Cyber Power OL6KRTMB, OL8KRTMB, OL10KRTMB OL6KRTHW, OL10KRTHW, OL8KRTHW Installation And Operation Manual

SMART APP ONLINE UPS SYSTEM

INSTALLATION AND OPERATION MANUAL

OL6KRTMB | OL8KRTMB | OL10KRTMB OL6KRTHW | OL8KRTHW | OL10KRTHW

SAVE THESE INSTRUCTIONS

Please read this manual and follow the instructions for installation and operation.

SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.

The SmartApp Online 6-10kVA UPS models that are covered in this manual are intended for installation in an environment within 32°F to 104°F (0°C to 40°C), free of conductive contaminants.

SPECIAL SYMBOLS

Warning: High voltage – Risk of Electric Shock

Caution - Important Instructions: must always be followed.

Do Not Discard: the UPS or UPS batteries in trash. The batteries

contain lead acid. For more information, contact your local recycling or hazardous waste facility.

Information, advice, help

See applicable user manual

SAFETY INSTRUCTIONS CONT.

PERSONAL SAFETY

CAUTION

To reduce the risk of ﬁre, connect the UPS to a branch circuit with 40 amperes (6,000 VA)/50 amperes (8,000 VA)/70 amperes (10,000 VA) maximum over-current protection in accordance with the National Electric Code, ANSI/NFPA 70.

The AC electrical service where the UPS is connected should be close to the unit and easily accessible.

Please use only UL-marked mains cable, (e.g. the mains cable of your equipment), to connect the UPS to the AC outlet.

Please use only UL-marked power cables to connect any equipment to the UPS.

When installing the equipment, ensure that the sum of the leakage current of the UPS and the connected equipment does not exceed 3.5mA.

Do not unplug the unit from AC power during operation, as this will disconnect the protective ground insulation.

Do not use an improper size power cord as it may cause damage to your equipment and cause ﬁre hazards.

Make sure everything is turned o and disconnected completely before conducting any maintenance, repairs or shipment.

DO NOT INSTALL THE UPS WHERE IT WOULD BE EXPOSED TO DIRECT SUNLIGHT OR NEAR A STRONG HEAT SOURCE!

DO NOT BLOCK OFF VENTILATION OPENINGS AROUND THE HOUSING!

DO NOT CONNECT DOMESTIC APPLIANCES SUCH AS HAIR DRYERS TO UPS OUTPUT SOCKETS!

SERVICING OF BATTERIES SHOULD BE PERFORMED OR SUPERVISED BY PERSONNEL KNOWLEDGE OF BATTERIES AND THE REQUIRED PRECAUTIONS. KEEP UNAUTHORIZED PERSONNEL AWAY FROM BATTERIES!

FOR PERMANENTLY CONNECTED EQUIPMENT, A READILY ACCESSIBLE DISCONNECT DEVICE SHALL BE INCORPORATED IN THE BUILDING INSTALLATION WIRING.

RISK OF ELECTRIC SHOCK

A battery can present a risk of electric shock and high short circuit current. The following precaution should be observed when working on batteries:

Remove watches, rings or other metal objects.

Use tools with insulated handles.

The UPS must be connected to a grounded AC power outlet with fuse or circuit breaker protection. DO NOT plug the UPS into an outlet that is not grounded. If you need to power-drain this equipment, turn o and unplug the unit.

III

SAFETY INSTRUCTIONS CONT.

PERSONAL SAFETY CONT.

RISK OF ELECTRIC SHOCK CONT.

(No User Serviceable Parts): Risk of electric shock, do not remove cover. No user serviceable parts inside. Refer servicing to qualiﬁed service personnel.

To prevent the risk of ﬁre or electric shock, install in a temperature and humidity controlled indoor area, free of conductive contaminants. (Please see speciﬁcations for acceptable temperature and humidity range).

To avoid electric shock, turn o and unplug the unit before installing the input/output power cord with a ground wire. Connect the ground wire prior to connecting the line wires!

Connect the Protection Earth (PE) safety conductor before any other cables are connected.

(Fuses): To reduce the risk of ﬁre, replace only with the same type and rating of fuse.

