Cutler Hammer, Div of Eaton Corp Power Defense Molded Case Circuit Breakers Catalog Page

Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers—Frame Size 4

Power Defense Molded Case Circ uit Breakers

2.2

Contents

Description Page

Power Defense Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers—Frame Size 4

Product Description

Frame Size 4 covers a range
of 300 A through 800 A with
a complete offering of trip
units, including PXR
electronic trip units and fixed­adjustable thermal-magnetic
trip units. PD-4 is available in
a single 800 A frame.

Application Description

Frame Size 4 can be used to
meet a wide range of circuit
protection and power
distribution needs, including
ground fault protection and
100% UL ratings. PXR trip
units in PD-4 provide all levels
of protection, including
energy metering with
multiple communication
schemes, breaker health
indication and arc flash
reduction options.

Features and Benefits

Frame Size 4 breakers are
modular and available as
complete breakers from the
factory or as modular
components, including
frames, trip units,
accessories and terminals
to provide flexibility for
customers. PXR trip units
are available with advanced
features to provide
customers unparalleled
situational awareness of
their electrical system.

Frame Size 1 (15–125 A) . . . . . . . . . . . . . . . . . . . V4-T2-22

Frame Size 2 (15–225 A) . . . . . . . . . . . . . . . . . . . V4-T2-29

Frame Size 3 (45–600 A) . . . . . . . . . . . . . . . . . . . V4-T2-42

Frame Size 4 (300–800 A)

Catalog Number / Product Selection . . . . . . V4-T2-58

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . V4-T2-63

Dimensions and Weights . . . . . . . . . . . . . . . V4-T2-69

Frame Size 5 (320–1200 A) . . . . . . . . . . . . . . . . . V4-T2-70

Frame Size 6 (700–2500 A) . . . . . . . . . . . . . . . . . V4-T2-79

Motor Circuit Protectors (3–600 A) . . . . . . . . . . . V4-T2-87

Motor Protection Circuit Breakers (15–600 A). . . V4-T2-98

Terminals, Lugs and Connectors . . . . . . . . . . . . V4-T2-104

Communications and Software . . . . . . . . . . . . . . V4-T2-127

Special Applications. . . . . . . . . . . . . . . . . . . . . . . V4-T2-129

Standards and Certifications

Power Defense breakers are
designed and tested to meet
stringent requirements for:

l

UL

l

CSA

l

IEC (CE)

l

CB (CCC)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-57

Molded Case Circuit Breakers

Frame

Size

4 =4

Pole

Options

2 =2-pole
3 =3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

Interrupting

Ratings

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

Canada

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

Trip Unit

Type Options

TFA = Fixed thermal /

Adjustable magnetic

VFA = 50 °C Fixed thermal /

Adjustable magnetic
(non UL)

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0300 = 300 A

2

0350 = 350 A

2

0400 = 400 A

2

0450 = 450 A

2

0500 = 500 A
0600 = 600 A
0700 = 700 A
0800 = 800 A

Product Series

PD = Power Defense

4 =4 2 =2-pole

3 =3-pole
4 =4-pole

G = 35 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
M= 35 kA at 600 V

KNS = Molded Case Switch N = No terminals

J = Line and load terminals
K = Line only terminals
L = Load only terminals

0800 = 800 APD

PD G 4 3 M 0800 TFA J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Molded Case Switches—Globally Rated

3

G = UL/CSA/IEC/CCC

2.2

Catalog Number / Product Selection

2

Power Defense—Frame Size 4 (300–800 A)

2

Frame Size 4 covers a range of 320 A through 800 A using electronic trip units, and 300 A through
800 A using thermal-magnetic trip units. It is available in configurations of 2-pole, 3-pole and 4-pole,
with the 2-pole being in the same physical size of a 3-pole variant.

