Cutler Hammer, Div of Eaton Corp Power Defense Molded Case Circuit Breakers Catalog Page

Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers—Frame Size 4

Power Defense Molded Case Circ uit Breakers

2.2

Contents

Description Page

Power Defense Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers—Frame Size 4

Product Description

Frame Size 4 covers a range
of 300 A through 800 A with
a complete offering of trip
units, including PXR
electronic trip units and fixed­adjustable thermal-magnetic
trip units. PD-4 is available in
a single 800 A frame.

Application Description

Frame Size 4 can be used to
meet a wide range of circuit
protection and power
distribution needs, including
ground fault protection and
100% UL ratings. PXR trip
units in PD-4 provide all levels
of protection, including
energy metering with
multiple communication
schemes, breaker health
indication and arc flash
reduction options.

Features and Benefits

Frame Size 4 breakers are
modular and available as
complete breakers from the
factory or as modular
components, including
frames, trip units,
accessories and terminals
to provide flexibility for
customers. PXR trip units
are available with advanced
features to provide
customers unparalleled
situational awareness of
their electrical system.

Frame Size 1 (15–125 A) . . . . . . . . . . . . . . . . . . . V4-T2-22

Frame Size 2 (15–225 A) . . . . . . . . . . . . . . . . . . . V4-T2-29

Frame Size 3 (45–600 A) . . . . . . . . . . . . . . . . . . . V4-T2-42

Frame Size 4 (300–800 A)

Catalog Number / Product Selection . . . . . . V4-T2-58

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . V4-T2-63

Dimensions and Weights . . . . . . . . . . . . . . . V4-T2-69

Frame Size 5 (320–1200 A) . . . . . . . . . . . . . . . . . V4-T2-70

Frame Size 6 (700–2500 A) . . . . . . . . . . . . . . . . . V4-T2-79

Motor Circuit Protectors (3–600 A) . . . . . . . . . . . V4-T2-87

Motor Protection Circuit Breakers (15–600 A). . . V4-T2-98

Terminals, Lugs and Connectors . . . . . . . . . . . . V4-T2-104

Communications and Software . . . . . . . . . . . . . . V4-T2-127

Special Applications. . . . . . . . . . . . . . . . . . . . . . . V4-T2-129

Standards and Certifications

Power Defense breakers are
designed and tested to meet
stringent requirements for:

l

UL

l

CSA

l

IEC (CE)

l

CB (CCC)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-57

Molded Case Circuit Breakers

Frame

Size

4 =4

Pole

Options

2 =2-pole
3 =3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

Interrupting

Ratings

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

Canada

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

Trip Unit

Type Options

TFA = Fixed thermal /

Adjustable magnetic

VFA = 50 °C Fixed thermal /

Adjustable magnetic
(non UL)

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0300 = 300 A

2

0350 = 350 A

2

0400 = 400 A

2

0450 = 450 A

2

0500 = 500 A
0600 = 600 A
0700 = 700 A
0800 = 800 A

Product Series

PD = Power Defense

4 =4 2 =2-pole

3 =3-pole
4 =4-pole

G = 35 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
M= 35 kA at 600 V

KNS = Molded Case Switch N = No terminals

J = Line and load terminals
K = Line only terminals
L = Load only terminals

0800 = 800 APD

PD G 4 3 M 0800 TFA J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Molded Case Switches—Globally Rated

3

G = UL/CSA/IEC/CCC

2.2

Catalog Number / Product Selection

2

Power Defense—Frame Size 4 (300–800 A)

2

Frame Size 4 covers a range of 320 A through 800 A using electronic trip units, and 300 A through
800 A using thermal-magnetic trip units. It is available in configurations of 2-pole, 3-pole and 4-pole,
with the 2-pole being in the same physical size of a 3-pole variant.

2

Interrupting Ratings

2

2

ANSI (UL/CSA)

240 Vac 65 85 100

2

480 Vac

600 Vac

2

2

2

2

2

2

1

250 Vdc

IEC

240 Vac 55 55 85 85 100 100

380–415 Vac

440 Vac

480 Vac

525 Vac

660–690 Vac

1

250 Vdc

Power Defense Molded Case Circuit Breakers

GKM

kA rms kA rms kA rms

35 50 65

18 25 35

22 22 25

l

cu

36 36 50 50 70 53

30 22.5 35 35 50 40

25 20 35 22.5 50 30

20 16.5 25 20 30 25

8 410515 7.5

22 22 22 22 25 25

l

cs

l

cu

l

cs

l

cu

l

cs

Power Defense—Frame Size 4 (300–800 A)

2

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

2

Molded Case Circuit Breakers with Thermal-Magnetic Trip Units (TMTU)—Globally Rated

2

2

2

2

2

2

2

2

2

2

2

2

Notes

1

2

2

3

2

2

DC ratings available in thermal-magnetic breakers only. 250 Vdc is achieved using 2 poles in series.
Not available in 4-pole 60% neutral protection.
Molded case switch may open above 6000 A.

