Cutler Hammer, Div of Eaton Corp DC1 Installation Guide

Manual

08/16 MN040023EN

PowerXL

™

DC1…E1 Variable Frequency Drives

Installation Manual

All proprietary names and product designations are brand names or trademarks registered to the relevant title holders.

Break-Down Service

Please call your local representative:

http://eaton.com/moeller/aftersales

or Hotline After Sales Service: +49 (0) 180 5 223822 (de, en)

AfterSalesEGBonn@eaton.com

For customers in US/Canada contact:

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information, returns other than warranty returns, and information on local distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 a.m. – 6:00 p.m. EST) After-Hours Emergency: 800-543-7038 (6:00 p.m. – 8:00 a.m. EST)

Drives Technical Resource Center

Voice: 877-ETN-CARE (386-2273) option 2, option 6 (8:00 a.m. – 5:00 p.m. Central Time U.S. [UTC-6]) email: TRCDrives@Eaton.com

www.eaton.com/drives

Original operating manual

The German-language edition of this document is the original operating manual.

Translation of the original operating manual

All editions of this document other than those in German language are translations of the original operating manual.

Authors: Jörg Randermann, Heribert Joachim Redaction: René Wiegand

No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, micro-filming, recording or otherwise, without the prior written permission of Eaton Industries GmbH, Bonn.

Subject to alteration.

Danger! Dangerous electrical voltage!

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally retriggered.

• Verify isolation from the supply.

• Ground and short-circuit.

• Cover or enclose neighbouring units that are live.

• Follow the engineering instructions (IL) of the device concerned.

• Only suitably qualified personnel in accordance with EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/ system.

• Before installation and before touching the device ensure that you are free of electrostatic charge.

• The functional earth (FE) must be connected to the protective earth (PE) or to the potential equalizing. The system installer is responsible for implementing this connection.

• Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions.

• Install automation devices and related operating elements in such a way that they are well protected against unintentional operation.

• Suitable safety hardware and software measures should be implemented for the I/O connection so that a cable or wire breakage on the signal side does not result in undefined states in the automation device.

• Ensure a reliable electrical isolation of the low voltage for the 24 V supply. Only use power supply units complying with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).

• Deviations of the mains voltage from the nominal value must not exceed the tolerance limits given in the technical data, otherwise this may cause malfunction and dangerous operation.

• Emergency-Stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency switching off devices must not cause restart.

• Built-in devices for enclosures or cabinets must only be run and operated in an installed state, desk-top devices or portable devices only when the housing is closed.

• Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This

Eaton Industries GmbH

should not cause dangerous operating states even for a

Safety instructions

short time. If necessary, emergency switching off devices should be implemented.

• Wherever faults in the automation system may cause damage to persons or property, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks, etc.).

• During operation, and depending on their degree of protection, variable frequency drives may have live, uninsulated, moving, and/or rotating parts, as well as hot surfaces.

• The impermissible removal of the required cover, improper installation or incorrect operation of the motor or variable frequency drive can cause the failure of the device and serious injury and/or material damage.

• Comply with all applicable national accident prevention regulations (e.g. BGV A3) when working with energized variable frequency drives.

• The electrical installation must be carried out in accordance with the relevant regulations (e.g. with regard to cable cross sections, fuses, PE).

• All transport, installation, commissioning and maintenance work must only be carried out by trained personnel (observe IEC 60364, HD 384 or DIN VDE 0100 and national accident prevention regulations).

• If applicable, systems in which variable frequency drives are installed must be equipped with additional monitoring and protective devices in accordance with the applicable safety regulations, e.g., the German Equipment and Product Safety Act, accident prevention regulations, etc. Making changes to the variable frequency drives by using the operating software is allowed.

• Keep all covers and doors closed during operation.

• When designing the machine, the user must incorporate mechanisms and measures that limit the consequences of a drive controller malfunction or failure (an increase in motor speed or the motor?9s sudden stop) so as to prevent hazards to people and property, e.g.:

– Additional stand-alone devices for monitoring parame-

ters that are relevant to safety (speed, travel, end positions, etc.)

– Electrical and non-electrical safety devices (interlocks

or mechanical locks) for mechanisms that protect the entire system

– Due to the possibility of there being capacitors that are

still holding a charge, do not touch live device parts or terminals immediately after disconnecting the variable frequency drives from the supply voltage. Heed the corresponding labels on the variable frequency drives

Content

0 About this manual ..................................................................... 5

0.1 Target group................................................................................. 6

0.2 List of revisions ............................................................................ 6

0.2.1 Writing conventions ..................................................................... 7

0.2.2 Hazard warnings of material damages ......................................... 7

0.2.3 Hazard warnings of personal injury .............................................. 7

0.2.4 Tips............................................................................................... 7

0.3 Documents with additional information ....................................... 8

0.4 Abbreviations ............................................................................... 8

0.5 Mains supply voltages.................................................................. 9

0.6 Units of measurement ................................................................. 9

1 DC1 device series ....................................................................... 11

1.1 Introduction .................................................................................. 11

1.2 System overview ......................................................................... 12

1.3 Checking the Delivery .................................................................. 13

1.4 Rated operational data ................................................................. 14

1.4.1 Rated operational data on the nameplate .................................... 14

1.4.2 Catalog number selection ............................................................ 16

1.4.3 Features ....................................................................................... 17

1.5 Description ................................................................................... 24

1.5.1 IP20 degree of protection (FS1 to FS4)........................................ 24

1.5.2 IP66 degree of protection (FS1 to FS3)........................................ 25

1.6 Voltage categories........................................................................ 26

1.7 Selection Criteria .......................................................................... 28

1.8 Output reduction (derating) .......................................................... 29

1.9 Proper use.................................................................................... 31

1.10 Maintenance and inspection ........................................................ 32

1.11 Storage......................................................................................... 32

1.12 Charging the internal DC link capacitors ...................................... 33

1.13 Service and warranty.................................................................... 33

2 Engineering................................................................................. 35

2.1 Introduction .................................................................................. 35

2.2 Electrical power network ............................................................. 37

2.2.1 Mains terminal and configuration................................................. 37

2.2.2 Mains voltage and frequency ....................................................... 38

2.2.3 Voltage balance ............................................................................ 38

2.2.4 Total Harmonic Distortion (THD) .................................................. 39

2.2.5 Reactive power compensation devices ....................................... 39

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2.3 Cable cross-sections.................................................................... 39