2

Interrupting Ratings

2

2

ANSI (UL/CSA)

240 Vac 65 85 100

2

480 Vac

600 Vac

2

2

2

2

2

2

1

250 Vdc

IEC

240 Vac 55 55 85 85 100 100

380–415 Vac

440 Vac

480 Vac

525 Vac

660–690 Vac

1

250 Vdc

Power Defense Molded Case Circuit Breakers

GKM

kA rms kA rms kA rms

35 50 65

18 25 35

22 22 25

l

cu

36 36 50 50 70 53

30 22.5 35 35 50 40

25 20 35 22.5 50 30

20 16.5 25 20 30 25

8 410515 7.5

22 22 22 22 25 25

l

cs

l

cu

l

cs

l

cu

l

cs

Power Defense—Frame Size 4 (300–800 A)

2

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

2

Molded Case Circuit Breakers with Thermal-Magnetic Trip Units (TMTU)—Globally Rated

2

2

2

2

2

2

2

2

2

2

2

2

Notes

1

2

2

3

2

2

DC ratings available in thermal-magnetic breakers only. 250 Vdc is achieved using 2 poles in series.
Not available in 4-pole 60% neutral protection.
Molded case switch may open above 6000 A.

2

V4-T2-58 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Frame

Size

4 =4

Pole

Options

2 =2-pole
3 =3-pole
4 =

4-pole
(programmable N)

Interrupting

Ratings

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

Trip Unit

Type Options

B2N = PXR 10 LSI
E##

1

=PXR 20

D##

1

=PXR 20D

P##

1

=PXR 25

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0800 = 800 A

Product Series

PD = Power Defense

4 =4 3 =3-pole

4 =

4-pole
(programmable N)

G = 35 kA at 600 V
K = 50 kA at 600 V
M= 65 kA at 600 V

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

B2N = PXR 10 LSI
E##

1

=PXR 20

D##

1

=PXR 20D

P##

1

=PXR 25

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0800 = 800 APD

PD G 4 3 M 0800 P2M J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Molded Case Circuit Breakers with PXR ETU—Globally Rated (100% UL Rated)

F = UL/CSA/IEC/CCC

(100% UL Rated)

Frame

Size

4 =4

Pole

Options

2 =2-pole
3 =3-pole
4 =4-pole

Interrupting

Ratings

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

Canada

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

Trip Unit

Type Options

FNN = Frame Only

Standard Terminal

Options

N = No terminals

Continuous

Current Ratings

0800 = 800 A

Product Series

PD = Power Defense

4 =4 3 =3-pole

4 =4-pole

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

FNN = Frame Only N = No terminals0800 = 800 APD

PD G 4 3 M 0800 FNN J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Frame Only—Globally Rated (100% UL Rated)

F = UL/CSA/IEC/CCC

(100% UL Rated)

Power Defense Molded Case Circ uit Breakers

2.2

Molded Case Circuit Breakers with Power Xpert Release (PXR) Electronic Trip Units (ETU)

This information is presented as a tool to develop catalog numbers for selecting Power Defense
circuit breakers and trip units.

Molded Case Circuit Breakers with PXR ETU—Globally Rated

Globally Rated Frame Only

PD-4 thermal-magnetic and electronic breakers may also be purchased as separate frames, trip units,
terminals and accessories for field configuration of a final breaker. Each Frame Only device is marked
with interrupting ratings and a maximum continuous current rating; each trip unit is also marked with a
maximum continuous current rating, which must not exceed that of the frame. Additionally, 100% UL
Rated frames are marked as such on the Frame Only device.

This information is presented as a tool to develop catalog numbers for selecting Power Defense
circuit breakers and trip units.

Frame Only—Globally Rated

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Note

1

See tables and descriptions on Page V4-T2-61 for protection type (#

) and available configured options (#

(1)

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-59

).

