Cutler Hammer, Div of Eaton Corp Quick Start Guide
Specifications and Main Features
Frequently Asked Questions
User Manual
M-Max Series
adjustable frequency drive
Quick start guide
Effective February 2010
Supersedes June 2009
M-Max Series adjustable frequency drive
February 2010
Important notice—please read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
selling policies. The sole source governing the rights and remedies of any purchaser of this
equipment is the relevant Eaton selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR
A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM
COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton be
responsible to the purchaser or user in contract, in tort (including negligence), strict liability
or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever,
including but not limited to damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing power facilities, or claims
against the purchaser or user by its customers resulting from the use of the information,
recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
Cover Photo: Eaton’s M-Max Series adjustable frequency drive.
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
February 2010
VOLTAGE
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
product. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous high voltage
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
Stand on an insulating pad and make it a habit to use only one
hand when checking components. Always work with another
person in case an emergency occurs. Disconnect power before
checking controllers or performing maintenance. Be sure
equipment is properly grounded. Wear safety glasses whenever
working on electronic controllers or rotating machinery.
CAUTION
VOLTAGE
iv
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MN04020002E
February 2010
Cautions and notices
Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up, or operate Eaton’s M-Max Series adjustable frequency drive.
Cautions
Notices
M-Max Series adjustable frequency drive
CAUTION
Be ABSOLUTELY sure not to connect two functions to one and
same output in order to avoid function overruns and to ensure
flawless operation.
CAUTION
The calculated model does not protect the motor if the airflow to
the motor is reduced by blocked air intake grill.
The inputs, unlike the outputs, cannot be changed in RUN state.
Danger and dangerous electrical voltage
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit the device.
Cover or enclose any adjacent live components.
Follow the engineering instructions IL04020001E for the device
concerned.
Only suitably qualified personnel in accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this device/system.
Before installation and before touching the device, ensure that you
are free of electrostatic charge.
The functional earth (FE, PES) must be connected to the protective
earth (PE) or the potential equalization. The system installer is
responsible for implementing this connection.
Notice
MN04020002E
Connecting cables and signal lines should be installed so that
inductive or capacitive interference does not impair the automation
functions.
Install automation devices and related operating elements in such a
way that they are well protected against unintentional operation.
For more information visit: www.eaton.com
v
M-Max Series adjustable frequency drive
Suitable safety hardware and software measures should be
implemented for the I/O interface so that an open circuit on the
signal side does not result in undefined states in the automation
devices.
Ensure a reliable electrical isolation of the extra-low voltage of the
24V supply. Only use power supply units complying with IEC 603644-41 (VDE 0100 Part 410) or HD384.4.41 52.
Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications, otherwise
this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60204-1 must be
effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause a restart.
Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have been
installed and with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
February 2010
Measures should be taken to ensure the proper restart of programs
interrupted after a voltage dip or failure. This should not cause
dangerous operating states even for a short time. If necessary,
emergency-stop devices should be implemented.
Wherever faults in the automation system may cause injury or
material damage, external measures must be implemented to
ensure a safe operating state in the event of a fault or malfunction
(for example, by means of separate limit switches, mechanical
interlocks, etc.).
Depending on their degree of protection, frequency inverters may
contain live bright metal parts, moving or rotating components, or
hot surfaces during and immediately after operation.
Removal of the required covers, improper installation or incorrect
operation of motor or frequency inverter may cause the failure of
the device and may lead to serious injury or damage.
The applicable national accident prevention and safety regulations
apply to all work carried on live frequency inverters.
The electrical installation must be carried out in accordance with
the relevant regulations (e.g., with regard to cable cross sections,
fuses, PE).
Transport, installation, commissioning and maintenance work must
be carried out only by qualified personnel (IEC 60364, HD 384 and
national occupational safety regulations).
vi
Installations containing frequency inverters must be provided with
additional monitoring and protective devices in accordance with
the applicable safety regulations. Modifications to the frequency
inverters using the operating software are permitted.
