CVS RKL 160 Operating Instructions Manual
Operating instructions
Multi-cell c om press or
RKL 160
Doc-ID: 5007 / BA / EN
Release: Rev. 03 / 07/02/2018
The operating instructions must be read by the RKL 160 operator before start-up!
Translation of the original operating manual
© CVS engineering GmbH
Großmattstraße 14
79618 Rheinfelden / Germany
Phone: +49 (0)7623 71741-0
Customer service: +49 (0)7623 71741-0
E-Mail: info@cvs-eng.de
Internet: www.cvs-eng.de
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Operating instructions Multi-cell compressor RKL 160
Contents
Contents
Contents ......................................................................................... 3
1 General .................................................................................... 5
1.1 Information regarding the operating instructions ........... 5
1.2 Pictogram explanation ................................................... 6
1.3 Limitation of Liability ...................................................... 7
1.4 Copyright protection ....................................................... 7
1.5 Spare parts .................................................................... 8
1.6 Warranty conditions ....................................................... 8
1.7 Customer Service .......................................................... 8
2 Safety ...................................................................................... 9
2.1 Intended use .................................................................. 9
2.2 Acceptance and monitoring ........................................... 9
2.3 Operator's responsibility ................................................ 9
2.4 Operating personnel .................................................... 10
2.4.1 Requirements............................................................... 10
2.5 Personal protective equipment .................................... 10
2.6 Occupational safety and special risks ......................... 11
3 Technical data ...................................................................... 16
4 Design and function............................................................. 17
4.1 Design .......................................................................... 17
4.2 Cooling ......................................................................... 18
4.3 Function ....................................................................... 18
4.4 Control and display elements ...................................... 19
5 Transport and storage ......................................................... 20
5.1 Safety notes for transport ............................................ 20
5.2 Transport ...................................................................... 20
5.3 Storage ........................................................................ 20
6 Start-up and operation ........................................................ 21
6.1 Safety notes ................................................................. 21
6.2 Start-up ........................................................................ 21
6.3 Switching off ................................................................. 21
6.4 Inspections to be perf orm ed ........................................ 21
7 Maintenance ......................................................................... 23
7.1 Safety during m ainte nanc e wor k ................................. 23
7.2 Maintenance schedule ................................................. 23
7.3 Performance of maintenance work .............................. 24
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Operating instructions Multi-cell compressor RKL 160
Contents
8 Malfunctions .........................................................................25
9 Spare parts ............................................................................27
10 Decommissioning and disposal .........................................27
Index ..............................................................................................28
8.1 Safety ...........................................................................25
8.2 Recommissioning after corrective action .....................25
8.3 Malfunction table ..........................................................26
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Operating instructions Multi-cell compressor RKL 160
1 General
1.1 Information regarding the operating instructions
These operating instructions provide important information on how
to deal with the multi-cell compressor RKL 160 (hereinafter
referred to as "RKL 160"). A precondition for safe operation is the
observance of all specified safety and handling instructions.
Furthermore, all local accident prevention regulations and general
safety regulations valid for the application area of the RKL 160
must be observed.
Carefully read the operating instructions before starting any work! It
is a product component and must be kept in direct proximity of the
RKL 160, well accessible to the personnel at all times.
When passing the RKL 160 on to third parties, the operating
instructions must also be handed over.
General
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Operating instructions Multi-cell compressor RKL 160
General
1.2 Pictogram explanation
Warning notes
Hints and recommendations
Warning notes are characterised by pictograms in these operating
instructions. The warning notes are marked by signal words
expressing the extent of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER!
points to an immediately dangerous situation, which
can lead to death or serious injuries if it is not
avoided.
WARNING!
... points to an immediately dangerous situation,
which can lead to death or serious injuries if it is not
avoided.
CAUTION!
... points to a potentially dangerous situation, which
can lead to minor or light injuries if it is not avoided.
ATTENTION!
... points to a potentially dangerous situation, which
may lead to property damage if it is not avoided.
NOTE!
… highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.