(2)

2

2

2

2

2

2

2

2

2

2

2

2

Molded Case Circuit Breakers

Frame

Size

4 =4

Separator

Digit

X = Accessory

Trip Unit

Type Options

TFA = Fixed Thermal /

Adjustable Magnetic

VFA = 50 °C Fixed Thermal /

Adjustable Magnetic
(non UL)

Continuous

Current Ratings

0300 = 300 A

1

0350 = 350 A

1

0400 = 400 A

1

0450 = 450 A

1

0500 = 500 A
0600 = 600 A
0700 = 700 A
0800 = 800 A

Product Series

PD = Power Defense

PD G 4 X TFA 3 0800

Certifications/

Standards

G = UL/CSA/IEC/CCC

Pole

Options

2 = 2-pole
3 = 3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

Frame

Size

4 =4

Separator

Digit

X = Accessory

Trip Unit

Type Designator

PXR = Power Xpert Release

Trip Unit

Continuous

Current Ratings

0800 = 800 A

Product Series

PD = Power Defense

PD G 4 X PXR 3 0800 E2N

Certifications/

Standards

G = UL/CSA/IEC/CCC

Pole

Options

3 = 3-pole
4 = 4-pole

(programmable N)

Trip Unit

Type and Options

B2N = PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

2.2

Trip Units

2

PD-4 thermal-magnetic and electronic breakers may also be purchased as separate
frames, trip units, terminals and accessories for field configuration of a final breaker.

2

For two-pole breakers using electronic trip units, three-pole trip units are used.

PDG designated trip units are for use with PDG and PDF breaker frames. The 100%

2

rating for PDF (100% UL Rated) is marked on the frame, not the trip unit.

2

Trip Units Only

This information is presented as a tool to develop catalog numbers

2

for selecting Power Defense circuit breakers and trip units.

2

Thermal-Magnetic Trip Units

2

2

2

2

2

Power Defense Molded Case Circuit Breakers

2

2

2

Power Xpert Release (PXR) Electronic Trip Units

2

Power Xpert Release (PXR) Electronic Trip Units

2

2

2

2

2

2

Notes

2

1

Not available in 4-pole 60% neutral protection.

2

2

See tables and descriptions on Page V4-T2-61 for protection type (#

2

2

) and available configured options (#

(1)

).

(2)

2

2

2

2

2

V4-T2-60 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Case Circ uit Breakers

2.2

Power Xpert Release (PXR) Trip Unit Options—Frame Size 4

Power Xpert Release (PXR) Trip Unit Options

#

—Protection Type #

(1)

PXR ETU

PXR 10 B

PXR 20 E

PXR 20D D

PXR 25 P

Descriptions of PXR Configured Options

Relays—2 Form A contacts
(rated for 240 Vac, 1 A)

l

Interface: 3 wires (ALM1,
ALM2, ALM Common)

l

Programmable to indicate
breaker conditions

Modbus—Modbus RTU
directly from breaker

l

Interface:
MODBB, MODBG)

l

No additional modules
required

Available Continuous Current (l

Option Setting 800 A

PXR 10, PXR 20 1 320 A

PXR 20D, PXR 25 Programmable from minimum to maximum values in 10 A increments.

LSI LSIG

2 —— — N ————————

2 —— — NRMZ CWX ——

— 34 5 — RMZCWX——

234 5 ——M ——W — DY

234 5 ——M ——W — DY

3 wires (MODBA,

2 350 A

3 400 A

4 450 A

5 500 A

6 550 A

7 600 A

8 630 A

9 700 A

10 = l

n

LSI with
ARMS

Catalog Number Selection and Maximum Setting (ln)

800 A

LSIG with
ARMS

ZSI—Zone Selective
Interlocking

l

Interface: 3 wires
(Zin, Zout, Zcomm)

l

Includes ability to turn
ON and OFF, and
indicate signals

CAM—CAM Link connection
(requires a CAM module per
breaker)

l

Interface: 5 wires (refer to
CAM IL for details)

l

Communications Adapter
Modules available for
Modbus TCP and PROFIBUS

) Settings on PXR Electronic Trip Units

r

—Available Configured Options

(2)

