Cyber Power RT33020KE, RT33025KE, RT33030KE User Manual

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Page 1

User’s Manual

RT33020/25/30KE

Cyber Power Systems, Inc. www.cyberpower.com

Page 2

Ver 1.0.0

Page 3

Safety Precautions

Labels

Description

Danger

Serious human injury or even death may be caused, if this requirement is ignored.

Warning

Human injury or equipment damage may be caused, if this requirement is ignored.

Attention

Equipment damage, loss of data or poor performance may be caused, if this requirement is ignored.

Danger

 Performed only by commissioning engineers.  This UPS is designed for commercial and industrial

applications only, and is not intended for any use in life-support devices or system.

Warning

 Read all the warning labels carefully before operation, and

follow the instructions.

 When the system is running, do not touch the surface with

this label, to avoid any hurt of scald.

 ESD sensitive components inside the UPS, anti-ESD

measure should be taken before handling.

Safety Precautions

This manual contains information concerning the installation and operation of Tower UPS. Please carefully read this manual prior to installation. The Tower UPS cannot be put into operation until it is commissioned by engineers approved by the manufacturer (or its agent). Not doing so could result in personnel safety risk, equipment malfunction and invalidation of warranty.

Safety Message Definition

Danger: Serious human injury or even death may be caused, if this requirement is ignored. Warning: Human injury or equipment damage may be caused, if this requirement is ignored. Attention: Equipment damage, loss of data or poor performance may be caused, if this requirement is ignored. Commissioning Engineer: The engineer who installs or operates the equipment should be well trained in electricity and safety and familiar with the operation, debug, and maintenance of the equipment.

Warning Label

The warning label indicates the possibility of human injury or equipment damage, and advises the proper step to avoid the danger. In this manual, there are three types of warning labels as below.

Safety Instruction

Page 4

Safety Precautions

Danger

 Keep the equipment away from heat source or air outlets.  In case of fire, use dry powder extinguisher only, any liquid

extinguisher can result in electric shock.

Warning

 Do not start the system if any damage or abnormal parts

founded.

 Contacting the UPS with wet material or hands may be

subject to electric shock.

Attention

 Use proper facilities to handle and install the UPS. Shielding

shoes, protective clothes and other protective facilities are necessary to avoid injury.

 During positioning, keep the UPS way from shock or

vibration.

 Install the UPS in proper environment, more detail in section

3.3.

Danger

 Make sure the grounding cable is well connected before

connecting the power cables, the grounding cable and neutral cable must be in accordance with the local and national codes practice.

 Before moving or re-connecting the cables, make sure to

cut off all the input power sources, and wait for at least 10 minutes for internal discharge. Use a multi-meter to measure the voltage on terminals and ensure the voltage is lower than 36V before operation.

Attention

 The earth leakage current of load will be carried by RCCB or

RCD.

 Initial check and inspection should be performed after long

time storing of UPS.

Danger

 All the equipment maintenance and servicing procedures

involving internal access need special tools and should be carried out only by trained personnel. The components that can only be accessed by opening the protective cover with tools cannot be maintained by user.

 This UPS full complies with “IEC62040-1-1-General and

safety requirements for use in operator access area UPS”.

Dangerous voltages are present within the battery box. However, the risk of contact with these high voltages is minimized for non-service personnel. Since the component with dangerous voltage can only be touched by opening the protective cover with a tool, the possibility of touching high voltage component is minimized. No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating procedures

Move & Install

Debug & Operate

Maintenance & Replacement

Page 5

in this manual.

Battery Safety

Danger

 All the battery maintenance and servicing procedures

involving internal access need special tools or keys and should be carried out only by trained personnel.

 When connected together, the battery terminal voltage will

exceed 400Vdc and is potentially lethal.

 Battery manufacturers supply details of the necessary

precautions to be observed when working on, or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all times. Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing, first aid and fire-fighting facilities.

 Ambient temperature is a major factor in determining the

battery capacity and life. The nominal operating temperature of battery is 20°C. Operating above this temperature will reduce the battery life. Periodically charge the battery according to the battery user manuals to ensure the back-up time of UPS.

 Replace the batteries only with the same type and the same

number, or it may cause explosion or poor performance.

 When connecting the battery, follow the precautions for

high-voltage operation before accepting and using the battery, check the appearance the battery. If the package is damaged, or the battery terminal is dirty, corroded or rusted or the shell is broken, deformed or has leakage, replace it with new product. Otherwise, battery capacity reduction, electric leakage or fire may be caused.  Before operating the battery, remove the finger ring,

watch, necklace, bracelet and any other metal jewelry

 Wear rubber gloves.  Eye protection should be worn to prevent injury from

accidental electrical arcs.

 Only use tools (e.g. wrench) with insulated handles.  The batteries are very heavy. Please handle and lift the

battery with proper method to prevent any human injury or damage to the battery terminal.

 Do not decompose, modify or damage the battery.

Otherwise, battery short circuit, leakage or even human injury may be caused.

 The battery contains sulfuric acid. In normal operation,

all the sulfuric acid is attached to the separation board and plate in the battery. However, when the battery case is broken, the acid will leak from the battery. Therefore, be sure to wear a pair of protective glasses, rubber gloves and skirt when operating the battery. Otherwise, you may become blind if acid enters your eyes and your skin may be damaged by the acid.

 At the end of battery life, the battery may have internal

short circuit, drain of electrolytic and erosion of

Safety Precautions

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Safety Precautions

positive/negative plates. If this condition continues, the battery may have temperature out of control, swell or leak. Be sure to replace the battery before these phenomena happen.

 If a battery leaks electrolyte, or is otherwise physically

damaged, it must be replaced, stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations.

 If electrolyte comes into contact with the skin, the

affected area should be washed immediately with water.

Warning

 Dispose of used battery according to the local instructions

Disposal

Page 7

Contents

Chapter 1 Product Introduction ............................................................................................ 1

1.1 System Configuration ............................................................................................ 1

1.2 Operation Mode ..................................................................................................... 1

1.2.1 Normal Mode ...................................................................................................... 1

1.2.2 Battery Mode ...................................................................................................... 2

1.2.3 Bypass Mode ...................................................................................................... 2

1.2.4 Maintenance Mode (Manual Bypass) ................................................................ 2

1.2.5 ECO Mode .......................................................................................................... 3

1.2.6 Auto-restart Mode ............................................................................................... 3

1.2.7 Frequency Converter Mode ............................................................................... 3

1.3 UPS models and configurations ............................................................................ 4

1.3.1 UPS model ......................................................................................................... 4

1.3.2 UPS configuration .............................................................................................. 4

1.4 Appearance and Configuration .............................................................................. 4

1.4.1 Appearance ........................................................................................................ 4

1.4.2 Configuration ...................................................................................................... 4

Chapter 2 Installation Instruction ......................................................................................... 6

2.1 Unpacking and Inspection ..................................................................................... 6

2.2 Notes for Installation .............................................................................................. 6

2.2.1 Moving and Unpacking of the Cabinet ............................................................... 6

2.3 Main Cabinet Installation ....................................................................................... 6

2.3.1 Tower Installation ............................................................................................... 6

