CyberPower CPSPV30000ETL-WB, CPSPV33000ETL-WB, CPSPV40000ETL-WB, CPS Mini Central Series User Manual

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CPSPV30000ETL-WB CPSPV33000ETL-WB CPSPV40000ETL-WB
User’s Manual
CyberPower Systems Inc.
www.cyberpower.com
Index
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User Manual 1 / 44 CPS Mini Central series
CONTENTS
1. INFORMATION ON THIS MANUAL ......................................................................................... 3
1.1 VALIDITY .................................................................................................................................................................... 3
1.2 TARGET GROUND ........................................................................................................................................................ 3
1.3 SYMBOLS USED ........................................................................................................................................................... 3
2. SAFETY ................................................................................................................................... 4
2.1 INTENDED USE ............................................................................................................................................................ 4
2.2 SAFETY PRECAUTIONS .................................................................................................................................................. 5
2.3 ASSEMBLY WARNINGS .................................................................................................................................................. 5
2.4 ELECTRICAL CONNECTION WARNINGS ............................................................................................................................. 5
2.5 OPERATION WARNINGS ................................................................................................................................................ 6
3. PRODUCT DESCRIPTION ........................................................................................................ 8
3.1 CPS MINI CENTRAL SERIES OVERVIEW ............................................................................................................................. 8
3.2 SIZE AND WEIGHT ........................................................................................................................................................ 9
3.3 TYPE LABEL ................................................................................................................................................................ 9
3.4 SPECIFICATION OF CYBERPOWER MINI CENTRAL SERIES .................................................................................................... 10
3.5 TRANSPORTATION ...................................................................................................................................................... 12
3.6 STORAGE OF INVERTER ............................................................................................................................................... 12
3.7 THE ADVANTAGE OF THE CPS MINI CENTRAL INVERTERS ................................................................................................... 12
4. UNPACKING ......................................................................................................................... 13
5. INSTALLATION ..................................................................................................................... 14
5.1 SAFETY INSTRUCTION ................................................................................................................................................. 14
5.2 SELECTING THE INSTALLATION LOCATION ........................................................................................................................ 15
5.3 INSTALLATION GUIDE .................................................................................................................................................. 17
6. ELECTRIC CONNECTION ....................................................................................................... 20
6.1 STRUCTURE OF THE WIRING BOX ................................................................................................................................... 20
6.2 AC CONNECTION. ..................................................................................................................................................... 21
6.3 DC CONNECTION ....................................................................................................................................................... 23
6.4 PV SW SELECTION .................................................................................................................................................... 25
7. START-UP AND SHUT DOWN THE INVERTER....................................................................... 26
7.1 START-UP THE INVERTER ............................................................................................................................................. 26
7.2 SHUT DOWN THE INVERTER ......................................................................................................................................... 27
8. COMMISSIONING ................................................................................................................ 28
8.1 CHECK BEFORE COMMISSIONING .................................................................................................................................. 28
8.2 COMMISSION THE INVERTER. ....................................................................................................................................... 28
8.3 OPERATION MODES ................................................................................................................................................... 28
9. DISPLAY SETTING ................................................................................................................. 30
9.1 LCD DISPLAY ............................................................................................................................................................ 30
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9.2 LED DISPLAY ............................................................................................................................................................ 31
9.3 INVERTER INFORMATION. ............................................................................................................................................ 31
9.4 DISPLAY OPERATION .................................................................................................................................................. 32
10. COMMUNICATION ........................................................................................................... 38
10.1 USING ‘SOLAR POWER SETUP_3P’ TO UPDATE FIRMWARE & MONITOR INVERTER ................................................................. 38
10.2 MONITOR THE INVERTERS ........................................................................................................................................... 38
10.3 RS485 CABLE CONNECTION ........................................................................................................................................ 39
11. MAINTENANCE AND CLEANING ....................................................................................... 41
11.1 CLEANING FANS AND GRILLS ........................................................................................................................................ 41
11.2 EXCHANGE FAN ......................................................................................................................................................... 42
11.3 EXCHANGE FUSE ....................................................................................................................................................... 42
12. TROUBLE SHOOTING ........................................................................................................ 44
13. CERTIFICATES ................................................................................................................... 45
14. CONTACT .......................................................................................................................... 45
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1. Information on this Manual
1.1 Validity
This installation guide contains installation, commissioning, communication, trouble
shooting. Information of CPS Mini Central series:
CPSPV30000ETL-WB CPSPV33000ETL-WB CPSPV40000ETL-WB
With this installation guide, users are able to install and operate the inverters easily. This manual does not cover any details concerning equipment connected to the CPS Mini Central series. Store this manual where accessible at all times.
1.2 Target Ground
This manual is for qualified persons such as PV system installers or electricians.
Notes: For possible changes in this manual, CyberPower Systems, Inc. accepts no responsibilities to inform the users
1.3 Symbols Used
The following types of safety instructions and general information appear in this
document as described below:
Symbol
description
Read the manual
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates a situation which, if not avoided, could result in property damage.
Information that you must read and know to ensure optimal operation of the system.
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2. Safety
2.1 Intended Use
CPS Mini Central series inverters are to be used solely to feed solar energy converted photovoltaically into the public grid. CPS Mini Central series inverters are multi-string inverters with multi-MPP trackers, which mean they are able to connect to different PV module arrays. The equipment may only be operated in compliance with its intended use.