—
—
—
—

Relays
—
—
—

Relays
Modbus
—
—

ARMS—Arcflash Reduction
Maintenance System, or
Maintenance Mode

l

Available as trip unit
Protection Type 4 or 5

l

Interface: Switch and LED
on face of trip unit and two
wires for remote switch
enable option
(24 Vdc required)

l

A programmable relay will
be factory defaulted to
remote indication of ARMS

Relays
—
ZSI
—

Relays
—
—
CAM

Relays
Modbus
ZSI
—

Relays
—
ZSI
CAM

Auxiliary Power

l

Connection included with
all PXR 20, 20D, and 25
trip units

l

Required for
communications, relays,
and metering accuracy

l

24 Vdc, 0.5 A

l

Interface: 2 wires
(Aux +24 V, Aux 0 V)

Relays
Modbus
—
CAM

Relays
Modbus
ZSI
CAM

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-61

2

2

2

2

2

2

Molded Case Circuit Breakers

2.2

Terminals—Frame Size 4

2

Catalog numbers shown are for a single side of a 3-pole breaker.
For Frame Size 4, terminals are also available in single-pole kits; these are not

2

available in 2-pole or 4-pole configurations, unless otherwise noted.
For single terminals, replace X3 with X1 on the catalog number.

2

Example: PDG4X3TA800 becomes PDG4X1TA800 for a single unit.

Te r m i n a l Ty p e s

2

2

2

2

2

2

PDG4X3TA700
PDG4X3T600

2

PDG4X3TA700CW

2

Note: Pictures are for reference only.

Power Defense Molded Case Circuit Breakers

PDG4X3TA800
PDG4X3TA800SW
PDG4X3TA800CW

PDG4X3TA801
PDG4X3T800
PDG4X3TA801CW

PDG4X3TA800RF

2

Te r m i n a l s

2

Maximum
Breaker
Amperes

2

Standard Terminals

2

700 Aluminum Cu/Al B, C 2 1–500 42.4–253 PDG4X3TA700 — J K L 300–700

800 Aluminum Cu/Al B, C 3 3/0–400 85–203 PDG4X3TA800 — J K L 800

2

Alternate Terminals

800 Aluminum Cu/Al B, C 2 500–750 253–380 PDG4X3TA801 — T U V 300–800

2

Non-Aluminum Terminals

600 Aluminum Cu B, C 2 2/0–500 67.4–238 PDG4X3T600 — W Y Z 300–600

2

800 Aluminum Cu B, C 3 3/0–300 85–152 PDG4X3T800 — W Y Z 700–800

2

StrandAble Terminals

800 Aluminum Cu/Al B, C 3 3/0–400 85–203 PDG4X3TA800SW — A B C 300–800

2

2

Control Wire Terminals

700 Aluminum Cu/Al B, C 2 1–500 42.4–253 PDG4X3TA700CW — 1 2 3 300–700

2

800 Aluminum Cu/Al B, C 3 3/0–400 85–203 PDG4X3TA800CW — 1 2 3 800

800 Aluminum Cu/Al B, C 2 500–750 253–380 PDG4X3TA801CW — 4 5 6 300–800

2

Rear Fed Terminals

2

800 Aluminum Cu/Al B, C 3 3/0–300 85–152 PDG4X3TA800RF Interphase

2

Rear Connectors

800 — ——— — — PDG4X3T800RC — R — — 300–800

2

End Cap Kits/Screw Terminals

800 — ——— — — PDG4X3TS800

2

Notes

2

Wire capacity is based on standard imperial wire sizes; metric sizes provided in table are a direct
conversion to demonstrate maximum capacity, not to denote metric wire sizes.

1

2

Terminal
Body Type

End cap kits are available in 3-pole and 4-pole configurations only.
For 4-pole, use catalog number PDG4X4TS800.