2.3.2 Rack Installation ................................................................................................. 6

2.4 Power Cables ........................................................................................................ 8

2.4.1 Specifications ..................................................................................................... 8

2.4.2 Specifications for Power Cables Terminal .......................................................... 8

2.4.3 External breakers specifications ........................................................................ 8

2.4.4 Connecting Power Cables .................................................................................. 9

2.5 Control and Communication Cables ..................................................................... 9

2.5.1 Dry Contact Interface ....................................................................................... 10

2.5.2 Communication Interface ................................................................................. 13

Chapter 3 LCD Panel ......................................................................................................... 14

3.1 Control and Operation Panel ............................................................................... 14

3.2 LCD Screen ......................................................................................................... 14

3.3 Main menu ........................................................................................................... 15

3.3.1 Main menu ........................................................................................................ 15

3.3.2 Main menu ........................................................................................................ 15

3.3.3 Main menu ........................................................................................................ 17

3.3.4 Main menu ........................................................................................................ 20

3.3.5 Main menu ........................................................................................................ 22

3.3.6 Main menu ........................................................................................................ 22

3.4 Menu Window ...................................................................................................... 23

Chapter 4 Operations ........................................................................................................ 24

4.1 UPS Start-up ....................................................................................................... 24

4.1.1 Start from Normal Mode ................................................................................... 24

4.1.2 Start from Battery ............................................................................................. 25

4.2 Procedure for Switching between Operation Modes .......................................... 26

4.2.1 Switching the UPS into Battery Mode from Normal Mode ............................... 26

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Contents

4.2.2 Switching the UPS into Bypass Mode from Normal Mode .............................. 26

4.2.3 Switching the UPS into Normal Mode from Bypass Mode .............................. 27

4.2.4 Switching the UPS into Normal Mode from Maintenance Bypass Mode ......... 27

4.3 Battery Maintenance ........................................................................................... 27

4.4 Installation of Parallel Operation System ............................................................ 27

4.4.1 Parallel system diagram ................................................................................... 27

4.4.2 Parallel system setting ..................................................................................... 29

Chapter 5 Maintenance ..................................................................................................... 32

5.1 Precautions .......................................................................................................... 32

5.2 Instruction for Maintaining UPS ........................................................................... 32

5.3 Instruction for Maintaining Battery string ............................................................. 32

Chapter 6 Product Specification ........................................................................................ 34

6.1 Applicable Standards .......................................................................................... 34

6.2 Environmental Characteristics ............................................................................ 34

6.3 Mechanical Characteristic ................................................................................... 34

6.4 Electrical Characteristics ..................................................................................... 35

6.4.1 Electrical Characteristics (Input Rectifier) ........................................................ 35

6.4.2 Electrical Characteristics (Intermediate DC Link) ............................................ 35

6.4.3 Electrical Characteristics (Inverter Output) ...................................................... 36

6.4.4 Electrical Characteristics (Bypass Mains Input) ............................................... 36

6.5 Efficiency ............................................................................................................. 37

6.6 Display and Interface ........................................................................................... 37

Page 9

Chapter 1 Product Introduction

Rectifier

AC/DC

Inverter

DC/AC

Charger

DC/DC

Bypass Input

Battery

Load

Static Switch

Main Input

Rectifier

AC/DC

Inverter

DC/AC

Charger

DC/DC

Bypass Input

Battery

Load

Static Switch

Main Input

The series rack-mountable UPS using on-line double conversion design and DSP based digital control. It supplies stable and uninterrupted power for the important load. It can eliminate the power supply surge, instantaneous high/low voltage, harmonic and frequency offset pollution, to provide high quality electrical energy to customers.

1.1 System Configuration

The Tower UPS is configured by the following part: Rectifier, Charger, Inverter, Static

Switch and Manual Bypass Switch. One or several battery strings should be installed to provide backup energy once the utility fails. The UPS structure is shown in Fig. 1-1.

Fig.1-1 UPS Configuration

1.2 Operation Mode

The Tower UPS is an on-line, double-conversion UPS that permits operation in the following modes:

 Normal mode  Battery mode  Bypass mode  Maintenance mode (manual bypass)  ECO mode  Auto-restart mode  Frequency Converter mode

1.2.1 Normal Mode

The inverter of power modules continuously supply the critical AC load. The rectifier/charger derives power from the AC mains input source and supplies DC power to the inverter while simultaneously FLOAT or BOOST charging its associated backup battery.

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Chapter 1 Product Introduction

Rectifier

AC/DC

Inverter

DC/AC

Charger

DC/DC

Bypass Input

Battery

Load

Static Switch

Main Input

Rectifier

AC/DC

Inverter

DC/AC

Charger

DC/DC

Bypass Input

Battery

Load

Static Switch

Main Input

Fig.1-2 Normal mode operation diagram

1.2.2 Battery Mode

Upon failure of the AC mains input power, the inverter of power modules, which obtain

power from the battery, supply the critical AC load. There is no interruption in power to

the critical load upon failure. After restoration of the AC mains input power, the” Normal

mode” operation will continue automatically without the necessity of user intervention.

Fig.1-3 Battery mode operation diagram

1.2.3 Bypass Mode

If the inverter overload capacity is exceeded under Normal mode, or if the inverter becomes unavailable for any reason, the static transfer switch will perform a transfer of the load from the inverter to the bypass source, with no interruption in power to the critical AC load. Should the inverter be asynchronous with the bypass, the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the load. This is to avoid large cross currents due to the paralleling of unsynchronized AC sources. This interruption is programmable but typically set to be less than 3/4 of an electrical cycle, e.g., less than 15ms (50Hz) or less than 12.5ms (60Hz). The action of transfer/re-transfer can also be done by the command through monitor.

Fig.1-4 Bypass mode operation diagram

1.2.4 Maintenance Mode (Manual Bypass)

A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS becomes unavailable e.g. during a maintenance procedure. (See Fig.1-5).

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Chapter 1 Product Introduction

Main Input

Manual Bypass

Battery

Bypass

Input

Output Switch

Rectifier/

Discharger

Inverter

Charger

Load

Rectifier

AC/DC

Inverter

DC/AC

Charger

DC/DC

Bypass Input

Battery

Load

Static Switch

Main Input

Fig.1-5 Maintenance mode operation diagram

Danger

During Maintenance mode, dangerous voltages are present on the terminal of input, output and neutral, even with all the modules and the LCD turned off.

1.2.5 ECO Mode

To improve system efficiency, UPS rack system works in Bypass mode at normal time, and inverter is standby. When the utility fails, the UPS transfers to Battery Mode and the inverter provide powers to the loads.

Fig.1-6 ECO Mode operation diagram

Note There is a short interruption time (less than 10ms) when transfer from ECO mode to battery mode, it must be sure that the interruption has no effect on loads.

1.2.6 Auto-restart Mode

The battery may become exhausted following an extended AC mains failure. The

inverter shuts down when the battery reaches the End of Discharge Voltage (EOD). The

UPS may be programmed to “System Auto Start Mode after EOD”. The system starts

after a delay time when the AC main recovers. The mode and the delay time are programmed by the commissioning engineer.