Grid-tied PV system Overview:
Fig2.1
The inverter may only be operated with a permanent connection to the public power grid. The inverter is not intended for mobile use. Any other or additional use is not considered as intended use. The manufacturer is not responsible for any damages resulting from unintended use. Damage caused by such unintended use is at the sole risk of the operator.
As drawings shown above, a complete Grid-tied PV system consists of PV modules, PV inverters, public grid and other components. Moreover, PV inverters always act as key components.
PV modules Capacitive Discharge Currents:
PV modules with large capacities relative to earth, such as thin-film PV modules with cells on a metallic substrate, may only be used if their coupling capacity does not exceed 5000nF. During feed-in operation, a leakage current flows from the cells to earth, the size of which depends on the manner in which the PV modules are installed (e.g. foil on metal roof) and on the weather (rain, snow). This "normal" leakage current may not exceed 300mA due to the fact that the inverter would otherwise automatically disconnect from the electricity grid as a protective measure.
If PV modules of the PV system require POSITIVE or NEGATIVE grounding, , please contact CyberPower Systems, Inc. for technical support before installation.
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2.2 Safety Precautions
The CPS Mini Central series is designed and tested according to international safety requirements; however, certain safety precautions must be observed when installing and operating this inverter. Read and follow all instructions, cautions and warnings in this installation manual.
2.3 Assembly Warnings
Prior to installation, inspect the unit to ensure absence of any
transport or handling damage, which could affect insulation integrity or safety clearances; failure to do so could result in safety hazards.
Unauthorized removal of necessary protections, improper use,
incorrect installation and operation may lead to serious safety, shock hazards or equipment damage.
In order to minimize the potential of a shock hazard due to
hazardous voltages, cover the entire solar array with dark material prior to connecting the array to any equipment.
Grounding the PV modules: Comply with the local requirements for grounding the PV modules frame and the PV generator.
CyberPower strongly recommends grounding the generator frame in order to have optimal earth protection to PV generating system and personnel.
2.4 Electrical Connection Warnings
Some components in the inverter are live. Touching live
components can result in serious injury or death.
Danger to life due to high voltages in the inverter
All work on the inverter may be carried out by qualified
personnel only.
The appliance is not to be used by children or persons with
reduced physical, sensory, mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
Make all electrical connections (e.g. conductor termination, fuses,
PE connection, etc.) in accordance with prevailing regulations.
The CPS Mini Central series may only be operated with PV
generators (modules and cabling) with protective insulation. Do not connect any source of energy other than PV modules to the CPS Mini Central series.
Please read this manual carefully, the manufacturer or supplier is
not responsible for damage caused by incorrect operation,
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installation, wiring, transport, etc.
The CPS Mini Central series is to be used solely to feed solar
energy converted photovoltaic into the public grid. The inverter is suitable for mounting both indoors and outdoors.
You can use the AC current generated as follows:
House grid:
Energy flows into the house grid. The consumers consume the energy with household devices or lighting. The left energy is fed into the public grid. When the CPS Mini Central series do not generate any energy, e.g., at night, the consumers which are connected are supplied by the public grid. The energy displayed on the LCD of inverter is for reference only. When energy is fed into the public grid, the wattmeter spins backwards. Note that the wattmeter should be bi-direction type under such application.
Public grid:
Energy is fed directly into the public grid. The CPS Mini Central series need install a separate wattmeter.
2.5 Operation Warnings
Ensure all covers and doors are closed and secure during
operation.
Although designed to meet all safety requirements, some parts
and surfaces of Inverter are still hot during operation. To reduce the risk of injury, do not touch the heat sink at the back of the PV-Inverter or nearby surfaces while Inverter is operating.
Incorrect sizing of the PV array may result in over input voltages
which could destroy the inverter. The inverter display will read the error message “ PV Voltage High ”
Turn the rotary switch of the DC Disconnect to the Off
position immediately.
Contact installer.
All operations regarding transport, installation and start-up,
including maintenance must be operated by qualified, trained personnel and in compliance with all prevailing codes and regulations.
When the inverter been disconnected from the power network,
to take care those parts remaining charged with hazardous energy to human body. To prevent electric shock, comply with all corresponding safety symbols and markings presented on the unit and manual.
When inverter setup location is quit near sensitive electric
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equipment, such as radio or television, electromagnetic interfere might be happened despite inverter had complied emission limit. In this case, the operator is obliged to take proper action to improve the situation.
2.6 Symbols on the inverter
Symbol
Explanation
Refer to operation instruction
Caution, risk of electrical shock
Caution, hot surface
Earth (ground) terminal
Caution, risk of electrical shock. Energy stored discharge time.
Direct Current (DC)
Alternating Current (AC)
CE mark. The inverter complies with the instruction of EC guidelines.
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3. Product Description
3.1 CPS Mini Central series overview
Position
Description
Position
Description
A
LCD H RS485
B
LED I AC Plug
C
DC Switch
J
Fan D Heat sink
K
Type label
E
Wiring box
L
Warning Label
F
PV input terminals
M
Serial Number
G
RS232
Pront Panel (Item A): LCD & LED
Symbol
Description
Explanation
Knock symbol
Indicates for display operation.
