CYBEX Eagle, Eagle Back Extension Owner's And Service Manual

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Cybex Eagle® Back Extension
Owner’s and Service Manual
Strength Systems
Part Number 11100-999 J
www.cybexinternational.com
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Cybex Eagle® Back Extension
Owner’s and Service Manual
Strength Systems
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
®
Eagle
and its mark are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved. Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • techhelp@cybexintl.com • 11100-999 J • March 2010
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Table of Contents
1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warning/Caution Decals . . . . . . . . . . . 1-2
Regular Maintenance Activities . . . . . . 1-5
Using Proper Form . . . . . . . . . . . . . . . 1-5
2 Exercises
General Exercise Guidelines . . . . . . . . 2-1
3 Customer Service
Contacting Service. . . . . . . . . . . . . . . . 3-1
Ordering parts . . . . . . . . . . . . . . . . . . . 3-1
Return Material Authorization (RMA). . 3-1
Damaged Parts . . . . . . . . . . . . . . . . . . 3-2
4 Assembly
Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-1
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . . 5-1
Weekly Procedures . . . . . . . . . . . . . . . 5-4
Yearly Procedures . . . . . . . . . . . . . . . . 5-6
Environment. . . . . . . . . . . . . . . . . . . . . 5-7
Storage . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . 6-4
Exploded-View Diagram . . . . . . . . . . . 6-5
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Cybex Eagle 11100 Back Extension Owner’s Manual
1 - Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using the equipment. It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the
equipment and review all labels.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
Obtain a medical exam prior to beginning an exercise program. Read and understand warning labels and user manual prior to exercising. Obtain instruction
prior to use. Keep body and clothing free from and clear of all moving parts. Inspect machine prior to use. • DO NOT use if it appears damaged or inoperable. DO NOT attempt to fi x a broken or jammed machine. Notify fl oor staff. Use the machine only for the intended use. • DO NOT modify the machine. Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.
If unsure seek assistance. Never pin the weights in an elevated position. • DO NOT use the machine if found in this condition.
See assistance from fl oor staff. Children must not be allowed near these machines. Teenagers must be supervised.
DO NOT use if guards are missing or damaged. DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.
Inspect all cables and belts and connections prior to use. • DO NOT use if any components are worn, frayed or damaged.
DO NOT remove any labeling from equipment. Replace any damaged labels. Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your
physician.
Facility Safety Precautions
Read the Owner’s Manual carefully before assembling, servicing or using the equipment. Securely anchor each machine to the fl oor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better). NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any
leg or frame not in contact with surface using fl at washers.
Safety
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Cybex Eagle 11100 Back Extension Owner’s Manual
Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an uneven surface.
Make sure that all users are properly trained on how to use the equipment. Make sure there is enough room for safe access and operation of the equipment. Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear,
including (but not limited to) cables, pulleys, belts and grips. Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components
then remove from service until the repair is made. Use only Cybex supplied components to maintain/repair the equipment. Keep a repair log of all maintenance activities. Inspect all cables and belts and connections prior to use. • DO NOT use if any components are worn, frayed or
damaged.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.
Safety Guidelines And Practices
Cybex recommends that all fi tness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury. Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.
Inappropriate or improper use may result in injury to users or third parties (bystanders). Do not use machine if it is not located on a solid level surface or is improperly installed. Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the
proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the fl oor. Cybex strongly recommends that, to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level surface.
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defi ned and required by local building and architectural codes.
2. Anchoring of equipment must be completed by a quali ed licensed contractor.
Safety Page 1-2
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Cybex Eagle 11100 Back Extension Owner’s Manual
3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the equipment to the fl oor.
4. Due to the wide variation of fl ooring on which machines may be anchored or installed, verify anchoring method and anchoring fasteners with a qualifi ed and licensed contractor.
5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..
6. Do not use machine until it is properly anchored. MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance requirements as specifi ed in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury. Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury. The warning and caution decals are shown on the following page. The diagrams following the decals show where each
decal is located.
Safety
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Cybex Eagle 11100 Back Extension Owner’s Manual
A
CAUTION
B
Personal injury may occur.
Keep away from moving parts to avoid injury.
4000Y316-4
CAUTION
C
Keep away from moving parts. Failure to do so could result in personal injury.