1.2.7 Frequency Converter Mode

By setting the UPS to Frequency Converter mode, the UPS could present a stable

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Chapter 1 Product Introduction

Type

Model Name

20kVA long backup

RT33020KE

25kVA long backup

RT33025KE

30kVA long backup

RT33030KE

Components

Quantity

Remark

Dual Input

Standard

Dry Contact Card

Standard

Cold start

Standard

Parallel Card

Optional

Circuit Breakers

Optional

Battery 1 Optional

output of fixed frequency (50 or 60Hz), and the bypass static switch is not available.

1.3 UPS models and configurations

1.3.1 UPS model

The configuration table for UPS is shown in Table 1.1:

Table 1.1 UPS model table

1.3.2 UPS configuration

The configuration table for UPS is shown in table 1.2:

Table 1.2 UPS configuration table

1.4 Appearance and Configuration

1.4.1 Appearance

The appearance of the UPS is shown in Fig. 1-7:

Fig.1-7 UPS Outlook

Note: Non-professionals are forbidden to open the case cover, otherwise there may be an electric shock hazard

1.4.2 Configuration

Operation display panel: The UPS front panel unit is shown in Fig.1-7. The operation display panel is located on the front panel of the UPS, providing the LED indicator, the LCD display and the control button.

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Chapter 1 Product Introduction

See the "operation display panel" for more details".

Components

Remark

RS232

Standard

RS485

Standard

Connector

Standard

SNMP

Optional

Parallel Card

Optional

USB

Optional

LBS

Optional

Rear panel As shown in Fig.1-8, the UPS rear panel offers the following components:

Fig.1-8 UPS rear panel

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Chapter 2 Installation Instruction

This chapter introduces UPS installation include unpacking and inspection, main Cabinet

Installation, cables connection.

2.1 Unpacking and Inspection

1) Unpack the packaging and check the package contents. The shipping package contains:

● UPS

● User manual

2) Inspect the appearance of the UPS to see if there is any damage during transportation. Do

not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts.

3) If you need tower type installation, you need to find the support block and the middle seat in

advance. You need a support seat and 2 middle seats

2.2 Notes for Installation

1) The UPS must be installed in a location with good ventilation, far away from water,

inflammable gas and corrosive agents.

2) Ensure the air vents on the front and rear of the UPS are not blocked. Allow at least 0.5m of

space on each side.

3) Condensation to water drops may occur if the UPS is unpacked in a very low temperature

environment. In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use. Otherwise there are hazards of electric shock.

NOTICE：UPS operation in sustained temperature outside the range of 15-25C

(59-77F) reduces battery life.

2.3 Main Cabinet Installation

Two installation modes are available: Tower installation and Rack installation, depending on available space and user considerations. You can select an appropriate installation mode according to the actual conditions.

2.3.1 Tower Installation

Various installation configurations are available: single UPS, single UPS with single or multiple battery cabinets. Their installation methods are all the same. Please prepare support bases and spacers before installation

1) Take out the support bases and spacers and then assemble the spacer and the support bases, shown as Fig.2-1.

Fig.2-1 Support Bases and Spacers Assembly

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Chapter 2 Installation Instruction

2) Place the UPS on the support bases, shown as Fig.2-2.

Fig.2-2 Tower Installation

3) Remove the LOGO in the upper right corner, turn it 90 degrees counterclockwise, and then insert it.

2.3.2 Rack Installation

Battery cabinets must be installed firstly because battery cabinets are too heavy. And two or more installation personnel are required to install them at the same time. Please install them from bottom to top.

1) Install the guide rail

2) Put the UPS and battery cabinet on the guide rail, fix the units to the service rack, shown

as Fig.2-3.

Fig.2-3 Rack Mounted Installation

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Chapter 2 Installation Instruction

Contents

Main Input

Bypass Input

Output

Battery

Phase

L3 N L1

L3 N BAT+

BAT-

Current（A）

Size（mm²）

Port

Connection

Bolt

Bolt Aperture

Torque Moment

Mains input

Cables crimped

OT terminal

7mm

4.9Nm

Bypass Input

Cables crimped

OT terminal

7mm

4.9Nm

Battery Input

Cables crimped

OT terminal

7mm

4.9Nm

Output

Cables crimped

OT terminal

7mm

4.9Nm

Cables crimped

OT terminal

7mm

4.9Nm

Input

Bypass

Output

Battery

63A/3P

63A/4P

DC 100A/3P

2.4 Power Cables

2.4.1 Specifications

The UPS power cables are recommended in Table 2.1.

Table 2.1 Recommended cables for power cables

Note

The recommended cable section for power cables are only for situations described below：

 Ambient temperature：30℃.  AC loss less than 3%, DC loss less than 1%, The length of the AC power cables are no

longer than 50 m and the length of the DC power cables are no longer than 30 m.

 Currents listed in the table are based on the 208V system (Line-to-line voltage).  The size of neutral lines should be 1.5-1.7 times the value listed above when the

predominant load is non-linear.

2.4.2 Specifications for Power Cables Terminal

Specifications for power cables connector are listed as Table 2.2.

Table 2.2 Requirements for UPS terminal

2.4.3 External breakers specifications

UPS external air breaker recommendations are shown in Table 2.3.

Table 2.3 UPS external breaker recommendation

Attention

The CB with RCD (Residual Current Device) is not suggested for the system.

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Chapter 2 Installation Instruction

2.4.4 Connecting Power Cables

The steps of connecting power cables are as follows:

1. Verify that all the switches of the UPS are completely open and the UPS internal

maintenance bypass switch is open. Attach necessary warning signs to these switches to prevent unauthorized operation.

2. Open the back door of the cabinet, remove the plastic cover. The input and output terminal,

battery terminal and protective earth terminal are shown in Fig.2-4

Fig.2-4 connections terminals

3. Connect the protective earth wire to protective earth terminal (PE).

4. Connect the AC input supply cables to the Input terminal and AC output supply cables to

the Output terminal.

5. Connect the Battery cables to the Battery terminal.

6. Check to make sure there is no mistake and re-install all the protective covers. Note: mL1, mL2, mL3 standard for Main input phase L1, L2 and L3; bL1, bL2, bL3 standard for Bypass Input phase L1, L2 and L3.

Attention

The operations described in this section must be performed by authorized electricians or qualified technical personnel. If you have any difficulties, contact the manufacturer or agency.

Warning

 Tighten the connections terminals to enough torque moment, refer to Table 3.3, and please

ensure correct phase rotation.

 The grounding cable and neutral cable must be connected in accordance with local and

national codes.

 When the cable holes does not goes through by cables, it should be filled by the hole

stopper

2.5 Control and Communication Cables

The rear panel of the cabinet provides dry contact interface(J2-J9) and communication interface (RS232, RS485, SNMP, Parallel card interface and USB port)，as it is shown in Fig.2-5.

