Instruction Manual
Head Office
Office: (780) 437-3055
Website: www.cvs-controls.com Email: info@cvs-controls.com
Figure 1: CVS Series 50 Chemical Injection Pump
Calgary Sales Office
NE Calgary, Alberta
Office: (403) 250-1416
CVS Series 50 Chemical
Injection Pump
Introduction
The CVS Series 50 Chemical Injection Pump is a
positive displacement pump that uses a molded
diaphragm to drive a piston through packing in
the fluid end. The pump capabilities cover a
broad range of applications due to the ability to
achieve high discharge pressures (up to 12000
psi) and a wide volume range. High operating
efficiency is met by the horizontal plunger and
vertical valve check arrangement. The standard
fluid end is ductile iron with stainless steel trim
and plunger. The pump body casting and frame
are high strength aluminum to make it light
weight. Integrated priming valve enables the
operator to easily check operation of the pump.
All CVS series 50 chemical injection pump
models are furnished with a micro switch that
pilots a high volume pneumatic valve. Operating
mechanism is gasket sealed to protect from the
environmental elements. Safety valve provides
for protection on case of accidental
overpressure of the main diaphragm. A grease
jack for lubricating the plunger and packing ring,
along with adjustable packing equipped with
lantern ring insure long life.
Applications
• Methanol and alcohol injection in gas
systems to prevent freezing
• Water Treatment
• The introduction of De-emulsifiers,
corrosion inhibitors, De-scaling agents
• High and low pressure lubrication
systems
• High pressure addition of fluid
compounds in chemical processing and
blending
• Injection of Surfactant (soap) in wells
with high water content
3900 101 Street
Edmonton, Alberta
T6E 0A5
Canada
205,2323 – 32 Avenue
T2E 6Z3
Canada
1
Installation and Operation
Lubrication
- Upon removing the pump from carton,
inspect for possible damaged or missing
components from transit from CVS
Controls. Contact a CVS controls
representative should there be any
concerns.
- Blow out and remove potential debris
from supply line before hooking up
supply air/gas to inlet. Supply pressure
should be regulated with a maximum
setting of 50 psi.
- Connect suction line to pump head.
- A line check should be installed in the
discharge line close to the point of
injection. (note the direction of the flow
arrow) CVS Controls offers the
CVS-B-0283 line check in stainless steel,
for all plunger sizes which will
withstand a working pressure of 6000
psi.
- Connect the discharge line to the ¼”
FNPT in both the line check and the Top
Bushing (CVS-A-0152) of the head
assembly. Ensure the line is clear of all
debris.
- Partially open Bleeder Valve
(CVS-A-0123)
- Connect the gas supply line, considering
the pressure required of the pump. If
the gas exceeds 50 psi, the supply
should be equipped with a regulator to
reduce the pressure to 50 psi.
A stick lubricator (CVS-A-3179) is inserted into
the grease assembly (CVS-A-0558) upon
manufacturing. CVS controls has available and
recommends CVS-A-3179 for most fluids. No
lubrication stick is required if the pump is
equipped with Teflon packing and chrome
plated plunger.
Operation
1. Remove the body cover (CVS-B-0004)
and cover gasket (CVS-B-0036)
2. Open the main air/gas supply valve and
slowly open the exhaust valve
(CVS-A-2489). The pump should
automatically start. Ensure the suction
line is primed with fluid, and then test
the pump head by opening the Bleeder
Valve (CVS-A-0123). The fluid escaping
from the bleeder valve may contain
bubbles. As soon as the bubbles
subside, close the bleeder valve for
normal operation.
3. Adjust for desired volume by
considering pump speed using the flow
control. Consider the position of Brass
Adjusting Pin (CVS-A-0035)to adjust
stroke.
2
Operation Continued,
4. Refer to Technical Data for volumes
achieved by long and short stroke
settings. The pump is assembled with
the adjusting pin inserted in the hole of
the plunger, nearest the plunger
packing gland nut. This is the position of
the longest stroke. To shorten stroke
place the brass adjusting pin in the
other hole.
5. Check the packing gland for leakage. If
leakage is occurring, use a flathead
screwdriver to tighten the Gland Nut
until leak just stops. Do not over tighten
the gland nut. This may stall the pump
or generate excessive wear on the
packing and/ or plunger. Do not adjust
packing under pressure.