Wire
Typ e

Wire
Class

D, G, H, I,
K, M

Number of
Conductors
per Phase

AWG / kcmil
Range per
Conductor

3/0–300 85–152

Metric (mm
Range per
Conductor

2

)

3-Pole
Catalog Number

Included
Accessories

barriers

1

— S D E 300–800

Digit 14 Designation Factory

Line and
Load

— — — 300–800

Line
Only

2

Load
Only

Config.
Ampere
Range

V4-T2-62 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Case Circ uit Breakers

2.2

Accessories

Internal Accessory Configurations—Frame Size 4

3-Pole Circuit Breakers 4-Pole Circuit Breakers

Tripping
Accessory
Options

None None None

Shunt Trip 1NO (1 space) 1NO (1 space)

UVR 2NC (2 spaces) 2NC (2 spaces)

Alarm Options
(1–2 spaces)

1NC (1 space) 1NC (1 space)

1NO/1NC (2 spaces) 1NO/1NC (2 spaces)

2NO (2 spaces) 2NO (2 spaces)

1

Aux Options
(4 spaces)

2CO (4 spaces)

4NO (4 spaces)

4NC (4 spaces)

Tripping
Accessory
Options

None None None

Shunt Trip 1NO (1 space) 1NO (1 space)

UVR 2NC (2 spaces) 2NC (2 spaces)

Note

1

Frame 4 Power Defense breakers with electronic trip units and communication only have
access to one alarm space. Breakers with thermal-magnetic trip units or electronic trip units
without communication, have access to two alarm spaces.

Alarm Options
(1–2 spaces)

1NC (1 space) 1NC (1 space)

1NO/1NC (2 spaces) 1NO/1NC (2 spaces)

2NO (2 spaces) 2NO (2 spaces)

1

Aux Options
(6 spaces)

2CO (4 spaces)

4NO (4 spaces)

4NC (4 spaces)

3CO (6 spaces)

6NO (6 spaces)

6NC (6 spaces)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-63

2

Molded Case Circuit Breakers

2.2

Alarm and Auxiliary Contact Blocks—Frame Size 4

2

Power Defense breakers
have designated positions for

2

alarm and auxiliary switches
in the right pole accessory
cavity. For Frame 4, the two

2

left-most positions are used
for alarm switches, and the

2

two right-most locations are
used for auxiliary switches.

2

Power Defense breakers
have secondary covers for

2

ease of field installation of
accessories, including alarm

2

and auxiliary switches.

2

2

2

2

Contact Blocks

2

Pigtail (29 in / 0.75 m) Contact Blocks for Alarm and Auxiliary Switch Functionality

2

Catalog Number PDGXAA PDGXAB PDGXAC

Typ e Form A / NO Form B / NC Form C / NO-NC

2

Power Defense Molded Case Circuit Breakers

Power Defense alarm and
auxiliary switches are
available in contact blocks, in
Form A (NO), Form B (NC),
and Form C (NO-NC) types.
Form A and Form B contacts
take one position in the
breaker accessory cavity, and
Form C contacts take two
positions in the cavity.
Identical contact blocks are
used for the alarm and
auxiliary switch functions.

Electronic breakers with
communications options
(Modbus RTU or CAM Link)
lose one alarm switch
position, but are also able to
provide trip position via
communications and the PXR
programmable relays.

2

Screw Terminal Contact Blocks for Alarm and Auxiliary Switch Functionality

Catalog Number PDGXXA PDGXXB PDGXXA + PDGXXB

2

Typ e Form A / NO Form B / NC For NO-NC, use two separate

2

2

Push-In Clamp Contact Blocks for Alarm and Auxiliary Switch Functionality

Catalog Number PDGXUA PDGXUB PDGXUC

2

Typ e Form A / NO Form B / NC Form C / NO-NC

contact blocks

2

2

Pigtail (118 in / 3.0 m) Contact Blocks for Alarm and Auxiliary Switch Functionality

Catalog Number PDGXDA PDGXDB PDGXDC

2

Typ e Form A / NO Form B / NC Form C / NO-NC

2

2

2

2

2

2

2

2

V4-T2-64 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Case Circ uit Breakers

2.2

Factory Installation of Alarm and Auxiliary Switches—Frame Size 4

Alarm and auxiliary switches
are plug-and-play accessories
designed to be field
installable. However, Eaton
also offers installation service
in our factories.