2.4 Safety and switching.................................................................... 40

2.4.1 Disconnecting device................................................................... 40

2.4.2 Fuses ........................................................................................... 40

2.4.3 Residual current circuit-breaker (RCD)......................................... 41

2.4.4 Mains contactors ......................................................................... 41

2.5 Mains chokes............................................................................... 42

2.6 Radio interference suppression filter........................................... 43

2.7 Braking resistances...................................................................... 44

2.8 Motor chokes............................................................................... 47

2.9 Sine filter...................................................................................... 48

2.10 Switching to the output side........................................................ 49

2.10.1 Contactors.................................................................................... 49

2.10.2 switch-disconnectors................................................................... 50

2.10.3 Bypass circuit............................................................................... 51

2.10.4 Connecting Motors in Parallel...................................................... 52

2.11 Three-phase motors..................................................................... 54

2.11.1 Motor Selection ........................................................................... 54

2.11.2 Circuit types with three-phase motors......................................... 55

2.11.3 Permanent magnet motor (PM motor), ....................................... 56

2.11.4 Brushless DC motors (BLDC motors).......................................... 56

2.11.5 Synchronous reluctance motor (SynRM) ..................................... 57

2.11.6 Single-phase AC motors .............................................................. 58

2.11.7 Connecting EX motors................................................................. 58

3 Installation.................................................................................. 59

3.1 Introduction.................................................................................. 59

3.2 Mounting position........................................................................ 59

3.3 Mounting ..................................................................................... 60

3.3.1 Mounting position........................................................................ 61

3.3.2 Cooling measures ........................................................................ 61

3.3.3 fixing ............................................................................................ 64

3.4 IP66 / NEMA4X degree of protection .......................................... 67

3.5 EMC installation........................................................................... 68

3.5.1 EMC measures in the control panel............................................. 68

3.5.2 Earthing........................................................................................ 70

3.5.3 Internal filters (EMC and VAR screws)......................................... 71

3.5.4 Screen earth kit............................................................................ 73

3.5.5 EMC cable brackets ..................................................................... 74

3.5.6 General installation diagram......................................................... 76

3.6 Electrical Installation .................................................................... 77

3.6.1 Connection to power section....................................................... 78

3.6.2 Connection on control section ..................................................... 89

3.6.3 Thermistor connection................................................................. 100

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3.7 Block diagrams............................................................................. 101

3.7.1 DC1-1D… ..................................................................................... 102

3.7.2 DC1-12…...................................................................................... 103

3.7.3 DC1-32…, DC1-34… (in FS1, FS2, FS3)....................................... 104

3.7.4 DC1-32…, DC1-34… (in FS4) ....................................................... 105

3.7.5 DC1-1D…Nx-A6S… ..................................................................... 106

3.7.6 DC1-1D…Nx-A66…...................................................................... 108

3.7.7 DC1-12…-A6S… .......................................................................... 109

3.7.8 DC1-12…-A66…........................................................................... 110

3.7.9 DC1-32…-A6S…, DC1-34…-A6S….............................................. 111

3.7.10 DC1-32…-A66…, DC1-34…-A66… .............................................. 113

3.8 Insulation testing.......................................................................... 114

3.9 Protection against electric shock ................................................. 115

4 Operational ................................................................................. 117

4.1 Checklist for commissioning ........................................................ 117

4.2 Operational hazard warnings........................................................ 118

4.3 Commissioning with control signal terminals (default settings)... 120

4.4 Commissioning with local controls .............................................. 122

4.5 Handling the keypad..................................................................... 124

4.5.1 Operating unit elements .............................................................. 124

4.5.2 Parameter structure ..................................................................... 126

4.5.3 Keypad usage examples .............................................................. 127

4.6 Help leaflets ................................................................................. 129

5 Error Messages........................................................................... 133

5.1 Introduction .................................................................................. 133

5.2 Fault History ................................................................................. 133

5.2.1 Acknowledge error message (Reset)........................................... 133

5.2.2 Fault log........................................................................................ 133

5.3 Fault list........................................................................................ 134

5.4 Fault diagnostics .......................................................................... 136

6 Technical Data ............................................................................ 137

6.1 General rating data ....................................................................... 137

6.2 Specific rated operational data ..................................................... 141

6.2.1 DC1-1D…device series ............................................................... 142

6.2.2 DC1-12…device series................................................................. 143

6.2.3 DC1-32… device series................................................................ 144

6.2.4 DC1-34…device series................................................................. 146

6.3 Dimensions .................................................................................. 148

6.3.1 Sizes FS1 to FS3 in IP20 .............................................................. 148

6.3.2 Size FS4 in IP20 ........................................................................... 149

6.3.3 Sizes FS1 to FS3 in IP66 .............................................................. 150

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6.4 Cable cross-sections.................................................................... 151

6.5 Fuses ........................................................................................... 153

6.6 Mains contactors ......................................................................... 156

6.7 Mains chokes............................................................................... 159

6.8 Radio interference suppression filter........................................... 161

6.9 Braking resistances...................................................................... 165

6.10 Motor chokes............................................................................... 169

6.11 Sine filter...................................................................................... 171

7 Accessories................................................................................. 173

7.1 Device-specific accessories......................................................... 173

7.1.1 DXC-EXT-IO… coupling module................................................... 174

7.1.2 DXC-EXT-2RO output expansion.................................................. 176

7.1.3 DXC-EXT-2RO1AO output expansion .......................................... 178

7.1.4 DXC-EXT-LOCSIM simulator........................................................ 180

7.2 General accessories (List)............................................................ 181

Index ........................................................................................... 183

4 DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com

0 About this manual

This manual (MN040023EN) goes over the DC1 variable frequency drives belonging to the DC1-…E1 model series. These models are enhanced versions (E = Enhanced) of the basic DC1-…-N version described in manual MN04020003Z.