LED indicator
Constant Green
Operation
Flashing Green
Count Down
Constant Red
1Fault
--contact installer 2Standby module
Flashing Red
1Fans Fault
-- contact installer 2Software update
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3.2 Size and weight
Fig3.4 Fig3.5
A(mm)
B(mm)
C(mm)
Weight(kg)
CPSPV30000TL3-S
CPSPV33000TL3-S
CPSPV40000TL3-S
754
470
270
48
3.3 Type label
The type labels provide a unique identification of the inverter (The type of product, Device-specific characteristics, Certificates and approvals). The type labels are on the right-hand side of the enclosure.
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3.4 Specification of CyberPower Mini Central Series
CPSPV30000ETL-WB
CPSPV33000ETL-WB
CPSPV40000ETL-WB
Solar input (DC)
Maximum input voltage
1000V
Input MPPT voltage range
450 ~ 800V
450V ~ 800V
540 ~ 800V
Input operation voltage range
200 ~ 1000 V
Maximum input current
34A/34A
38A/38A
38A/38A
Max Recomanded PV power
37500W
41250W
50000W
Efficiency MPP tracker
99.5%
99.5%
99.5%
Number of MPPT trackers
2 2 2
No of string inputs (per MPPT)
4 4 4
Max input current per string
12A
12A
12A
Grid output (AC)
AC voltage range
230/400 Vac ±20%
Maximum output current (cosФ =1)
44A
48A
58A
Rated output power
30kW
33kW
40kW
Maximum apparent output power
33.3kVA
36.6kVA
44.4kVA
Mains output frequency
50 / 60 Hz (-6Hz/+5Hz)
Adjustable Power factor range
0.9 over-excited ~ 0.9 under-excited
Output current THD
<3%
Performance
Maximum efficiency
98.90%
98.90%
98.90%
European efficiency
98.40%
98.40%
98.50%
Night time consumption
Less than 1 Watt
Topology
Transformerless
Environmental Adaptibilty
Operating temperature /without thermal derating
-25 to 60/ 45
Storage temperature
-25 to 70
Relative humidity
5 ~ 95 % (non-condensing)
Maximam operating altitude
2000m without derating
Protection degree
IP65 for Indoor & outdoor
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CPSPV30000ETL-WB
CPSPV33000ETL-WB
CPSPV40000ETL-WB
Interface
Communication
RS232, RS485
Display
LED & LCD
Standard
EN 62109-1/-2
EN61000-6-2/EN61000-6-3/EN61000-3-11/EN61000-3-12
VDE0126-1-1:2013
UTE-C-15-712
VFR2014
Protection
DC Switch
Yes
DC Reverse Polarity Protection
Yes
PV String Fuse
Yes
DC Surge Protection
Yes (Type II)
AC Surge Protection
Yes (Type II)
RCMU
Yes
String Monitor
Yes
General Data
Dimensions (H x W x D) (mm) / with Package
754 x 470 x270mm / 890 x 540 x420 mm
Weight (kg) / with Package
48 kg / 55.3 kg
Cooling method
Smart cooling with fan
Noise level
50 dB(A)
Warranty
5 years standard (option over 10 years)
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3.5 Transportation
The inverter is thoroughly tested and inspected strictly before delivery. Our inverters are in proper electrical and mechanical condition before its delivery from factory. Special packaging ensures safe and careful transportation. However, transport damage may still occur. The shipping company is responsible in such cases. Thoroughly inspect the inverter upon delivery. Immediately notify the responsible shipping company if you find any damage to the packaging which indicates that the inverter may have been damaged or if you find any visible damage to the inverter. We will be glad to assist you. When transporting the inverter, the original or equivalent packaging should to be used, and the maximum layers for original carton is four, as this ensures safe transport.
3.6 Storage of Inverter
If you want to storage the inverter in your warehouse, you should choose an appropriate location to store the inverter.
The unit must be stored in original package and desiccant must be left in the package. The storage temperature should be always between -25and + 70. And the storage
relative humidity should be always between 5 and 95%.
If there are lots of inverters need to be stored, the maximum layers for original carton is
four.
After long term storage, local installer or service department of CyberPower should
perform a comprehensive test before installation.
3.7 The advantage of the CPS Mini Central inverters
The features of CPS Mini Central series inverter are below:
Dual independent MPP trackers Integrated DC disconnect switch String Monitor Wiring Box Integration Wide PV voltage range200V~1000V The maximum efficiency is 98.9% The Europe efficiency is 98.4% IP65 environmental protection Easy to install
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4. Unpacking
Before opening the packing box of CPS Mini Central inverters, please note that whether
there are any visible external damages.
Once open the packing box, please check the delivery for completeness and for any visible external damages of the inverter. If there are anything damaged or missing, please contact your dealer. Complete delivery should contain as follows.
Fig4.1
Item
quantity
Description
A
1pcs
CPS Mini Central inverter
B
1pcs
Wall-Mount bracket
C
3set
Hex head cap screw and nuts for wall mount bracket
D
2set
Plugs for unused PV terminals
E
2set
Plugs for unused RS485
F
2pcs
M6 socket head cap screws for fix inverter on wall mount bracket
G
5pcs
Ring Terminals
H
8pcs
Field Wiring DC connectors -Amphenol H4
I
1pcs
DC Connector Removal Tool
J
1pcs
Warranty Card(not show in the picture)
K
1pcs
User manual (not show in the picture)
Though the packaging box of CPS Mini Central inverter is durable, please treat the packing box gently and avoid dispose the packing box.
