CyberPower OL6000ERT3UD, OL8000ERT3UD, OL10000ERT3UD User Manual

User’s Manual
OL6000ERT3UD
OL8000ERT3UD
OL10000ERT3UD
CyberPower Systems Inc. www.cpsww.com
K01-0000220-00
Copyright © 2011 CyberPower Systems, Inc.
IMPORTANT SAFETY INSTRUCTIONS
1
This manual contains important instructions. Please read and follow all instructions carefully during installation and operation of the unit. Read this manual thoroughly before attempting to unpack, install, or operate the UPS.
CAUTION! The UPS must be connected to a grounded AC power
outlet with fuse or circuit breaker protection. DO NOT plug the UPS into an outlet that is not grounded. If you need to power-drain this equipment, turn off and unplug the unit.
CAUTION! The battery can power hazardous components inside the
unit, even when the AC input power is disconnected.
CAUTION! The UPS should be placed near the connected equipment
and easily accessible.
CAUTION! To prevent the risk of fire or electric shock, install in a
temperature and humidity controlled indoor area, free of conductive contaminants. (Please see specifications for acceptable temperature and humidity range).
CAUTION! (No User Serviceable Parts): Risk of electric shock, do
not remove cover. No user serviceable parts inside. Refer servicing to qualified service personnel.
CAUTION! (Non-Isolated Battery Supply): Risk of electric shock,
battery circuit is not isolated from AC power source; hazardous voltage may exist between battery terminals and ground. Test before touching.
CAUTION! To reduce the risk of fire, connect the UPS to a branch
circuit with 40 amperes (OL6000) / 50 amperes (OL8000) / 60 amperes (OL10000) maximum over-current protection in accordance to CE requirement.
CAUTION! The AC outlet where the UPS is connected should be close
to the unit and easily accessible.
CAUTION! Please use only VDE-tested, CE-marked mains cable, (e.g.
the mains cable of your equipment), to connect the UPS to the AC outlet.
CAUTION! Please use only VDE-tested, CE-marked power cables to
connect any equipment to the UPS.
CAUTION! When installing the equipment, ensure that the sum of the
leakage current of the UPS and the connected equipment does not exceed 3.5mA.
CAUTION! The OL6000 / OL8000 / OL10000 models are
permanently-connected equipment and only qualified maintenance personnel may carry out installations.
CAUTION! Do not unplug the unit from AC Power during operation, as
this will invalidate the protective ground insulation.
CAUTION! To avoid electric shock, turn off and unplug the unit before
installing the input/output power cord with a ground wire. Connect the ground wire prior to connecting the line wires!
CAUTION! Do not use an improper size power cord as it may cause
damage to your equipment and cause fire hazards.
CAUTION! Wiring must be done by qualified personnel.
CAUTION! DO NOT USE FOR MEDICAL OR LIFE SUPPORT
EQUIPMENT! Under no circumstances this unit should be used for
medical applications involving life support equipment and/or patient care.
CAUTION! DO NOT USE WITH OR NEAR AQUARIUMS! To reduce
the risk of fire, do not use with or near aquariums. Condensation from the aquarium can come in contact with metal electrical contacts and cause the machine to short out.
CAUTION! Do not dispose of batteries in fire as the battery may
explode.
CAUTION! Do not open or mutilate the battery, released electrolyte is
harmful to the skin and eyes.
CAUTION! A battery can present a risk of electric shock and high short
circuit current. The following precaution should be observed when working on batteries
1. Remove watches, rings or other metal objects.
2. Use tools with insulated handles.
CAUTION! The unit has a dangerous amount of voltage. When the
UPS indicators is on, the units may continue to supply power thus the units outlets may have a dangerous amount of voltage even when its not plugged in to the wall outlet.
CAUTION! Make sure everything is turned off and disconnected
completely before conducting any maintenance, repairs or shipment.
CAUTION! Connect the Protection Earth (PE) safety conductor before
any other cables are connected.
WARNING! (Fuses): To reduce the risk of fire, replace only with the
same type and rating of fuse.
DO NOT INSTALL THE UPS WHERE IT WOULD BE EXPOSED TO DIRECT SUNLIGHT OR NEAR A STRONG HEAT SOURCE!
DO NOT BLOCK OFF VENTILATION OPENINGS AROUND THE HOUSING!
DO NOT CONNECT DOMESTIC APPLIANCES SUCH AS HAIR DRYERS TO UPS OUTPUT SOCKETS!
SERVICING OF BATTERIES SHOULD BE PERFORMED OR SUPERVISED BY PERSONNEL KNOWLEDGE OF BATTERIES AND THE REQUIRED PRECAUTIONS. KEEP UNAUTHORIZED PERSONNEL AWAY FROM BATTERIES!