Note: If low volumes are being pumped, the
pump head, fluid discharge line, and all other
fittings up to the line check should be
thoroughly purged of all air bubbles.
*NOTE: Ensure the plunger packing is not over
tightened. This may score the plunger and
decrease the lifespan of the packing.
- CVS chemical pumps used for alcohol or
methanol injection must be fitted with
Buna-N o-rings. Pumps used for most
chemical injection should be fitted with
Viton o-rings. The o-rings are located in
the Top Check Valve Seat (CVS-B-0368),
and the Bottom Check Valve Seat
(CVS-B-0698). Refer to manufacturer
specifications for elastomer sealing fluid
compatibilities.
- If the pump fails to stroke, and air/gas
constantly flows from the exhaust, the
diaphragm may be ruptured.
Disconnect air supply and bleed off
pressure. Remove the cover
(CVS-C-0001), and inspect main
Diaphragm (CVS-B-0010) for rips and
tears. Replace as required. See below
for diaphragm replacement procedures.
6. Replace cover gasket and body cover,
secure with wing screw.
Maintenance and
Troubleshooting
- Keep the cover in place and periodically
oil the thrust rod.
- Regularly check packing for leaks,
tighten or replace as required.
Diaphragm Replacement
*NOTE: If installing new diaphragm, shutoff
and disconnect air/gas supply and ensure the
pressure has been bled off.
- Remove Wing Screw (22), Body Cover (26),
and Cover Gasket (28)
- Insert a punch or screwdriver into the forward
slot of the thrust rod containing the roll pin, this
will prevent the rod from shooting out of the
body. Pry the thrust rod back and secure by
resting the punch/screwdriver at the bottom of
the pump body. At this point visually inspect the
return spring (6) for damage.
3
Diaphragm Replacement
Continued,
- Remove Connecting Pipe I (1/4” tubing) and
Connecting Pipe II (3/8” tubing)
- Remove sixteen 5/16 fasteners (16, 20)that
secure the Cover (30) to the Housing (35)
- Lay cover face down and remove two Main
Diaphragms (27)
Replace Main Diaphragms as required, re
assemble in reverse order that it was
disassembled.
Maintenance and Troubleshooting continued,
- If no air/gas venting, check the supply
pressure (50 psi max). Erratic changes in
pressure may cause the pump to stall.
- If pump stalls in the forward discharge
position, shut off the air/gas supply.
Check if the packing gland nut is over
tightened. Re-adjust packing as
required.
- If the pump is running, but not
pumping, the injection head could be
air locked. Open the priming valve and
bleed fluid until no bubbles are present.
If still not pumping, the bottom seat of
the injection head may have failed and
needs replacing.
- A constant fluctuation in down line
pressure may indicate a top seat failure
of the injection head and needs
replacing.
Micro Switch Replacement
If Micro Switch (CVS-MV-004) needs
replacement, shutoff air/gas supply ensuring all
pressure is bled off. Disconnect supply and
output tubing. Remove 5/16 bolts (CVS-A-0143)
that secure the micro switch to the pump body.
Remove the micro switch with plate
(CVS-MV-0014) and separate. Mount a new
micro switch to the micro valve switch plate,
and secure assembly to body. Ensure the micro
switch extension is centered between both trip
arms on trip bar assembly.
