Cutler Hammer, Div of Eaton Corp DE1 Application Information

2014
1
Application Note AP040108EN Effective March 2015
How to set up a single phase input device from a three phase input for your 230V three phase input circuit
Introduction
Important considerations
If the DE1 is installed on one leg of a three phase system, the unfiltered harmonics generated from this device could cause issues with other equipment within the facility. With three phase operation of a non­linear load, the tripling harmonics cancel; likewise, with two phase operation of a non-linear load, the even harmonics cancel. However, there is no cancelation effect with single phase operation which can lead to significant even order and tripling harmonics. This is more of a concern where the amps drawn from the single phase drive constitute a significant portion of the total current drawn on that particular leg of the three phase system. If harmonics are not properly addressed, they can affect other components on the system and fines can be levied against the facility by the utility.
Power wiring recommendations
Connections must come from a 480 Y transformer on the supply side using one of the phases and the neutral wire. The other 2 phases can be tapped off or not pulled to this section of the panel. In the case where a 230V Delta transformer is used on the supply side using two phases are used. The additional phase tapped off. (see page 17 of DE1 manual for DE1 Supply requirements.)
Figure 1. From left to right: 480V wye connection, 230V delta connection, 230V high leg delta connection
480V Wye Connection
480V
480V
200 -240V
Phase A
Phase C
Phase B
Nuetral
230V Delta Connection
DE1
L1/L
L2/N
200 -240V
200 -240V
Phase A
Phase C
Phase B
L1/L
DE1
L2/N
230V High Leg Delta
Connection
190 ­208V
115­120V
Nuetral
115­120V
Phase A
L1/L 200 ­240V
Phase C
200 ­240V
Phase B
DE1
L2/N
Application Note AP040108EN Three phase to single phase input conversion
Effective March 2015
2
For FS1 drives, the single phase in must be connected to L1/L and the neutral line in the case of a Wye transformer bust be connected to L2/L as per Figure 2 below. In the case of a Delta transformer L1 is connected to phase A and L2/N to phase B. On the left in the figure below, the L3 terminal and the RFI filter connection terminal are sealed off and not used. Below is shown the connection method for a single phase DE1.
Figure 2. Incoming DE1 wiring configuration
Table 1. DE1 terminal designation
One final point to mention on proper wiring is that the DE1 must be connected to the power supply system's protective earth directly at the location of installation (system earthing). This protective earth must not pass through any other devices. All additional wiring practices should be followed as they would be for a three phase, standard drive.
Application Note AP040108EN Three phase to single phase input conversion
Effective March 2015
3
Upstream protection recommendations
The same considerations are taken when sizing an upstream protection device as would be looked at with three phase load systems. Breakers and fuses are recommended to be sized at least 125% larger than the current of the downstream drive.
A single phase input device requires a two pole protection device. For a single phase input device, the input current is typically higher compared to a three phase input device input current. This means that the protection device needs to take the increased current into consideration. The output current matches to what the nameplate current it on the DE1.
Sizing example:
230V single phase input, 2hp
230V three phase input, 2hp
DE1-127D0NN-N20N
Input current = 17.4A 125% x 17.4A = 21.75A
25A minimum protection required
DC1 Equivalent
Input current = 7.3A 125% x 7.3A = 9.125A
10A minimum protection required
Part number
HP
Input current
(A)
Recommended
minimum protection
current rating (A)
DE1-121D4NN-N20N
0.33
3.6
5
DE1-122D3NN-N20N
0.5
6.2
10
DE1-122D7NN-N20N
0.75
7.3
10
DE1-124D3NN-N20N
1
11.3
15
DE1-127D0NN-N20N
2
17.4
25
DE1-129D6NN-N20N
3
23.2
30
Table 2. DE1 input current data
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