Cutler Hammer, Div of Eaton Corp Solid-State Controllers Selection Guide

Reduced Voltage Motor Starters

DS6 25–75 hp Model

DS6 100–150 hp Model

Solid-State Controllers

1.1

Product Selection

DS6 Soft Start Horsepower Ratings

Please refer to Application Note AP03900001E for additional information
on proper size selection.

DS6 Soft Start Controllers—Horsepower Ratings—
10 Second Ramp, 1 Start per Hour, 300% Current Limit at 40°C

1

1

Maximum
Allowable
Fuse Size

Maximum
Allowable
Fuse Size

1

1

Rated
Current (A)

40 10 10 30 HFD3150L 150A Class RK5 XTOB040DC1

52 15 20 40 HFD3200L 200A Class RK5 XTOB057DC1

65 20 25 50 HJD3250 200A Class RK5 XTOB065DC1

77 25 30 60 HKD3300 300A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX081N0-N

96 30 30 75 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX099N0-N

124 40 50 100 HKD3400 500A Class RK5 XTOB125GC1S C440A1A005SAX

156 50 60 125 HLD3450 500A Class RK5 XTOB160LC1

180 60 75 150 HLD3500 500A Class RK5 XTOB220LC1

10 Second Ramp, 1 Start per Hour, 400% Current Limit at 40°C

Rated
Current (A)

27 7.5 10 20 HFD3150L 150A Class RK5 XTOB040DC1 C440A1A045SAX DS6-34DSX041NO-N

34 10 10 30 HFD3200L 200A Class RK5 XTOB040DC1 C440A1A045SAX DS6-34DSX055NO-N

40 15 15 30 HJD3250 200A Class RK5 XTOB057DC1

52 15 20 40 HKD3300 300A Class RK5 XTOB057DC1

65 20 25 50 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX099NO-N

80 30 30 75 HKD3350 500A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX134NO-N

96 30 40 75 HLD3450 500A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX161NO-N

124 40 50 100 HLD3500 500A Class RK5 XTOB150GC1S C440A1A005SAX

Notes

1

Maximum values may be higher than allowed per NEC® 430.52 and UL 508A 31.1.

2

XTOBXDIND Panel Mounting Adapter must be used with this overload.

3

XTOBXTLL line and load lugs must be used with this overload.

4

ZEB-XCT300 current transformer must be used with this overload.

Motor Power (hp) Maximum

Motor Power (hp) Maximum

Allowable
Breaker Size

Allowable
Breaker Size

Recommended
XTOB Overload

2

2

2

3

3

Recommended
XTOB Overload

2

2

Recommended
C440 Overload Catalog Number200V 230V 460V

C440A1A045SAX DS6-34DSX041N0-N

C440B1A100SAX DS6-34DSX055N0-N

C440B1A100SAX DS6-34DSX068N0-N

4

DS6-34DSX134N0-N

C440A1A005SAX

C440A1A005SAX

Recommended
C440 Overload Catalog Number200V 230V 460V

C440A1A045SAX DS6-34DSX068NO-N

C440B1A100SAX DS6-34DSX081NO-N

4

4

4

DS6-34DSX161N0-N

DS6-34DSX196N0-N

DS6-34DSX196NO-N

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Reduced Voltage Motor Starters

DS6 25–75 hp Model

DS6 100–150 hp Model

1.1

DS6 Soft Start kW Ratings

1

Please refer to Application Note AP03900001E for additional information

1

on proper size selection.

Solid-State Controllers

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

DS6 Soft Start Controllers—kW Ratings According to IEC 60947-4-2—
10 Second Ramp, 1 Start per Hour, 300% Current Limit at 40°C

1

1

Maximum
Allowable
Fuse Size

Maximum
Allowable
Fuse Size

1

1

Recommended
XTOB Overload

Recommended
XTOB Overload

Recommended
C440 Overload Catalog Number230V 400V

2

C440A1A045SAX DS6-34DSX041N0-N

2

C440B1A100SAX DS6-34DSX055N0-N

2

C440B1A100SAX DS6-34DSX068N0-N

4

3

C440A1A005SAX

3

C440A1A005SAX

Recommended
C440 Overload Catalog Number230V 400V

2

C440B1A100SAX DS6-34DSX068NO-N

2

C440B1A100SAX DS6-34DSX081NO-N

3

C440A1A005SAX

3

C440A1A005SAX

4

4

4

4

DS6-34DSX134N0-N

DS6-34DSX161N0-N

DS6-34DSX196N0-N

DS6-34DSX161NO-N

DS6-34DSX196NO-N

Rated
Current (A)

41 11 22 HFD3150L 150A Class RK5 XTOB057DC1

55 15 30 HFD3200L 200A Class RK5 XTOB057DC1

68 15 37 HJD3250 200A Class RK5 XTOB070GC1

81 22 45 HKD3300 300A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX081N0-N

99 30 55 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX099N0-N

134 30 75 HKD3400 500A Class RK5 XTOB150GC1S C440A1A005SAX

160 45 90 HLD3450 500A Class RK5 XTOB160LC1

196 55 110 HLD3500 500A Class RK5 XTOB220LC1

10 Second Ramp, 1 Start per Hour, 400% Current Limit at 40°C

Rated
Current (A)

28.8 7.5 11 HFD3150L 150A Class RK5 XTOB040DC1 C440A1A045SAX DS6-34DSX041NO-N

37.5 11 18.5 HFD3200L 200A Class RK5 XTOB040DC1 C440A1A045SAX DS6-34DSX055NO-N

46 11 22 HJD3250 200A Class RK5 XTOB057DC1

56 15 30 HKD3300 300A Class RK5 XTOB065DC1

68 18.5 37 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX099NO-N

90 22 45 HKD3350 500A Class RK5 XTOB100GC1S C440B1A100SAX DS6-34DSX134NO-N

106 30 55 HLD3450 500A Class RK5 XTOB160LC1

134 37 75 HLD3500 500A Class RK5 XTOB160LC1

Considerations

1. Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.

2. Contactor is optional for normal applications. It is recommended for mains isolation.

Power Supply

Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power The light-weight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.

Power Supply Selection

Description Catalog Number

85–264V input and 24V output ELC-PS01

380–480V input and 24V output PSS25F

100–240 Vac input and 24 Vdc output PSG60E

380–480 Vac input and 24 Vdc output PSG60F

Notes

1

Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1.

2

XTOBXDIND Panel Mounting Adapter must be used with this overload.

3

XTOBXTLL line and load lugs must be used with this overload.

4

ZEB-XCT300 current transformer must be used with this overload.

Motor Power (kW) Maximum

Motor Power (kW) Maximum

Allowable
Breaker Size

Allowable
Breaker Size

1

1