4
Technical Data: Performance
Maximum Discharge Maximum Volume Maximum Volume
Model Plunger Operating Ratio (PSIG)
Number Size Gas to Fluid Soft Hard
Packing Packing
50-14-DMV 1/4 1000:1 3000 12,000 0.67 16 0.83 20
50-38-DMV 3/8 500:1 3000 12,000 1.8 43 2.33 56
50-12-DMV 1/2 265:1 3000 12,000 3.55 85 4.38 105
50-34-DMV 3/4 115:1 3000 5000 6.67 160 7.42 190
50-1-DMV 1 65:1 3000 N/A 13.33 320 16.66 400
50-114-DMV 1-1/4 42:1 2000 N/A 20.83 500 26.04 625
A. Maximum Power Gas Pressure: 50 PSI
B. Stroke Length: Long- 1-1/4", Short- 1/2"
C. Specify an inlet regulator and guage when the i nlet pressure is over 50 PSI
Continuous
Intermittent
GPH
GPD
GPH
GPD
Gas Consumption Chart
(Standard Cubic Feet of gas required to pump one gallon)
Injection Pressure 50 100 150
200 250 300 400
500 600 700
800 900 1000
1500 2000 3000 3500 4000
5000 6000 7000
8000 9000 10000
PSI
1/4" Short Stroke 700
703 706 707
709 712 720 724 731
737 740 748 756
779 802 854 872
897 937 984 1017
1057 1090 1122
1/4" Long Stroke 280
281 282 284 285 286
289 292 295 297
300 303 306 318
330 356 368 380
404 428 454 476 500
522
3/8" Short Stroke 355 356 356
357 357 358 360
361 362 364 365 367
368 374 380 393 399
405 417 429 441
453 465 477
3/8" Long Stroke 140 141
141 142 142 143 145
146 147 149 150 152
153 159 165 178 184
190 202 214 226
238 250 262
1/2" Short Stroke 201 201
201 202 203 204 205
206 207 208 210 211 212
218 224 236 242 248
260 272 284 296 308
320
1/2" Long Stroke
81 81.2 81.8 82.4 83 84 85
86 87.2 88.4 90 90.8
92 98 104 116 122 128 140
152 164 176 188 200
3/4" Short Stroke
89 91 92 94 95 96 99 101
105 109 111 113 117 132 145
172 183 190 191
3/4" Long Stroke 36 37 38 39
40 41 43 45 47.5 49.5 51.5
53 56 66 76.5 97
107 114 212
1" Short Stroke 51 51.2 52 53 53
54 55 56 57 58.5 59.8
61 62 68 74 86
1" Long Stroke 20. 6 21.2 21.8
22.5 23 23.6 25 26 27.5 28.5
29.6 31 32 38 44 56 62
1-1/4" Short Stroke 32.6 33.2
33.8 34.5 35 35.6 36.8 38 39.2
40.4 41.6 42.8 44 50 56
1-1/4" Long Stroke 13.6 14.2 14.8 15.5
16 16.6 17.8 19.2 20.2 21.4 22.6
23.8 25 31 37 49
Gas Consumption
5
CVS Series 50 Chemical Injection Pump – Assembly
6
CVS Series 50 Chemical Injection Pump - Parts Listing
Item Number Part Number Description QTY.
1 1/4" Tube Connecting Pipe I (1/4" Pipe) 1
2 3/8" Tube Connecting Pipe II (3/8" Pipe SCH40) 1
3 CV S-50- Trip Seri es 50 - Trip Bar Assembly 2
4 CV S-50MV -001 1/ 4" N ipple 2" Le ngth 2
5 CV S-A -0009 Attachment Nipple (3/8") 1
6 CV S-A -0025 Spring 1
7 CV S-A -0035 Series 50 - Brass Adjusting Pin 1
8 CV S-A -0038 Series 50 - Stuf fing Box 1
9 CV S-A -0041 Packing Nut 1