PRODUCT SAFETY

RISK OF ELECTRIC SHOCK

The battery can power hazardous components inside the unit, even when the AC input power is disconnected.

The UPS should be placed near the connected equipment and easily accessible.

(Non-Isolated Battery Supply): Risk of electric shock, battery circuit is not isolated from AC power source; hazardous voltage may exist between battery terminals and ground. Test before touching.

All UPS models covered in this document are permanently-connected equipment and only qualiﬁed maintenance personnel may carry out installations.

Wiring must be done by qualiﬁed personnel.

DO NOT USE FOR MEDICAL OR LIFE SUPPORT EQUIPMENT! Under no circumstances should this unit be used for medical applications involving life support equipment and/ or patient care.

DO NOT USE WITH OR NEAR AQUARIUMS! To reduce the risk of ﬁre, do not use with or near aquariums. Condensation from the aquarium can come in contact with metal electrical contacts and cause equipment to short out.

The unit has a dangerous amount of voltage. When the UPS indicators is on, the units may continue to supply power thus the unit’s outlets may have a dangerous amount of voltage even when it’s not plugged in to the wall outlet.

SAFETY INSTRUCTIONS CONT.

PRODUCT SAFETY CONT.

BATTE RY

Do not dispose of batteries in ﬁre as the battery may explode.

Do not open or mutilate the battery, released electrolyte is harmful to the skin and eyes.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS ................................................................................................................................II

Special Symbols............................................................................................................................................................................II

Personal Safety............................................................................................................................................................................III

Product Safety ............................................................................................................................................................................IV

INTRODUCTION ..............................................................................................................................................1

Smart App Online UPS Systems................................................................................................................................................1

UPS Extended Battery Modules................................................................................................................................................1

Step-Down Transformer..............................................................................................................................................................1

Unpacking Procedures...............................................................................................................................................................2

Whats In The Box......................................................................................................................................................................... 3

OVERVIEW..................................................................................................................................4

Power Module...............................................................................................................................................................................4

Maintenance Bypass Module....................................................................................................................................................5

INSTALLING YOUR UPS SYSTEM ...................................................................................................................7

System Block Diagram...............................................................................................................................................................7

Hardware Installation Guide......................................................................................................................................................7

HARDWARE INSTALLATION ..........................................................................................................................9

Rackmount Installation ..............................................................................................................................................................9

Vertical/Tower Installation........................................................................................................................................................11

MAINTENANCE BYPASS MODULE INSTALLATION ......................................................................................12

Electrical Installation..................................................................................................................................................................13

Input/Output Conﬁguration.....................................................................................................................................................14

Backfeed Protection Operation..............................................................................................................................................14

Without Backfeed Protection Conﬁguration......................................................................................................................15

With Backfeed Protection Conﬁguration............................................................................................................................15

EXTENDED BATTERY MODULE INSTALL ......................................................................................................16

Rear Panel Description..............................................................................................................................................................16

Connection With Power Module...........................................................................................................................................16

OPTIONAL LCD CONTROL PANEL INSTALLATION......................................................................................19

Remote Control...........................................................................................................................................................................19

Wall-mounting Instructions......................................................................................................................................................19

UPS SYSTEM STARTUP..................................................................................................................................20

USING THE UPS SYSTEM ..............................................................................................................................21

LCD Module................................................................................................................................................................................21

LCD Men u Tre e............................................................................................................................................................................ 22

MAINTENANCE ............................................................................................................................................31

Battery Replacement ................................................................................................................................................................31

Manual Bypass Switch Operation...........................................................................................................................................31

TECHNICAL SPECIFICATIONS......................................................................................................................33

TROUBLESHOOTING...........................................................................................................................................38

PRODUCT REGISTRATION...........................................................................................................................38

LIMITED WARRANTY AND CONNECTED EQUIPMENT GUARANTEE..........................................................40

CONFORMANCE APPROVAL........................................................................................................................44

INTRODUCTION

CyberPower Smart App Online rack/tower UPS systems, with double-conversion topology, provide sine wave output to mission-critical applications and equipment requiring seamless power correction. These units oer generator compatibility and deliver clean AC power with zero transfer time.