8500-026-4
4605-381-4 A
Safety Page 1-4
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Cybex Eagle 11100 Back Extension Owner’s Manual
Back Extension - 11100
C
A
DESCRIPTION PART NO.
B
Warning DecalA. ................4605-381-4
Caution DecalB. .................4000Y316-4
Caution DecalC. .................8500-026-4
Safety
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Cybex Eagle 11100 Back Extension Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of your equipment. Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5. Briefl y, they include:
Daily
1. Clean upholstery.
2. Clean back panel. Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn or
damaged, immediately discontinue use until cable or belt has been replaced.
3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts
immediately.
4. Inspect for loose or worn grips. Replace all loose or worn grips immediately.
5. Inspect weight stacks for proper alignment and operation. Correct all improper alignment and
operation issues immediately.
6. Lubricate guide rods using automotive engine oil only. Yearly
1. Replace all cables belts at least annually.
Using Proper Form
Before working out, read and understand the exercises located on the placard and in Chapter 2.
Safety Page 1-6
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Cybex Eagle 11100 Back Extension Owner’s Manual
2 - Exercise
Intended Use
The intended use of this equipment is to aid or improve general physical fi tness and exercise. For Commercial use.
Instructions
Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in the Eagle Owner’s Manual or consult with fl oor staff.
START FINISH
MUSCLES USED
Erector Spinae and the Deep
Spine Extensors
NOTE: All adjustment points on the machine have yellow handles or knobs. NOTE: See next page for “Set Up” and “Movement”. NOTE: Do not turn knob when weight stack is elevated
NOTE: Motion Developed: Trunk Extension
Exercise Page 2-1
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Cybex Eagle 11100 Back Extension Owner’s Manual
Set Up
1. Adjust foot bar for a bend at the knees.
2. Extend legs to keep back rmly against pad while keeping a slight bend at the knee. Movement
1. Push upper back into the back pad while arching back over lumber pad.
Exercise Page 2-2
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Cybex Eagle 11100 Back Extension Owner’s Manual
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239. For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300
or fax 508-533-5183.
Find information on the web at www.cybexintl.com or by e-mail at techhelp@cybexintl.com.
Ordering Parts
Fax order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at techhelp@cybexintl.com
Having the following information ready when calling will assist our Cybex representatives in serving you.
Unit Serial Number
Product Name
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of serial number decal.
Part Description Part Number
Part descriptions and part numbers are located in Chapter 6 of this manual.
Shipping Address
Contact Name
Return Material Authorization (RMA)
In addition to your shipping address and contact name, your account number is helpful but not required. The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and analyzed. Follow the following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA and an Automated Return Service (ARS) label.
Customer
Service
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Cybex Eagle 11100 Back Extension Owner’s Manual
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement. The technician will assign you a RMA number and will send you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the item(s) to be returned. Include the description of the problem, the serial number of the equipment and the name and address of the owner in the package along with the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department Cybex International, Inc. 1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for ling such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but notices later must be reported to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report and the necessary forms for fi ling a concealed damage claim. Concealed damage claim is the carrier’s responsibility.
Customer Service Page 3-2
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Cybex Eagle 11100 Back Extension Owner’s Manual
4 - Assembly
TOOLS REQUIRED
7/32” Allen wrench 3/4” Allen wrench 9/16” Wrench 3/4” Socket or wrench External snap ring pliers Phillips screwdriver Medium weight automotive engine oil Torque Wrench
NOTE: Two people will be required for this procedure. NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that
there is appropriate clearance around each machine to allow for safe use and passage.
1. Read and understand all instructions thoroughly before starting any of the procedures listed on this instruction sheet.
2. Verify you have received the appropriate confi guration.
Verify that you received the correct color machine that you ordered.A. Verify you received weight plates and weight plate decals.B. Verify you received the Cybex Eagle Back Extension Owner’s Manual.C. Verify you received the warranty sheet. D.
3. Move to desired location.
Note the diminsions of the machine:A. idle - 54 L x 47 W x 58 H inches
137.16 L x 119.38 H x 147.32 H cm in use - 55 L x 47 W x 58 H inches
139.7 L x 119.38 H x 147.32 H cm Machine Weight (with weight stack) - 658 lbs. (298.46 kg)
Determine if you can move your machine through the required doorway(s).B. If the machine fi ts through the doorway(s), move machine to desired location and skip to step 5. C. If weight stacks need to be installed proceed to step 6.D. If the machine does not fi t through the door-way(s) then see step 4. E.