10 CVS -A- 0075 90 Degre e El bow (1/ 4"M X 1/4" F) 1
11 CVS -A- 0076 Series 50 - Bushing 1
12 CVS -A- 0123 Bleeder Valve 1
13 CVS -A- 0131 Safety Valve 1
14 CVS -A- 0142 5/ 16-18UNC He x Bolt, 1.5" Long 16
15 CVS -A- 0143 5/ 16-18UNC He x Bolt 4
16 CVS -A- 0143 5/ 16 Bolt 4
17 CVS -A- 0143-1 3/ 8-16UNC He x Bolt 4
18 CVS -A- 0558 Grease Assembly 1
19 CVS -A- 1034 1/ 4" Pl ug 2
20 CVS -A- 139 5/16-18UNC He x Nut 16
21 CVS -A- 2489 Exhaust Valve 1
22 CVS -A- 2970 Wi ng Screw 1
23 CVS -A- 4452 3/ 8" Hex Bol t 4
24 CVS -B-0002 Serie s 50 - Diaphragm Disc 1
25 CVS -B-0003 Series 50 - Thrust Rod 1
26 CVS -B-0004 Series 50 - Cover Body 1
27 CVS -B-0010 Main Diaphragm 2
28 CVS -B-0036 Cover Gasket 1
29 CVS -BF68.5 Air Filter 1/2" NPT Connection 1
30 CVS -C-0001 Cover 1
31 CVS -C-0001-1 1/4" El bow 1
32 CVS -C-0004 Series 50 - Base Stand 1
33 CVS -C-0068 Injector Assembly 1
34 CVS -D-0071 Series 50 - Housing, Body 1
35 CVS -D-0434 Series 50 - Hou sing 1
36 CVS -MV- 0014 Micro Valve Switch Plate 1
37 CVS -MV- 0014-1 1/ 4" Hex Bolt 2
38 CVS -MV- 0014-2 1/4" Spring Washer 2
39 CVS -MV- 004 Micro Swi tch 1
40 CVS -MV- 004-1 1/4" Female Tee 1
41 CVS -MV- 006 90 Degree Elbow (1/4"FM X 3/8" T) 2
42 CVS -MV- 007 3/8" to 1/4" NP T Red ucer 4
43 CVS -MV- 013 Socket Se tting Screw #10- 32 2
44 Male Connector Mal e Connector 1/8" NPT (M) X 1/4" T 1
45 Male Connector Mal e Connector 1/4" NPT (M) X 1/4" T 1
46 NVSA3135-03N Air Valve 1
47 CVS -B-0011 Diaphragm Casing Gasket 1
48 CVS 5000RC001 Regulator Vent Cover 1
7
CVS Series 50 Chemical injection Pump – 1-1/4” Injector assembly
Item Number Part Number Description Qty.
1 CVS- A-0053 Bottom Check Ball 1/2", 316SS 1
2 CVS- A-0054 Top Che ck Bal l 3/8", 316SS 1
3 CVS- A-0077 Check Bal l Sp ri ng, 316SS 1
4 CVS- A-0152 Series 50 - Top Bushing 1
5 CVS- A-0153 Series 50 - Bottom Bushing 1
6 CVS- A-0403 Serie s 50 - P acking Nut, 1-1/4" 1
7 CVS- A-0404 Serie s 50 1-1/ 4" P lun ge r Packing Gland 1
8 CVS- A-0405 Packing 1
9 CVS- A-0406 Serie s 50 - 1- 1/4" Adap te r 1
10 CV S- A-0408 Se ri es 50 - 1-1/4" Pl unger 1
11 CV S- A-0521 Gasket 1
12 CV S- A-0612 Injector Bottom o-ring 1
13 CV S- A-2097 Top o-ring 1
14 CV S- A-2338 Gasket 1
15 CV S- A-2350 Gasket 3
16 CV S- A-3523 Retain er Ri ng (.39" ID) 1
17 CV S- B-0368 Series 50 - Top Check Valve Seat 1
18 CV S- B-0698 Series 50 - Bottom Check Valve Seat 1
19 CV S- C-0049 Se ri es 50 - Pump He ad, 1/2" Ste m 1
20 CV S- C-0444 Series 50 - Ball Cage 1
8
CVS Series 50 Chemical Injection Pump – ¼” – 1” Plunger Injector and Grease Assembly
Item Number
Part Number Description Qty.