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Chapter 2 Installation Instruction

Port

Name

Function

J2-1

TEMP_BAT

Detection of battery temperature

J2-2

TEMP_COM

Common terminal for temperature detection

J3-1

TEMP_ENV

Detection of environmental temperature

J3-2

TEMP_COM

Common terminal for temperature detection

J4-1

+24V_DRY

+24V

J4-2

REMOTE_EPO_NC

Trigger EPO when disconnect with J4-1

J6-1

BCB_Drive

Output dry contact, function is settable. Default: Battery trip signal

J6-2

BCB_Status

Input dry contact, function is settable. Default: BCB Status and BCB Online,(Alert no battery when BCB Status is invalid).

J7-1

BCB_Online

Input dry contact, function is settable. Default: BCB Status and BCB Online(Alert no battery when BCB Status is invalid).

J7-2

GND_DRY

Ground for +24V

J8-1

BAT_LOW_ALARM_NC

Output dry contact (Normally closed), function is settable.

Default: Low battery alarming

J8-2

BAT_LOW_ALARM_NO

Output dry contact (Normally open), function is settable. Default: Low battery alarming

J8-3

BAT_LOW_ALARM_GND

Common terminal for J8-1 and J8-2

J9-1

GENERAL_ALARM_NC

Output dry contact, (Normally closed) function is settable.

Default: Fault alarming

J9-2

GENERAL_ALARM_NO

Output dry contact, (Normally open) function is settable.

Default: Fault alarming

J9-3

GENERAL_ALARM_GND

Common terminal for J9-1 and J9-2

Fig.2-5 Dry contact &communication interface

2.5.1 Dry Contact Interface

Dry contact interface includes port J2-J9 and the functions of the dry contact are shown in Table 2.4.

Table 2.4 Functions of the port

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Chapter 2 Installation Instruction

Note

TEMP_BAT

TEMP_ENV

Port

Name

Function

J2-1

TEMP_BAT

Detection of battery temperature

J2-2

TEMP_COM

common terminal

J3-1

TEMP_ENV

Detection of environmental temperature

J3-2

TEMP_COM

common terminal

+24V

The settable functions for each port can be set by the monitor software. The default functions of each port are described as follows.

Battery Warning Output Dry Contact Interface

The input dry contact J2 and J3 can detect the temperature of batteries and environment respectively, which can be used in environment monitoring and battery temperature compensation. Interfaces diagram for J2 and J3 are shown in Fig.2-6, the description of interface is in Table

2.5.

Fig.2-6 J2 and J3 for temperature detecting

Table 2.5 Description of J2 and J3

Note Specified temperature sensor is required for temperature detection (R25=5Kohm, B25/50=3275), please confirm with the manufacturer, or contact the local maintenance engineers when placing an order.

Remote EPO Input Port

J4 is the input port for remote EPO. It requires shorting NC and +24V during normal operation, and the EPO is triggered when opening NC and +24V. The port diagram is shown in Fig.2-7, and port description is shown in Table 2.6.

Fig.2-7 Diagram of input port for remote EPO

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Chapter 2 Installation Instruction

Port

Name

Function

J4-1

+24V_DRY

+24V

J4-2

REMOTE_EPO_NC

Trigger EPO when disconnect with J4-1

BCB_DRV

BCB_CONT

BCB_ONL

+24V

Port

Name

Function

J6-1

BCB_DRIV

BCB contact drive, provides +24V voltage，20mA drive signal

J6-2

BCB_Status

BCB contact status, connect with the normally open signal of BCB

J7-1

BCB_Online

BCB on-line input (normally open) , BCB is on-line when the signal is connecting with J7-2

J7-2

GND_DRY

Power ground for +24V

BAT_LOW_NC

BAT_LOW_N

GND

Table 2.6 Description of input port for remote EPO

BCB Input Port

The default function of J6 and J7 are the ports of BCB. The port diagram is shown in Fig.2-8, and description is shown in Table 2.7.

Fig.2-8 BCB Port

Table 2.7 Description of BCB port

Battery Warning Output Dry Contact Interface

The default function of J8 is the output dry contact interface, which presents the battery warnings of low or excessive voltage, when the battery voltage is lower than set value, an auxiliary dry contact signal will be activated via the isolation of a relay. The interface diagram is shown in Fig.2-9, and description is shown in Table 2.8.

Fig.2-9Battery warning dry contact interface diagram

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Chapter 2 Installation Instruction

Port

Name

Function

J8-1

BAT_LOW_ALARM_NC

Battery warning relay (normally closed) will be open during warning

J8-2

BAT_LOW_ALARM_NO

Battery warning relay (normally open) will be closed during warning

J8-3

BAT_LOW_ALARM_GND

Common terminal

Port

Name

Function

J9-1

GENERAL_ALARM_NC

Integrated warning relay (normally closed) will be open during warning

J9-2

GENERAL_ALARM_NO

Integrated warning relay (normally open) will be closed during warning

J9-3

GENERAL_ALARM_GND

Common terminal

ALARM_NC

ALARM_NO

GND

Table 2.8Battery warning dry contact interface description

General Alarm Output Dry Contact Interface The default function of J9 is the general alarm output dry contact interface. When one or more

warnings are triggered, an auxiliary dry contact signal will be active via the isolation of a relay. The interface diagram is shown in Fig.2-10, and description is shown in Table 2.10.

Fig.2-10 Integrated warning dry contact interface diagram

Table 2.9 General alarm dry contact interface description

2.5.2 Communication Interface

RS232、RS485 and USB port：Provide serial data which can be used for commissioning and maintenance by authorized engineers or can be used for networking or integrated monitoring system in the service room. SNMP: Used on site installation for communication (Optional). Intelligent card interface：Extension dry contact interface (Optional).

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Chapter 3 LCD Panel

Number

Name

Function

①

LCD

Can operate, control, and query all its parameters, running status, and alert information to the UPS。

②

BATT START

Battery cold start button

③

STATUS

Status indicator light

④

Logo

Trademark

Chapter 3 LCD Panel

This chapter introduces the functions and operator instructions of the operator control and display panel in detail, and provides LCD display information, including LCD display types, detailed menu information, prompt window information and UPS alarm information.

3.1 Control and Operation Panel

The operation control panel of UPS is located on the front panel of the case. By operating the LCD, the UPS can be operated, controlled, and checked for all its parameters, operating status, and alarm information. As shown in Fig.3-1

The front panel of the UPS can be divided into three parts: status indicator, LCD display, cold-start operation key. The front panel components of the UPS are described in Table 3-1.

Fig.3-1 Front panel of UPS

Table 3.1 Description of front panel components

3.2 LCD Screen

After the monitoring system starts self-test, the system enters the home page, following the welcome window. The home page is shown in Fig.3-2. The system home page description is shown in Table 3.2:

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Chapter 3 LCD Panel

Number

Name

Functions

①

Mode bar

Displays the current UPS operating mode and the rated capacity of the UPS

②

Menu bar

Into sub operation interface, including data display interface, history record interface, UPS function setting interface, system information display interface, UPS control interface.

③

Time bar

Displays the current date and time

④

Log bar

Displays alarm messages that appear during the UPS operation.

⑤

Indicator

bar

Indicates the current running state and power flow of the UPS

⑥

Buzzer

Buzzer control button。Touch control，

Buzzer on, Buzzer off.