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5. Installation
5.1 Safety instruction
Danger to life due to fire or explosion
Despite careful construction, electrical devices can cause fires. Do not install the inverter on easily flammable materials and where flammable
materials are stored.
Risk of burns due to hot enclosure parts
Mount the inverter in such a way that it cannot be touched unintentionally.
All electrical installations shall be done in accordance with the local and national
electrical codes. Do not remove the casing. Inverter contains no user serviceable parts. Request servicing to qualified service personnel. All wiring and electrical installation should be conducted by a qualified service personnel.
Carefully remove the unit from its package and inspect for external damage. If you find
any abnormal, please contact your local dealer.
Be sure the inverters connected with the protection earth grounding in order to protect
personal safety from electrical shock.
The inverter can only be operated with PV generator. Do not connect any other energy
source to it.
Both AC and DC voltage sources are terminated inside the PV Inverter. Please disconnect
these circuits from its power source before servicing.
This unit is designed to feed power to the public power grid (utility) only. Do not connect
this unit to an AC source or generator. Connecting Inverter to external devices could result in serious damage to your equipment.
When solar panel exposed to light, it generates a DC voltage and will charge the DC link
capacitors inside inverter. Thus, energy stored in the DC link capacitors presents a risk of electric shock even after the unit is disconnected from the grid and photovoltaic panels. Do not remove the casing until at least 5 minutes after disconnecting all power sources.
Although designed to meet all safety requirements, some parts and surfaces of Inverter
are still hot during operation. To reduce the risk of injury, do not touch the heat sink at the back of the PV-Inverter or nearby surfaces while Inverter is operating.
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5.2 Selecting the Installation Location
This is guidance for installer to choose a suitable installation location, to avoid damage
to device and operators,
The wall selected to install the inverter must be strong and firm enough to support and
bear the weight of the inverter for a long period time. (Refer to Chapter 3.2)
The location selected must be suitable for inverters’ dimension. (Refer to 3.2
Dimensions and Fig.5.2 Required Clearances)
Do not install the inverter on structures constructed of flammable materials. Never install the inverter in environment without air flow, nor dust environment. The Ingress Protection rate is IP65 which means the inverter can be installed outdoors
and indoors.
Do not expose the inverter to direct sunlight to avoid the power and efficiency derating
caused by excessive heating.
The humidity of the installation location should be 5~95% without condensation. The ambient temperature applied on the inverter should be -25~+60. The installation location must be freely and safely to make service possible all the time.
The inverter can be installed with vertically, backward tilted and horizontally.
Never install with upset-down and forward tilted.( Refer to drawings below).
Fig5.1
Notice when more than one inverters be installed ,the minimum clearances between
inverters should be large than 500mm to assure the fan cooling works well. (Refer
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Fig.5.2 Required Clearances).
Fig5.2
Do not install the inverter near television antenna or any other antennas and antenna
cables.
Do not install the inverter in living area, noise might affect daily life. For security reasons, don’t install the inverter in place where the children can reach.
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5.3 Installation guide
Step 1Mounting the Bracket
To mount the inverter on the wall, we should mount the bracket to the wall firmly first of all.
Fig5.3
Drill 3 holes for screws while use the mounting frame as template. Fix the mounting frame on the wall as the figures shown below with the screws
described as Item C. in Fig 4.1.
Fig5.4
Step2Mounting Inverter
In order to avoid electrical shock or other injury, make sure there is no electrical conduit buried in the wall before drilling holes.
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After the bracket is firmly mounted on the wall, then mount the inverter on the bracket.
Lift up the CPS Mini Central a little higher than bracket with balance. Hang the inverter on the bracket through the match hooks on bracket and the back of
the inverter. Please reference in Fig5.5
Installed one M6*10 screw at each side of inverter to reliable fixed it on the wall. Please
reference in Fig 5.6.
Connection of a second protective earthing conductor. Please reference in Fig5.7. Recommend awning installation, the purpose is to extend the inverter service life and
reduce the power derating of the inverter. The dimension of the awning refer to Fig 5.8.
Always checking mounting bracket is really firmly and solid mounted on the wall. Falling equipment can cause fatal injury.
Fig5.6
Fig5.5
Fig5.7
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Step 3Installation layout
Avoid exposing inverter to direct sunlight, rain or snow to extend the inverter service life despite the IP65 protection degree. Exposure to the sunlight may cause additional internal heating which will cause power derating.
Fig5.8
Fig5.8
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6. Electric connection
6.1 Structure of the wiring box
Internal layout of the wire box shown as below:
Location
Description
Location
Description
A
DC switch
E
DC SPD & AC SPD
B
fuse
F
AC terminal block
C
DC terminal
G
AC waterproof plug
D
internal FAN
Interface in the wire box shown as below:
Fig 6.1
Fig 6.2
Location
Description
A
RS485 Port
B
Dipswitch
for PV Sw selection (2 bit)
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6.2 AC Connection.
Danger to life due to hazards voltages!
High voltages which may cause electric shocks are present in the conductive
parts of the inverter. Prior to performing any work on the inverter, disconnect the inverter from the AC and DC sides
Danger of damage to electronic components due to electrostatic discharge. Take appropriate ESD precautions when replacing and installing the inverter.