1
CV S- A-0053 Bottom Check Ball 1/2", 316SS 1
2 CVS-A-0054
Top Ch eck Bal l 3/8", 316SS 1
3 CVS-A-0055
Se ri es 50 - Packing Nut, 1"
1
4 CVS-A-0077 Check Ball Spring, 316SS
1
5
CV S- A-0152 Series 50 - Top Bushing
1
6 CVS-A-0153
Series 50 - Bottom Bushing 1
7
CV S- A-2766
Series 50 - Lantern Ring, 1/4" 1
7a
CV S- A-0742
Series 50 - Lantern Ring,
3/8" 1
7b CVS-A-0447
Series 50 - Lantern Ring,
1/2"
1
7c
CV S- A-2770
Series 50 - Lantern Ring, 3/4" 1
7d CVS-A-0448
Series 50 - Lantern Ring, 1"
1
8 CVS-A-0612 Injector Bottom o-ring
1
9
CV S- A-1461
Packing, 1/4" - Buna 1
CV S- A-1642 Packing, 1/4" - Te flon 1
9a
CV S- A-1456 Packing, 3/8" - Buna 1
CV S- A-1234 Packing, 3/8" - Te flon
1
9b CVS-A-0959 Packing, 1/2" - Buna
1
CV S- A-1012
Packi ng, 1/2" - Tef lon 1
9c CV S-A -2771
Packing, 3/4" - Buna 1
CV S- A-2988 Packing, 3/4" - Te flon 1
9d CVS-A-0050 Packing, 1" - Buna
1
CV S- A-1013
Packing, 1" - Teflon 1
10 CV S-A -1463
Series 50 - Plunger Packing Gland, 1/4" 1
10a CVS-A-0957
Series 50 - Plunger Packing Gland, 3/8" 1
10b CV S-A -1219
Series 50 - Plunger Packing Gland, 1/2" 1
10c CVS-A- 2769
Series 50 - Plunger Packing Gland,
3/4" 1
10d CV S-A -0043
Series 50 - Plunger Packing Gland, 1"
1
11 CV S-A -2097
Top o-ring 1
12
CV S- A-2338
Gasket 1
13
CV S- A-2350 Gasket 3
14
CV S- A-2764
Series 50 - Plunger, 1/4" 1
14a CVS-A-0743
Series 50 - Plunger, 3/8" 1
14b CV S-A -0032
Series 50 - Plunger, 1/2" 1
14c CVS-A- 2767
Series 50 - Plunger, 3/4"
1
14d CV S-A -0158
Series 50 - Plunger, 1" 1
15 CV S-A -3523 Retaine r Ring ( .39" ID) 1
16 CV S-B-0368 Series 50 - Top Check Valve Seat 1
17 CV S-B-0368
Series 50 - Bottom Check Valve Seat, 1/4" 1
Series 50 - Bottom Check Valve Seat, 3/8" 1
17a CVS-B- 0698
Series 50 - Bottom Check Valve Seat, 1/2" - 1" 1
18 CV S-C-1608
Series 50 - Pump Head, 1/4" Stem 1
18a CVS-C- 0084
Series 50 - Pump Head, 3/8" Stem 1
18b CV S-C-0022
Series 50 - Pump Head, 1/2" Stem 1
18c CVS-C- 0333
Series 50 - Pump Head, 3/4" Stem 1
18d CV S-C-0020
Series 50 - Pump Head, 1" Stem 1
19 CV S-A -0444 Series 50 - Ball Cage 1
Item Number Part Number Description Qty.
20 CV S-A -0559 Series 50 - Body, Grease Jack 1
21 CV S-A -0560 1/2" He x Bolt 1
22 CV S-A -0562 Series 50 - Retainer, Grease Jack 1
23 CV S-A -0564 Ball, 316SS 1
9
CVS Series 50 Chemical Injection Pump – Technical Data: Volume
Minimum Operating Speed
Continuous Service
Maximum Operating Speed
Minimum Operating Speed
Continuous Service
Maximum Operating Speed
1-1/4” Plunger Long Strok e
1” Plunger Long Stroke
1-1/4” Plunger Short Stroke
3/4 “ Plunger Long Stroke
1” Plunger Short Stroke
3/4 “ Plunger Short Stroke
1/2" Plunger Long Stroke
3/8” Plunger Long Stroke
1/4" Plunger Long Stroke
1/4" Plunger Short Stroke
(1-1/4” Stroke Length)
1/2" Plunger Short Stroke
3/8” Plunger Short Stroke
(1/2” Stroke Length)
10
Dimensions - Inches
11
Head Office
Calgary Sales Office
Website: www.cvs-controls.com Email: info@cvs-controls.com
CVS Controls Ltd. strives for the highest levels of quality and accuracy. The information included in this publication is presented for
Rev 2 Oct/13
3900 101 Street
Edmonton, Alberta
T6E 0A5
Canada
Office: (780) 437-3055
Fax: (780) 436 5461
informational purposes only. CVS Controls Ltd. reserves the right to modify or change, and improve design, process, and specifications
without written notice. Under no circumstance is the information contained to be interpreted to be a guarantee/warranty with regard to
our products or services, applicability or use.
Selection, use and maintenance are the sole responsibility of the end user and purchaser. CVS Controls assumes no liability for the selection
use and maintenance of any product.
205, 2323 – 32 Avenue
NE Calgary, Alberta
T2E 6Z3
Canada
Office: (403) 250-1416
Fax: (403) 291-9487
12
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