4. Doorway Instructions.
NOTE: If your machine fi ts through the doorway then skip step 4. If your machine does not fi t through the doorway then
perform step 4.
Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.A.
Assembly
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Cybex Eagle 11100 Back Extension Owner’s Manual
With an assistant, carefully remove the seven Button B. Head Socket Cap Screws (BHSCS) securing the two halves of the frame. See Figure 1.
Carefully move each half through the door-way to the C. desired location.
With an assistant, carefully attach each half together D. using the seven BHSCS removed in step 4B. See Figure 1.
Continue on with step 5B.E.
5. Remove shipping feet and remove the back shrouds.
Carefully remove each (standard) cone-shaped A. shipping support (using a 3/4” socket or wrench).
Carefully place rubber feet (supplied with machine) B. on each foot of the frame.
Cut shipping tie securing top weight.C. Lift top weight and turn the Increment Weight D.
Adjusting Knob to select all 15 lbs. (three increment weights each side).
BHSCS (4)
Locknut (4)
BHSCS (3)
Locknut (3)
Figure 1
Phillips Head Screw (3)
Figure 2
Remove the three Phillips head screws securing the E. top (back) shroud and carefully remove the shroud. See Figure 2.
Loosen bottom two screws shown in Figure 3. F.
NOTE: Do not remove the bottom two screws.
Remove the top two screws securing the back shroud G. assembly. See Figure 4.
Carefully slide rear shroud assembly upward and remove.H.
6. Install the weight stack.
Note how the increment weights are installed.A. With an assistant holding the increment weights, move B.
the adjusting knob to 0 lbs. and remove all six increment weights (three each side).
Using an external snap ring pliers, remove the upper C. snap ring from one of the guide rods and carefully lower the guide rod. See Figure 5.
Remove lower snap ring and wave washer from the D. guide rod. Repeat steps 6C and 6D to remove both snap rings from other guide rod.
If possible, lean guide rods outward, away from machine E. in order to provide the most room for installing weight plates.
Screw
Figure 3
Screw
Figure 4
Upper snap ring
Frame
Wave washer
Lower snap ring
Assembly Page 4-2
Guide rod
Figure 5
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Cybex Eagle 11100 Back Extension Owner’s Manual
Slide top weight up and out of machine and carefully set it aside.F. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil.G. Carefully install each weight plate one at a time. H. NOTE: When installing weight plates, position plates so wide
edges of bushing face upward and narrow edges of bushing face downward. See Figures 6A and 6B.
CORRECT
WIDE bushing
edge faces
upward
Figure 6A Figure 6B
Slide top weight onto guide rods.I. Place lower snap ring and wave washer onto guide rod (about 3” from the top end of guide rod).J. Raise guide rod up through mounting hole and install the upper snap ring.K. Lower guide rod and secure lower snap ring. L.
Repeat steps 6J - 6L for the other guide rod.
7. Belt Routing.
Verify belt is routed through top of pulley bracket A. and then route end of belt down to the top weight.
Verify the belt clamp on the top weight is positioned B. properly with the top pulley. NOTE: The belt must have a straight path from the pulley to the belt clamp. See Figure 7. NOTE: Figure 7 shows the top view,
looking from the top pulley down to the top plate.
NOTE: The narrow bushing
edge must face downward.
Figure 7
WRONG
Belt
Top Pulley
Increment Weight Adjusting Knob
NARROW
bushing edge
Set Screw
Insert
Slide belt through slot in belt clamp. Verify belt and C. insert are installed properly, as shown in Figure 8A.
NOTE: Do not install the insert backwards as shown in Figure 8B.
Correct belt routing Wrong belt routing
Insert
Belt
Stem
Figure 8A Figure 8B
Insert
Belt
Stem
Assembly
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Cybex Eagle 11100 Back Extension Owner’s Manual
Pull belt tight and secure belt to clamp with the two D. set screws. NOTE: Torque set screws 300-350 in.lbs. See Figure 9.
Place weight stack pin in each plate to verify proper installation.E. Without selecting any resistance, lift top weight up F.
and down (simulating normal operation). Have an assistant verify that the belt is moving smoothly and G.
is routed straight from the top pulley bracket to the top weight belt clamp.