Fig.3-2 Home page

Table 3.2 description of system home page component

3.3 Main menu

The main menu includes Cabinet, Data, Setting, Log, Operate and System and it is

described in details below.

3.3.1 Home

Touch “Home” icon and the system enter the page of the Data, as it is shown in Fig.3-2.

3.3.2 Data

Touch “Data” icon and the system enter the page of the Data, Here can check the bypass,

main, output, load and battery information, as is shown in Fig.3-4.

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Chapter 3 LCD Panel

Fig.3-4 Data display page (bypass data)

The bypass data page displays bypass voltage, frequency, current, power factor.

Fig.3-5 Data display page (main input)

The main input data page displays voltage, frequency, current, power factor, rated

input voltage and frequency.

Fig.3-6 data display page (output data)

The output data page displays the output voltage of each phase, the output frequency, the output current, the output power factor, the rated output voltage and the frequency.

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Chapter 3 LCD Panel

Fig.3-7 Data display page (load data)

The load data page displays each phase output load percentage, the load power, the load active power, and the load reactive power.

Fig.3-8 Data display page (battery data) The battery data display page displays key parameters of battery, such as battery voltage, battery current, battery capacity, etc.

3.3.3 Log

Touch the “Log” icon, and the system enters the interface of the Log, as it is shown in

Fig.3-9.The log is listed in reverse chronological order (i.e. the first on the screen with #1 is the most new), which displays the events, warnings and faults information and the data and time they occur and disappear.

Fig.3-9 Log page

The following Table3.4 gives events of UPS History Log.

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Chapter 3 LCD Panel

String

Sequence

LCD Display

Explanation

Load On UPS-Set

Load On UPS

Load On Bypass-Set

Load On Bypass

No Load-Set

No Load (Output Power Lost)

Battery Boost-Set

Charger is Boosting Battery Voltage

Battery Float-Set

Charger is Floating Battery Voltage

Battery Discharge-Set

Battery is Discharging

Battery Connected-Set

Battery cables Connected

Battery Not Connected-Set

Battery cables Disconnected.

Maintenance CB Closed-Set

Maintenance CB is Closed

Maintenance CB Open-Set

Maintenance CB is Open

EPO-Set

Emergency Power Off

Module On Less-Set

Valid Inverter capacity is less than the load capacity

Module On Less-Clear

Incident above disappears

Generator Input-Set

Generator as the Ac Input Source

Generator Input-Clear

Incident above disappears

Utility Abnormal-Set

Utility (Grid) Abnormal

Utility Abnormal-Clear

Incident above disappears

Bypass Sequence Error-Set

Bypass voltage Sequence is reverse

Bypass Sequence Error-Clear

Incident above disappears

Bypass Volt Abnormal-Set

Bypass Voltage Abnormal

Bypass Volt Abnormal-Clear

Incident above disappears

Bypass Module Fail-Set

Bypass Module Fail

Bypass Module Fail-Clear

Incident above disappears

Bypass Overload-Set

Bypass Over load

Bypass Overload-Clear

Incident above disappears

Bypass Overload Tout-Set

Bypass Over Load Timeout

Byp Overload Tout-Clear

Incident above disappears

BypFreq Over Track-Set

Bypass Frequency Over Track Range

BypFreq Over Track-Clear

Incident above disappears

Exceed Tx Times Lmt-Set

Transfer times (from inverter to bypass) in 1 hour exceed the limit.

Exceed Tx Times Lmt-Clear

Incident above disappears

Output Short Circuit-Set

Output shorted Circuit

Output Short Circuit-Clear

Incident above disappears

Battery EOD-Set

Battery End Of Discharge

Battery EOD-Clear

Incident above disappears

Battery Test-Set

Battery Test Starts

Battery Test OK-Set

Battery Test OK

Battery Test Fail-Set

Battery Test fails

Table 3.4 List of History Log

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Chapter 3 LCD Panel

Battery Maintenance-Set

Battery Maintenance Starts

Batt Maintenance OK-Set

Battery maintenance succeeds

Batt Maintenance Fail-Set

Battery maintenance fails

Rectifier Fail-Set

Rectifier Fails

Rectifier Fail-Clear

Incident above disappears

Inverter Fail-Set

Inverter Fail

Inverter Fail-Clear

Incident above disappears

Rectifier Over Temp.-Set

Rectifier Over Temperature

RectifierOver Temp.-Clear

Incident above disappears

Fan Fail-Set

Fan Fail

Fan Fail-Clear

Incident above disappears

Output Overload-Set

Output Over Load

Output Overload-Clear

Incident above disappears

Inverter Overload Tout-Set

Inverter Over Load Timeout

INV Overload Tout-Clear

Incident above disappears

Inverter Over Temp.-Set

Inverter Over Temperature

Inverter Over Temp.-Clear

Incident above disappears

On UPS Inhibited-Set

Inhibit system transfer from bypass to UPS (inverter)

On UPS Inhibited-Clear

Incident above disappears

Manual Transfer Byp-Set

Transfer to bypass manually

Manual Transfer Byp-Set

Cancel to bypass manually

Esc Manual Bypass-Set

Escape transfer to bypass manually command

Battery Volt Low-Set

Battery Voltage Low

Battery Volt Low-Clear

Incident above disappears

Battery Reverse-Set

Battery pole (positive and negative are reverse)

Battery Reverse-Clear

Incident above disappears

Inverter Protect-Set

Inverter Protect ( Inverter Voltage Abnormal or Power Back feed to DC Bus)

Inverter Protect-Clear

Incident above disappears

Input Neutral Lost-Set

Input Grid Neutral Lost

Bypass Fan Fail-Set

Bypass Module Fan Fail

Bypass Fan Fail-Clear

Incident above disappears

Manual Shutdown-Set

Manually Shutdown

Manual Boost Charge-Set

Manually Battery Boost Charge

Manual Float Charge-Set

Manually Battery Float Charge

UPS Locked-Set

Inhibit to shut down the UPS

Parallel Cable Error-Set

Parallel cable in error

Parallel Cable Error-Clear

Incident above disappears

Lost N+X Redundant

N+X Redundant Lost-Clear

Incident above disappears

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Chapter 3 LCD Panel

EOD Sys Inhibited

System is inhibited to supply after the battery is EOD (end of discharging)

Power Share Fail-Set

Power share is not in balance

Power Share Fail-Clear

Incident above disappears

Input Volt Detect Fail-Set

Input Voltage is abnormal

Input Volt Detect Fail-Clear

Incident above disappears

Battery Volt Detect Fail-Set

Battery Voltage is abnormal

Batt Volt Detect Fail-Clear

Incident above disappears

Output Volt Fail-Set

Output Voltage is abnormal

Output Volt Fail-Clear

Incident above disappears

Outlet Temp. Error-Set

Outlet Temperature is abnormal

Outlet Temp. Error-Clear

Incident above disappears

Input Curr Unbalance-Set

Input current is not balance

Input Curr Unbalance-Clear

Incident above disappears

DC Bus Over Volt-Set

DC bus over Voltage

DC Bus Over Volt-Clear

Incident above disappears

REC Soft Start Fail-Set

Rectifier soft start fails

REC Soft Start Fail-Clear

Incident above disappears

Relay Connect Fail-Set

Relay in open circuit

Relay Connect Fail-Clear

Incident above disappears

Relay Short Circuit-Set

Relay shorted

100

Relay Short Circuit-Clear

Incident above disappears

101

No Inlet Temp. Sensor-Set

The inlet temperature sensor is not connected or abnormal

102

No Inlet Temp Sensor-Clear

Incident above disappears

103

No Outlet Temp. Sensor-Set

The Outlet temperature sensor is not connected or abnormal

104

No Outlet Tmp Sensor-Clear

Incident above disappears

105

Inlet Over Temp.-Set

Inlet over temperature

106

Inlet Over Temp.-Clear

Incident above disappears

3.3.4 Setting

Touch the “Setting” icon, and the system enters the page of the Setting, as it is shown in

Fig.3-10.