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1.3 Limitation of Liability
Warranty
Operating instructions Multi-cell compressor RKL 160
General
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery
contract, the general terms and conditions as well as the
manufacturer's conditions of delivery and the statutory provisions
valid at the time of contract conclusion shall apply.
The manufacturer guarantees the correct functioning of the applied
process technology and the performance parameters identified.
The warranty period commences on the date the RKL 160 is
delivered to the customer.
Components are exempted from the warranty and from claims for
defects as far as wear and tear damage is concerned.
1.4 Copyright protection
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
Any type and form of duplication also of extracts as well as the
exploitation and/or communication of the contents are not
permitted without the manufacturer’s written declaration of consent.
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use shall be liable to prosecution.
Operating instructions Multi-cell compressor RKL 160
General
1.5 Spare parts
Procure spare parts from authorised dealers or directly from the
manufacturer. Refer to page 2 for address.
1.6 Warranty conditions
Warranty terms see "General Terms of Sale".
WARNING!
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also
impair safety.
Therefore:
– Use only the manufacturer's original spare
parts.
1.7 Customer Service
Our customer service can be contacted for any technical advice.
Information about the responsible contact person can be retrieved
by telephone, fax, E-mail or via the Internet at any time, refer to
manufacturer's address on page 2.
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2 Safety
2.1 Intended use
The multi-cell compressor RKL 160 is intended exclusively for
the compression of filtered air. The RKL 160 has been developed
2.2 Acceptance and monitoring
for installation into a superordinate system.
Only use the RKL 160 for the intended use.
All specifications in the operating instructions must be strictly
adhered to (technical data, operating data, permissible working
range), refer to Page 16, chapter 3 in this regard.
All types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
Operating instructions Multi-cell compressor RKL 160
Safety
2.3 Operator's responsibility
The RKL 160 is not subject to any acceptance and monitoring
obligation.
The RKL 160 is used for industrial purposes.
The operator of the RKL 160 is therefore subject to the legal
obligations concerning occupational safety.
The provisions valid at the place of installation as well as the safety
and accident prevention regulations of the Institution for statutory
accident insurance and prevention must be observed. The operator
must in particular:
inform himself on the valid industrial safety regulations.
determine the additional hazards that arise from the special
working conditions at the R KL 160's place of installation by
means of a hazard assessment.
implement the necessary rules of conduct for operation of the
RKL 160 at the place of installation by means of user
instructions.
check at regular intervals during the RKL 160's entire period of
use whether the user instructions correspond to the current
state of the body of rules and regulations.
adapt the operation instructions, if necessary to the new
regulations, standards, and operating conditions .
clearly regulate the responsibilities for installing, operating,
maintaining and cleaning the RKL 160.
ensure that all employees working on or with the RKL 160 have
read and understood the operating instructions. In addition he
must at regular intervals train the employees in how to dea l with
the RKL 160 and inform them about potential hazards.
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Operating instructions Multi-cell compressor RKL 160
Safety
In addition, it is the operator's responsibility to ensure that
RKL 160:
the machine is always in a technically perfect condition.
the machine is maintained in accordance with specified
maintenance intervals.
all safety equipment is regularly checked for completeness and
correct functioning.
2.4 Operating personnel
2.4.1 Requirements
The operating instructions specify the following qualification
requirements for the different fields of activity:
Instructed persons
have been instructed during instructions provided by the
operator with regard to the work assigned to them and possible
hazards arising from improper conduct.
Specialists
are due to their technical training, knowledge and experience
and their knowledge of the pertinent regulations able to carry
out the work assigned to them and to independently recognize
potential hazards.
2.5 Personal protective equipment
WARNING!
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable bodily
injuries and property damage.
Therefore:
– Have any activities only carried out by the
individuals designated for that purpose.
When handling the RKL 160, it is necessary to wear personal
protective equipment, in order to minimise health hazards.
Before carrying out an y work , properl y don the necess ary
protective equipment such as gloves, safety goggles, etc. and
wear during work.
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