Belt
Set screw
Belt clamp insert
Belt clamp
Reinstall the six increment weights that were removed H. in step 6B. See Figure 10.
Turn the Increment Weight Adjusting Kob to select all I. 15 lbs.
8. Install back shrouds.
Carefully place shroud assembly back into position A. on the two bottom screws. See Figure 11.
Install the top two screws securing the back shroud B. assembly. See Figure 12.
Install the three Phillips head screws securing the C. top (back) shroud. See Figure 13.
Figure 9
Grooves
Increment Weights
Figure 10
Screw
Figure 11
Assembly Page 4-4
Screws
Figure 12
Phillips Head Screw (3)
Figure 13
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Cybex Eagle 11100 Back Extension Owner’s Manual
180
81.0
144.0
135.0
126.0
117.0
10
8.0
200
99.0
90.0
300
280
260
240
220
320
340
153.0
180.0
360
171.0
162.0
400
380
20
9.0
72.0
63.0
54.0
45.0
36.0
40
18.0
140
120
100
80
60
160
9. Install weight plate decals.
NOTE: You have the option to use pounds, kilograms or both.
Slowly and carefully peel off back side of decal. See A. Figure 14. NOTE: When peeling off back cover, make
sure that the decals remain attached to the front sticker.
Align holes in decal with appropriate holes in weight B. stack. NOTE: Do not allow the adhesive to touch weight
stack at this time.
Insert a guide pin through each hole of the template. C.
NOTE: A guide pin can be anything that fi ts through the weight stack hole, such as a weight stack selector pin.
Carefully align decal and rub it onto weight plates. D. Carefully remove front side, leaving decals adhering E.
to weight plates. See Figure 15.
NOTE: It is important that you perform regular inspection and
maintenance activities on your equipment. See the CYBEX Eagle Owner’s Manual for inspection and maintenance activities. If you do not have a CYBEX Eagle Owner’s Manual or if you have any questions or concerns, call CYBEX Customer Relations at 888-462-9239.
10. Verify proper operation
Front
Back
Figure 14
Guide Rod
Weight Stack
Kilograms
Pounds
Figure 15
11. Anchor machine to the fl oor.
Securely anchor machine to the oor using the anchor holes provided in each machine. A.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor. NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better). NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not
in contact with surface using fl at washers.
Assembly
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Assembly Page 4-6
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Cybex Eagle 11100 Back Extension Owner’s Manual
Chapter 5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment.
NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording. Cybex phone representatives are available to answer any questions or concerns that you may have.
NOTE: All inspections and repairs must be performed by trained service personnel only.
Cybex will void warranty if non-Cybex replacement parts are used.
Daily Procedures
1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light
soiling and more difficult stains. Light Soiling
• A solution of 10% household liquid dish soap with warm water applied with a soft damp cloth.
• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush. Wipe away the residue with a water dampened cloth.
Maintenance
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Cybex Eagle 11100 Back Extension Owner’s Manual
More Difficult Stains
• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90% water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration.
• The same procedure can be used with full strength household bleach, if necessary.
• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes. Rinse with a water dampened cloth to remove any remaining bleach concentration.
Alternative Method for Difficult Stains
• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to remove any remaining rubbing alcohol concentration.
NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and follow with a light buffing using a clean white cloth.
Please Review Carefully When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an
inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to formula changes by the product manufacturer without notice. Should you desire to use other cleaning agents, carefully try them in an inconspicuous area to determine potential damage to the material. Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or soiled areas, a soft white cloth is recommended. Avoid use of paper towels.
Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning products.
2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.
3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.
Maintenance Page 5-2
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Cybex Eagle 11100 Back Extension Owner’s Manual
4. Guidelines for cleaning front panel:
• Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.
• Follow up the application with warm water rinse.
• Don’t use abrasives or high alkaline cleaners.
• Don’t leave cleaners on for long periods, wash immediately.
• Don’t apply cleaners in direct sunlight or at elevated temperatures.
• Don’t use scrapers, squeegees or razors.
• Don’t clean with gasoline.
Compatible Cleaners and Detergents:
• Formula 409
• Top Job
• Joy
• Palmolive
• Windex with Ammonia D
To Minimize Fine or Hairline Scratches:
Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.
Suggested Polishes:
• Johnson Paste Wax
• Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)
• Novus Plastics Polish #1, #2 (by Novus Inc.)
Maintenance
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Cybex Eagle 11100 Back Extension Owner’s Manual
Weekly Procedures
1. Check all nuts and bolts for looseness. Tighten as required.
2. Inspect all belts (entire length) for any
non-uniformity and wear.
Immediately replace belt if any of the following conditions are present:
Maintenance Page 5-4
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Cybex Eagle 11100 Back Extension Owner’s Manual
3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends
in the cable and attachment points.
Replace all worn cables immediately. The following conditions may indicate a worn
cable:
A tear or crack in the cable sheath that exposes the cable. See Figure 1.
Figure 1
A kink in the cable. See Figure 2.
Figure 2
A curled sheath. See Figure 3.
Figure 3
“Necking”, a stretched cable sheath. See Figure 4.
Figure 4
Maintenance
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Cybex Eagle 11100 Back Extension Owner’s Manual
4. Inspect bars and handles for wear, paying particular attention to tab area connecting points.
Replace all worn handles immediately.
5. Inspect snap links for proper latching (indicates wear).
Replace all worn snap links immediately.
6
. Inspect for loose or worn grips.
Replace all loose or worn grips immediately.
7. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.
Replace all worn labeling immediately.
8.
Inspect all weight stacks for proper alignment and operation.
Correct all improper alignment and operation issues immediately.
9. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium
weight automotive engine oil.
Yearly Procedures
1. Replace all belts and cables at least annually.
Maintenance Page 5-6
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Cybex Eagle 11100 Back Extension Owner’s Manual
Environment
Static Electricity - Depending upon where you live, you may experience dry air, causing a common experience of static electricity. This may be especially true in the winter time. You may notice a static build-up just by walking across a carpet and then touching a metal object. The same can hold true while working out on your unit. You may experience a shock due to the build-up of static electricity on your body and the discharge path of the unit. If you experience this type of situation, you may want to increase the humidity to a comfortable level through the use of a humidifier.
Humidity - The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.
NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as well as other parts of the machine.
Temperature - The unit is designed to function normally in an environment with an ambient temperature range of 50
Storage
o
F (10o C) to 104o F (40o C) degrees.
Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.
NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as well as other parts of the machine.
Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32 and 140
o
F (60o C) degrees.
o
F (0o C)
Maintenance
Page 5-7
Page 30
Cybex Eagle 11100 Back Extension Owner’s Manual
Maintenance Page 5-8
Page 31
Cybex Eagle 11100 Back Extension Owner’s Manual
6 - Service
Please refer to the next several pages for parts lists, exploded-view diagrams.
NOTE: All inspections and repairs must be performed by trained service personnel only.
Cybex will void warranty if non-Cybex replacement parts are used.
Service
Page 6-1
Page 32
Cybex Eagle 11100 Back Extension Owner’s Manual
This page intentionally left blank
Service Page 6-2
Page 33
Cybex Eagle 11100 Back Extension Owner’s Manual
BACK EXTENSION
PRODUCT NO. 11100, 11101
B
F
N
M
H
J
G
A
D
P
I
E
C
NOTE: See exploded-view diagram for location of K (serial number decal),
L (Belt) and O (Cybex Decal).
DESCRIPTION PART NO.
A. Caution Decal ................... 4000Y316
B. Caution Decal .................... 8500-026
C. Warning Decal ..................... 4605-381
D. Placard Decal .................... 11100-610
E. Eagle Plaque ...................... 11040-789
F. Upper Back Pad w/Wear
Cover ................................ 4800-014
G. Seat Pad ............................ 4800-172
H. Lower Back Pad w/Wear
Cover ................................ 4800-127
DESCRIPTION PART NO.
I. Grip ............ ................... 11090-400
J. Grip ................................ 11090-385
K. Serial Number Decal
L. Belt ................................ GB000202
M. Wear Cover (Item F) ...... 4800-094
N. Wear Cover (Item H) ..... 4800-130
O. Cybex Decal .................. 3900-441
P. Increment Weight Decal. 11000-407
Service
Page 6-3
Page 34
Cybex Eagle 11100 Back Extension Owner’s Manual
ITEM QTY PART NO. DESCRIPTION
1 1 08229 P/PIN,DETENT 2 1 11040-301 CLAMP BLOCK INSERT 3 2 11040-440 KNOB 4 2 11040-750 EXT INC WT CHANNEL 5 2 11040-754 EXTRUDED GUARD 6 2 11040-751 EXT INC WT CHANNEL 7 1 11040-767 COVER, TOP 8 1 11040-774 COVER, TOP 9 2 11040-776 CHASSIS 10 2 11040-777 TRAY, BOTTOM 11 1 11040-775 COVER, PULLEY 12 1 11040-760 PANEL, SHROUD BACK 13 2 11040-762 PANEL, SHROUD FRONT 14 1 12000-560 DECAL, WT PLATE (30 - 290) 15 1 11050-332 ECCENTRIC PLATE 16 1 11050-333 CAM 17 1 11050-387 PLATE, ROUND MOUNTING 18 1 11050-407 RETAINER 19 1 11050-408 SPACER 20 1 11050-413 PLATE, DECAL, CAM 21 1 12050-377 DECAL, START RLD 22 1 11090-314 PIN,DETENT 23 2 11090-359 WT ROD .625 DIA x 42.25 24 1 11090-369 SHAFT, PIVOT 25 2 11090-398 END CAP 26 2 11090-400 GRIP 8.75 27 2 11090-385 GRIP 28 5 11090-392 FOOT COVER 29 1 3900-441 DECAL, CYBEX INTERNATIONAL 30 1 4605-381-X* WARNING LABEL 31 1 11100-200 FRAME 32 1 11100-201 PIVOT ARM 33 1 11100-204 WEIGHT FRAME 34 1 11100-207 FOOT REST 35 1 11100-209 DETENT HANDLE 36 1 11100-211 CAM PLATE 37 1 11100-212 START-STOP 38 1 11100-213 BAR STOP 39 1 11100-312 SHAFT, PIVOT 40 1 11100-360 END CAP, BEARING HOUSING 41 1 11100-363 COUNTERWEIGHT 42 1 11100-369 DECAL, START CAM 43 1 11100-400 ROTATION DECAL 44 1 11100-610-X* PLACARD, EAGLE BACK EX 45 1 11100-999-X* EAGLE MANUAL 46 1 4000Y316-X* DECAL, CAUTION 47 1 4505-331 BUMPER, 1.50 DIA 48 1 4713-204 DETENT PLATE 49 1 4713-314 ADJUSTMENT DECAL 50 1 4713-318 PIN,DETENT 51 1 4713-594 DECAL, START RLD 52 2 4715-336 WASHER 53 1 4715-346 COMPRES SPRING .72 x 1.50 LG 54 1 51198 WARRANTY BOOK (NOT SHOWN) 55 1 8500-026-X* DECAL, CAUTION 56 2 BR030213 RETAINING RING, 2.00 EXTERNAL 57 4 BR030214 RETAINING RING, .625 DIA 58 2 BS070201 COM SPRING .56 x .66 1.50 LG 59 1 CM000211 DECAL, PATENT PENDING 60 1 EZ000005 GAS SPRING 500N 61 4 FB030232 BEARING, RADIAL 17 mm EXT
*Language Key 1-German 6-Japanese 2-French 7-Swedish 3-Spanish 8-Russian
Service
English
Page 6-4
ITEM QTY PART NO. DESCRIPTION
62 1 FB030239 CAM FOLLOWER 10mm 63 2 FB050211 BRG FLG .38 X .50 .25 LG 64 2 FB130206 BEARING, 2.00 ID. x 2.25 OD. x 1.00 L 65 68” GB000202 BELT .95 WIDE 66 2 GP000209 PULLEY ASSEMBLY-3.50 67 2 HC620414 BHSCS .250-20 X .625 68 1 HC700415 BHSCS .375-16 X .75 69 3 HC700416 BHSCS .375-16 X .875 70 12 HC700417 BHSCS .375-16 X 1.00 71 2 HC700428 BHSCS .375-16 X 2.25 72 4 HC700430 BHSCS .375-16 X 2.50 73 1 HD303312 S BOLT .250 X .500 .190-10-24 74 10 HF540200 GROMMET, NYLON 75 5 HN575100 LOCKNUT .190-No 10-24 76 2 HN-60065 NUT, HEX SELF- LOCKING .312-18 77 1 HN625200 LOCKNUT, .250-20 NYLON 78 12 HN704901 LOCKNUT, .375-16 NYLON 79 6 HN704902 LOCKNUT, .375-16 NYLON 80 3 HS347600 WASHER, SAE .375 81 3 HS347700 WASHER, USS .375 82 1 HS347702 WASHER, FLAT .387 ID x 1.753 OD X .06 THK 83 2 HS407100 WASHER, SPRING .650 ID x .790 OD x .062 THK 84 4 HT102214 PHIL, HEX, WASHER HD, TYPE 23, 10-24 85 18 HT542514 PN HD PHIL SC # 8 X .625 BLK 86 2 HX-60184 BALL STUD, .312 - 18 UNC x 10 mm 87 2 HY740000 SET SCREW 88 1 JC620415 BHSCS .250-20 X .75 89 4 JC700412 BHSCS .375-16 X .50 90 3 JC700420 BHSCS .375-16 X 1.25 91 6 JC700422 BHSCS .375-16 X 1.50 92 2 JC700922 FHSCS .375-16 X 1.50 93 4 JC700924 FHSCS .375-16 X 1.75 94 2 PP090001 INSERT, PLASTIC 1.50 x 2.50 x 11 GA 95 2 PP090202 INSERT, PLASTIC 1.50 x 3.00 x 11 GA 96 2 PR060005 BUMPER, WEIGHT 97 3 PR069400 BUMPER, RECESS 98 3 PR740300 MOUNT, CENTER BONDED 99 1 11100-370 DECAL, SEAT ADJUSTING 100 6 JS347400 LOCKWASHER, INT TOOTH .375 101 1 HN664900 NUT, HEX SELF-LOCKING .312-18 ZINC 102 1 HS760100 SPRING RETAINING WASHER 103 1 JD343320 S BOLT .375 X 1.25 .312-18 104 1 11040-789 EAGLE PLAQUE 105 4 HT572512 TAP SC NO. 10-24 X .50 PN HD PHIL 106 1 13000-400 HOLDER, WATER BOTTLE 107 1 13000-401 MOUNT, WATER BOTTLE HOLDER 108 2 HT512517 TAP SC 10-24 X 1.00 TYPE WB PN HD PHIL BLK 109 1 HT552515 TAP SC NO. 8-16 X .75 PLASTITE PN HD PHIL BLK 110 1 11000-407-X* DECAL, INCREMENT WEIGHT 111 1 4800-172 SEAT CUSHION 112 1 4800-127 LOWER BACK PAD W/WEAR CUSHION 113 1 4800-130 WEAR CUSHION 114 1 4800-014 UPPER BACK PAD W/WEAR COVER 115 1 4800-094 WEAR COVER 116 1 11100-361 END CAP 117 1 11101-203 STOP BRACKET 118 1 11040-790 DECAL, MADE IN USA
Page 35
Cybex Eagle 11100 Back Extension Owner’s Manual
MAIN ASSEMBLY DETAIL
95
2
7.49±.25
29
85
9
12
7
97
88
77
87
59
55
6
.25 ±.12
±.12
.75
.25±.12
±.12 .25
34
SERIAL DECAL DETAIL
±.12 .75
85
4
30
106
74
13
118
109
78
70
43
31
70
75
8
85
11
105
6
85
78
66
85
85
104
5
44
23
23
57
83
71
38
81
91
See RLD Assembly
11100 RLD
13
110
108
65
107
89
98
48
39
82
89
115
114
100
10
10
60
76
86
23
96
59
33
108
84
95
102
100
101
68
72
35
79
99
89
80
79
91
103
28
73
63
27
99
73
76 22
47
28
26
34
70
46
63
28
75
89
22
53
ADJUSTMENT DECAL DETAIL
75
25
91
61
24
80
Service
Page 6-5
Page 36
Cybex Eagle 11100 Back Extension Owner’s Manual
11100 BACK EXTENSION RLD CAM ASSEMBLY DETAIL
78
98
38
93
92
36
Torque Set Screws
300-350 In/Lbs
91
93
81
2
87
21
1
58
18
3
92
70
62
17
15
19
16
79
89
80
61
42
20
94
32
79
70
41
