Cutler Hammer, Div of Eaton Corp DG1 Catalog Page
2.6
DG1 General Purpose Drive
Adjustable Frequency Drives
PowerXL DG1 Series Drives
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PowerXL DG1 Series Drives
Product Description
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The DG1 general purpose
drives are part of Eaton’s next
2
generation PowerXL Series of
adjustable frequency drives
2
specifically engineered for
today’s more demanding
2
commercial and industrial
applications. The power unit
2
makes use of the most
sophisticated semiconductor
technology and a highly
2
modular construction that can
be flexibly adapted to meet
2
the customer’s needs.
The control module was
2
designed to include today’s
standard communication
2
protocols and I/O while still
having the modularity to add
additional option cards.
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Eaton’s patented Active
Energy Control is also a
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standard feature on DG1
drives, offering customers
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increased efficiency, safety
and reliability.
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These drives continue
the tradition of robust
2
performance and raise
the bar on features and
2
functionality, ensuring
the best solution at the
right price.
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Product Range
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230 V to 125 hp, 312 A, 90 kW
2
480 V to 1000 hp, 1180 A, 630 kW
575 V to 800 hp, 820 A, 597 kW
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Features and Benefits
Hardware
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Brake chopper standard on
Frames 0, 1, 2, 3
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Dual overload ratings
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110% variable torque (IL)
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150% constant torque (IH)
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Open Type/IP00 or IP20
or Type 1/IP21 or Type 12/
IP54 enclosures available
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Integrated common mode
reduction 5% DC link
choke with input surge
protection
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EMI/RFI filters standard on
all drives—meets EMC
Category C2
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Real-time clock—supports
calendaring and PLC
functionality
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Graphic LCD display and
keypad—supports simple
menu navigation as well as
on-screen diagnostics and
troubleshooting
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LOCAL/REMOTE operation
from keypad and two
configurable soft keys
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Conformal coated control
and power boards standard
Contents
Description Page
PowerXL DG1 Series Drives
Standards and Certifications . . . . . . . . . . . . . . V6-T2-49
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-49
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-50
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-56
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . V6-T2-63
Technical Data and Specifications . . . . . . . . . . V6-T2-67
