Cutler Hammer, Div of Eaton Corp DA1 Operation Manual
Manual
10/12 MN04020005Z-EN
PowerXL
™
DA1
Variable Frequency Drives
All brand and product names are trademarks or registered trademarks of the owner
concerned.
Emergency On Call Service
Please call your local representative:
http://www.eaton.com/moeller/aftersales
or
Hotline of the After Sales Service:
+49 (0) 180 5 223822 (de, en)
AfterSalesEGBonn@eaton.com
Original Operating Instructions
The German-language edition of this document is the original operating manual.
Translation of the original operating manual
All editions of this document other than those in German language are translations of
the original German manual.
st
published 2012, edition date 10/12
1
© 2012 by Eaton Industries GmbH, 53105 Bonn
Production: René Wiegand
Translation: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm
or any other process) or processed, duplicated or distributed by means of electronic
systems without written permission of Eaton Industries GmbH, Bonn.
Subject to alteration without notice.
Danger!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit the device.
• Cover or enclose any adjacent live components.
• Follow the engineering instructions (AWA/IL) for the
device concerned.
• Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching the device ensure
that you are free of electrostatic charge.
• The functional earth (FE, PES) must be connected to the
protective earth (PE) or the potential equalisation. The
system installer is responsible for implementing this
connection.
• Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair
the automation functions.
• Install automation devices and related operating elements
in such a way that they are well protected against
unintentional operation.
• Suitable safety hardware and software measures should
be implemented for the I/O interface so that an open
circuit on the signal side does not result in undefined
states in the automation devices.
• Ensure a reliable electrical isolation of the extra-low
voltage of the 24 V supply. Only use power supply units
complying with IEC 60364-4-41 (VDE 0100 Part 410) or
HD384.4.41 S2.
• Deviations of the mains voltage from the rated value must
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with IEC/EN 60204-1
must be effective in all operating modes of the automation
devices. Unlatching the emergency-stop devices must not
cause a restart.
• Devices that are designed for mounting in housings or
control cabinets must only be operated and controlled
after they have been installed and with the housing
closed. Desktop or portable units must only be operated
and controlled in enclosed housings.
Eaton Industries GmbH
Safety instructions
• Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This
should not cause dangerous operating states even for a
short time. If necessary, emergency-stop devices should
be implemented.
• Wherever faults in the automation system may cause
injury or material damage, external measures must be
implemented to ensure a safe operating state in the event
of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks etc.).
• Depending on their degree of protection, frequency
inverters may contain live bright metal parts, moving or
rotating components or hot surfaces during and
immediately after operation.
• Removal of the required covers, improper installation or
incorrect operation of motor or frequency inverter may
cause the failure of the device and may lead to serious
injury or damage.
• The applicable national accident prevention and safety
regulations apply to all work carried on live frequency
inverters.
• The electrical installation must be carried out in
accordance with the relevant regulations (e. g. with
regard to cable cross sections, fuses, PE).
• Transport, installation, commissioning and maintenance
work must be carried out only by qualified personnel
(IEC 60364, HD 384 and national occupational safety
regulations).
• Installations containing frequency inverters must be
provided with additional monitoring and protective
devices in accordance with the applicable safety
regulations. Modifications to the frequency inverters
using the operating software are permitted.
• All covers and doors must be kept closed during
operation.
• To reduce the hazards for people or equipment, the user
must include in the machine design measures that restrict
the consequences of a malfunction or failure of the drive
(increased motor speed or sudden standstill of motor).
These measures include:
– Other independent devices for monitoring safety-
related variables (speed, travel, end positions etc.).
– Electrical or non-electrical system-wide measures
(electrical or mechanical interlocks).
– Never touch live parts or cable connections of the
frequency inverter after it has been disconnected from
the power supply. Due to the charge in the capacitors,
these parts may still be live after disconnection. Fit
appropriate warning signs.