Some of the most important enhancements include:

• Coated boards (DC1-…-CE1):

This refers to units in which a conformal coating has been applied to the printed circuit board (PCB). This conformal coating provides enhanced protection from moisture and soiling and helps extend the device’s life.

• Vector mode:

In addition to standard V/Hz control, DC1-…E1 variable frequency drives also feature a vector control mode for normal induction motors (asynchronous motors) and high-efficiency motors (PM = Permanent magnet motors, BLDC = Brushless DC motors, SyncRM = Synchronous reluctance motors).

• Additional parameters:

The number of P00-… display parameters has been expanded to 50, while the extended parameter set (P-17 =101) has been expanded to include up to parameter P-59. Moreover, an additional parameter set for high-efficiency motors has been incorporated for vector control (P-17 = 201).

• Fire mode:

Fire mode refers to a special operating mode available on DC1-…E1 variable frequency drives that ensures that fan and pump motors will continue to run even in the event of a fire.

• Optional accessories:

For cases in which an external keypad needs to be connected to a DC1-…E1 variable frequency drive, either model DX-KEY-LED2 or DX-KEY-OLED with a software update is required. Meanwhile, DX-COM-STICK2 is the model required when a parameter memory storage device and/or PC communications with Bluetooth are needed. DX-KEY-LED and DX-COM-STICK will not work with DC1-…E1 variable frequency drives!

￫

DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com 5

This manual (MN040023EN) describes firmware version 2.00 and higher.

0 About this manual

0.1 Target group

￫

This MN040023EN manual is intended for engineers and electricians. Electrical engineering and physics-related knowledge and skills will be required in order to be able to commission the corresponding devices.

We assume that you have a good knowledge of engineering basics and that you are familiar with handling electrical systems and machines, as well as with reading technical drawings.

“Parameter manual” A separate manual – MN040022EN (“Parameter Manual”) – goes over how to configure the parameters for DC1-...E1 variable frequency drives and provides application examples as well. This manual is available on the Eaton website at:

http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm

 Customer support  Download Center – Documentation

In the Quick Search box, enter “MN040022EN”. Then click on Search.

0.2 List of revisions

The following significant amendments have been introduced since previous issues:

Publication date

08/16 Initial issue

Page Keyword new modified deleted

6 DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com

0.2.1 Writing conventions

Symbols with the following meaning are used in this manual:

 Indicates instructions to be followed.

0.2.2 Hazard warnings of material damages

NOTICE

Warns about the possibility of material damage.

0.2.3 Hazard warnings of personal injury

CAUTION

0 About this manual

0.2 List of revisions

0.2.4 Tips



￫

Warns of the possibility of hazardous situations that may possibly cause slight injury.

WARNING

Warns of the possibility of hazardous situations that could result in serious injury or even death.

DANGER

Warns of hazardous situations that result in serious injury or death.

Indicates useful tips.

In order to make it easier to understand some of the figures included in this manual, the variable frequency drive housing, as well as other safety-relevant parts, has been left out. However, it is important to note that the variable frequency drive must always be operated with its housing in its proper place, as well as with all required safety-relevant parts.

￫

DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com 7

All the specifications in this manual refer to the hardware and software versions documented in it.

0 About this manual

0.3 Documents with additional information

0.4 Abbreviations

￫

on the Internet under:

www.eaton.eu/powerxl

as well as in EATON Download Center:

More information on the devices described here can be found

http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm

In the Quick Search box, enter the document name (“MN040022”, for example).

The following abbreviations are used in this manual:

dec Decimal (base-10 numeral system)

DS Default settings

EMC Electromagnetic compatibility

FE Functional earth

FS Frame Size

FWD Forward run (clockwise rotating field)

GND Ground (0-V-potential)

hex

IGBT Insulated gate bipolar transistor

LED

OLED

PDS Power Drive System

PE  Protective earth

PES EMC connection to PE for screened lines

PNU Parameter number

REV Reverse run (anticlockwise rotation field active)

ro Read Only (read access only)

rw Read/Write (read/write access)

SCCR Short Circuit Current Rating

Hexadecimal (base-16 numeral system)

Identifier (unique ID)

Light Emitting Diode (LED)

Organic Light Emitting Diode

Personal Computer

Underwriters Laboratories

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0.5 Mains supply voltages

0 About this manual

0.5 Mains supply voltages

The rated operating voltages stated in the following table are based on the standard values for networks with a grounded star point.

In ring networks (as found in Europe) the rated operating voltage at the transfer point of the power supply companies is the same as the value in the consumer networks (e.g. 230 V, 400 V).

In star networks (as found in North America), the rated operating voltage at the transfer point of the utility companies is higher than in the consumer network. Example: 120 V  115 V, 240 V  230 V, 480 V  460 V.

The DC1 variable frequency drive’s wide tolerance range takes into account a permissible voltage drop of 10% (i.e. U category, it takes into account the

North American mains voltage of

480 V + 10 % (60 Hz).

The rated mains voltage operational data is always based on mains frequencies of 50/60 Hz within a range of 48 to 62 Hz.

