CVS 471, CVS 471-16-80, 470 Series, CVS 471-16-100 Instruction Manual

CVS Controls Series 470
INSTRUCTION MANUAL
Head Office
Website: www.cvs-controls.com Email: info@cvs-controls.com
Piston Actuators
The CVS Series 470 is a double acting pneumatic Piston Actuator, suitable for use with Globe, Angle, Three Way, and Reverse acting valves as well as Steam Equipment. Capable of high thrust applications to 19,500 lb-f, with a maximum travel to 8 1/8 inches.
The CVS Series 470 Actuator may be used in on/off applications, as well as throttling service when used with a positioner.
3900 101 Street Edmonton, Alberta T6E 0A5 Canad
a
ffice: (780) 437-3055
O Fax: (780) 436-5461
Calgary Sales Office
3516 114 Avenue SE Calgary, Alberta T2Z 3V6 Canada Office: (403) 250-1416 Fax: (403) 291-9487
CVS Series 470 Piston Actuator – Specifications:
Model
Maximum Travel (in)
Piston Area (in2)
CVS 471-16-80
8 1/8
88.5
CVS 471-16-100
8 1/8
130.5
Stem Diameter (in)
Max allowable
Thrust*
Cast
Yoke**
Steel Yoke
CVS 471-16-80
5
1 1/4
13200
13200
CVS 471-16-100
5
1 1/4
17000
19500
*reduce max thrust by 10% if using a positioner ** Cast Iron Yoke Standard
Standard Input: 3-15psig, 6-30psig or split range
Maximum Cylinder Pressure: 125psig, (*not to exceed max allowable thrust)
Temperature Rating: -30
o
F to 175oF, standard with Nitrile O-Rings
Material Specifications (Standard): Yoke: Cast Iron (standard) or WCB Steel (optional) Cylinder and Piston: Aluminum
Seal Bushings: Brass
O-Rings: Nitrile
Other materials may be available upon request, please contact a CVS Controls representative for more information.
Maximum Travel and Piston Area:
Specifications and Maximum Allowable Thrust:
Model
The CVS 471 Piston Actuator operates by pneumatic air loading pressure to one side of the piston, and unloading the opposing side. Because no positioner is included, a loading device such as a 4 way switch valve must be installed if no additional positioner has been ordered for use in conjunction with the CVS 471 Actuator.
Yoke Boss Diameter
(in)
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CVS Series 470 Piston Actuator – Installation
CVS 471 Piston Actuator
Note: Ensure proper safety procedures are followed to avoid personal injury or property damage.
CVS 471 Piston Actuator Installation
The CVS 471 Actuator should be installed in a location which will allow adequate room for service, maintenance and removal if required.
1. Mounting of the CVS 471 Actuator is achieved by using the 8 supplied nuts and bolts, rather than a yoke locknut. Although the actuator may be mounted in any position, typical installation is with the CVS 471 in the vertical position above the control valve.
2. Stem connections should be made to clamp the actuator stem and valve plug stem together to ensure proper travel of the valve.
Stem Connections:
Note: Do not rotate the valve plug once it is seated to avoid damage to seating surface. Use proper tools to avoid damaging the valve plug stem during travel adjustments. Should the stem connections not be made properly in the stem connector, thread damage, or improper operation may occur. The amount of each stem pressed in the stem connector should be equal to or greater than the diameter of the stem itself. DO NOT loosen the stem connector cap screws unless all pressure or force has been removed from the stems.
Typical Stem Connection
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CVS Series 470 Piston Actuator – Installation
Push Down to Close Installation – Direct Acting Valves:
1. After installation of the CVS 471 Actuator to the control valve set the actuator to the top of its stroke and ensure the valve plug is in the closed position. Install two valve stem locknuts, as well as travel indicator disc (if used) all the way onto the stem threads.
2. Apply pressure to the actuator until the piston rod of the CVS 471 has moved down from the top of its stroke to the correct valve travel required.
3. Attach the Stem Connector to the Piston Rod and Valve Stem, tighten the 4 hex bolts once in position.
4. Raise the stem locknuts and travel disc (if used) and secure against the bottom of the stem connector.
5. Once the Stem Connector is secured, cycle the CVS 471 Actuator to verify the required total travel settings are met, and that the valve plug seats properly before the actuator makes contact with the lower travel stop adjustment.
Adjustments if needed:
Should minor travel adjustments be necessary, loosen the hex bolts slightly on the stem connector. Tighten the stem locknuts together and make minor adjustments by turning the valve stem into or out of the stem connector as needed using a wrench on the stem locknuts.
For major adjustments, repeat the stem connection of the valve and actuator as listed above.
6. After required travel has been achieved, secure the Stem Connector hex bolts. Lock the stem locknuts against the Stem connector. Finally, adjust the actuators travel scale on the yoke to reflect the correct valve position.
7. Using a gauge to measure the pressure to the actuator, make final adjustments to the actuator, or positioner if used, setting the start and end points of travel for the required instrument range.
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