Fig.3-10 Setting page

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Chapter 3 LCD Panel

Submenu

Name

Contents

Meaning

Date & Time

Date format setting

Three formats: (a) year/month/day,(b) month/date/year，(c) date/month/year

Time setting

Setting time

Language

Current language

Language in use

Language selection

Simplified Chinese and English selectable

（

The setting taking action immediatelyafter touching the language icon）

COMM.

Device Address

Setting the communication address

RS232 Protocol Selection

SNT Protocol, Modbus Protocol, YD/T Protocol and Dwin（For factory use）

Baud rate

Setting the baud rate of SNT, Modbus and YD/T

Modbus Mode

Setting mode for Modbus: ASCII and RTU selectable

USER

Output voltage Adjustment

Setting the Output Voltage

Bypass Voltage Up Limited

Up limited working Voltage for Bypass

，

settable:+10%，+15%，+20%，+25%

Bypass Voltage Down Limited

Down limited working Voltage for Bypass， settable:-10%，-15%，-20%，-30%，-40%

Bypass Frequency Limited

Permitted working Frequency for Bypass Settable：+-1Hz，+-3Hz，+-5Hz

BATTERY

Battery Number

Setting the number of the battery（12V）

Battery Capacity

Setting of the AH of the battery

Float Charge Voltage/Cell

Setting the floating Voltage for battery cell

（2V）

Boost Charge Voltage/Cell

Setting the boost Voltage for battery cell

（2V）

Charge Current Percent Limit

Charge current (percentage of the rated current)

SERVICE

System Mode

Setting the system mode: Single , parallel, Single ECO, parallel ECO, LBS, parallel LBS

Parallel number

Parallel system UPS numbers

Parallel ID

UPS ID in parallel system

Slew rate

Bypass frequency slew rate

Synchronization window

Bypass frequency slew window

System auto start mode after EOD

UPS start mode after battery end of discharging

The submenus are listed on the bottom side of the Setting page. Users can enter each of the setting interfaces by touching the relevant icon. The submenus are described in details below in Table 3.5.

Table 3.5 Description of each submenu of Setting

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Chapter 3 LCD Panel

Submenu

Name

Contents

Meaning

RATE

Configure the rated Parameter

For the factory use

CONFIGURE

Display mode

Support Tower and Rack LCD display

Back light time

LCD back light time

Contrast

LCD contrast

3.3.5 System

System Information Window displays software version, Bus voltage, charger voltage, and so on, as is shown in the following Fig.3-11.

Fig.3-11 System page

System page shows UPS rectifier and inverter software version, positive and negative bus voltage, battery charger voltage, UPS fan running time, inverter output voltage and inlet / outlet temperature.

3.3.6 Operate

Touch the “Operate” icon, and the system enters the page of the “Operate”, as it is shown in

Fig.3-12.

Fig.3-12 Operate page

The “Operate” menu includes FUNCTION BUTTON and TEST COMMAND. The contents are

described in details below.

FUNTION BUTTON

 On/Off

Manual turn ON/OFF UPS  Fault Clear

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Chapter 3 LCD Panel

Alarm

Description

Two short alarm with a long one

when system has general alarm (for example: AC fault),

Continuous alarm

When system has serious faults (for example: fuse or hardware fault)

Clear the faults by touching the icon.  Transfer to Bypass

Transfer to bypass mode by touching the icon  Transfer to Inverter

Transfer the bypass mode to Inverter Mode by touching the icon.  Reset Battery History Data

Reset the battery history data by touching the icon, the history data includes the times of

discharge, days for running and hours of discharging.

TEST COMMAND

 Battery Test

By touching the icon，the system transfer to the Battery mode to test the condition of the

battery. Ensure the bypass is working normally and the capacity of the battery is no less

than 25%.  Battery Maintenance

By touching the icon, the system transfers to the Battery mode. Thisfunction is used for

maintaining the battery, which requires the normalityof the bypass and minimum capacity

of 25% for the battery.  Battery Boost

By touching the icon, the system starts boost charging.  Battery Float

By touching the icon, the system starts float charging.  Stop Test

By touching the icon, the system stops battery test or battery maintenance.

3.4 Alarm

There are two different types of audible alarm during UPS operation, as shown in Table 3.6.

Table 3.6 Description of audible alarm

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Chapter 4 Operations

4.1 UPS Start-up

4.1.1 Start from Normal Mode

The UPS must be started up by commissioning engineer after the completeness of installation. The steps below must be followed：

1. Ensure all the circuit breakers are open.

2. Close the output circuit breaker (CB) and then the input CB and the system starts initializing.

If the system has dual inputs, close both of the breakers.

3. The LCD in front of the UPS is lit up. The system enters the home page, as shown in

Fig.3-2.

4. The LCD home interface shows that the system rectifier is working and the indicator flashes,

as shown in Fig.4-1.

Fig.4-1 Interface of rectifier starting

5. After about 30S, the rectifier start is completed, the bypass static switch is on, and the

bypass indicator flashes. As shown in Fig.4-2

Fig.4-2 Interface of bypass starting

6. After the bypass static switch is on, the inverter starts and the inverter indicator bar flashes

as shown in Fig.4-3.

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Fig.4-3 Interface of inverter starting

7. After about 30S, when the inverter is running normally, the UPS switches from the bypass

to the inverter, the bypass indicator bar is off, and the load indicator bar flashes. As shown in Fig.4-4.

Fig.4-4 Interface of inverter mode

8. Close the external battery switch, the battery indicator flashes, and then the UPS charges

the battery. The UPS works in normal mode. As shown in Fig.4-5

Fig.4-5 Interface of normal mode

Note

 When the system starts, the stored setting will be loaded.  Users can browse all incidents during the process of the starting up by checking the menu

Log.

4.1.2 Start from Battery

The start for battery model is referring to battery cold start. The steps for the start-up are as

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Chapter 4 Operations

follows：

1. Confirm the battery is correctly connected; close the external battery circuit breakers.

2. Press the red button for the battery cold start(See Fig.4-6).The system is then powered by

the battery.

