder Hose Connection
Final Assembly and Test
Assemble the Grill
,
Open the canopy on the unit.
2.
Insert the drip tray completely into the slot on the front
of the unit.
,
Put the flame spreaders on the floor of the appliance, inside the canopy. The large holes go toward the front
of the unit. The holes are used to light the burners in
case of power failure. Push the spreaders as far to the right as possible, leaving an opening on the left for the
smoker box.
,
Install the grills on the shelves above the flame spread- ers. Push the grills as far to the right as possible, leav- ing an opening on the left for the smoker box.
,
Insert the smoker box into the opening to the left side
of the grills.
,
Place the warming rack on the holders on the walls inside the canopy.
Assemble the Side Burner- Some Models
,
Put the burner heads on to the burner bases. Line up the slots on each head with the pins on the base so that it lies flat. Put the burner caps on top of the burner
heads. Line up the slots on each cap with the pins on the base so that it lies flat.
,
Put the grate over the top of the side burner. Line up the legs with the dimples on the top of the side burner
chassis.
_ Burner cover
[] Smoker box
[] Grills
[] Flame spreaders
Q
[] Grate
,t_ [] Burner heads and caps
[] Open canopy
[] Drip tray
[] Warming rack
c/mcar 15
Final Assembly and Test(cont.)
LPCylinder Installation - Some Models
,
For units that will use a LP cylinder, start by making
sure the tank shut-off valve is completely closed.
,
Place the tank into the final position within the cabinet
or cart.
WARNING
The largest recommended LP cylinder size for the rollout tank shelf on the cart is five gallons. A five
gallon portable liquid propane cylinder should be approximately 12 inches (305mm) in diameter and
18 inches (457mm) high,. It must be constructed and marked in accordance with the specification for liquid propane (LP) gas cylinders of the U.S. Department
of Transportation (DOT) and designed for use with a
5LP-A quick disconnect systems only.
Cylinders must be stored outdoors in a well vented
area out of the reach of children.
On installations with a LP cylinder, when storing the
appliance indoors, you must disconnect and store the
LP cylinder outdoors.
On models OB52 and OBS52 equipped for use with
a LP tank, use only a two stage regulator on the gas supply line.
For LP cylinder installations, the LP gas cylinder must have its own certified high-pressure regulator (Either
Type I or No. 600 Connection).
A dented or rusty LP tank may be hazardous and
should be checked by your LP supplier.
Never use a cylinder with a damaged shut-off valve.
Do not change the regulator/hose assembly with a
standard 510 POL tank/valve assembly.
The cylinder must be provided with a shut-off valve
terminating in a liquid propane (LP) gas supply cylin- der valve outlet specified, as applicable, for connec-
tion No. 5LP-A.
The cylinder supply system must be arranged for
vapor withdrawal and provided with a listed overfilling
prevention device.
Gas connection at
right rear corner
under outdoor grill
Tank gas
regulator (included)
LP tank valve
Stideout LP tank
storage shelf on
optional cart
5 Gallon maximum
shelf capacity
Flexible gas
line (included)
Leak Testing
WARNING
DO not use a flame to check leaks.
i The grill or €0oktop and shut-off Valve must be disc0n:
nected fro m the gas supply piping during any pies- ......
sure testing exceeding !!2 psi (3,5kPA),
Turn all burner control knobs on the front of the appliance to the OFF position.
,
With the power to the appliance
DISCONNECTED, open the gas shut-off
valve.
,
Check all gas connections for leaks using an electronic gas leak detector. You may also apply a water and soap solution to the connections. Bubbles around the connections indicate a leak. If you observe leakage do
not attempt to operate the appliance until all leaks have been eliminated.
OFF
16 c_mcar
Power Connection - Cart Models
,
If the appliance is installed on a cart, connect a three- prong extension cord (minimum 5 Amp. capacity)
designed for outdoor use to the power input on the
back of the cart. Connect the other end of the exten-
sion cord to a grounded, three-prong, electrical outlet that meets local code for use with outdoor appliances.
,
With the tank shelf open, connect the power cord from the outdoor grill and the warming oven (if equipped with one) to the electrical outlet on the back panel inside the
cart.
,
Connect the rotisserie motor power cord to the electri- cal outlet on the back side of the cart.
Electrical Outlet with Ground Fault Interrupter
Power Connection - Cabinet Installations
Connect the appliance(s) to an electrical outlet that meets the specifications in the Planning the
Installation section.
The rotisserie motor should be plugged into the same outlet or an alternate 120 Vac outlet on the same circuit
as the appliance.
Verifying Proper Operation
6. If the second or third attempt to ignite the burner is not successful then turn all burner controls to the OFF
position.
,
If the grill or cooktop fails to operate properly, make sure that power to the electrical outlet and gas supply are turned on and that all installation steps have been carefully followed. Check also for a tripped ground
fault interrupter on the electrical outlet. Push in on the
RESET button. NOTE: If using an extension cord, the igniters will
not spark properly if the cord is not supplying a solid
ground.
If the grill still will not light, close the gas shut-off valve. Do not attempt to repair the appliance yourself. Contact Dacor Distinctive Service at (877) 337-3226. Have the model and serial number from the product data label available when
you call.
Dacor is not responsible for the cost of correcting problems caused by a faulty installation.
Installation Checklist
WARNING
To ensure a safe and proper installation, the follow- ing checklist should be completed by the installer to ensure that no part of the installation has been over-
looked.
Proper installation is the responsibility of the hom- eowner. The importance of proper installation of your Dacor Outdoor Grill cannot be over emphasized.
Lighting Instructions
1.
Read and understand the accompanying use and care manual prior to cooking with this appliance. The use and care manual contains additional important safety, service and warranty information.
,
No adjustment of burner settings is required. All valves and air mixture shutters found in this appliance have been factory preset.
,
With the gas shut-off valve open, turn all
burner knobs to the HIGH position for approximately 20 seconds to allow the air in the system to purge from the grill and cooktop side burners. HIGH
,
Once the gas has filled the lines the auto- matic electronic ignition system should ignite the burner. If the system burners do not ignite within 20 seconds turn all burner controls to the OFF position. Wait
five minutes and attempt the ignition pro-
cess again.
,
Visually check the burner flame for proper operation.
Proper flame operation will show a steady, soft blue color and stable flame.
OFF
[]
Is the electrical outlet for the appliance grounded and located according to these instructions and in accor- dance with all applicable electrical codes for outdoor appliances?.
[]
Is the gas service for the appliance located and installed according to these instructions and in accor- dance with all applicable codes?
[]
Has the gas supply inlet pressure been measured to ensure that it does not exceed the maximums and
meets the minimum stated in these instructions?
[]
Is the appliance secured to the cabinet or cart?
[]
Are the grease tray, flame spreaders, grates and, if
applicable, burner heads and caps properly installed according to these instructions?
[]
Has proper operation been verified? Did the installer check the gas supply for leaks?
[]
Have any problems been noted on the warranty card
or during the on-line warranty activation? Has the war-
ranty been activated on-line or the warranty card filled
out completely and mailed?
=Ira=or 17
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The Life of the Kitchen?
Dacor Phone: (800)793-0093 FAX: (626)403-3130 www.Dacor.com
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