They oer Smart Battery Management (SBM), which helps extend overall battery life, and Fast Charge Technology, which helps keep recharge times less than ﬁve hours, regardless of the number of Extended Battery Modules (EBMs). Features include a rotatable LCD control panel, energy-saving GreenPower UPS™ ECO Mode technology, and PowerPanel® Business Edition software for controlling and managing the UPS. Smart App Online UPS systems come with a three-year warranty and a $400,000 Connected Equipment Guarantee.

UPS EXTENDED BATTERY MODULES

Extended Battery Modules (EBMs) from CyberPower increase battery runtimes during power outages. Each rack/tower convertible EBM uses 3U of rack space, depending upon the model, and can be installed in a tower form factor to match the UPS installation. The DC plug-and-play power connectors allow for daisychaining additional EBMs to a UPS system. EBMs compatible with Smart App Online UPS systems also have a built-in battery charger, providing Fast Charge Technology to quickly restore the backup power supply. Every CyberPower EBM has a three-year warranty.

STEP-DOWN TRANSFORMER

The CyberPower Step-Down and Isolation Transformers support installation with hardwire (OL6KSTF/ OL10KSTF), and are designed for a variety of CyberPower UPS systems. When combined with the UPS, the Step-down transformer converts voltage from 200-240V down to 100-120V.

INTRODUCTION CONT.

UNPACKING PROCEDURES

Information, advice, help

The unit is very heavy, please handle with care. Wear safety shoes and use hydraulic equipment lift if one is available. At least two people are required for all handling operations, including unpacking, lifting, and installation in rack system. Do not use the lifting straps to carry the unit around; they are provided for manually unpacking the unit from the carton only.

USE LIFTING STRAPS TO REMOVE UNIT FROM THE BOX.

1 2 3

4 5 6

INTRODUCTION CONT.

WHATS IN THE BOX

13 14

16 17 18 19 20 21 22

ITEM CONTENT

1 Power module 1

2 Extended Battery Module (EBM) 1

6U Maintenance Bypass Switch

Module for OL6KRTMB, OL8KRTMB and OL10KRTMB models

3U Maintenance Bypass Switch Module

for OL6KRTHW, OL8KRTHW and OL10KRTHW models

4 Rackmount left rail 2

5 Rackmount right rail 2

6 Left hanging bracket 2

7 Right hanging bracket 2

8 Phone line 1

9 USB communication cable 1

10 Serial Interface Cable (RS-232) 1

9 10 11

QTY

ITEM CONTENT QTY

NEMA L6-30R to

IEC-320-C13 power cord

12 Quick Start Guide 1

13 Safety instruction 1

14 Registration warranty card 1

PowerPanel Management

software download card

16 Rackmount ears 4

17 Tie plate 1

18 Flat head screws M5X7L 16

19 Pan head screws M5X12L 24

20 Pan head screws M5X6L 12

21 Plastic washers 16

22 Screw hole dust covers 28

23 Rubber pads

OVERVIEW

POWER MODULE

13 5 6 7 8 9

OL6KPMB/OL8KPMB/ OL10KPMB

1. Power Button / Power on Indicator

Master ON/OFF for the UPS. Indicates that the UPS is on and supplying power.

2. UPS Status / Fault / Replace Battery LED Indicator

Indicates the status of the UPS whether is operating in Line, Battery or Bypass Mode, or the UPS has an internal fault or the battery needs to be replaced.

3. Multifunction LCD Readout

Shows UPS status, information, settings and events.

4. Function Buttons

Scroll up, scroll down, Enter and Escape.

5. USB port

This is a connectivity port which allows communication and control between the UPS and the connected computer. It is recommended to install the PowerPanel® Business Edition Agent software on the PC/Server connected with the USB cable.

6. Serial Port

Serial port provides communication between the UPS and the computer. The UPS can control the computer’s shutdown during a power outage through the connection while the computer can monitor the UPS and alter its various programmable parameters.

11 1012

7. Surge Protected Communication Ports RJ-45/RJ-11

These ports are used to protect standard RJ-45/RJ-11 based products (ADSL, LAN, Phone/ Modem-Lines) and cabling systems from surges.

8. Relay Output Connector

Convert UPS signals into relay potential-free Dry Contacts for industrial control.

9. Expansion slot

Remote management card is pre-installed in expansion slot.