Breaker catalog numbers
with alarm and auxiliary
switch combinations require
a complete 20-digit catalog
number, adding the alarm and

Pigtails—29 in / 0.75 m (A, B, C)

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC 3NO/3NC 6NO 6NC

Alarm Switch None

1NO

1NC

1NO/1NC

2NO

2NC

Screw Terminals (X, Y, Z)

Alarm Switch None

1NO

1NC

1NO/1NC

2NO

2NC

Push-In Clamps (U, V, W)

Alarm Switch None

1NO

1NC

1NO/1NC

2NO

2NC

NN AA AB AC AD AE A1 A2 A3 A4 A5 A6

BA CA——————————

BB — CB—————————

BC——CC——C1 — — C4 — —

BD———CD — — C2 — — C5 —

BE————CE — — C3 — — C6

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC 3NO/3NC 6NO 6NC

NN XA XB XC XD XE X1 X2 X3 X4 X5 X6

YA ZA——————————

YB — ZB—————————

YC——ZC — — Z1 — — Z4 — —

YD———ZD — — Z2 — — Z5 —

YE————ZE — — Z3 — — Z6

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC 3NO/3NC 6NO 6NC

NN DA DB DC DD DE D1 D2 D3 D4 D5 D6

EA FA——————————

EB — FB—————————

EC — — FC — — F1 — — F4 — —

ED———FD — — F2 — — F5 —

EE————FE — — F3 — — F6

auxiliary switch functionality
in digits 15–16 and adhering
to the following conditions
and tables:

l

Digit 15 denotes the type
of accessory(-ies) installed
and the terminal types

l

Switches may be
requested for alarm only,
auxiliary only or a
combination of the two

l

For Eaton factory
installation, the same type
of terminals (i.e., all pigtail

0.75 m, all screw, etc.)
must be used. If a
combination of alarm and
auxiliary switches is
selected, they must be the
same type (i.e., all 1NC, all
1NO/1NC, etc.)

l

Digit 16 denotes number
and type (NO, NC) of
switches installed

l

If no other accessories are
selected, use NNNN for
the final 4 digits of the
catalog number

l

Electronic breakers with
communications lose one
alarm switch position in
order to provide trip status
via communications. They
do not lose an auxiliary
position for this purpose.

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Factory Installation of Alarm and Auxiliary Switches—Frame Size 4

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Pigtails—118 in / 3.0 m (D, E, F)

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2

Alarm Switch None

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2

Pigtails—29 in / 0.75 m (A, B, C)

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Alarm Switch None

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Tripping Accessories—Frame Size 4

Power Defense breakers have designated positions for shunt trips and undervoltage releases

2

(UVRs) in the left pole accessory cavity. Each breaker has space for one tripping accessory only.

2

Power Defense breakers have secondary covers for ease of field installation of tripping accessories.

Shunt Trips

2

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

2

12 Vdc PDG4XST12DCT PDG4XST12DCS PDG4XST12DCR

48 Vdc PDG4XST48DCT PDG4XST48DCS PDG4XST48DCR

2

60 Vdc PDG4XST60DCT PDG4XST60DCS PDG4XST60DCR

24 Vac/Vdc PDG4XST24ACDCT PDG4XST24ACDCS PDG4XST24ACDCR

2

110–130 Vac/125 Vdc PDG4XST130ACDCT PDG4XST130ACDCS PDG4XST130ACDCR

200–240 Vac/250 Vdc PDG4XST250ACDCT PDG4XST250ACDCS PDG4XST250ACDCR

2

380–440 Vac PDG4XST440ACT PDG4XST440ACS PDG4XST440ACR

2

480–525 Vac PDG4XST525ACT PDG4XST525ACS PDG4XST525ACR

600 Vac PDG4XST600ACT PDG4XST600ACS PDG4XST600ACR

2

1NO

1NC

1NO/1NC

2NO

2NC

1NO

1NC

Power Defense Molded Case Circuit Breakers

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC 3NO/3NC 6NO 6NC

NN UA UB UC UD UE U1 U2 U3 U4 U5 U6

VA WA——————————

VB — WB—————————

VC——WC — — W1 — — W4 — —

VD———WD — — W2 — — W5 —

VE————WE — — W3 — — W6

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC 3NO/3NC 6NO 6NC

NN AA AB AC AD AE A1 A2 A3 A4 A5 A6

BA CA — CF CG — CP CQ — CT CU —

BB — CB CH — CJ CR — CS CV — CW

2

Undervoltage Releases (UVRs)