- 10%) while, in the 400-V

0.6 Units of measurement

Designation US-American

Length inch 1 in (’’) 25.4 mm 0.0394

Performance

Torque pound-force inches 1 lbf in 0.113 Nm 8.851

temperature

Rotational speed Revolutions per minute 1rpm 1min

Weight pound 1lb 0.4536 kg 2.205

Flow rate cubic feed per minute 1 cfm 1.698 m3/min 0.5889

￫

in  Section 1.4.3 ”Features”, page 17.

Every physical dimension included in this manual uses international metric system units, otherwise known as SI (Système International d’Unités) units. For the purpose of the equipment’s UL certification, some of these dimensions are accompanied by their equivalents in imperial units.

Table 1: Unit conversion examples

US-American value SI value Conversion value

Designation

horsepower 1HP=1.014PS 0.7457 kW 1.341

Fahrenheit 1°F (TF) -17.222 °C (TC) TF=TC×9/5+32

The permissible power supply for the DC1 series can be found

-1

DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com 9

0 About this manual

0.6 Units of measurement

10 DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com

1 DC1 device series

1/L

DC-

DC+



PWR

OFF

REV

FWD

1.1 Introduction

1 DC1 device series

1.1 Introduction

Due to their ease of use and high reliability, DC1 PowerXL™ variable frequency drives are ideal for general applications involving three-phase motors. In addition, an integrated radio interference suppression filter and a flexible interface ensure that the inverters meet a number of important needs in the machine building industry when it comes to the optimization of production and manufacturing processes.

For installations in control panels, devices with a performance range of 0.37 (for 230 V) to 22 kW (for 400 V) are available in a compact and sturdy design featuring three available sizes (FS1, FS2, FS3, FS4) and a degree of protection of IP20.

For distributed local installations, there are three sizes covering a performance range of 0.37 (for 230 V) to 7.5 kW (for 400 V) and featuring a degree of protection of IP66. These models come in two versions: with and without local controls. These local controls include a setpoint potentiometer, a selector switch for switching operating directions, and a lockable main switch on the mains side.

The computer-based drivesConnect parameter configuration program ensures data integrity and reduces the time required for commissioning and maintenance.

In addition, the comprehensive accessories available increase the inverters’ flexibility in all scopes of application.

IP20 degree of protection

Figure 1: Designs and enclosure versions

IP66 degree of protection IP66 degree of protection, with local

controls

DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com 11

1 DC1 device series

1.2 System over view

1.2 System overview

⑧

⑦

①

②



L1/L

L2/N

③



⑥

Read

⑤

④

Figure 2: System overview (example: size FS1, degree of protection IP20)

a DC1-… variable frequency drives b Extern radio interference suppression filter DX-EMC… c DX-LN… mains choke, DX-LM3-… motor choke, DX-SIN3-… sine filter d DX-BR… braking resistance e DXC-EXT-… expansion module f DX-NET-SWD3 SmartWire-DT interface g DX-COM-STICK communication module and accessories (e. g. DX-CBL-… connection cable) h DE-KEY-… keypad (external)

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1.3 Checking the Delivery



L1/L

L2/N



1 DC1 device series

1.3 Checking the Delivery

￫

to make sure that you received the correct variable frequency drive.

Before opening the package, please check the nameplate on it

The DC1 series variable frequency drives are carefully packaged and prepared for delivery. The devices should be shipped only in their original packaging with suitable transportation materials. Please take note of the labels and instructions on the packaging, as well as of those meant for the unpacked device.

Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged.

The packaging must contain the following parts:

• DC1 series variable frequency drive,

• an instructional leaflet

• IL04020009Z for devices with an IP20 degree of protection

• IL040024ZU for devices with IP20 degree of protection with size

FS4

• IL04020013Z for devices with an IP66 degree of protection

Figure 3: Equipment supplied (example: devices with IP20 / IP66 degree of protection with

instruction leaflet)

DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com 13

1 DC1 device series





1.4 Rated operational data

1.4.1 Rated operational data on the nameplate

The device-specific rated operational data of the DC1 variable frequency drive is listed on the nameplate of the device.



L1/L

L2/N



Figure 4: Nameplate location

The nameplate on top (nameplate ) is a simplified version that can be

used to clearly identify the device if the main nameplate (nameplate

)

is blocked by other devices.

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1 DC1 device series

1.4 Rated operational data

Nameplate inscription

The inscription of the nameplate has the following meaning (example):

Inscription Meaning

DC1-344D1FB-A20CE1 Part no.:

Input

Output

Serial No.:

IP20

Software Software version (2.0)

25072016 Manufacturing date: 07-25-2016

Max amb. 50 °C Maximum permissible ambient air temperature (50 °C)

DC1 = DC1 series variable frequency drive 3 = Three-phase mains connection / three-phase motor connection 4 = 400 V mains voltage category 4D1 = 4.1 A rated operational current (4-decimal-1, output current) F = Integrated radio interference suppression filter B = Integrated brake chopper A = LED display (7-segment text display) 20 = IP20 degree of protection C = Coated boards E1 = Expansion, version 1

Rated operational data of mains connection Three-phase AC voltage (U 380 - 480 V voltage, 50/60 Hz frequency, input phase current (5.6 A).

Load side (motor) rated operational data: Three-phase AC voltage (0 - U (0 - 500 Hz) Assigned motor output:

1.5 kW with a voltage of 400 V/2 HP with a voltage of 460 V for a four-pole, internally cooled or surface-cooled three-phase asynchronous motor (1500 rpm at 50 Hz/1800 rpm at 60 Hz)

Serial number

Degree of protection of the housing: IP 20, UL (cUL) Open Type

Variable frequency drive is an electrical apparatus. Read the manual (in this case MN040023EN) before making any electrical connections and commissioning.

3~ AC),

), output phase current (4.1 A), output frequency

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1 DC1 device series

1.4 Rated operational data

1.4.2 Catalog number selection

The catalog no. or part no. for the DC1 series of variable frequency drives is made up of four sections.