10. Backfeed Protection Connector

Prevents power feedback from the inverter to utility power in case of power failure and a fault in the bypass circuit.

OVERVIEW CONT.

POWER MODULE CONT.

11. EPO (Emergency Power O) Connector

Enables an emergency UPS power-o from a remote location.

12. Extended Battery Module Connector

Connection for additional CyberPower Extended Battery Modules (EBM).

13. Input / Output Connectors

Use these connectors to attach the Maintenance Bypass Module to the power module.

MAINTENANCE BYPASS MODULE

OL6KMBM

OL6KMBMHW

OL8K10KMBM

OL8K10KMBMHW

OVERVIEW CONT.

1. Input Circuit Breaker

Provides input overload and fault protection.

2. Manual Bypass Switch

Provides UPS output to connected equipment when turned to Normal. Provides utility power to connected equipment when turned to Bypass.

3. Input / Output Terminal Block

Connect to utility power/equipment load.

4. Interlock Bracket

Safety bracket to prevent accidental operation of maintenance bypass switch.

5. Inspection Window

Remove the cover to visually inspect wiring is secure and connected to the proper terminal position.

6. Input/Output Connector

Use these connectors to attach the Maintenance Bypass Module to the power module.

7. Connector Cover

Provides safety protection when removing the Maintenance Bypass Module.

8. Output Circuit Breaker

Provides output overload and fault protection.

9. Battery Backup & Surge Protected Outlets

Provides battery backup and surge protection. They ensure power is provided to connected equipment over a period of time during a power failure.

Critical/Noncritical Load

Allows the creation of load priorities to ensure that battery power reserves are transferred to speciﬁed outlets during a power outage. The unit can be programmed to provide additional runtime for equipment connected to the “CRITICAL” outlets, while stopping the power supply to equipment connected to “NONCRITICAL” outlets after a designated period of time.

INSTALLING YOUR UPS SYSTEM

Output

Input Filter

PFC

AC/DC

BUS

Inverter

DC/AC

STS

Charger

AC/DC

Internal Bypass

Battery

Output

Filter

Input

Line Mode Battery Mode Bypass Mode

Control

Monitoring

LCD Module

USB & DB9

SNMP Slot

Bypass

Switch

Maintenance

Bypass

Maintenance Bypass

SYSTEM BLOCK DIAGRAM

HARDWARE INSTALLATION GUIDE

1. Battery charge loss may occur during shipping and storage. Before using the UPS, it’s strongly recommended to charge batteries for four hours to ensure the batteries’ maximum charge capacity. To recharge the batteries, simply connect the UPS to it's designated AC electrical service.

2. When using PowerPanel® Business Edition software, connect either the serial or the USB cable between the computer and the corresponding port on the UPS. Note: If the USB port is used, the serial port will be disabled. They cannot be used simultaneously. After connecting to either the USB port or the serial port on the UPS, a computer with PowerPanel® Business Edition Agent software installed can control the operating schedule, battery test, outlets, as well as obtain UPS status information. However, other computers with PowerPanel® Business Edition Client software can only obtain UPS status information via LAN connection.

3. Connect your computer, monitor, and any externally-powered data storage device (Hard drive, Tape drive, etc.) into the outlets only when the UPS is o and unplugged. DO NOT plug a laser printer, copier, space heater, vacuum, paper shredder or other large electrical device into the UPS. The power demands of these devices will overload and possibly damage the unit.

4. To protect a fax machine, telephone, modem line or network cable, connect the telephone or network cable from the wall jack outlet to the jack marked “IN” on the UPS and connect a telephone cable or network cable from the jack marked “OUT” on the UPS to the modem, computer, telephone, fax machine, or network device.

5. Press the ON/OFF switch to turn the UPS on. The Power-On indicator LED will turn on when activated. If an overload is detected, an audible alarm will sound and the UPS will continuously emit two beeps per second. For resetting the unit, unplug some equipment from the outlets. Make sure your equipment carries a load current within the unit’s safe range, (refer to the technical speciﬁcations).

6. This UPS is equipped with an auto-charge feature. When the UPS is connected to AC electrical service

the battery will automatically charge, even when the unit is switched o.