The preparation work before wiring
Disconnect inverter DC switch, AC side circuit breaker or switch. Measure the public grid voltage and frequency
Note
Nominal 3-Phase line to line voltage is 400Vac for model CPSPV30000ETL-WB ~ CPSPV 40000ETL-WB
Open the DC Switch between the PV inverter and utility
Specification of AC breaker: CPSPV30000ETL-WB: 63A/400V
CPSPV33000ETL-WB: 80A/400V
CPSPV40000ETL-WB: 80A/400V
AC Power Cable requirements:
Model
Recommended
Cross-section
Conductor Area
(mm²)
Compatible
Cross-section
Conductor Area
(mm²)
Max. cable length
(m)
CPSPV30000ETL-WB
10
10~16
23
CPSPV33000ETL-WB
16
10~16
37
CPSPV40000ETL-WB
16
14~20
30
Guide of AC wiring:
Please do not use single-core wire cable. The AC output waterproof gland is designed for multi-core cable structure.
As the cable is thick, do not pull or shake the cable after tightening the wire. Otherwise it may cause cable loose, after long time running it may lead to damage for overheating.
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Step 1Open the wiring box of the CPS Mini Central series inverters.
Fig 6.3
Step 2Feed the conductors through the rubber grommet into the wire box.
Step 3Pull the conductors back slightly so as to seal the rubber grommet
Step 4The AC side terminals of the inverter are like the following figure, it is clear to
confirm that ‘R, S, T’ represents three live line output, ‘N’ represents neutral line and is grounding line.
Fig6.4
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6.3 DC connection
Danger to life due to hazards voltages!
Before connecting the PV array, ensure that the DC switch and AC breaker are disconnect from the inverter. NEVER connect or disconnect the DC connectors under load.
Improper operation during the wiring process can cause fatal injury to operator or unrecoverable damage to the inverter. Only qualified personnel can perform the wiring work.
Risk of damage to the inverter. If the voltage of the PV modules exceeds the maximum input voltage, 1,000Vdc, of the inverter, it can be destroyed by the overvoltage. This will void all warranty claims. Do not connect strings to the inverter that have an open-circuit voltage greater than the maximum input voltage of the inverter.
To reduce the risk of electric shock, avoid touching the live components and treat the terminals carefully.
The PV modules should have an IEC61730 Class A rating*. Please use the same brand male and female PV connectors. Under any conditions the total circuit current should never exceed the Max. Current.
*Relate only to transformerless installation
Check the assembled DC connectors for correct polarity and connect them to the
inverter.
Check the connection cables of the PV modules for correct polarity and make sure that
the maximum open circuit voltage of each string should never exceed 1000V.
In order to optimize the system configuration, the two inputs are recommended to be
connected to the same number of PV modules.
The maximum short circuit current of each PV string is no more than 12A under any
conditions.
In order to secure the inverter from water and dust, all unused DC inputs must be closed
with sealing plugs.
The diagram drawing of DC side is shown as below, Fig 6.6, notice that the connectors
are in paired (male and female connectors). The vendor of DC connectors for both PV arrays and inverters should be H4 (Amphenol) or equivalent.
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Fig 6.5
Max. current of each MPPT:
Type
Max. current of Each MPPT
CPSPV30000ETL-WB
34A/34A
CPSPV33000ETL-WB
38A/38A
CPSPV40000ETL-WB
38A/38A
Cable requirements for each string:
Model
Recommended
Cross-Section Area
(mm²)
Compatible
Cross-Section Area
(mm²)
CPSPV30000ETL-WB
CPSPV33000ETL-WB
CPSPV40000ETL-WB
4
4-6
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6.4 PV SW Selection
Please refer to about the dipswitch described at Fig 6.2 in section 6.1. The configure of 2-bit dipswitch shown as below,
Fig 6.6
Function
STATE OF SWITCH
DIAGRAM
MPPT A MPPT B
(Default)
S1
S2
OFF
OFF
MPPT A only
S1
S2
ON
OFF
MPPT B only
S1
S2
OFF
ON
Parallel mode
S1
S2
Note the mode only to use inverter with DC source in Lab. When set inverter in parallel mode, you must use the standard line to connect PVA+ to PVB+, and PVA - to PVB -.
ON
ON
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7. Start-Up and Shut down the inverter
Make sure the inverter has connected DC and AC conductor cables correctly according to the wiring diagram of section 6.2 & 6.3. Always make sure the maximum open circuit voltage (Voc) of each PV string is less than 1000VDC.
7.1 Start-Up the inverter
Turn on the DC switch of the inverter, and the inverter will start automatically when the
input voltage is higher than 250V.
The LCD display shown the information as below picture in the initialized stage:
Fig 7.1
The display following shown the information below and the LED will turn to red without
utility:
Fig 7.2
In order to connect to AC grid you must turn on AC disconnect
The LCD text line's information display as below:
Fig 7.2
When timer counts to 0s, the inverter attempts to connect to the grid. Once it outputs
power to the grid successfully, LCD shown as below picture and LED turn to green.
Fig 7.3
It means the CPS Mini Central inverters successfully start up!
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7.2 Shut down the Inverter
Turn off the DC switch of the inverter.
The LCD text line's information display as below:
Fig 7.4
The LED will turn to red In this state, it is working in standby mode, isolated from the DC power
Fully shut down the inverter by turning off the AC grid until the LCD and the LED are
powered off.