Copyright © 2011 CyberPower Systems, Inc.
UNPACKING
2
Power module
Input / Output terminal block cover
User’s manual Register card
Rackmount left rail * 2 sets Rackmount right rail * 2 sets
Phone line
USB communication cable
Serial Interface Cable (RS-232)
Battery module
Rackmount ears (Stands) (2) * 2 sets
Tie plate (1) * 2 sets
Flat head screws: M5X8L (8) * 2 sets
Pan head screws: M5X12L (12) * 2 sets
Plastic washers (8) * 2 sets
Screw hole dust covers (12) * 2 sets
Power cords
PowerPanel® Business Edition software CD
Copyright © 2011 CyberPower Systems, Inc.
HARDWARE INSTALLATION
3
HARDWARE INSTALLATION
These versatile UPS systems can be mounted in a rackmount or vertical /tower orientation. This versatility is especially important to growing organizations with changing needs that value having the option to position a UPS on a floor or in a rackmount system. Please follow the
instructions below for the respective mounting methods.
SAFETY PRECAUTIONS
CAUTION! To prevent the risk of fire or electric shock, only use the
supplied hardware to attach the mounting brackets.
RACKMOUNT INSTALLATION
Step 1: Remove the internal battery trays from the Battery module (See page 16)
Step 2: Rackmount ears installation
Attach the two rackmount ears to the Battery module using the provided screws M5X8L*8pcs.
Step 3: Rackmount rail Installation
The rails adjust to mount in 48-cm (19-inch) panel racks from 52 to
91.5cm (20.5 to 36 inches) deep. Select the proper holes in the rack for positioning the Battery module in the rack. The Power module or the
Battery module takes up position 1 through position 9.
Step 4: Adjust rackmount rails to fit your rack
Attach the rackmount rail to your rack with two M5X12L screws and two plastic washers at the front of the rack. (Located in position 1 & position 6) Do not tighten the screws. Adjust the rail size on the rail assembly of your rack. Secure the rail to the rear of the rack with two M5X12L screws and two plastic washers. Tighten all screws at the front and rear of the rail. Once completed, perform the same steps for assembling the other rackmount rail.
Place the Battery module on a flat stable surface with the front of the unit facing toward you. Secure the Battery module to your rack with four M5X12L screws at the front of the rack. (Located in position 2 & position
8)
Step 5: Place the internal battery trays back into the Battery module (See page 16)
Once completed, perform the same steps for the Power module.
CAUTION! The Battery module must be installed below the Power
module.
Copyright © 2011 CyberPower Systems, Inc.
HARDWARE INSTALLATION
4
VERTICAL/TOWER INSTALLATION
Step 1: Rotate the Multifunction LCD Module
Unscrew the right panel of the Power module. Separate the right panel from the UPS. Gently lift the LCD module out. Rotate it to the tower
orientation. Reinstall it for a tower configuration.
Step 2: Attach the base stands
Secure the tie bracket with the screws (M5X8*4pcs). Tighten the screws (M5X12*4pcs) of the base stands (rackmount ears) onto the bottom of the power module and the battery module.
Step 3: Attach dust covers
Insert dust covers into the rackmount ear screw holes that are not being used.
ELECTRICAL INSTALLATION
After completing the hardware installation of the UPS, you are now ready to plug in the UPS and connect your equipment.
SAFETY PRECAUTIONS
CAUTION! Installation environment should be in a temperature and humidity controlled indoor area free of conductive contaminants. Do not install this UPS
where excessive moisture or heat is present (Please see specifications for acceptable temperature and humidity range).
CAUTION! Never install a UPS, or associated wiring or equipment, during a lightning storm. CAUTION! Do not work alone under hazardous conditions. CAUTION! In case of the risk of electric shock, do not remove the top cover.
CAUTION! The battery can energize hazardous live parts inside even when the AC input power is disconnected.
Copyright © 2011 CyberPower Systems, Inc.
INSTALLING YOUR UPS SYSTEM
5
SYSTEM BLOCK DIAGRAM
Output
Input Filter
PFC
AC/DC
BUS
Inverter
DC/AC
STS
Charger
AC/DC
Bypass
Battery
Output
Filter
Input
Line Mode Battery Mode Bypass Mode
Control
&
Monitoring
LCD Module
USB & DB9
SNMP Slot
HARDWARE INSTALLATION GUIDE
1. Battery charge loss may occur during shipping and storage. Before
using the UPS, its strongly recommended to charge batteries for four hours to ensure the batteries’ maximum charge capacity. To recharge the batteries, simply plug the UPS into an AC outlet.
2. When using the included software, connect either the serial or the
USB cable between the computer and the corresponding port on the UPS. Note: If the USB port is used, the serial port will be disabled. They cannot be used simultaneously. After connecting to either the USB port or the
Serial port on the UPS, a computer with the PowerPanel® Business Edition Agent software installed can control the operating schedule, battery test, outlets, as well as obtain UPS status information. However,
other computers with PowerPanel® Business Edition Client software can only obtain UPS status information via LAN connection.
3. Connect your computer, monitor, and any externally-powered data
storage device (Hard drive, Tape drive, etc.) into the outlets only when the UPS is off and unplugged. DO NOT plug a laser printer, copier, space heater, vacuum, paper shredder or other large electrical device into the UPS. The power demands of these devices will overload and possibly damage the unit.
4. To protect a fax machine, telephone, modem line or network cable,
connect the telephone or network cable from the wall jack outlet to the jack marked “IN” on the UPS and connect a telephone cable or network cable from the jack marked “OUT” on the UPS to the modem, computer, telephone, fax machine, or network device.
5. Press the ON/OFF switch to turn the UPS on. The Power-On indicator
light will display when activated. If an overload is detected, an audible alarm will sound and the UPS will continuously emit two beeps per second. For resetting the unit, unplug some equipment from the outlets. Make sure your equipment carries a load current within the units safe range, (refer to the technical specifications).
6. This UPS is equipped with an auto-charge feature. When the UPS is
plugged into an AC outlet, the battery will automatically charge, even when the unit is switched off.
7. To maintain an optimal battery charge, leave the UPS plugged into an
AC outlet at all times.
8. Before storing the UPS for an extended period of time, turn the unit
OFF. Then cover it and store it with the batteries fully charged. Recharge the batteries every three months to ensure good battery capacity and long battery life. Maintaining a good battery charge will help prevent possible damage to the unit from battery leakage.
9. The UPS has one USB port (default) and one Serial port that allows
connection and communication between the UPS and any attached computer running the PowerPanel® Business Edition Agent software. The
UPS can control the computer’s shutdown during a power outage
through the connection while the computer can monitor the UPS and alter various programmable parameters. Note: Only one communication port can be used at a time. The port not in use will automatically become disabled or the serial port will be disabled if both ports are attached.
10. EPO (Emergency Power Off) Port:
EPO ports allow administrators the capability to connect the UPS unit to customer-supplied EPO switches. These installations give operators a single access point to immediately power-off all equipment connected to the UPS during an emergency.
11. To avoid electric shock, turn the unit OFF and disconnect the unit
from utility power before hardwiring the UPS (in/out power cord). The in/out power cord MUST be grounded.
Copyright © 2011 CyberPower Systems, Inc.
HARDWIRING THE INPUT/ OUTPUT TERMINALS
6
CHECK CIRCUIT BREAKER/WIRING
Check branch circuit breaker rating and wiring dimensions at following table.
UPS Capacity
Branch Circuit Breaker
Wiring AWG
Wiring mm2
6KVA
40A
10 AWG
5.5 mm2
8KVA
50A
8 AWG
8.0 mm2
10KVA
60A
6 AWG
14.0 mm2
SINGLE INPUT CONFIGURATION
Hardwire the input/output terminals as shown in the following diagram.
UPS
PFC
AC/DC
Inverter
DC/AC
STS
L N PE
Input
Circuit Breaker
Wiring
AWG
Wiring
AWG
L N PE
External
EPO
Jumper
OutputMains
Battery
N
L
N
L
PE
J
PE
N
L
PE
*OnlyDual Inputunit has these terminals.
DUAL INPUT CONFIGURATION
1. Remove the interconnection wires (Jumper) on bypass terminals.
2. Hardwire the input/output terminals as shown in the following diagram.
L N PE
Bypass
Circuit Breaker
Input
Circuit Breaker
Wiring
AWG
Wiring
AWG
L N PE
External
EPO
Output
Mains2
UPS
PFC
AC/DC
Inverter
DC/AC
STS
Battery
N
L
N
L
PE
J
PE
L N PE
Mains1
N
L
PE
SAFETY PRECAUTIONS
CAUTION! Input and Output circuit breakers must be “OFF” during the building installation. CAUTION! An additional two pole disconnect device is necessary during the building installation. CAUTION! Disconnected EPO will immediately shut down the logic circuit output of the UPS. Wiring the EPO signal is optional.
CAUTION! Local safety rules may require a separate, external EPO to turn off output circuit breakers. Refer to local wiring rules, the EPO should use
approved components.
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