Fig.4-6 the position of the battery cold start button

3. After that, the system is starting up following steps 3 in section 4.1.1 and the system

transfers to battery mode in 30S.

Fig.4-7 Start from Battery

4. Close the output isolation switch or external output isolation switch to supply the load, and

the system is working on battery model. Note: You can use the battery cold start button after the battery is switched on for 1 minute.

4.2 Procedure for Switching between Operation Modes

4.2.1 Switching the UPS into Battery Mode from Normal Mode

The UPS transfers to Battery model immediately after input circuit breaker disconnects

from the utility.

4.2.2 Switching the UPS into Bypass Mode from Normal Mode

Follow the path by selecting the icon of “Operate” and then select to transfer

the system to Bypass Mode.

Warning

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Chapter 4 Operations

Ensure the bypass is working normally before transferring to bypass mode. Or it may cause failure.

4.2.3 Switching the UPS into Normal Mode from Bypass Mode

Follow the path by selecting the icon of “Operate ”and then select , the system

transfer to Normal Mode

Note

Normally, the system will transfer to the Normal mode automatically. This function is used when the frequency of the bypass is over track and when the system needs to transfer to Normal mode by manual.

4.2.4 Switching the UPS into Normal Mode from Maintenance Bypass Mode

Finish of maintenance, select the icon of “Operate” and select to turn on the

inverter. After 60S, the system transfers to Normal Mode.

4.3 Battery Maintenance

If the battery is not discharged for a long time, it is necessary to test the condition of the battery. Enter the menu “Operate”，as is shown in Fig.4-8 and select the icon “Battery maintenance”， the system transfers into the Battery mode for discharging. The system will discharge the

batteries until the alarm of “Battery low voltage” is given Users can stop the discharging by the

“Stop Test” icon.

With the icon of “Battery test”, batteries will be discharged for about 30 seconds, and then re-transfer to normal mode.

Fig.4-8 Operate page

4.4 Installation of Parallel Operation System

4.4.1 Parallel system diagram

Up to four UPS could be paralleled，with a diagram as shown in Fig.4-9.

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Chapter 4 Operations

UPS1

Load Connected

Output Power Supply

Power Supply

UPS2 UPS3 UPS4

Fig. 4-6 Parallel diagram

The parallel board is located at the back of the UPS cabinet, as is shown in Fig.4-7.

Fig.4-7 Location of the Parallel board

All the parallel cables are designed to be shielded and double insulated, and are connected between the UPS to form a loop as shown below in Fig.4-8.

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Chapter 4 Operations

Fig.4-8 Parallel connection

4.4.2 Parallel system setting

Parallel system connection

For field installation, please connect the cables according to Fig.4-6 and Fig.4-8. In order to assure that all units are equally utilized and to comply with relevant wiring rules, the following requirements apply:

1. All units shall be of the same rating and must be connected to the same bypass source.

2. The bypass and the main input sources must be referenced to the same neutral potential.

3. Any RCD (Residual Current detecting device), if installed, must be of an appropriate setting and located upstream of the common neutral bonding point. Alternatively, the device must monitor the protective earth currents of the system. Refer to the High Leakage Current Warning in the first part of this manual.

4. The outputs of all UPS must be connected to a common output bus.

Parallel system software setting

To change the parallel system setting, please follow the steps below.

1. With the monitoring software from manufacturer, select the page of “Service Setting” as below.

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Chapter 4 Operations

Fig.4-9 Parallel setting

2. Set “System Mode” to “Parallel”, and set the “United Number” to the number of units in parallel. For the setting of system ID with a system of 3 units in parallel, for example, set the number from 0 to 2 for these 3 units accordingly.

3. Restart the UPS when finish the setting and press the button of “Set”. Here the software setting is done. Ensure all the output parameters must be set the same.

Parallel system jumper setting

There are different setting of the jumpers on the parallel board and control board for

different parallel system.

Fig.4-10 Connectors on Parallel board (PS1409_TF1)

Fig.4-11 Connectors on Control board (PS1608_CT2)

1. Parallel boards settings A. For single UPS, no need parallel board. When a parallel board is installed, connectors

of J33 to J42 should be shorted by the jumpers.

B. For 2 UPS in parallel, short the connectors of J33/J35/J37/J39/J41 by jumpers on each

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Chapter 4 Operations

board, keep connectors of J34/J36/J38/J39/J42 open

C. For 3 or 4 UPS in parallel, keep connectors of J33-J42 open.

2. Control boards settings The control board is named as PS1608_CT2. For single UPS, keep the J21-J25 shorted by jumpers For parallel, keep all the connectors J21-J25 open. As is shown in Fig.4-11.

Note

The connectors not mentioned keep them untouched.

When all the connection and settings are finished, follow the steps below for the operation of parallel system setup.

1. Close the output and input breaker of the first unit. Wait for the startup of bypass static switch and rectifier, about 90 seconds later; the system will transfer to normal mode. Check if there is any alarm on LCD and verify the output voltage is correct or not.

2. Turn on the second unit as the same operation with the first one; the unit will join the parallel system automatically.

3. Turn on the rest units one by one, and check the information on LCD.

4. Verify the load sharing with a certain load applied.

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Chapter 5 Maintenance

This chapter introduces UPS maintenance, including the maintenance instructions of power

module and monitoring bypass module and the replacement method of dust filter.

5.1 Precautions

1. Only certified engineers are authorized to maintain the UPS.

2. The components or PCBs should be disassembled from top to bottom, so as to prevent any inclination from high gravity center of the cabinet.

3. To ensure the safety before maintaining, measure the voltage between operating parts and the earth with multi-meter to ensure the voltage is lower than hazardous voltage, i.e. DC voltage is lower than 60Vdc, and AC maximum voltage is lower than 42.4Vac.

4. Wait 10 minutes before opening the cover of the power module or the bypass after pulling out from the Cabinet.

5.2 Instruction for Maintaining UPS

For the maintenance of the UPS, please refer to chapter 4.2.4 for the instruction to transfer

to maintenance bypass mode.

5.3 Instruction for Maintaining Battery string

For the Lead-Acid maintenance free battery, when maintenance the battery according to requirements, battery life can be prolonged. The battery life is mainly determined by the following factors:

1. Installation. The battery should be placed in dry and cool place with good ventilation. Avoid direct sunlight and keep away from heat source. When installing, ensure the correct connection to the batteries with same specification.

2. Temperature. The most suitable storage temperature is 20 ºC to 25ºC. The battery life will be shortened if the battery is used under high temperature or in deep discharging status. Refer to product manual for details.

3. Charging/discharging current. The best charging current for the lead-acid battery is

0.1C .The maximum current for the battery can be 0.3C.The suggested discharging current is 0.05C-3C.

4. Charging voltage. In most of the time, the battery is in standby state. When the utility is normal, the system will charge the battery in boost mode (Constant voltage with maximum limited) to full and then transfers to the state of float charge.

5. Discharge depth. Avoid deep discharging; which will greatly reduce the life time of the battery. When the UPS runs in battery mode with light load or no load for a long time, it will cause the battery to deep discharge.