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8. Commissioning
8.1 Check before commissioning
Confirm the inverter is firmly installed again. Install location is suitable for operation and maintenance. Good air flow condition. The inverter is connected properly with its accessories. Cables are well protected from mechanical damage. Suitable sizing of AC circuit breaker.
8.2 Commission the Inverter.
Remove all covers from the PV array. Check the PV and AC voltage. Turn the DC Disconnect to position "ON". If the inverter connected with PV arrays the input voltage is higher than 250Vdc without
utility, LCD will display messages in order as below:
Fig 8.1
Turn on the AC breaker between inverter and grid, the system will operate automatically. Under normal operating conditions, the LED turns green. Check time and date of inverter correct or not.
Single knock to light the backlight Inverter info (single knock) System Time, if they are not correct, please set them(Refer to Section 9.4 about setting time and date)
Finish commissioning.
8.3 Operation Modes
Normal Mode
In this mode, the inverter works normally and LED turns green.
Whenever the DC voltage is higher than 250Vdc also the PV array supply enough
power, the inverter converts power to grid as generated by the PV panels.
When inverter is in its first startup also the DC voltage is higher than 200Vdc and
lower than 250Vdc, the inverter will work in standby mode and attempt to connect the grid until the DC voltage is higher than 250V again. In standby mode the
DC Switch
Location O OFF
Location I ON
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inverter consumes power from PV panel to monitor the internal system.
Fault Mode
The internal intelligent controller can continuously monitor and adjust the system state. If inverter finds any unexpected conditions such as system fault and inverter fault, the fault information will be displayed on the LCD. In fault mode the LED turns red.
Notes: a) Detailed fault information refers to Chapter 12 ERROR messages .b) When PV Isolation error occurred in SAA safety standard for Australia, the buzzer will give an alarm every fifteen seconds.
Derating mode
Derating of the inverter is a method to avoid overload or overheat from inverter to be damaged by reduce the power generation. The derating may be caused by the following reasons:
Ambient temperature makes temperature of inverter too high.
Input over voltage
Output under voltage
External active power control instruction applied.
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9. Display setting
9.1 LCD display
LCD screen provide information about the working state of the inverter, historical generating capacity. To operate with the display, one require to knock near the KNOCK Icon by hand or tools.
Fig 9.1
Positon
Details
A
Text line for displaying an event
B
Input voltage and current of MPPT A
C
Input voltage and current of MPPT B
D
PV array A and B, lighted when the array voltage is above the start voltage (250V)
E
Feeding Power
F
Daily energy
G
Total energy generated since the inverter was installed
H
RS232 communication
RS485 communication
I
Graphical display for the inverter energy/power
J
K
Light when the array voltage is above the start voltage (250V)
L
Light when “Klighted and feed-in
M
Each output phase of the line conductor update every 5 seconds
KNOCK Icon
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9.2 LED display
The LED represents the status of the inverter.
Fig 9.2
9.3 Inverter information.
After power on for several seconds by either DC power or AC power, the LCD will display
basic information of inverter.
After displaying the fifth info for 10 seconds without further manual operation, the
background light will turn itself off.
Fig 9.3
LED color /status
Inverter status
Green/constant
Operation
Green/flashing
countdown for 60s ,standby mode
Red/constant
Fault– contact installer Standby module
Red/flashing
Fans Fault-- contact installer Software update
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9.4 Display Operation
Knock type and definition
The inverter can support four kinds of knock: single knock, double knock, thrice knock, four knock . Each kind of knock has different function. The Text line can be used for setting language, models, communication address, string information, time and Date. Before start to set relative parameter, you have to input the setting password.
Single knock for Next Double knock for Enter Thrice knock
Under homepage -To switch daily, weekly, monthly and yearly energy curve. Under setting mode - Confirm and Exit
Four knock –“Exit setting page and go back home page.
Basic inverter information,
Single Knock on the enclosure and the text line shown information about of the CPS Mini CPSXX000ETL-WB:
●●●●●●●
Automatic Text Line Cycle,
Single knock to wake up
display and the text line
shown information in turn
automatically.
String information.
PID information.
BUS voltage
Serial number
Model number
Software version
Communication address
Date and time
Setting
Fig9.4
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String information
Singe Knock on the enclosure until the text line cycles to the “String Info. Refer to Fig 9.5. Double knock to access the string information shown as Fig 9.6. Single knock to quit.
Fig 9.5
Fig 9.6
Once string fault happened, the fault will be shown after software version one before each string information in turns. Single knock to quit the inquiry. Following situation is the fault status that might happen.
Indicate which strings are reverse connected. For example,”PV12 Reverse” represents the 1st and 2nd strings are reverse
Indicate which fuses are open. For example,” Fuse open12” represents the 1st and 2nd fuse are open.
Indicate which strings are unusual. For example,” String Unusual 12” represents the 1st and 2nd currents are unusual.
Indicate which strings are short. For example,” Str Short 12” represents the 1st and 2nd strings are abnormal.
Indicate which strings are disconnected. For example,” Str Break 12” represents the 1st and 2nd strings are
disconnected
PID information
Singe Knock on the enclosure until the text line cycles to the “PID Info. Refer to Fig 9.7. Double knock to access the string information shown as Fig 9.8. Single knock to quit.
Fig 9.7
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Fig 9.8
Once PID fault happened, the fault will be shown after software version before each PID information in turns. Single knock to quit; the inquiry. Following situation is the fault status that might happen.
Indicate which strings are reverse connected. For exmaple,”PV12 Reverse” represents the 1st and 2nd strings are reverse.
Indicate which strings are disconnected. For exmaple,”PV12 Disconnect” represents the 1st and 2nd strings are disconnected
Insulation resistance between the DC input with respect to ground is lower than limit.
BUS voltage of PID is abnormal.
Output of PID over voltage.
Input setting password
Single knock on the enclosure lid single until the text line shown setting .... Refer to Fig 9.7. Then double knock to enter the setting page, the inverter requests password shown as Fig 9.8.
Double knock on the enclosure to start edit the number text “000”. 1st number will start to blink. Follow with more single knock will increase the 1st number from “000” to “100. The 1st number will add 1 with more single knock, the range of number text is 0~9. Then double knock to enter the value at 1st number and same operation performed on the remaining 2 number.
Once you complete the number to fill these numbers, thrice knock should be provided as final confirmation and exist. One can set the language, COM address and time/Date in the same way.
Fig 9.9
Fig 9.10
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Setting language
Single knock on the enclosure until the text line cycles shown Set language. Refer to Fig 9.9. Double knock to start to edit the Language shown as Fig 9.10.
You can choose the language by single knocking; the language includes English, Dutch, Spanish, French, and Italian. Thrice knock to confirm the language you have chosen shown as Fig 9.11. Forth knock to quit the setting menu.
Fig 9.11
Fig 9.12
Fig 9.13
Setting RS485 com address
Single knock on the enclosure until the text line cycles show Com Address. Refer to Fig 9.12. Double knock the enclosure to start edit the low digits in number text "001". You can to change it with more single knock on the enclosure shown as Fig 9.13.
If you want to set the address with higher digits, double knock to let the higher number text “020” flashing shown as Fig 9.14.Usually, the inverter COM address is within 0-32. Thrice knock to confirm the com address you have chosen shown as Fig 9.15. Forth knock to quit the setting menu.
Fig 9.14
Fig 9.15
Fig 9.16
Fig 9.17
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Setting date and time
Single knock on the enclosure until the text line cycles to the time refer to Fig
9.16.
Double knock to start edit the year "2012", and the two lower number "12" will flash, then single knock to change it. Refer Fig 9.17.
Double knock to edit the month "01", and it will flash, then single knock to change it. Repeat same to day and the time settings. Thrice knock to confirm the date and time you have chosen shown as Fig 9.18. Forth knock to quit the setting menu.
Fig 9.18
Fig9.19
Fig9.20
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Query the energy trend curve.
Thrice know under homepage will switch the graphic curve on LCD to shown daily , weekly, monthly and yearly energy.
The graph shows hour generation energy in recent 16 hours and the maximum hour energy among them.
The graph shows daily generation energy in recent 7 days and the maximum daily energy among them.
The graph shows monthly generation energy in recent 12 month and the maximum monthly energy among them.
The graph shows yearly generation energy in recent 16 years and the maximum yearly energy among them.
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10. Communication
10.1 Using ‘Solar Power Setup_3P’ to Update firmware & monitor inverter
About the software -Solar Power Setup_3P , please download from CyberPower official website. For more detail information about firmware upgrade, please refer to service manual or contact with CyberPower System, Inc.
The connecting diagram as follow:
Fig10.1
10.2 Monitor the inverters
The inverter provides RS232/RS485 interface to communicate with remote PC or logger. User can monitor the inverter state via the following types of communication systems. For more detail information, please contact with CyberPower Systems, Inc.
Monitor the inverters through RS485 interface with software Solar Power Monitoring.
Fig 10.2
If you want to update firmware online, please disconnect AC breaker of the
inverter first.
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Monitor the inverters through RS485 interface with CPS Data Logger for cloud
application.
Fig 10.3
CPS Mini Central series inverters are compatible with Solar-Log 200/500/1000.
Fig 10.4
CPS Mini Central series inverters are compatible with Meteocontrol WEBlog series.
Fig10.5
10.3 RS485 cable connection
Step 1Open the wiring box of the CPS Mini Central series inverters.
Step 2:Feed the STP wire with shielding through the rubber grommet into the wire box.
Step 3Connect the RS485 communication wire according to illustrated diagram shown
as Fig 10.6 below.
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Fig 10.6
Step 4Pull the conductors back slightly so as to seal the rubber grommet
No matter you connect one or more inverters, the last inverter you must install the
RS485 terminal resistor parking as “ON” state refer to Fig 10.7 & Fig 10.8.
On Status -Parking on Left Pin1 and Left Pin2 OFF Status- Parking on Left Pin3 and Left Pin4
Fig 10.9
Fig 10.8
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11. Maintenance and Cleaning
Once the output power is derating because of too high warming, some tips can help you
solve such problems:
The air grills or cooling fans are clogged. To clean the air grills and cooling fans please
refer to 11.1 Cleaning Fans and Grills.
One or two cooling fans failed. To exchange the cooling fans please refer to 11.2
Exchanging Fans.
Ventilation of installation location is poor. Choose appropriate installation location
before mounting.
11.1 Cleaning Fans and Grills
Maintain fans and grills every half a year to reduce the power derating caused by excessive heat.
If fans or grills are just covered by soft dust particles, using tools such as vacuum cleaner to clean the fans. And if user has no such tools or there are obstructions in fans, grills or the cooling area of inverter, you need to clean the fans and grills after they are took apart from the inverter. Fan cleaning and exchange procedure: Step 1: Please ensure that the DC side and AC side of the inverter have been disconnected.
Turn off the DC side switch Disconnect the DC terminal. (You might need some tool to disconnect the male and
female terminals)
Disconnect the AC terminal.
Step 2: Screw off the screws to open the cover with suitable tool, then fans will be seen, as figures below:
Fig11.1
Step 3: Pull out the white connectors with some tinny tools.
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Fig11.2
Step 4: Take away the fans from the cover and clean them thoroughly.
Fig11.3
Step 5: When finishing cleaning, put back the fans in reverse order.
11.2 Exchange Fan
Sometimes the heat dissipation error occurred because the cooling fans failed, under such situation, you need to exchange the cooling fans.
The procedure is similar to 11.1 Cleaning Cooling Fan and Grill (Step 1 ~ 5), step 6 should be exchanging the fans and assembling the inverter in reverse order.
11.3 Exchange Fuse
Fuse exchange procedure: Step 1: Please ensure that the DC side and AC side of the inverter have been disconnected.
Turn off the DC side switch Disconnect the DC terminal. (You might need some tool to disconnect the male and
female terminals)
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Disconnect the AC terminal.
Step 2: Open the wiring box carefully.
Fig11.4
Step 3: Check the broken fuse and exchange a new.
Fig11.5
Step 4: Close the wire box.
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12. Trouble shooting
Our quality control program assures that every inverter is manufactured to accurate specifications and is thoroughly tested before leaving our factory. If you have difficulty in the operation of your inverter, please read through the following information to correct the problem.
Warning code
Meanings
Suggestion
Warning 100
The problem of fan(s)
See Note1 below the chart, Contact CyberPower.
Warning 102
CPU didn't receive the string monitoring date
Contact CyberPower.
Warning 103
Reading EEPROM fail
Restart inverter, if problem still exist, Contact CyberPower.
Warning 104
DSP and COM firmware version unmatch
Contact CyberPower.
Warning 105
Writing EEPROM fail
Restart inverter, if problem still exist, Contact CyberPower.
Warning 106
The problem of SPD
Contact CyberPower.
Warning 108
PV is short
Contact CyberPower.
Warning 109
BOOST drive abnormal
Contact CyberPower.
StrUnusaul/Warning
String current is unnormal/Solar panel is unmatch
Check the PV modules and string
StrFuseOpen Warning
Fuse is damage
Check the fuses
Note 1: The CyberPower Mini central have three fans (one internal and two external).
FAN
LCD Show
Internal (FAN 3)
External A (FAN 1)
External B (FAN 2) WARNING: FAN 3
X
WARNING: FAN 1 , 3
X X
WARNING: FAN 1 , 2
X X
WARNING: FAN 1 , 2 , 3
X X X
Error code
Meanings
Suggestion
Error 101
Internal communication with host failed
Contact CyberPower.
Error 106
Redundant sample circuit of Insulation values are different
Contact CyberPower.
Error 107
Redundant sample circuit of GFCI values are different
Contact CyberPower. Error 108
Internal power test fail
Contact CyberPower.
Error 111
IGBT drive fault
Contact CyberPower.
Error 117
Inverter relay fault
Contact CyberPower.
Error 121
Internal communication with slave failed
Contact CyberPower.
Error 122
Internal bus over/under voltage
Contact CyberPower.
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String Reverse Error
The string is reverse
Check the string connection
String Short Error
The string is short
Check the string connection
No AC Connection
The grid is not connected to the Inverter
Check the grid connection
PV Isolation Low
PV Insulation value is outrange
Contact CyberPower.
Residual I High
Residual current is outrange
Contact CyberPower.
Output high DCI
Output current DC bias is high
Contact CyberPower.
PV Voltage High
PV input voltage is above 1000V
Check the solar panel configuration and wiring
AC V Outrange
The grid voltage is outrange
Check the grid voltage by the LCD
AC F Outrange
The grid frequency is outrange
Check the grid frequency by the LCD
PV SW Set Error
PV module set wrong
Check PV wiring and refer to chart6: PV MODULE SETTING
13. Certificates
CPS Mini Central series inverters are designed to use worldwide, hence the inverters meet different safety
standards of variety countries and regions.
Model
Certificates
CPSPV30000ETL
IEC 62109-1&-2, VDE0126-1-1, EN50438, IEC61727& IEC62116,VFR 2014, CE
CPSPV33000ETL
IEC 62109-1&-2, VDE0126-1-1, EN50438, IEC61727& IEC62116,VFR 2014, CE
CPSPV40000ETL
IEC 62109-1&-2, VDE0126-1-1, EN50438, IEC61727& IEC62116,VFR 2014, CE
14. Contact
If you have technical problems concerning our products, contact your installer or CyberPower.
During inquiring, please provide below information:
1. Inverter type
2. Modules information
3. Communication method
4. Serial number of Inverters
5. Error code of Inverters
6. Display of inverter
CyberPower Systems, Inc.
6F, No.32, Sec.1, Chenggong Rd., Nanggang District, Taipei 115, Taiwan (R.O.C.)
Serviceline
TEL: +886-2-2651-8699 FAX: +886-2-2651-6821
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E-mail: service@cyberpower.com
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