For more information visit: www.eaton.com
MN04020002E
February 2010
M-Max Series adjustable frequency drive
MN04020002E
For more information visit: www.eaton.com
vii
M-Max Series adjustable frequency drive
February 2010
viii
For more information visit: www.eaton.com
MN04020002E
February 2010
M-Max Series
About this manual
Notes about the M-Max Series product enhancement
This third edition of the quick reference guide describes the extended functionality (as of
production date January 2010, see Figure 1) of the M-Max Series of adjustable frequency drives
Key features of this enhancement are:
●
New controller board with a higher-performance microprocessor
●
Field bus interfaces on device side
Two additional control keys
●
●
Extended functionality of the digital and analog inputs and outputs
M-Max Series adjustable frequency drive
.
B
A
C
K
RESE
T
L
O
C
REM
OK
I
Figure 1: M-Max Series Adjustable Frequency Drive
MN04020002E
For more information visit: www.eaton.com
1
M-Max Series adjustable frequency drive
February 2010
AI2
GND DO–
4513 14 15 16 18 2022 2326
12367
+ 10V AI1 GND
DI4 DI5 DI6 AO DO+
9
8
24V
Dl-C
DI1 DI2 DI3A
R13
R14– R24
1025
BR21 R22
AJ 1
– +
LOGIC
AJ 2
V mA
24
V mA
RS 485
Term
Figure 2: Control Signal Terminals
This quick reference guide contains selected information about the M-Max Series adjustable
frequency drives.
This quick reference guide is a summary of manual MN04020001E and contains technical
data, parameter lists and information about operating the adjustable frequency drives. It is
intended to support experienced, qualified users in the use of the M-Max Series adjustable
frequency drive.
It is assumed that you have thoroughly read manual MN04020001E and that the adjustable
frequency drive has been correctly installed and commissioned as described in manual
MN04020001E and installation instructions IL04020001E.
2
For more information visit: www.eaton.com
MN04020002E
February 2010
Writing conversions
The symbols used in this manual have the following meanings:
Indicates instructions to be followed
!
M-Max Series adjustable frequency drive
Indicates useful tips and additional information.
Caution!
warns of the risk of material damage.
Warning!
Warns about the possibility of serious property damage and minor injuries.
Danger!
Warns about the possibility of major property damage and serious injuries or death.
In order to make it easier to follow the manual, the name of the current chapter is shown
in the header of the left-hand page and the name of the current section is shown in the
header of the right-hand page. This does not apply to pages at the start of a chapter or to
empty pages at the end of a chapter.
In order to make it easier to understand some of the figures included in this manual, the
housing of the adjustable frequency drive, as well as other safety-relevant parts, have
been left out. However, it is important to note that the adjustable frequency drive must
only be operated with its housing placed properly, as well as with all required safetyrelevant parts.
All the specifications in this manual refer to the hardware and software versions
documented in it.
For more detailed indications and explanations on project planning, installation, and
parameter configuration, please consult manual
The complete documentation for the M-Max Series of frequency converters is stored
electronically on a CD-ROM. This CD-ROM is part of the scope of supply.
Additional information on the series described here can be found on the Internet under:
www.eaton.com/M-Max
MN04020001E
MN04020002E
For more information visit: www.eaton.com
3
M-Max Series adjustable frequency drive
Rated operational data on the nameplate
The device-specific rated operational data for M-Max Series adjustable frequency drives
is shown on the nameplate on the device's side and on the back of the control signal
terminal cover.
The inscription of the nameplates has the following meaning (example):
Table 1: Nameplate Inscriptions
LabelMeaning
February 2010
MMX34AA3D3F0-0Part no.:
InputPower connection rating:
OutputLoad side (motor) rating:
PowerAssigned motor rating
S/NSerial number
IP20/Open TypeDegree of protection of the enclosure: IP20,
40W09Manufacturing date
MMX = M-Max Series adjustable frequency drive
3 = Three-phase power connection
4 = 400V voltage category
AA = Instance (Software version A and alphanumerical display)
3D3 = 3.3A rated current (3-decimal-3)
F = Integrated radio interference suppression filter
0 = IP20 protection class
0 = No integrated optional assembly
Three-phase AC voltage (U
380 – 480V voltage, 50/60 Hz frequency, input phase current (4.0A)
Three-phase AC voltage (0 – U
frequency (0 – 320 Hz)
1.1 kW at 400 V/1.5 hp at 460V for a four-pole internally cooled or
surface-cooled three-phase asynchronous motor
(1500 rpm at 50 Hz/ 1800 rpm at 60 Hz)
Adjustable frequency drive is an electrical apparatus.