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

2

12 Vdc PDG4XUV12DCV PDG4XUV12DCU PDG4XUV12DCW

24 Vdc PDG4XUV24DCV PDG4XUV24DCU PDG4XUV24DCW

2

48 Vdc PDG4XUV48DCV PDG4XUV48DCU PDG4XUV48DCW

2

60 Vdc PDG4XUV60DCV PDG4XUV60DCU PDG4XUV60DCW

125 Vdc PDG4XUV125DCV PDG4XUV125DCU PDG4XUV125DCW

2

250 Vdc PDG4XUV250DCV PDG4XUV250DCU PDG4XUV250DCW

24 Vac PDG4XUV24ACV PDG4XUV24ACU PDG4XUV24ACW

2

130 Vac PDG4XUV130ACV PDG4XUV130ACU PDG4XUV130ACW

240 Vac PDG4XUV240ACV PDG4XUV240ACU PDG4XUV240ACW

2

440 Vac PDG4XUV440ACV PDG4XUV440ACU PDG4XUV440ACW

2

525 Vac PDG4XUV525ACV PDG4XUV525ACU PDG4XUV525ACW

600 Vac PDG4XUV600ACV PDG4XUV600ACU PDG4XUV600ACW

2

Note: Use PDG4XUV18DCW when using Time Delay UVR.

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Power Defense Molded Case Circ uit Breakers

2.2

Factory Installed Tripping Accessories—Frame Size 4

Shunt trips and undervoltage
releases (UVRs) are plug-and­play accessories designed to
be field installable. However,
Eaton also offers the service
of installation in our factories.

Shunt Trips

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

12 Vdc TH SH RH

48 Vdc TJ SJ RJ

60 Vdc TK SK RK

24 Vac/Vdc TN SN RN

110–130 Vac/125 Vdc TP SP RP

200–240 Vac/250 Vdc TR SR RR

380–440 Vac TC SC RC

480–525 Vac TD SD RD

600 Vac TE SE RE

Undervoltage Releases (UVRs)

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

12 Vdc VH UH WH

24 Vdc VG UG WG

48 Vdc VJ UJ WJ

60 Vdc VK UK WK

125 Vdc VL UL WL

250 Vdc VM UM WM

24 Vac VF UF WF

130 Vac VA UA WA

240 Vac VB UB WB

440 Vac VC UC WC

525 Vac VD UD WD

600 Vac VE UE WE

Note: Use suffix US for 18 Vdc when using Time Delay UVR.

Breaker catalog numbers
with shunt trips or UVRs
require a complete 20-digit
catalog number, adding the
tripping accessory
functionality in digits 17 and
18 and adhering to the
following conditions and
tables.

l

Digit 17 denotes the type
of accessory installed and
the terminal type

l

Digit 18 denotes the
voltage of the accessory

l

If no additional accessories
are selected, use NN for
digits 15-16 and 19-20 of
the catalog number

l

Each breaker has space for
one shunt trip or UVR
tripping accessory only

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Handle Mechanisms—Frame Size 4

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Direct Rotary Handle Mechanism

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Description

2

Standard lockable handle and mechanism PDG4XHMCS HA

Standard lockable handle and mechanism with door interlock PDG4XHMCSN HB

2

Standard lockable handle and mechanism with mechanical padlock PDG4XHMCSP HC

Standard lockable handle and mechanism with door interlock and

2

mechanical padlock

Emergency lockable handle and mechanism PDG4XHMCE H1

2

Emergency lockable handle and mechanism with door interlock PDG4XHMCEN H2

Emergency lockable handle and mechanism with mechanical padlock PDG4XHMCEP H3

2

Emergency lockable handle and mechanism with door interlock and
mechanical padlock

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Power Defense Molded Case Circuit Breakers