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-73
PowerXL DG1 Series Enclosed Drives . . . . . . . . . V6-T2-74
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Control logic can be
powered from an external
auxiliary control panel—
internal drive functions and
fieldbus if necessary
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Standard I/O:
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8DI, 1DO
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2AI, 2AO
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2FC, 1FA relays
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Standard communications:
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EtherNet/IP,
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RS-485: Modbus RTU,
BACnet MS/TP
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Seamless integration into
EtherNet/IP networks
via EIP-Assist I/O
tag-generation tool
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Two expansion slots—
intended to support
additional I/O or
communication protocols
as necessary
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Quick disconnect terminals
for I/O connections—
supports fast easy
installation
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Safe Torque Off (STO) builtin with functional safety
SIL1 certification
Modbus TCP
Software
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Active energy control—
minimizes energy losses
in your motor, resulting in
industry-leading energy
efficiency for your
application
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Quick Start Wizard upon
initial power-up supports
fast, easy installation
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Standard applications:
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Standard
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Multi-pump and fan
Control
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Multi-PID
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Multi-purpose
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Copy/paste functionality
on drive keypad—allows
for fast setup of multiple
drives
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Pre-programmed I/O—
supports fast, easy
installation for most
applications
●
Dynamic motor
regenerative energy
management
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Advanced PC Tool with
diagnostic capabilities
●
Two keypad software keys
for easy menu navigation
and shortcuts
V6-T2-48 Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com
Adjustable Frequency Drives
Internal Brake Chopper
N = No brake chopper
B = Brake chopper
Series Power Part Options
D G1 – 3 4 4D3 F B – C 21 C
Input/Output Voltage Rating
2 = 230 V (208–240 V, –15%, +10%)
4 = 400 V (380–500 V, –15%, +10%)
5 = 600 V (525–600 V, –15%, +10%)
Basic Naming
D = Drive
Series
G1 = General purpose
Phase Reference
3 = 3~ INPUT/3~ OUTPUT
Internal EMC Filter
D = DC choke only
E = EMC filter only
F = Internal EMC filter and DC choke
N = No EMC filter, no DC choke
Coating of Boards
C = Coated
Enclosure (IP Rating)
00 = IP00
20 = IP20
21 = IP21/Type 1
54 = IP54/Type 12
Display Option
C = LCD (graphical)
N = No display
Output Current Rating (CT)
208–240 V 380–500 V 525–600 V
3D7 = 3.7 A, 0.55 kW, 0.75 hp
4D8 = 4.8 A, 0.75 kW, 1 hp
6D6 = 6.6 A, 1.1 kW, 1.5 hp
7D8 = 7.8 A, 1.5 kW, 2 hp
011 = 11 A, 2.2 kW, 3 hp
012 = 12.5 A, 3 kW, 4 hp
017 = 17.5 A, 3.7 kW, 5 hp
025 = 25 A, 5.5 kW, 7.5 hp
031 = 31 A, 7.5 kW, 10 hp
048 = 48 A, 11 kW, 15 hp
061 = 61 A, 15 kW, 20 hp
075 = 75 A, 18.5 kW, 25 hp
088 = 88 A, 22 kW, 30 hp
114 = 114 A, 30 kW, 40 hp
143 = 143 A, 37 kW, 50 hp
170 = 170 A, 45 kW, 60 hp
211 = 211 A, 55 kW, 75 hp
248 = 248 A, 75 kW, 100 hp
2D2 = 2.2 A, 0.75 kW, 1 hp
3D3 = 3.3 A, 1.1 kW, 1.5 hp
4D3 = 4.3 A, 1.5 kW, 2 hp
5D6 = 5.6 A, 2.2 kW, 3 hp
7D6 = 7.6 A, 3 kW, 5 hp
9D0 = 9 A, 4 kW, 7.5 hp (VT)
012 = 12 A, 5.5 kW, 7.5 hp
016 = 16 A, 7.5 kW, 10 hp
023 = 23 A, 11 kW, 15 hp
031 = 31 A, 15 kW, 20 hp
038 = 38 A, 18.5 kW, 25 hp
046 = 46 A, 22 kW, 30 hp
061 = 61 A, 30 kW, 40 hp
072 = 72 A, 37 kW, 50 hp
087 = 87 A, 45 kW, 60 hp
105 = 105 A, 55 kW, 75 hp
140 = 140 A, 75 kW, 100 hp
170 = 170 A, 90 kW, 125 hp
205 = 205 A, 110 kW, 150 hp
245 = 245 A, 132 kW, 200 hp
310 = 310 A, 160 kW, 250 hp
385 = 385 A, 200 kW, 300 hp
460 = 460 A, 250 kW, 350 hp
520 = 520 A, 250 kW, 450 hp
590 = 590 A, 315 kW, 500 hp
650 = 650 A, 355 kW, 500 hp
730 = 730 A, 400 kW, 600 hp
820 = 820 A, 450 kW, 700 hp
920 = 920 A, 500 kW, 800 hp
1K0 = 1180 A, 630 kW, 1000 hp (VT)
3D3 = 3.3 A, 1.5 kW, 2 hp
4D5 = 4.5 A, 2.2 kW, 3 hp
7D5 = 7.5 A, 3.7 kW, 5 hp
010 = 10 A, 5.5 kW, 7.5 hp
013 = 13.5 A, 7.5 kW, 10 hp
018 = 18 A, 11 kW, 15 hp
022 = 22 A, 15 kW, 20 hp
027 = 27 A, 18.5 kW, 25 hp
034 = 34 A, 22 kW, 30 hp
041 = 41 A, 30 kW, 40 hp
052 = 52 A, 37 kW, 50 hp
062 = 62 A, 45 kW, 60 hp
080 = 80 A, 55 kW, 75 hp
100 = 100 A, 75 kW, 100 hp
125 = 125 A, 90 kW, 125 hp
144 = 144 A, 110 kW, 150 hp
208 = 208 A, 132 kW, 200 hp
261 = 261 A, 187 kW, 250 hp
325 = 325 A, 224 kW, 300 hp
385 = 385 A, 224 kW, 300 hp
416 = 416 A, 298 kW, 400 hp
460 = 460 A, 336 kW, 450 hp
520 = 520 A, 373 kW, 500 hp
590 = 590 A, 448 kW, 600 hp
650 = 650 A, 485 kW, 650 hp
820 = 820 A, 597 kW, 800 hp (VT)
Function
PROFB = PROFIBUS
DEVICENET = DeviceNet
CANOPEN = CANopen
SWD = SmartWire
See Accessories on Page V6-T2-56
for full offering
Series
G = General purpose
Type
NET = Communication card
EXT = I/O card
ACC = Accessory
SPR = Spare part
KEY = Keypad
CBL = Cable
Basic Naming
DX = PowerXL Drive
DX G – NET – PROFIBUS
PowerXL DG1 Series Drives
2.6
Standards and Certifications
Product
●
IEC/EN 61800-5-1
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IEC/EN 61800-5-2
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UL 508C
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IEC 61508
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EN 62061
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EN ISO 13849-1
EMC
●
Immunity: IEC/EN 61800-3
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Category C2
Certification
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UL
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cUL
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CE
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C-Tick
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RoHS
●
EAC
●
Plenum rated
Catalog Number Selection
Catalog Number Selection is for illustrative purposes only and not to be used to create new catalog numbers.
PowerXL Series—DG1 General Purpose Drive
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PowerXL Series—DG1 General Purpose Drive Option Boards
Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com V6-T2-49
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2.6
PowerXL Series—DG1
PowerXL Series—DG1
Product Selection
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DG1 Series Drives—208–240 Volt
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Adjustable Frequency Drives
PowerXL DG1 Series Drives
IP20
Constant Torque (CT) / High Overload (IH) Variable Torque (VT) / Low Overload (IL)
Frame Size
FR0 0.55 0.75 3.7 0.75 1 4.8 DG1-323D7EB-C20C
230 V, 50 Hz
kW Rating
0.75 1 4.8 1.1 1.5 6.6 DG1-324D8EB-C20C
1.1 1.5 6.6 1.5 2 7.8 DG1-326D6EB-C20C
230 V, 60 Hz hpCurrent
A
230 V, 50 Hz
kW Rating
230 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Type 1/IP21
Constant Torque (CT) / High Overload (I
Frame Size
FR1 0.55 0.75 3.7 0.75 1 4.8 DG1-323D7FB-C21C
FR2 3 — 12.5 3.7 5 17.5 DG1-32012FB-C21C
FR3 7.5 10 31 11 15 48 DG1-32031FB-C21C
FR4 15 20 61 18.5 25 75 DG1-32061FN-C21C
FR5 30 40 114 37 50 143 DG1-32114FN-C21C
FR6 55 75 211 75 100 261 DG1-32211FN-C21C
230 V, 50 Hz
kW Rating
0.75 1 4.8 1.1 1.5 6.6 DG1-324D8FB-C21C
1.1 1.5 6.6 1.5 2 7.8 DG1-326D6FB-C21C
1.5 2 7.8 2.2 3 11 DG1-327D8FB-C21C
2.2 3 11 3 — 12.5 DG1-32011FB-C21C
3.7 5 17.5 5.5 7.5 25 DG1-32017FB-C21C
5.5 7.5 25 7.5 10 31 DG1-32025FB-C21C
11 15 48 15 20 61 DG1-32048FB-C21C
18.5 25 75 22 30 88 DG1-32075FN-C21C
22 30 88 30 40 114 DG1-32088FN-C21C
37 50 143 45 60 170 DG1-32143FN-C21C
45 60 170 55 75 211 DG1-32170FN-C21C
75 100 248 90 125 312 DG1-32248FN-C21C
230 V, 60 Hz hpCurrent
) Variable Torque (VT) / Low Overload (IL)
H
A
230 V, 50 Hz
kW Rating
230 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
2
2
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2
V6-T2-50 Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com
Adjustable Frequency Drives
PowerXL Series—DG1
PowerXL DG1 Series Drives
2.6
Type 12/IP54
Constant Torque (CT) / High Overload (IH) Variable Torque (VT) / Low Overload (IL)
Frame Size
FR1 0.55 0.75 3.7 0.75 1 4.8 DG1-323D7FB-C54C
FR2 3 — 12.5 3.7 5 17.5 DG1-32012FB-C54C
FR3 7.5 10 31 11 15 48 DG1-32031FB-C54C
FR4 15 20 61 18.5 25 75 DG1-32061FN-C54C
FR5 30 40 114 37 50 143 DG1-32114FN-C54C
FR6 55 75 211 75 100 261 DG1-32211FN-C54C
230 V, 50 Hz
kW Rating
0.75 1 4.8 1.1 1.5 6.6 DG1-324D8FB-C54C
1.1 1.5 6.6 1.5 2 7.8 DG1-326D6FB-C54C
1.5 2 7.8 2.2 3 11 DG1-327D8FB-C54C
2.2 3 11 3 — 12.5 DG1-32011FB-C54C
3.7 5 17.5 5.5 7.5 25 DG1-32017FB-C54C
5.5 7.5 25 7.5 10 31 DG1-32025FB-C54C
11 15 48 15 20 61 DG1-32048FB-C54C
18.5 25 75 22 30 88 DG1-32075FN-C54C
22 30 88 30 40 114 DG1-32088FN-C54C
37 50 143 45 60 170 DG1-32143FN-C54C
45 60 170 55 75 211 DG1-32170FN-C54C
75 100 248 90 125 312 DG1-32248FN-C54C
230 V, 60 Hz hpCurrent
A
230 V, 50 Hz
kW Rating
230 V, 60 HzhpCurrent
A Catalog Number
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Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com V6-T2-51
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2
2.6
PowerXL Series—DG1
PowerXL Series—DG1
DG1 Series Drives—380–500 Volt
2
2
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2
2
Adjustable Frequency Drives
PowerXL DG1 Series Drives
IP20
Constant Torque (CT) / High Overload (IH) Variable Torque (VT) / Low Overload (IL)
Frame Size
FR0 0.75 1 2.2 1.1 1.5 3.3 DG1-342D2EB-C20C
480 V, 50 Hz
kW Rating
1.1 1.5 3.3 1.5 2 4.6 DG1-343D3EB-C20C
1.5 2 4.3 2.2 3 5.6 DG1-344D3EB-C20C
2.2 3 5.6 3 5 7.6 DG1-345D6EB-C20C
480 V, 60 Hz hpCurrent
A
480 V, 50 Hz
kW Rating
480 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Type 1/IP21
Constant Torque (CT) / High Overload (I
Frame Size
FR1 0.75 1 2.2 1.1 1.5 3.3 DG1-342D2FB-C21C
FR2 5.5 7.5 12 7.5 10 16 DG1-34012FB-C21C
FR3 15 20 31 18.5 25 38 DG1-34031FB-C21C
FR4 30 40 61 37 50 72 DG1-34061FN-C21C
FR5 55 75 105 75 100 140 DG1-34105FN-C21C
FR6 110 150 205 132 200 261 DG1-34205FN-C21C
400 V, 50 Hz
kW Rating
1.1 1.5 3.3 1.5 2 4.3 DG1-343D3FB-C21C
1.5 2 4.3 2.2 3 5.6 DG1-344D3FB-C21C
2.2 3 5.6 3 5 7.6 DG1-345D6FB-C21C
3 5 7.6 4 — 9 DG1-347D6FB-C21C
4 — 9 5.5 7.5 12 DG1-349D0FB-C21C
7.5 10 16 11 15 23 DG1-34016FB-C21C
11 15 23 15 20 31 DG1-34023FB-C21C
18.5 25 38 22 30 46 DG1-34038FB-C21C
22 30 46 30 40 61 DG1-34046FB-C21C
37 50 72 45 60 87 DG1-34072FN-C21C
45 60 87 55 75 105 DG1-34087FN-C21C
75 100 140 90 125 170 DG1-34140FN-C21C
90 125 170 110 150 205 DG1-34170FN-C21C
2 200 245 160 250 310 DG1-34245FN-C21C
13
460 V, 60 Hz hpCurrent
) Variable Torque (VT) / Low Overload (IL)
H
A
400 V, 50 Hz
kW Rating
460 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
2
2
2
2
V6-T2-52 Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com
Adjustable Frequency Drives
PowerXL Series—DG1
PowerXL Series—DG1
PowerXL DG1 Series Drives
2.6
Type 12/IP54
Constant Torque (CT) / High Overload (IH) Variable Torque (VT) / Low Overload (IL)
Frame Size
FR1 0.75 1 2.2 1.1 1.5 3.3 DG1-342D2FB-C54C
FR2 5.5 7.5 12 7.5 10 16 DG1-34012FB-C54C
FR3 15 20 31 18.5 25 38 DG1-34031FB-C54C
FR4 30 40 61 37 50 72 DG1-34061FN-C54C
FR5 55 75 105 75 100 140 DG1-34105FN-C54C
FR6 110 150 205 132 200 261 DG1-34205FN-C54C
400 V, 50 Hz
kW Rating
1.1 1.5 3.3 1.5 2 4.3 DG1-343D3FB-C54C
1.5 2 4.3 2.2 3 5.6 DG1-344D3FB-C54C
2.2 3 5.6 3 5 7.6 DG1-345D6FB-C54C
3 5 7.6 4 — 9 DG1-347D6FB-C54C
4 — 9 5.5 7.5 12 DG1-349D0FB-C54C
7.5 10 16 11 15 23 DG1-34016FB-C54C
11 15 23 15 20 31 DG1-34023FB-C54C
18.5 25 38 22 30 46 DG1-34038FB-C54C
22 30 46 30 40 61 DG1-34046FB-C54C
37 50 72 45 60 87 DG1-34072FN-C54C
45 60 87 55 75 105 DG1-34087FN-C54C
75 100 140 90 125 170 DG1-34140FN-C54C
90 125 170 110 150 205 DG1-34170FN-C54C
2 200 245 160 250 310 DG1-34245FN-C54C
13
460 V, 60 Hz hpCurrent
A
400 V, 50 Hz
kW Rating
460 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
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2
Open Type/IP00
Constant Torque (CT) / High Overload (I
Frame Size
FR7 160 250 311 200 300 385 DG1-34310FN-C00C
FR8 315 500 590 355 500 650 DG1-34590FN-C00C
400 V, 50 Hz
kW Rating
200 300 385 250 350 460 DG1-34385FN-C00C
250 350 460 250 450 520 DG1-34460FN-C00C
250 450 520 315 500 590 DG1-34520FN-C00C
355 500 650 400 600 730 DG1-34650FN-C00C
400 600 730 450 700 820 DG1-34730FN-C00C
450 700 820 500 800 920 DG1-34820FN-C00C
500 800 920 560 900 1040 DG1-34920FN-C00C
500 800 920 630 1000 1180 DG1-341K0FN-C00C
460 V, 60 Hz hpCurrent
) Variable Torque (VT) / Low Overload (IL)
H
A
400 V, 50 Hz
kW Rating
460 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
2
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2
Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com V6-T2-53
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2.6
PowerXL Series—DG1
PowerXL Series—DG1
DG1 Series Drives—575 Volt
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Adjustable Frequency Drives
PowerXL DG1 Series Drives
Type 1/IP21
Constant Torque (CT) / High Overload (IH) Variable Torque (VT) / Low Overload (IL)
Frame Size
FR1 1.5 2 3.3 2.2 3 4.5 DG1-353D3FB-C21C
FR2 5.5 7.5 10 7.5 10 13.5 DG1-35010FB-C21C
FR3 15 20 22 18.5 25 27 DG1-35022FB-C21C
FR4 30 40 41 37 50 52 DG1-35041FN-C21C
FR5 55 75 80 75 100 100 DG1-35080FN-C21C
FR6 110 150 144 150 200 208 DG1-35144FN-C21C
575 V, 60 Hz
kW Rating
2.2 3 4.5 3.7 5 7.5 DG1-354D5FB-C21C
3.7 5 7.5 5.5 7.5 10 DG1-357D5FB-C21C
7.5 10 13.5 11 15 18 DG1-35013FB-C21C
11 15 18 15 20 22 DG1-35018FB-C21C
18.5 25 27 22 30 34 DG1-35027FB-C21C
22 30 34 30 40 41 DG1-35034FB-C21C
37 50 52 45 60 62 DG1-35052FN-C21C
45 60 62 55 75 80 DG1-35062FN-C21C
75 100 100 90 125 125 DG1-35100FN-C21C
90 125 125 110 150 144 DG1-35125FN-C21C
132 200 208 187 250 250 DG1-35208FN-C21C
575 V, 60 Hz hpCurrent
A
575 V, 60 Hz
kW Rating
575 V, 60 HzhpCurrent
A Catalog Number
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Type 12/IP54
Constant Torque (CT) / High Overload (I
Frame Size
FR1 1.5 2 3.3 2.2 3 4.5 DG1-353D3FB-C54C
FR2 5.5 7.5 10 7.5 10 13.5 DG1-35010FB-C54C
FR3 15 20 22 18.5 25 27 DG1-35022FB-C54C
FR4 30 40 41 37 50 52 DG1-35041FN-C54C
FR5 55 75 80 75 100 100 DG1-35080FN-C54C
FR6 110 150 144 150 200 208 DG1-35144FN-C54C
575 V, 60 Hz
kW Rating
2.2 3 4.5 3.7 5 7.5 DG1-354D5FB-C54C
3.7 5 7.5 5.5 7.5 10 DG1-357D5FB-C54C
7.5 10 13.5 11 15 18 DG1-35013FB-C54C
11 15 18 15 20 22 DG1-35018FB-C54C
18.5 25 27 22 30 34 DG1-35027FB-C54C
22 30 34 30 40 41 DG1-35034FB-C54C
37 50 52 45 60 62 DG1-35052FN-C54C
45 60 62 55 75 80 DG1-35062FN-C54C
75 100 100 90 125 125 DG1-35100FN-C54C
90 125 125 110 150 144 DG1-35125FN-C54C
132 200 208 187 250 250 DG1-35208FN-C54C
575 V, 60 Hz hpCurrent
) Variable Torque (VT) / Low Overload (IL)
H
A
575 V, 60 Hz
kW Rating
575 V, 60 HzhpCurrent
A Catalog Number
2
2
2
V6-T2-54 Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com
Adjustable Frequency Drives
PowerXL Series—DG1
PowerXL DG1 Series Drives
2.6
Open Type/IP00
Constant Torque (CT) / High Overload (IH) Variable Torque (VT) / Low Overload (IL)
Frame Size
FR7 186.5 250 261 223.8 300 325 DG1-35261FN-C00C
FR8 298.4 400 416 335.7 450 460 DG1-35416FN-C00C
575 V, 60 Hz
kW Rating
223.8 300 325 298.4 400 385 DG1-35325FN-C00C
223.8 300 385 335.7 450 416 DG1-35385FN-C00C
335.7 450 460 373 500 520 DG1-35460FN-C00C
373 500 520 447.6 600 590 DG1-35520FN-C00C
447.6 600 590 484.9 650 650 DG1-35590FN-C00C
484.9 650 650 522.2 700 750 DG1-35650FN-C00C
484.9 650 650 596.8 800 820 DG1-35820FN-C00C
575 V, 60 Hz hpCurrent
A
575 V, 60 Hz
kW Rating
575 V, 60 Hz hpCurrent
A Catalog Number
2
2
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Volume 6—Solid-State Motor Control CA08100007E—July 2018 www.eaton.com V6-T2-55
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