6. Check periodically. Observe if any abnormality of the battery, measure if the voltage of each battery are in balance. Discharge the battery periodically.

Warning

Daily inspection is very important! Check and confirm the battery connection is tightened regularly, and make sure there is no abnormal heat generated from the battery.

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Chapter 5 Maintenance

Warning

If a battery has leakage or is damaged, it must be replaced, stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations.

The waste lead-acid battery is a kind of hazardous waste and is one of the major contaminants controlled by government. Therefore, its storage, transportation, use and disposal must comply with the national or local regulations and laws about the disposal of hazardous waste and waste batteries or other standards. According to the national laws, the waste lead-acid battery should be recycled and reused, and it is prohibited to dispose of the batteries in other ways except recycling. Throwing away the waste lead-acid batteries at will or other improper disposal methods will cause severe environment pollution, and the person who does this will bear the corresponding legal responsibilities.

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Chapter 6 Product Specification

Item

Normative reference

General safety requirements for UPS used in operator access areas

EN50091-1-1/IEC62040-1-1/AS 62040-1-1

Electromagnetic compatibility (EMC) requirements for UPS

EN50091-2/IEC62040-2/AS 62040-2（C3）

Method of specifying the performance and test requirements of UPS

EN50091-3/IEC62040-3/AS 62040-3（VFI SS 111）

Item

Unit

Requirements

Acoustic noise level

at 1 meter

58dB @ 100% load, 55dB @ 45% load

Altitude of Operation

≤1000,load derated 1% per 100m from 1000m

and 2000m

Relative Humidity

0-95 ,Non condensing

Operating Temperature

°C

0-40,Battery life is halved for every 10°C increase above 20°C

UPS Storage

Temperature

°C

-40-70 Model

Unit

Parameter

Dimension

W×D×H

438*750*130

Weight

Chapter 6 Product Specification

This chapter provides the specifications of the product, including environmental

characteristics mechanical characteristics and electrical characteristics.

6.1 Applicable Standards

The UPS has been designed to conform to the following European and international

standards:

Table 6.1 Compliance with European and International Standards

Note The above mentioned product standards incorporate relevant compliance clauses with generic IEC and EN standards for safety (IEC/EN/AS60950), electromagnetic emission and immunity (IEC/EN/ AS61000 series) and construction (IEC/EN/AS60146 series and 60950).

Warning This product conform the EMC requirements for UPS in Category C3 and it is not suitable for medical equipment.

6.2 Environmental Characteristics

Table 6.2 Environmental Characteristics

6.3 Mechanical Characteristic

Table 6.3 Mechanical Characteristics for Cabinet

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Chapter 6 Product Specification

Color

N/A

BLACK,RAL 7021

Protection Level

IEC（60529）

N/A

IP20

Item

Unit

Parameter

Grid System

3 Phases + Neutral + Ground

Rated AC Input Voltage

Vac

380/400/415 (three-phase and sharing neutral

with the bypass input)

Rated Frequency

Vac

50/60Hz

Input voltage range

Vac

304~478Vac (Line-Line),full load

228V~304Vac (Line-Line),load decrease linearly

according to the min phase voltage

Input Frequency range

40~70

Input Power factor

>0.99

THDI

THDI%

<3% (full Linear Load)

Items

Unit

Parameters

Battery bus voltage

Vdc

Rated：±240V

Quantity of

lead-acid cells

Nominal

40=[1 battery(12V)] ,240=[1 battery(2V)]

Float charge

voltage

V/cell

（

VRLA）

2.25V/cell(selectable from 2.2V/cell～2.35V/cell) Constant current and constant voltage charge mode

Temperature

compensation

mV/℃/cl

3.0(selectable:0~5.0)

Ripple voltage

％

≤1

Ripple current

％

≤5

Equalized

charge voltage

VRLA

2.4V/cell(selectable from : 2.30V/cell~2.45V/cell) Constant current and constant voltage charge mode

Final

discharging voltage

V/cell

（

VRLA）

1.65V/cell(selectable from: 1.60V/cell~1.750V/cell) @0.6C discharge current

1.75V/cell (selectable from: 1.65V/cell~1.8V/cell) @0.15C discharge current (EOD voltage changes linearly within the set range according to discharge current)

Battery Charge

V/cell

2.4V/cell(selectable from : 2.3V/cell~2.45V/cell) Constant current and constant voltage charge mode

Battery Charging

Power Max Current

10%* UPS capacity (selectable from : 1~20% * UPS capacity)

6.4 Electrical Characteristics

6.4.1 Electrical Characteristics (Input Rectifier)

Table 6.5 Rectifier AC input Mains

6.4.2 Electrical Characteristics (Intermediate DC Link)

Table 6.6 Battery

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Chapter 6 Product Specification

Item

Unit

Parameters

Rated capacity

kVA

Rated AC voltage

Vac

380/400/415 (Line-Line)

Rated Frequency

50/60

Frequency

Regulation

50/60Hz±0.1%

Voltage precision

±1.5(0~100% linear load)

Overload

110%, 60min;

125%,10min;

150%,1min;

>150%,200ms

Synchronized

Range

Settable, ±0.5Hz ~ ±5Hz, default ±3Hz

Synchronized Slew

Rate

Settable, 0.5Hz/S ~ 3Hz/S, default 0.5Hz/S

Output Power

Factor

PF 1 1

0.8

Transient

Response

<5% for step load (20% - 80% -20%)

Transient recovery

< 30ms for step load (20% - 100% -20%)

Output Voltage

THDu

<1% from 0% to 100% linear load

<6% full non-linear load according to IEC/EN62040-3

Item

Unit

Parameters

Rated AC voltage

Vac

380/400/415

(three-phase four-wire and sharing neutral with the

bypass)

Overload

％

125% Long term operation;

125%~130% for 10min;

130%~150% for 1min;

150%~400% for 1s;

>400% ,less than 200ms

Current rating of

neutral cable

1.7×In

Rated frequency

50/60

Switch time (between

bypass and inverter)

Synchronized transfer: 0ms

Bypass voltage range

Settable, default -20%~+15%

Upper limit: +10%, +15%, +20%, +25%

Lower limit: -10%, -15%, -20%, -30%, -40%

Bypass frequency

range

%Hz

Settable, ±1Hz, ±3Hz, ±5Hz

Synchronized Range

Settable ±0.5Hz~±5Hz, default ±3Hz

6.4.3 Electrical Characteristics (Inverter Output)

Table 6.7 Inverter Output (To critical load)

6.4.4 Electrical Characteristics (Bypass Mains Input)

Table 6.8 Bypass Mains Input

RT33020/25/30KE User Manual

Page 45

Chapter 6 Product Specification

6.5 Efficiency

Rated power(kVA)

Unit

Parameters

Normal mode(dual conversion)

>95.5

ECO mode % >98

Battery mode

>95.5

Display

LCD

Interface

Standard:RS232, RS485, Dry Contact Option: SNMP, Parallel, USB

6.6 Display and Interface

Table 6.10 Display and Interface

Table 6.9 Efficiency

RT33020/25/30KE User Manual

Cyber Power RT33020KE, RT33025KE, RT33030KE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual