Dacor ER36D-C, ER48D-C User Manual 2

Installation Instructions
Epicure ® Range
For Use with Models: ER36D, ER36D-C, ER48D, ER48D-C
Part No. 100843 Rev. R
THIS APPLIANCE HAS BEEN TESTED IN ACCORDANCE WITH THE LATEST EDITION OF ANSI Z21.1 STANDARD FOR HOUSEHOLD GAS APPLIANCES.
Table of Contents
Electrical
Gas Supply Requirements .......................................................... 4
Cabinet
Requirements ..............................................................4
Layout ............................................................................6
Preparing
Gas Supply Connection ............................................................15
Installing the Burner Knobs ..................................................... 16
Installing
Installation
for Installation ..........................................................7-9
the Burner Components ........................................... 17
Checklist ................................................................ 18
IMPORTANT:
INSTALLER: In the interest of safety, read these installation instructions completely, before you begin the installation process.
Leave these installation instructions with the homeowner.
CUSTOMER: Keep these installation instructions for future reference. Save them for the local electrical inspector’s use.
Specifications contained within are subject to change without notice.
No liability is assumed by Dacor ® for changes in specifications.
© 2007 Dacor, all rights reserved.
Important Safety Instructions
Important Information About Safety Instructions
The Important Safety Instructions and warnings in this manual are not meant to cover all possible conditions and situations that can occur. Use common sense and caution when installing, maintaining or operating this or any other appliance.
Always contact the Dacor Customer Service Team about problems or situations that you do not understand.
Safety Symbols and Labels
DANGER
Immediate hazards that WILL result in severe personal injury or death.
WARNING
Hazards or unsafe practices that COULD result in severe personal injury or death.
CAUTION
Hazards or unsafe practices that COULD result in minor personal injury or property damage.
DANGER
IMPORTANT: If you smell gas:
Do not use or light any appliance.
• Do not touch any electrical switch or use any electrical devices, including the telephone, in your building.
• From a neighbors phone, immediately call the gas supplier. Follow the gas supplier’s instructions.
• If you cannot contact the gas supplier, call the fire department.
NEVER use this appliance as a space heater to heat or warm the room. Doing so may result in carbon monoxide poisoning and overheating of the appliance.
NEVER cover any slots, holes or passages in the oven bottom or cover an entire rack with materials such as aluminum foil. Doing so blocks air flow through the oven and may cause carbon monoxide poisoning. Aluminum foil linings may also trap heat, causing a fire hazard.
CALIFORNIA PROPOSITION 65 WARNING
The burning of gas cooking fuel generates some by-products that are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas.
WARNING
WARNING
IMPORTANT: Do not store or use combustible, flammable or explosive vapors and liquids (such as gasoline) inside or in the
vicinity of this or any other appliance. Also keep items that could explode, such as aerosol cans, away from the burners and the oven. Do not store flammable or explosive materials in adjacent cabinets or areas.
IMPORTANT: Child entrapment and suffocation are not problems of the past. Junked or abandoned appliances are still dangerous, even if they sit out for “just a few days.” When taking an appliance out of service, please follow the instructions below to help prevent accidents:
Take off the door.
• Leave the racks in place so children cannot easily climb inside.
• Cut the prongs off the power cable plug and discard them.
• Cut the power cable off and discard it separately from the old appliance.
READ AND SAVE THESE INSTRUCTIONS
1
Important Safety Instructions
To reduce the risk of fire, explosion, electric shock, serious injury or death when installing or using this appliance, follow basic safety precautions, including the following:
WARNING
Read the accompanying use and care manual before operating this appliance.
Keep packaging materials away from children. Plastic sheets and bags can cause suffocation.
If you receive a damaged product, immediately contact your dealer or builder. Do not install or use a damaged appliance.
This range must be properly installed and grounded by a qualified installer according to these installation instructions prior to
• use. The installer should show the customer the location of the gas shut off valve and the fuse or junction box so that they know where and how to turn off the gas supply and electric power to the range.
If the wall behind the cooktop is constructed of combustible material, the optional 3”, 9” or 24” backguard must be installed on
• the back of the range. Do not operate the range without the backguard in place if the back wall is made of combustible materi­als. A fire may result.
Do not install, repair or replace any part of the range unless specifically recommended in the literature accompanying it. A quali-
• fied service technician should perform all other service.
Do not connect this range to the gas supply without the supplied gas pressure regulator installed.
Before performing any type of service or installation, make sure that the gas supply and electric power to the range are turned
• off.
NEVER block or cover any slots, holes or passages anywhere inside the oven or on the outside of the range or cover an oven
• rack with materials such as aluminum foil. Doing so blocks airflow through the oven and cooktop and may cause carbon mon­oxide poisoning or fire. See the Getting to Know Your Range section of the use and care manual for the location of the various air holes (slots).
Only use the range for cooking tasks expected of a home appliance as outlined in the literature accompanying it. This range is
• not intended for commercial use.
DO NOT TOUCH THE SURFACES OF THE OVEN OR COOKTOP DURING OR IMMEDIATELY AFTER USE.
Do not climb on any part of the appliance.
Do not leave children alone or unattended in the area around the range. Do not allow children to play with the controls, pull on
• the handle or touch other parts of the range.
Do not store items of interest to children on top of or above the range. Children could be burned or injured while climbing on the
• appliance.
Do not attempt to use this appliance in the event of a power failure.
Do not tamper with the controls. Do not adjust or alter any part of the range unless specifically instructed to do so in these
• instructions.
To prevent the unit from tipping forward and to provide a stable installation, the unit must be secured in place with the anti-tip
• device as specified in these instructions.
Clean the cooktop thoroughly before operating it for the first time.
Keep flammable items, such as paper, cardboard, plastic and cloth away from the burners and other hot surfaces. Do not place
• such items in the oven. Do not allow pot holders to touch hot surfaces or gas burners.
Do not wear loose or hanging apparel while using the range. Do not allow clothing to come into contact with the interior of the
• oven or the cooktop and surrounding areas during and immediately after use.
To avoid a fire hazard, do not hang flammable or heat sensitive objects over the range.
If the range is near a window, do not use long curtains as window treatment. The curtains could blow over the cooktop and cre-
• ate a fire hazard.
Do not use the oven for storage.
Do not touch the burner assembly, grates or surrounding surfaces (including the backguard) or the interior surfaces of the oven
• during use. After use, make sure these surfaces have had sufficient time to cool before touching them.
Do not touch the outside surfaces of the range during the self-clean cycle. They will be hot. Venting from the oven may cause
• the cooktop and backguard to become hot.
2
Important Safety Instructions
WARNING
Make sure that all the cooktop parts are dry before lighting a burner.
Turn the knobs to the “OFF” position prior to removing them from the valve stems.
The cooktop should never be operated without the knobs and trim rings in place.
For your safety, do not use the oven to cook without the convection filter(s) installed. When the filter is not installed, the spinning
• fan blades at the back of the oven are exposed.
Non-stick coatings, when heated, can be harmful to birds. Remove birds to a separate, well-ventilated room during cooking.
CAUTION
To prevent damage, remove the meat probe from the oven when it is not being used.
Do not line the oven with aluminum foil or other materials. These items can melt or burn up during self-cleaning and cause
• permanent damage to the oven.
Do not leave metal objects, such as aluminum foil, the meat probe, cookie sheets, etc. on the bottom of the oven. Objects left
• on the bottom of the oven could damage the bake element. In addition, the objects themselves could be damaged.
On some ovens, the bake and broil elements are behind glass panels on the floor and ceiling of the oven chamber. Do not
• cover these glass panels with cookie sheets, aluminum foil, pots, pans, etc. Covering them could cause the heating elements to over-heat, damaging the oven.
Do not expose the knobs or trim rings to direct flame, hot utensils or other sources of heat.
Always ensure that the light fixture lens covers are in place when using the oven. The lens covers protect the light bulbs from
• breakage caused by high oven temperatures or mechanical shock.
Customer Service Information
If you have questions or problems with installation, contact your Dacor dealer or the Dacor Customer Service Team. For repairs to Dacor appliances under warranty call the Dacor Distinctive Service line. Whenever you call, have the model and serial number of the appliance ready. The serial number and rating labels are inside the grate, inside the door.
Dacor Customer Service Team
(800) 793-0093 (U.S.A. and Canada) Monday — Friday 6:00
Web site: www.Dacor.com
Dacor Distinctive Service (for repairs under warranty only)
Phone: (877) 337-3226 Monday — Friday 6:00
Model and serial number label located inside grill.
a.m. to 5:00 p.m. Pacific Time
a.m. to 4:00 p.m. Pacific Time
Model Identification
ER36D-C-SCH/NG/H
SIZE (in inches)
COUNTRY CODE
C
No Character = Equipped for use in U.S.A.
GAS TYPE
NG = Natural Gas
LP = Liquid Petroleum (Propane)
ALTITUDE
H
No Character = Equipped for low altitude operation
= Equipped for use in Canada
= Equipped for High Altitude,
4000 feet (1219 m) and up
Model and Serial Number Location
3
Planning the Installation
WARNING
IMPORTANT: Observe all governing codes and ordinances
during planning and installation. Contact your local building department for further information.
Electrical Requirements - U.S.A.
IMPORTANT: The information below does not apply to units equipped for use in Canada.
It is the owner’s responsibility to ensure that the electrical connection of this appliance is performed by a licensed electrician. The electrical installation, including minimum supply wire size and grounding, must be in accordance with the National Electric code ANSI/NFPA 70-1993* (or latest revision) and local codes and ordinances. The standard is available from:
National Fire Protection Association 1 Batterymarch Park Quincy, Massachusetts 02269-9101
The correct voltage, frequency and amperage must be supplied to the appliance from a separate, grounded, circuit that is protected by a properly sized circuit breaker or time delay fuse. Refer to the data on the range rating label.
NOMINAL ELECTRIC CIRCUIT REQUIREMENTS - U.S.A.
Range Model
ER36D
ER48D 240 Vac*, 60 Hz, 50 Amp. 10.0 kW (42 Amp.)
* 4-wire, two 120 Vac hot (L1 and L2), one neutral, one ground
The ratings above are for reference only. Refer to the range data label for exact specifications (see page 3 for location).
240 Vac*, 60 Hz, 30 Amp. (Min.)
Consult local building codes for the type and minimum wire gauge to use for the power requirements on the rating label.
Suggested wiring color code: Black, white, red and green.
The wiring needs to be long enough to allow the range to be pulled out from the wall for service while remaining connected. See page 10 for further details.
The wiring to the range must:
Have a minimum rating of 250 Volts @ 30 Amps for model ER36D, 250 Volts @ 50 amps for model ER48D.
Include a strain relief
Be terminated by tinned leads, closed loop terminals or open ended spade lugs with upturned ends
Where local code permits, a three (3) or four (4) wire appliance cord may be used. The appliance cord must:
Be UL listed type SRD or SRDT
Be equipped with a NEMA 14-50P 4 wire plug or, where local code permits, a NEMA 10-50P 3 wire plug.
Prior to range installation, have a licensed electrician install a conduit junction box or electrical receptacle according to the type of wiring used.
Circuit Required
40 Amp. (Recommended)
NEMA 14-50P Plug
NEMA 10-50P Plug
Total Connected
Load
6.5 kW (28 Amp.)
Electrical Requirements - Canada
It is the owner’s responsibility to ensure that the required 4 wire electrical outlet is installed by a licensed electrician as specified below prior to range installation. The electrical outlet installation, including minimum supply wire size and grounding, must be in accordance with all governing codes and ordinances.
The correct voltage, frequency and amperage must be
• supplied to the appliance from a separate, grounded, circuit that is protected by a properly sized circuit breaker or time delay fuse. Refer to the data on the range rating label.
NOMINAL ELECTRIC CIRCUIT REQUIREMENTS - CANADA
Range Model
ER36D
ER48D 240 Vac*, 60 Hz, 50 Amp. 10.0 kW (42 Amp.)
* 4-wire, two 120 Vac hot (L1 and L2), one neutral, one ground
The ratings above are for reference only. Refer to the range data label for exact specifications (see page 3 for location).
Ranges equipped for use in
Canada come pre-wired with a 4 Wire appliance cord and NEMA 14-50P plug.
Do not modify the factory wiring.
The plug is designed to insert directly into a NEMA 14-50R electrical receptacle installed by a licensed electrician according to the above specifications.
240 Vac*, 60 Hz, 30 Amp. (Min.)
Circuit Required
40 Amp. (Recommended)
NEMA 14-50R Receptacle
Total Connected
Load
6.5 kW (28 Amp.)
Gas Supply Requirements
Check your local building codes for the proper method of
• installation. In the absence of local codes, this appliance should be installed in accordance with the National Fuel Gas Code ANSI Z223.1.
Be certain that the appliance being installed is correct for
• the gas service provided (natural gas or LP gas). Also, if operating the range at an altitude above 4000 feet. (1219 m) make sure it is equipped for high altitude operation. Refer to the range data plate and the table on page 3 to determine the correct model.
See the table below for gas supply pressure requirements.
The regulator inlet accommodates a 3/4” gas line. The range
• ships with a 1/2” to 3/4” adapter connected to the regulator.
GAS SUPPLY PRESSURE REQUIREMENTS*
Gas Type
Natural Gas 5” Water Column 6” Water Column
Liquid Propane (LP) 10” Water Column 11” Water Column
* The gas supply pressure for testing the regulator setting shall be at least 1 inch water column (249Pa) above the specified manifold pressure
** Maximum gas supply pressure for all models: 1/2 p.s.i.
The ratings above are for reference only. Refer to the range data label for exact specifications (see page 3 for location).
Minimum
Manifold Pressure
Minimum Gas
Supply Pressure**
4
48” (1219mm)
**
**
**
** Optional
1 1/16” (27mm) to cooking surface (top of grates) from top of trim
Finished Side
Panel
B
A
C
D
Planning the Installation
Product Dimensions
All tolerances: ±1/16” (±1.6mm)
GAS - ELECTRICAL ACCESS DIMENSIONS
Model A B C D E*
ER36D
5 5/8”
(142.9mm)
18 3/8”
(466.7mm)
10 3/4”
(273.0mm)
13 11/16”
(347.7mm)
7/8”
(22.2mm)
Gas Regulator Access, Cover Removed
Range Electrical Access, Cover Removed
ER48D
* The diameter on models equipped for use in Canada is ¼” (6.4mm) larger than those stated. Canadian units come from the factory pre-wired with an appliance cord. When installing an appliance cord on models that are not pre-wired, the hole size must be increased to 1 1/8” (1 3/8” for model ER48D) by removing the conduit bracket inside the range electrical access
box.
3 13/16”
(96.8mm)
18 11/16”
(474.7mm)
9 3/8”
(238.1mm)
13 3/4”
(349.3mm)
1 1/8”
(28.6mm)
Inlet
Back of Range
E Electrical Connection Hole in Bottom
Width: ER36D - 35 7/8” (911mm)
ER48D - 47 7/8” (1216mm)
5
3
2, 5
F
G
3
Cabinet/countertop depth is at discretion of customer but cabinet face MUST NOT protrude further than rear of front panel, see product dimensions.
4
Consult local code for exact location requirements.
5
Not applicable for cabinets more than a horizontal distance of 10” (254mm) from the edge of the range.
1
Vertical to combustibles directly above cooking surface; if installing an overhead vent hood, also check the hood specifications for minimum required clearances.
2
Measured from range top panel.
Non-combustible
surface along
back wall
recommended
30” (762mm)
Min.
1
36 1/2”
(927mm)
Max.
13” (330mm)
Max.
5
Suggested location of utilities
4
Planning the Installation
G
10" (254 mm) Min.
to combustible side
walls above the range
(both sides)
non-combustible
Minumum Countertop Height: 30 1/4” (768 mm) Maximum Countertop Height: 36 1/2” (927 mm)
rear wall recommended
Backsplash
3/8" (10 mm)
Min. flat countertop
overhang
H
2 13/16" (71.4 mm)
3
Cabinet Layout
Carefully check the location where the range is to be
• installed. For best performance, the range should be placed away from drafts that may be caused by doors, windows and heating and air conditioning outlets.
To reduce the risk of personal injury and to reduce
• accumulated smoke in the room, Dacor strongly recommends installing a range hood. A range hood should project horizontally a minimum of 5 inches beyond the face of the cabinets.
All maximum and minimum dimensions and clearances
• shown in the diagrams below must be maintained for safe operation.
The range may be installed flush to the rear wall.
• Dacor strongly recommends installing a non-combustible material on the rear wall above the range and up to the vent hood or installation of a backguard. It is not necessary to install non-combustible materials behind the range below the countertop height.
Any openings in the wall behind the appliance or in the floor
• underneath it must be sealed.
CUT-OUT DIMENSIONS
Range Model F G H
ER36D
ER48D
42” (1067mm)*
36” (914mm)**
54” (1372mm)*
48” (1219mm)**
* Recommended **Minimum
36 1/16”
(916mm)**
48 1/16”
(1221mm)**
33 ½”
(848mm)
43 ½”
(1102mm)
Gas and Electrical Service
The shaded area shown denotes the location of the gas
• inlet and the electrical junction box/receptacle. This is the recommended location. For replacement purposes, the location of the existing utilities may be utilized provided they do not interfere with the sides or rear of the range. Check local building codes for permissible gas valve locations.
An external manual shut-off valve must be installed between
• the gas inlet and the range, for the purpose of turning on or shutting off gas to the appliance.
The installation must allow for the following:
Access to the gas shut-off valve when the unit is installed.
Access to the remote circuit breaker panel/fuse box, when the
• range is in place.
The gas supply piping and shut-off valve, and the electrical
• junction box/receptacle must be located so they do not interfere with the range when it is installed.
The junction box and gas shut off valve must be located
• so that the range can be pulled out for service while the appliance remains connected.
Standard Cutout with
Range Hood
6
Cutout with Optional ERV Raised Vent (Top View)
APPROVED RAISED VENT MODEL NUMBERS
Range Model ERV Raised Vent Model
ER36D ERV36-ER
ER48D ERV48-ER
IMPORTANT: See the raised vent installation instructions for the duct and electrical installation requirements. Use only the raised vent models specified below.
All tolerances: +1/16”, -0 (+1.6mm, -0)
Unless otherwise stated
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