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NEMA 1/12
Catalog Number

PDG4XHMCSNP HE

PDG4XHMCENP H5

Factory Installed
Digits 19–20

2

Variable Depth Rotary Handle Mechanism

2

Description

Standard lockable handle and mechanism PDG4XHMDS DA

2

Standard lockable handle and mechanism with mechanical padlock PDG4XHMDSP DC

Emergency lockable handle and mechanism PDG4XHMDE D1

2

Emergency lockable handle and mechanism with mechanical padlock PDG4XHMDEP D3

2

9 in (245 mm) handle mechanism shaft PDG34XHMS245 —

17 in (445 mm) handle mechanism shaft PDG34XHMS445 —

2

Standard NFPA79-compliant shaft handle PDG34XHM79S —

Emergency NFPA79-compliant shaft handle PDG34XHM79E —

2

2

Flex Shaft Handle Mechanism

Metal Handle,

2

Cable Length (ft)

4 PDG4XFS04 PDG4XFS04HP PDG4XFS04X PDG4XFS04HPX

2

5 PDG4XFS05 PDG4XFS05HP PDG4XFS05X PDG4XFS05HPX

2

6 PDG4XFS06 PDG4XFS06HP PDG4XFS06X PDG4XFS06HPX

10 PDG4XFS10 PDG4XFS10HP PDG4XFS10X PDG4XFS10HPX

2

Note

1

2

Standard handles are black and gray; Emergency handles are red and yellow.

NEMA 1/3R/12
Catalog Number

1

NEMA 1/3R/12/4/4X
Catalog Number

High Performance Handle,
NEMA 1/3R/12
Catalog Number

Factory Installed
Digits 19–20

Metal Handle,
NEMA 4/4X
Catalog Number

2

High Performance Handle,
NEMA 4/4X
Catalog Number

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2.2

Accessories—Frame Size 4

External Accessories

Description Fit Type Catalog Number

Padlockable hasp Top PDG4XPLKT L4

Padlockable hasp,
OFF only

Padlockable handle
block

Kirk lock provision—

1

left side

Kirk lock provision—

1

right side

Walking beam

23

interlock

Electrical operator 24 Vdc PDG4XROP24DC RG

Interphase barriers Single-pole PDG4XIB —

Neutral CTs for
ground fault (PXR)

Service entrance
barrier kit

Top PDG4XPLKTOFF L1

On handle PDG4XPHB —

Left side PDG4XKLKPSF L8

Right side L9

Two-, three-, and four-pole PDG4XWBI234P —

48–60 Vdc PDG4XROP60DC RJ or RK

125 Vdc PDG4XROP125DC RL

250 Vdc PDG4XROP250DC RM

110–130 Vac PDG4XROP130AC RA

200–240 Vac PDG4XROP240AC RB

380–440 Vac PDG4XROP440AC RC

Three-pole PDG4XIB3P —

Four-pole PDG4XIB4P —

Bus bar Type PDG4XNCTB0800 —

Three-pole PRLSEBPD4 —

Factory
Installed
Digits 19–20

Dimensions and Weights—Frame Size 4

Approximate Dimensions in Inches (mm)

Number of Poles Width Height Depth

2 8.25 (209.6) 16 (406.4) 4.38 (111.2)

3 8.25 (209.6) 16 (406.4) 4.38 (111.2)

4 11.0 (279.4) 16 (406.4) 4.38 (111.2)

Approximate Shipping Weight in lb (kg)

Breaker Type 2-Pole 3-Pole 4-Pole

PDG4 800 A 30 (13.6) 30 (13.6) 39.9 (18.08)

Notes

1

Provision only. For use with Type F Kirk keylock (sold separately).
Bolt projection in withdrawn position is 0.375 in (9.525 mm).

2

Breaker must be ordered with walking beam interlock ready modification from plant
(factory suffix WB).

3

Requires two breakers.

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2

2

2

Base Mounting Hardware

Description Catalog Number

Two-, three-, four-pole metric BMH4M

Two-, three-, four-pole English BMH4

Note: Base mounting hardware is included with a circuit breaker or
molded case switch.

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