61
39
56
Service Page 6-6
42
1.18±.25
5.88 R
21
69
100
.81 ±.12
.94 ±.12
49
3.15 R
4.38 R
72
51
94
26°
97
67
56
52
64
27
51
97
67
64
78
40
52
78
82
48
90
50
58
3
90
43
89
Page 37
Cybex Eagle 11100 Back Extension Owner’s Manual
11101 BACK EXTENSION NON RLD CAM ASSEMBLY DETAIL
93
92
93
93
93
2
Torque Set Screws
300-350 In/Lbs
4.34
3.15
R
R
87
92
58
70
62
78
33
36
17
89
15
21
80
98
38
81
95
19
18 1
97
79
3
61
78
67
78
16
42
70
70
117
90
82
43
89
90
20
69
41
94
±.25
1.15
39
61
32
.56±.25
20
15
42
18°
21
RLD DECAL
PLACEMENT DETAIL
60°
72
100
116
94
Service
Page 6-7
Page 38
±.25
1.19
2 PLACES
Cybex Eagle 11100 Back Extension Owner’s Manual
SHROUD ASSEMBLY DETAIL
±.25
2 PACES
45.38
13
OF
INSIDE
SHROUD
SURFACE
.03
±
FLUSH
9.63
12
±.25
7.75
13
29
CENTERED
ON SHROUD
INSIDE
SURFACE
SHROUD
FOAM STRIP
PLACEMENT DETAIL
OF
SHROUD
2.00±.25
3.60
CENTERED
ON SHROUD
Service Page 6-8
±.25
20.00
22.50±.25
44
SHROUD
30
110
±.25 .75
13
13
±.25
.75
DETAIL
PLACEMENT
SHROUD DECAL
Page 39
Cybex Eagle 11100 Back Extension Owner’s Manual
BACK EXTENSION BELT ROUTING DETAIL
65
91
FOOT REST AND HANDLE ASSEMBLY DETAIL
25
89
61
34
76
26
80
24
25
61
91
53
22
101
68
60
86
102
75
47
86
79
76
63
73
35
27
63
103
80
89
91
Service
Page 6-9
Page 40
Cybex Eagle 11100 Back Extension Owner’s Manual
BACK EXTENSION TOP WEIGHT ASSEMBLY DETAIL
ITEM QTY PART NO. DESCRIPTION
1 1 11040-366 Top Weight Assembly, Molded 2 1 11040-367 Hub, Molded 3 2 11040-369 Rod, Linkage 4 2 11040-370 Pin 5 1 11040-427 Rod 6 1 11040-426 Stem 7 1 11040-424 Cover Plate 8 1 11040-416 Cover, Top Weight 9 1 11040-425 Knob 10 1 BH030207 Pin, Weight Selector 11 1 4700-251 Lifting Post 15 12 4 BR030209 External Retaining Ring .188 13 2 BR030220 Internal Retaining Ring 1.250 14 1 HP016820 Cotter Pin .125 X 1.25 15 1 HP266765 Roll Pin, .125 X .938
23
22
8
ITEM QTY PART NO. DESCRIPTION
16 2 HS720004 Felt Washer, .641 1.250 .125 T 17 4 HT562715 Tap SC NO 10 x .750 F Phil 18 4 HT582510 Tap SC NO 10 x .375 PN HD Phil 19 2 11040-409 Molded Bumper Pad 20 12 11040-572 Guard, Increment Weight 21 6 11040-573 Weight Increment 22 1 11040-216 Belt Clamp 23 1 11040-301 Clamp Block Insert 24 1 11040-428 Adjustment Decal 25 1 11040-429 Rotation Decal 26 1 HT552512 Screw, Pan HD Phil HD Self Tapping 8-16 x .50, Type WB 27 3 HY740000 Set Screw 28 14 4000C101 Weight Stack Plate 29 1 4701-013 Weight Pack (Not Shown)
27
TOURQUE SET SCREWS 300-350 IN./LBS
12
2
3
12
14
13
16
1
4
21
3
4
5
15
26
6
24
20
17
NOTE: Increment weights are located
7
18
10
9
25
in the increment weight channel.
19
11
See main assembly.
Service Page 6-10
28
Page 41
Page 42
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com
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