Read the manual (in this case
electrical connections and commissioning.
UL (cUL) Open type
Calendar week 40 of the year 2009
3~ AC),
e
), output phase current (3.3A), output
e
MN04020001E
) before making any
Mains voltages
The given rated operational voltages in Table 2 are based on the standardized rated values in
centrally earthed star networks.
In ring-type networks (e.g., Europe) the rated voltage corresponds the value of the consumer
networks (e.g., 230V, 400V) at the utility company’s transfer point.
In star-type mains (e.g., North America) the rated voltage at the utility company’s transfer
point is higher than in the consumer network. For example: 120V 115V, 240V 230V,
480V 460V.
4
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MN04020002E
February 2010
M-Max Series adjustable frequency drive
Table 2:
General Rated Operational Data
Technical dataUnitValue
General
Standards and regulationsEMC: IEC/EN 61800-3,
Safety: IEC/EN 61800-5, UL 508C
Certifications and manufacturer’s
declarations on conformity
Chemical vaporsIEC 721-3-3: Device in operation, Class 3C2
Mechanical particlesIEC 721-3-3: Device in operation, Class 3S2
Ambient temperature
OperationºC–10 to +50
StorageºC–40 to +70
Installation altitudeH0 – 1000m above sea level, over 1000m with 1%
power reduction per 100m, maximum 2000m,
at maximum +50ºC ambient temperature.
2000m maximum for corner grounded device,
4500m for non-corner grounded device
Rated motor currents for normal four-pole internally cooled and surface-cooled three-phase asynchronous motors
(1500 rpm at 50 Hz, 1800 rpm at 60 Hz).
Calculated motor rating (no normalized value). The mains voltage of 115V is raised to 230V (output voltage) through
an internal voltage double connection.
Rated
Operational
Current
I
e
Overload
Current
(150%)Assigned Motor Rating
I
e150
P (230V, 50 Hz)P (230V, 60 Hz)
[A][A][kW][A]
M-Max Series adjustable frequency drive
[hp][A]
1.5
1.5
1.5
Installation
Size
FS2
FS1
FS1
MN04020002E
For more information visit: www.eaton.com7
M-Max Series adjustable frequency drive
Table 3: Technical Data (continued)
Part Number
Power Connection Voltage: 3 AC 400V/460V, 50/60 Hz (323 – 528V ± 0%, 45 – 66 Hz ± 0%)
MMX34AA1D3....1.32.00.371.11/21.1FS1
MMX34AA1D9....1.92.90.551.53/41.6FS1
MMX34AA2D4....2.43.60.751.912.1FS1
MMX34AA3D3....3.35.01.102.61-1/23FS2
MMX34AA4D3....4.36.51.503.623.4FS2
MMX34AA5D6....5.68.42.205.034.8FS2
MMX34AA7D6....7.611.43.006.647.6FS3
MMX34AA9D0....9.013.54.008.55.57.6FS3
MMX34AA012....12.018.05.5011.37-1/211FS3
MMX34AA014....14.021.07.50
Rated motor currents for normal four-pole internally-cooled and surface-cooled three-phase asynchronous motors
(1500 rpm at 50 Hz, 1800 rpm at 60 Hz).
Allocated motor output at a maximum ambient temperature of +40ºC and a maximum pulse frequency of 4 kHz.
Operation with reduced load torque (about –10% MN).
Rated
Operational
Current
I
e
Overload
Current
(150%)Assigned Motor Rating
I
e150
P (230V, 50 Hz)P (230V, 60 Hz)
[A][A][kW][A]
(15.2)
February 2010
[hp][A]
10
14FS3
Installation
Size
Control signal terminals
The control section, with the corresponding control signal terminals, is shown below.
AI2
DO– GND
4513 14 15 16 18 2022 2326
12367
+ 10V AI1 GND
DI4 DI5 DI6 AO DO+
9
8
24V
DI-C
DI1 DI2 DI3ABR22 R21
R13
R14– R24
1025 24
Figure 3: Schematic Arrangement and Designation of Control Signal Terminals
8For more information visit: www.eaton.com
MN04020002E
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