2

V4-T2-58 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Frame

Size

4 =4

Pole

Options

2 =2-pole
3 =3-pole
4 =

4-pole
(programmable N)

Interrupting

Ratings

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

Trip Unit

Type Options

B2N = PXR 10 LSI
E##

1

=PXR 20

D##

1

=PXR 20D

P##

1

=PXR 25

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0800 = 800 A

Product Series

PD = Power Defense

4 =4 3 =3-pole

4 =

4-pole
(programmable N)

G = 35 kA at 600 V
K = 50 kA at 600 V
M= 65 kA at 600 V

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

B2N = PXR 10 LSI
E##

1

=PXR 20

D##

1

=PXR 20D

P##

1

=PXR 25

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0800 = 800 APD

PD G 4 3 M 0800 P2M J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Molded Case Circuit Breakers with PXR ETU—Globally Rated (100% UL Rated)

F = UL/CSA/IEC/CCC

(100% UL Rated)

Frame

Size

4 =4

Pole

Options

2 =2-pole
3 =3-pole
4 =4-pole

Interrupting

Ratings

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

Canada

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

Trip Unit

Type Options

FNN = Frame Only

Standard Terminal

Options

N = No terminals

Continuous

Current Ratings

0800 = 800 A

Product Series

PD = Power Defense

4 =4 3 =3-pole

4 =4-pole

G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

FNN = Frame Only N = No terminals0800 = 800 APD

PD G 4 3 M 0800 FNN J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Frame Only—Globally Rated (100% UL Rated)

F = UL/CSA/IEC/CCC

(100% UL Rated)

Power Defense Molded Case Circ uit Breakers

2.2

Molded Case Circuit Breakers with Power Xpert Release (PXR) Electronic Trip Units (ETU)

This information is presented as a tool to develop catalog numbers for selecting Power Defense
circuit breakers and trip units.

Molded Case Circuit Breakers with PXR ETU—Globally Rated

Globally Rated Frame Only

PD-4 thermal-magnetic and electronic breakers may also be purchased as separate frames, trip units,
terminals and accessories for field configuration of a final breaker. Each Frame Only device is marked
with interrupting ratings and a maximum continuous current rating; each trip unit is also marked with a
maximum continuous current rating, which must not exceed that of the frame. Additionally, 100% UL
Rated frames are marked as such on the Frame Only device.

This information is presented as a tool to develop catalog numbers for selecting Power Defense
circuit breakers and trip units.

Frame Only—Globally Rated

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Note

1

See tables and descriptions on Page V4-T2-61 for protection type (#

) and available configured options (#

(1)

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-59

).

(2)

2

2

2

2

2

2

2

2

2

2

2

2

Molded Case Circuit Breakers

Frame

Size

4 =4

Separator

Digit

X = Accessory

Trip Unit

Type Options

TFA = Fixed Thermal /

Adjustable Magnetic

VFA = 50 °C Fixed Thermal /

Adjustable Magnetic
(non UL)

Continuous

Current Ratings

0300 = 300 A

1

0350 = 350 A

1

0400 = 400 A

1

0450 = 450 A

1

0500 = 500 A
0600 = 600 A
0700 = 700 A
0800 = 800 A

Product Series

PD = Power Defense

PD G 4 X TFA 3 0800

Certifications/

Standards

G = UL/CSA/IEC/CCC

Pole

Options

2 = 2-pole
3 = 3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

Frame

Size

4 =4

Separator

Digit

X = Accessory

Trip Unit

Type Designator

PXR = Power Xpert Release

Trip Unit

Continuous

Current Ratings

0800 = 800 A

Product Series

PD = Power Defense

PD G 4 X PXR 3 0800 E2N

Certifications/

Standards

G = UL/CSA/IEC/CCC

Pole

Options

3 = 3-pole
4 = 4-pole

(programmable N)

Trip Unit

Type and Options

B2N = PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

2.2

Trip Units

2

PD-4 thermal-magnetic and electronic breakers may also be purchased as separate
frames, trip units, terminals and accessories for field configuration of a final breaker.

2

For two-pole breakers using electronic trip units, three-pole trip units are used.

PDG designated trip units are for use with PDG and PDF breaker frames. The 100%

2

rating for PDF (100% UL Rated) is marked on the frame, not the trip unit.

2

Trip Units Only

This information is presented as a tool to develop catalog numbers

2

for selecting Power Defense circuit breakers and trip units.

2

Thermal-Magnetic Trip Units

2

2

2

2

2

Power Defense Molded Case Circuit Breakers

2

2

2

Power Xpert Release (PXR) Electronic Trip Units

2

Power Xpert Release (PXR) Electronic Trip Units

2

2

2

2

2

2

Notes

2

1

Not available in 4-pole 60% neutral protection.

2

2

See tables and descriptions on Page V4-T2-61 for protection type (#

2

2

) and available configured options (#

(1)

).

(2)

2

2

2

2

2

V4-T2-60 Volume 4—Circuit Protection CA08100005E—March 2020