Series – Power section – Model – Version

The following figure shows it in greater detail:

DC1- 124D1FN-A20CE

1 Explanation

Type

E1 = Extended functionality (enhancement), version 1 C = Additional PCB protection (coated board)

Degree of protection

20 = IP20 / NEMA 0 66 = IP66 / NEMA 4X 6S = IP66 with switch / NEMA 4X, switched

Display unit (display)

A = LED display

Brake Chopper

N = No internal brake chopper B = Brake chopper

EMC (radio interference suppression filter)

N = No internal RFI filter F = Internal RFI filter

Rated operational current (examples) 2D2 = 2.2 A 4D1 = 4.1 A 046 = 46 A

Mains voltage category 1 = 115 V (110 - 115 V ±10 %) 2 = 230 V (200 - 240 V ±10 %) 4 = 400 V (380 - 480 V ±10 %) D = 115 V input / 230 V output (voltage doubler)

Connection in power section

1 = Single-phase mains connection / three-phase motor 3 = Three-phase mains connection / three-phase motor

S = Single-phase mains connection / single-phase motor

Device series

DC1 = variable frequency drive, compact, Series 1 (D = Drives, C = Compact, 1 = Series)

Figure 5: Catalog number selection

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1.4.3 Features

1.4.3.1 DC1-1D…device series

Mains voltage: 1 AC 110 - 115 V (±10 %), 50/60 Hz

Output voltage: 3 AC 230 V, 50/60 Hz

1 DC1 device series

1.4 Rated operational data

￫

Part no.

rated operational

A kW HP

DC1-1D2D3NN-A20CE1 2.3 0.37 1/2 LED – – IP20 FS1 –

DC1-1D2D3NN-A66CE1 2.3 0.37 1/2 LED – – IP66_x FS1 –

DC1-1D2D3NN-A6SCE1 2.3 0.37 1/2 LED ✓ – IP66_x FS1 –

DC1-1D4D3NN-A20CE1 4.3 0.75 1 LED – – IP20 FS1 –

DC1-1D4D3NN-A66CE1 4.3 0.75 1 LED – – IP66_x FS1 –

DC1-1D4D3NN-A6SCE1 4.3 0.75 1 LED ✓ – IP66_x FS1 –

DC1-1D5D8NN-A20CE1

DC1-1D5D8NN-A66CE1

DC1-1D5D8NN-A6SCE1

1) As per IEC standards

2) As per UL 61800-5-1, Table DVE.1, March 6, 2015

5.8 1.1 1-1/2 LED – – IP20 FS2 ✓

5.8 1.1 1-1/2 LED – – IP66_x FS2 ✓

5.8 1.1 1-1/2 LED ✓ – IP66_x FS2 ✓

Assigned Instance Motor Power

current

P (230 V, 50 Hz)

voltage to 230 V (output voltage).

Display

P (230 V, 60 Hz)

(operating unit)

Local

controls

Radio interference

suppression filter

Degree of protection

Size

An internal voltage doubler will increase the mains supply

Brake chopper

DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com 17

1 DC1 device series

1.4 Rated operational data

1.4.3.2 DC1-12…device series

Mains voltage: 1 AC 220 - 240 V (±10 %), 50/60 Hz

Output voltage: 3 AC 220 - 240 V, 50/60 Hz

Part no.

Assigned Instance Motor Power

rated operational

current

P (230 V, 50 Hz)

P (220 - 240 V, 60 Hz)

Display

(operating unit)

Local

controls

Radio interference

suppression filter

Degree of protection

Size

A kW HP

DC1-122D3NN-A20CE1 2.3 0.37 1/2 LED – – IP20 FS1 –

DC1-122D3FN-A20CE1 2.3 0.37 1/2 LED – ✓ IP20 FS1 –

DC1-122D3NN-A66CE1 2.3

DC1-122D3FN-A66CE1 2.3

DC1-122D3NN-A6SCE1 2.3

DC1-122D3FN-A6SCE1 2.3

0.37 1/2 LED – – IP66_x FS1 –

0.37 1/2 LED – ✓ IP66_x FS1 –

0.37 1/2 LED ✓ – IP66_x FS1 –

0.37 1/2 LED ✓ ✓ IP66_x FS1 –

DC1-124D3NN-A20CE1 4.3 0.75 1 LED – – IP20 FS1 –

DC1-124D3FN-A20CE1 4.3 0.75 1 LED – ✓ IP20 FS1 –

DC1-124D3NN-A66CE1 4.3

DC1-124D3FN-A66CE1 4.3

DC1-124D3NN-A6SCE1 4.3

DC1-124D3FN-A6SCE1

DC1-127D0NN-A20CE1

DC1-127D0FN-A20CE1

DC1-127D0NB-A20CE1

4.3

0.75 1 LED – – IP66_x FS1 –

0.75 1 LED – ✓ IP66_x FS1 –

0.75 1 LED ✓ – IP66_x FS1 –

0.75 1 LED ✓ ✓ IP66_x FS1 –

7 1.5 2 LED – – IP20 FS1 –

7 1.5 2 LED – ✓ IP20 FS1 –

7 1.5 2 LED – – IP20 FS2 ✓

DC1-127D0FB-A20CE1 7 1.5 2 LED – ✓ IP20 FS2 ✓

DC1-127D0NN-A66CE1 7

DC1-127D0FN-A66CE1 7

DC1-127D0NB-A66CE1

DC1-127D0FB-A66CE1

DC1-127D0NN-A6SCE1 7

DC1-127D0FN-A6SCE1 7

DC1-127D0NB-A6SCE1 7

DC1-127D0FB-A6SCE1 7

DC1-12011NB-A20CE1

DC1-12011FB-A20CE1 10.5

DC1-12011NB-A66CE1 10.5

DC1-12011FB-A66CE1

10.5

1.5 2 LED – – IP66_x FS1 –

1.5 2 LED – ✓ IP66_x FS1 –

1.5 2 LED – – IP66_x FS2 ✓

1.5 2 LED – ✓ IP66_x FS2 ✓

1.5 2 LED ✓ – IP66_x FS1 –

1.5 2 LED ✓ ✓ IP66_x FS1 –

1.5 2 LED ✓ – IP66_x FS2 ✓

1.5 2 LED ✓ ✓ IP66_x FS2 ✓

2.2 3 LED – – IP20 FS2 ✓

2.2 3 LED – ✓ IP20 FS2 ✓

2.2 3 LED – – IP66_x FS2 ✓

2.2 3 LED – ✓ IP66_x FS2 ✓

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1 DC1 device series

1.4 Rated operational data

Part no.

Assigned Instance Motor Power

rated operational

current

P (230 V, 50 Hz)

P (220 - 240 V, 60 Hz)

Display

(operating unit)

Local

controls

Radio interference

suppression filter

A kW HP

DC1-12011NB-A6SCE1 10.5

DC1-12011FB-A6SCE1 10.5

DC1-12015NB-A20CE1 15.3

DC1-12015NB-A66CE1 15.3

DC1-12015NB-A6SCE1 15.3

2.2 3 LED ✓ – IP66_x FS2 ✓

2.2 3 LED ✓ ✓ IP66_x FS2 ✓

4 5 LED – – IP20 FS3 ✓

4 5 LED – – IP66_x FS3 ✓

4 5 LED ✓ – IP66_x FS3 ✓

1) As per IEC standards

2) As per UL 61800-5-1, Table DVE.1, March 6, 2015

3) Rated operational current at switching frequencies of up to 16 kHz and ambient temperatures of up to +40 °C

4) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +50 °C

5) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +40 °C

6) For UL conformity: Rated operational current at ambient temperatures of up to +45 °C over a period of 24 hours

Degree of protection

Size

Brake chopper

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1 DC1 device series

1.4 Rated operational data

1.4.3.3 DC1-32… device series

Mains voltage: 3 AC 220 - 240 V (±10 %), 50/60 Hz

Output voltage: 3 AC 220 - 240 V, 50/60 Hz

Part no.

Assigned Instance Motor Power

rated operational

current

P (230 V, 50 Hz)

P (220 - 240 V, 60 Hz)

Display

(operating unit)

Local

controls

Radio interference

suppression filter

Degree of protection

Size

A kW HP

DC1-322D3NN-A20CE1 2.3 0.37 1/2 LED – – IP20 FS1 –

DC1-322D3NN-A66CE1 2.3

DC1-322D3NN-A6SCE1 2.3

0.37 1/2 LED – – IP66_x FS1 –

0.37 1/2 LED ✓ – IP66_x FS1 –

DC1-324D3NN-A20CE1 4.3 0.75 1 LED – – IP20 FS1 –

DC1-324D3NN-A66CE1 4.3

DC1-324D3NN-A6SCE1 4.3

0.75 1 LED – – IP66_x FS1 –

0.75 1 LED ✓ – IP66_x FS1 –

DC1-327D0NN-A20CE1 7 1.5 2 LED – – IP20 FS1 –

DC1-327D0NB-A20CE1 7 1.5 2 LED – – IP20 FS2 ✓

DC1-327D0FB-A20CE1 7 1.5 2 LED – ✓ IP20 FS2 ✓

DC1-327D0NN-A66CE1 7

DC1-327D0NB-A66CE1 7

DC1-327D0FB-A66CE1

DC1-327D0NN-A6SCE1

DC1-327D0NB-A6SCE1

DC1-327D0FB-A6SCE1

DC1-32011NB-A20CE1 10.5

DC1-32011FB-A20CE1 10.5

DC1-32011NB-A66CE1 10.5

DC1-32011FB-A66CE1

DC1-32011NB-A6SCE1

DC1-32011FB-A6SCE1 10.5

10.5

1.5 2 LED – – IP66_x FS1 –

1.5 2 LED – – IP66_x FS2 ✓

1.5 2 LED – ✓ IP66_x FS2 ✓

1.5 2 LED ✓ – IP66_x FS1 –

1.5 2 LED ✓ – IP66_x FS2 ✓

1.5 2 LED ✓ ✓ IP66_x FS2 ✓

2.2 3 LED – – IP20 FS2 ✓

2.2 3 LED – ✓ IP20 FS2 ✓

2.2 3 LED – – IP66_x FS2 ✓

2.2 3 LED – ✓ IP66_x FS2 ✓

2.2 3 LED ✓ – IP66_x FS2 ✓

2.2 3 LED ✓ ✓ IP66_x FS2 ✓

DC1-32018NB-A20CE1 18 4 5 LED – – IP20 FS3 ✓

DC1-32018FB-A20CE1 18 4 5 LED – ✓ IP20 FS3 ✓

4 5 LED – – IP66_x FS3 ✓

4 5 LED – ✓ IP66_x FS3 ✓

4 5 LED ✓ – IP66_x FS3 ✓

4 5 LED ✓ ✓ IP66_x FS3 ✓

DC1-32018NB-A66CE1 18

DC1-32018FB-A66CE1

DC1-32018NB-A6SCE1 18

DC1-32018FB-A6SCE1 18

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1 DC1 device series

1.4 Rated operational data

Part no.

Assigned Instance Motor Power

rated operational

current

P (230 V, 50 Hz)

P (220 - 240 V, 60 Hz)

Display

(operating unit)

Local

controls

Radio interference

suppression filter

Degree of protection

Size

A kW HP

DC1-32024NB-A20CE1 24 5.5 7-1/2 LED – – IP20 FS3 ✓

DC1-32024FB-A20CE1 24 5.5 7-1/2 LED – ✓ IP20 FS3 ✓

DC1-32030NB-A20CE1 30 7.5 10 LED – – IP20 FS4 ✓

DC1-32030FB-A20CE1 30 7.5 10 LED – ✓ IP20 FS4 ✓

DC1-32046NB-A20CE1 46 11 15 LED – – IP20 FS4 ✓

DC1-32046FB-A20CE1 46 11 15 LED – ✓ IP20 FS4 ✓

1) As per IEC standards

2) As per UL 61800-5-1, Table DVE.1, March 6, 2015

3) Rated operational current at switching frequencies of up to 16 kHz and ambient temperatures of up to +40 °C

4) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +50 °C

5) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +40 °C

6) For UL conformity: Rated operational current at ambient temperatures of up to +45 °C over a period of 24 hours

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1 DC1 device series

1.4 Rated operational data

1.4.3.4 DC1-34…device series

Mains voltage: 3 AC 380 - 480 V (±10 %), 50/60 Hz

Output voltage: 3 AC 380 - 480 V, 50/60 Hz

Part no.

Assigned Instance Motor Power

rated operational

current

P (400 V, 50 Hz)

P (440 - 480 V, 60 Hz)

Display

(operating unit)

Local

controls

Radio interference

suppression filter

Degree of protection

Size

A kW HP

DC1-342D2NN-A20CE1 2.2 0.75 1 LED – – IP20 FS1 –

DC1-342D2FN-A20CE1 2.2 0.75 1 LED – ✓ IP20 FS1 –

DC1-342D2NN-A66CE1 2.2

DC1-342D2FN-A66CE1 2.2

DC1-342D2NN-A6SCE1 2.2

DC1-342D2FN-A6SCE1 2.2

0.75 1 LED – – IP66_x FS1 –

0.75 1 LED – ✓ IP66_x FS1 –

0.75 1 LED ✓ – IP66_x FS1 –

0.75 1 LED ✓ ✓ IP66_x FS1 –

DC1-344D1NN-A20CE1 4.1 1.5 2 LED – – IP20 FS1 –

DC1-344D1NB-A20CE1 4.1 1.5 2 LED – – IP20 FS2 ✓

DC1-344D1FN-A20CE1 4.1 1.5 2 LED – ✓ IP20 FS1 –

DC1-344D1FB-A20CE1 4.1 1.5 2 LED – ✓ IP20 FS2 ✓

DC1-344D1NN-A66CE1 4.1

DC1-344D1NB-A66CE1

DC1-344D1FN-A66CE1

DC1-344D1FB-A66CE1

DC1-344D1NN-A6SCE1

DC1-344D1NB-A6SCE1 4.1

DC1-344D1FN-A6SCE1 4.1

DC1-344D1FB-A6SCE1 4.1

DC1-345D8NB-A20CE1

DC1-345D8FB-A20CE1

DC1-345D8NB-A66CE1 5.8

DC1-345D8FB-A66CE1 5.8

DC1-345D8NB-A6SCE1 5.8

DC1-345D8FB-A6SCE1 5.8

DC1-349D5NB-A20CE1

4.1

1.5 2 LED – – IP66_x FS1 –

1.5 2 LED – – IP66_x FS2 ✓

1.5 2 LED – ✓ IP66_x FS1 –

1.5 2 LED – ✓ IP66_x FS2 ✓

1.5 2 LED ✓ – IP66_x FS1 –

1.5 2 LED ✓ – IP66_x FS2 ✓

1.5 2 LED ✓ ✓ IP66_x FS1 –

1.5 2 LED ✓ ✓ IP66_x FS2 ✓

5.8 2.2 3 LED – – IP20 FS2 ✓

5.8 2.2 3 LED – ✓ IP20 FS2 ✓

2.2 3 LED – – IP66_x FS2 ✓

2.2 3 LED – ✓ IP66_x FS2 ✓

2.2 3 LED ✓ – IP66_x FS2 ✓

2.2 3 LED ✓ ✓ IP66_x FS2 ✓

9.5 4 5 LED – – IP20 FS2 ✓

DC1-349D5FB-A20CE1 9.5 4 5 LED – ✓ IP20 FS2 ✓

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1 DC1 device series

1.4 Rated operational data

Part no.

Assigned Instance Motor Power

rated operational

current

P (400 V, 50 Hz)

P (440 - 480 V, 60 Hz)

Display

(operating unit)

Local

controls

Radio interference

suppression filter

Degree of protection

Size

A kW HP

DC1-349D5NB-A66CE1 9.5

DC1-349D5FB-A66CE1 9.5

DC1-349D5NB-A6SCE1 9.5

DC1-349D5FB-A6SCE1 9.5

DC1-34014NB-A20CE1 14

DC1-34014FB-A20CE1 14

DC1-34014NB-A66CE1

DC1-34014FB-A66CE1 14

DC1-34014NB-A6SCE1 14

DC1-34014FB-A6SCE1 14

DC1-34018NB-A20CE1 18

DC1-34018FB-A20CE1 18

DC1-34018NB-A66CE1 18

DC1-34018FB-A66CE1 18

DC1-34018NB-A6SCE1 18

DC1-34018FB-A6SCE1

DC1-34024NB-A20CE1 24

DC1-34024FB-A20CE1 24

DC1-34030NB-A20CE1

DC1-34030FB-A20CE1

DC1-34030NB-A20CE1

4 5 LED – – IP66_x FS2 ✓

4 5 LED – ✓ IP66_x FS2 ✓

4 5 LED ✓ – IP66_x FS2 ✓

4 5 LED ✓ ✓ IP66_x FS2 ✓

5.5 10 LED – – IP20 FS3 ✓

5.5 10 LED – ✓ IP20 FS3 ✓

5.5 10 LED – – IP66_x FS3 ✓

5.5 10 LED – ✓ IP66_x FS3 ✓

5.5 10 LED ✓ – IP66_x FS3 ✓

5.5 10 LED ✓ ✓ IP66_x FS3 ✓

7.5 10 LED – – IP20 FS3 ✓

7.5 10 LED – ✓ IP20 FS3 ✓

7.5 10 LED – – IP66_x FS3 ✓

7.5 10 LED – ✓ IP66_x FS3 ✓

7.5 10 LED ✓ – IP66_x FS3 ✓

7.5 10 LED ✓ ✓ IP66_x FS3 ✓

11 15 LED – – IP20 FS3 ✓

11 15 LED – ✓ IP20 FS3 ✓

30 15 20 LED – – IP20 FS4 ✓

30 15 20 LED – ✓ IP20 FS4 ✓

30 18.5 25 LED – – IP20 FS4 ✓

DC1-34030FB-A20CE1 30 18.5 25 LED – ✓ IP20 FS4 ✓

DC1-34046NB-A20CE1 46 22 30 LED – – IP20 FS4 ✓

DC1-34046FB-A20CE1 46 22 30 LED – ✓ IP20 FS4 ✓

1) As per IEC standards

2) As per UL 61800-5-1, Table DVE.1, March 6, 2015

3) Rated operational current at switching frequencies of up to 16 kHz and ambient temperatures of up to +40 °C

4) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +50 °C

5) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +40 °C

Brake chopper

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1 DC1 device series

L1/L

L2/N

⑧

⑦

⑥

⑤

①

②

③

④



1.5 Description

1.5.1 IP20 degree of protection (FS1 to FS4)

The following drawing serves as an example showing the designations used for the elements in DC1 variable frequency drives with an IP20 degree of protection and a size of FS1.

Figure 6: DC1 description (FS1, IP20)

a Fixing holes (screw fastening) b Connection terminals in power section (mains side) c Cutout for mounting on mounting rail d Connection terminals in power section (motor feeder) e Control signal terminals (plug-in) f Communication interface (RJ45) g Keypad with 5 control buttons and LED display h Info card

24 DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com

1.5.2 IP66 degree of protection (FS1 to FS3)

The following drawing serves as an example showing the designations used for the elements in DC1 variable frequency drives with an IP66 degree of protection and a size of FS1.

1 DC1 device series

1.5 Description

①

⑩

⑨

⑧

⑦

Figure 7: Description (IP66)

a Local controls with connection (DC1-…-A6SN only) b Keypad with 5 control buttons and LED display c Control terminal (plug-in) d Connection terminals in power section e Nameplate f Fixing holes g Heat sink h Opening for cable gland i Communication interface (RJ45) j Cover for connection terminals, featuring info cards

②

1 2

3 4 5 6

8 9 10 11

1 2



4 5 6 7 8 9 10



③

④

⑤

⑥

The info cards are found on the inside of the lower cover , which features three additional knockouts for cable glands leading to the control section.

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1 DC1 device series

Motor

U V W

L1/L

L2/N



3 ∼

BRDC+

FS1, FS2

Brake Chopper (FS2)

230 V (U

= 1 ~ 230 V)

1.6 Voltage categories

DC1 variable frequency drives are divided into three voltage categories:

• 115 V: 110 - 115 V ±10 % 

• 200 V: 200 - 240 V ±10 % 

• 400 V: 380 - 480 V ±10 % 

DC1-1D DC1-12…, DC1-32… DC1-34…

For more information on how to run single-phase AC motors using the DC1 variable frequency drive, please refer to Application Note AP040037EN, "DC1 Variable Frequency Drives – Operating Single-Phase Motors."

ftp://ftp.moeller.net/DRIVES/POWERXL/01_APPLICATION_NOTE/ Deutsch/DC1/AP040037DE_DC1_Betrieb_von_Einphasenmotoren.pdf

• DC1-1D…

• Single-phase mains connection, rated operating voltage of 115 V

with internal voltage doubler

• U

= 1~, 110 - 115 V ±10 %, 50/60 Hz

• Ie = 2.3 - 5.8 A

• Motor: 0.37 - 1.1 kW (230 V, 50 Hz), 1/2 - 1-1/2 HP (230 V, 60 Hz)

Figure 8: DC1-1D…

• DC1-12…

• Single-phase mains connection, rated operating voltage 230 V

• U

• I

= 1~, 200 - 240 V ±10 %, 50/60 Hz

= 2.3 - 15.3 A

Motor: 0.37 - 4 kW (230 V, 50 Hz), 1/2 - 5 HP (230 V, 60 Hz)

FS1, FS2, FS3

L1/L

L2/N



EMC Filter

Figure 9: DC1-12…

26 DC1-…E1 Variable Frequency Drives 08/16 MN040023EN www.eaton.com

U V W



BRDC+

Motor

3 ∼

Brake Chopper (FS2, FS3)

230 V (U

= 1 ~ 230 V)

+ 159 hidden pages

Cutler Hammer, Div of Eaton Corp DC1 Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety instructions

Content

0 About this manual

0.1 Target group

0.2 List of revisions

0.2.1 Writing conventions

0.2.2 Hazard warnings of material damages

0.2.3 Hazard warnings of personal injury

0.2.4 Tips

0.3 Documents with additional information

0.4 Abbreviations

0.5 Mains supply voltages

0.6 Units of measurement

1 DC1 device series

1.1 Introduction

1.2 System over view

1.3 Checking the Delivery

1.4 Rated operational data

1.4.1 Rated operational data on the nameplate

1.4.2 Catalog number selection

1.4.3 Features

1.5 Description

1.5.1 IP20 degree of protection (FS1 to FS4)

1.5.2 IP66 degree of protection (FS1 to FS3)

1.6 Voltage categories