INSTALLING YOUR UPS SYSTEM CONT.

HARDWARE INSTALLATION GUIDE CONT.

7. To maintain an optimal battery charge, leave the UPS connected to AC electrical service at all times.

8. Before storing the UPS for an extended period of time, turn the unit OFF. Then cover it and store it with the batteries fully charged. Recharge the batteries every three months to ensure good battery capacity and long battery life. Maintaining a good battery charge will help prevent possible damage to the unit from battery leakage.

9. The UPS has one USB port (default) and one serial port that allows connection and communication between the UPS and any attached computer running PowerPanel® Business Edition Agent software. The UPS can control the computer’s shutdown during a power outage through the connection while the computer can monitor the UPS and alter various programmable parameters. Note: Only one communication port can be used at a time. The port not in use will automatically become disabled or the serial port will be disabled if both ports are attached.

10. EPO (Emergency Power O) Port: EPO ports allow administrators the capability to connect the UPS unit to customer-supplied EPO switches. These installations give operators a single access point to immediately power-o all equipment connected to the UPS during an emergency.

11. To avoid electric shock, turn the unit OFF and disconnect the unit from utility power before hardwiring the UPS (in/out power cord). The in/out power cord MUST be grounded.

12. Please note the internal UPS temperature will increase when fans are not in operation or ventilation is obstructed. When the high temperature sensor activates protection, the UPS generates an alarm and shuts down to avoid unexpected equipment damage. When the over temperature occurs, please check the Troubleshooting section. If the condition persists, please contact CyberPower for technical support.

HARDWARE INSTALLATION

These versatile UPS systems can be mounted in a rackmount or vertical /tower orientation. This versatility is especially important to growing organizations with changing needs that value having the option to position a UPS on the ﬂoor or in the rackmount system. Please follow the instructions below for the respective mounting methods.

RACKMOUNT INSTALLATION: RACKMOUNT EARS INSTALLATION

Caution: Important Instructions

To prevent the risk of ﬁre or electric shock, only use the supplied hardware to attach the mounting brackets.

Step 1: Remove the dust covers

Remove ten dust covers from the screw holes as shown below.

Step 2: Rackmount ear & hanging bracket installation

Attach two rackmount ears to the UPS using the provided ﬂat head screws M5X7L*8pcs and tighten two hanging brackets with the pan head screws M5X6L*6pcs.

1 2

Step 3: Rackmount rail Installation

The rails adjust to mount in 19 in (48 cm) racks from 20.5 in to 36 in (52 cm to 91.5 cm) deep. Select the proper holes in the rack for positioning the UPS in the rack. The UPS uses 3 rack units, rack holes positions 1 through 9.

Position the guide screws on the rails into the rear rack square holes to temporarily support the rails in place. Tighten the front rail screws on the rack.

Step 4: Adjust rackmount rails to ﬁt your rack

Adjust the rails depth to match your rack depth. Secure the rackmount rails to your rack using pan head screws M5X6L*4pcs and plastic washers *4pcs at the front of the rack. (Located in position 4 & position 8) Secure the rails to the rear of the rack using pan head screws M5X6L*4pcs and plastic washers *4pcs.

HARDWARE INSTALLATION CONT.

RACKMOUNT INSTALLATION: RACKMOUNT EARS INSTALLATION CONT.

3 4

Rackmount ear

Rackmount rail

Step 5: Place and secure the UPS on the rails

Slide the hanging brackets on the UPS on to the rails mounted in the rack with the front of the unit facing toward you. Secure the UPS to your rack with pan head screws M5X12L*4pcs at the front of the rack. (Located in position 5 & position 7)

Once completed, perform the same steps for the Battery module. Remove the internal battery trays from the Battery module before installing it. (See Battery Replacement section) The Battery module must be installed below the Power module. Place the internal battery trays back into the Battery module after installation. (See Battery Replacement section)

NOTE: To slide the UPS out from the rack

The UPS will be secured by a safety locking mechanism midway of pulling it out of the rack. Use both hands to hold the UPS and press the safety locking tab to pull the UPS out.

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Cyber Power OL6KRTMB, OL8KRTMB, OL10KRTMB OL6KRTHW, OL10KRTHW, OL8KRTHW Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

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