I
II
Table of contents
0 About this Manual ..................................................................... 5
0.1 Target group................................................................................. 5
0.2 Writing conventions ..................................................................... 5
0.3 Abbreviations ............................................................................... 6
0.4 Mains supply voltages.................................................................. 7
0.5 Units............................................................................................. 7
1 DA1 device series ....................................................................... 9
1.1 Introduction .................................................................................. 9
1.2 System overview ......................................................................... 10
1.3 Checking the Delivery .................................................................. 11
1.4 Rated data .................................................................................... 13
1.4.1 Rating data on the nameplate ...................................................... 13
1.4.2 Key to part numbers..................................................................... 14
1.4.3 General rated operational data ..................................................... 16
1.4.4 Features ....................................................................................... 19
1.5 DA1 layout.................................................................................... 21
1.6 Features ....................................................................................... 22
1.7 Selection criteria........................................................................... 24
1.8 Proper use.................................................................................... 25
1.9 Maintenance and inspection ........................................................ 26
1.10 Storage......................................................................................... 26
1.11 Charging the internal DC link capacitors ...................................... 27
1.12 Service and warranty.................................................................... 27
2 Engineering................................................................................. 29
2.1 Introduction .................................................................................. 29
2.2 Electrical power network ............................................................. 30
2.2.1 Mains connection and configuration ............................................ 30
2.2.2 Mains voltage and frequency ....................................................... 31
2.2.3 Voltage balance ............................................................................ 31
2.2.4 Total Harmonic Distortion (THD) .................................................. 32
2.2.5 Idle power compensation devices ............................................... 33
2.2.6 Mains chokes ............................................................................... 33
2.3 Safety and switching.................................................................... 34
2.3.1 Fuses and cable cross-sections ................................................... 34
2.3.2 Residual current device................................................................ 35
2.3.3 Mains contactors.......................................................................... 36
2.4 EMC compliance .......................................................................... 36
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 1
2.5 Motor and Application.................................................................. 38
2.5.1 Motor selection............................................................................ 38
2.5.2 Parallel connection of motors ...................................................... 38
2.5.3 Circuit types with three-phase motors......................................... 40
2.5.4 87-Hz Characteristic curve ........................................................... 40
2.5.5 Bypass operation ......................................................................... 42
2.5.6 Connecting EX motors................................................................. 43
2.5.7 Sinusoidal filter............................................................................. 43
3 Installation.................................................................................. 45
3.1 Introduction.................................................................................. 45
3.2 Mounting ..................................................................................... 45
3.2.1 Mounting position........................................................................ 46
3.2.2 Cooling measures ........................................................................ 46
3.2.3 Control panel installation.............................................................. 49
3.2.4 Fixing ........................................................................................... 50
3.3 EMC installation........................................................................... 53
3.3.1 EMC measures in the control panel............................................. 53
3.3.2 Earthing........................................................................................ 54
3.3.3 EMC screw .................................................................................. 55
3.3.4 VAR screw ................................................................................... 56
3.3.5 Screen earth kit............................................................................ 56
3.4 Electrical Installation .................................................................... 58
3.4.1 Power section connections.......................................................... 59
3.4.2 Connection on control section ..................................................... 64
3.4.3 Block diagrams............................................................................. 72
3.4.4 Insulation test .............................................................................. 74
4 Operation.................................................................................... 75
4.1 Checklist for commissioning........................................................ 75
4.2 Hazard warnings for operation ..................................................... 76
4.3 Commissioning with control signal terminals (default settings) .. 77
5 Error messages .......................................................................... 81
5.1 Introduction.................................................................................. 81
5.1.1 Error messages............................................................................ 81
5.1.2 Acknowledge fault (Reset)........................................................... 81
5.1.3 Error list........................................................................................ 83
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6 Parameters.................................................................................. 87
6.1 Operating unit .............................................................................. 129
6.1.1 Display unit................................................................................... 130
6.1.2 Menu Navigation .......................................................................... 130
6.1.3 Setting parameters....................................................................... 130
6.1.4 Parameter selection ..................................................................... 131
6.2 Digital and analog inputs .............................................................. 132
6.2.1 Digital Input (DI) ........................................................................... 135
6.2.2 Analog Input (AI)........................................................................... 136
6.2.3 Digital / analog outputs................................................................. 144
6.2.4 Drives control ............................................................................... 148
6.2.5 Second acceleration and deceleration time ................................. 149
6.2.6 Frequency jump ........................................................................... 150
6.2.7 Start Function............................................................................... 151
6.2.8 Motor ........................................................................................... 153
6.2.9 Fixed frequency setpoint values .................................................. 155
6.2.10 V/f characteristic curve................................................................. 157
6.2.11 Braking ......................................................................................... 162
6.3 Operational data indicator ............................................................ 168
6.4 Setpoint input (REF) ..................................................................... 169
7 Serial interface (Modbus RTU).................................................. 171
7.1 General......................................................................................... 171
7.1.1 Communication ............................................................................ 171
7.1.2 Serial interface ............................................................................. 172
7.2 Modbus parameters..................................................................... 173
7.3 Operating mode Modbus RTU ..................................................... 174
7.3.1 Structure of the master request................................................... 175
7.3.2 Structure of the slave response ................................................... 176
7.3.3 Modbus: Register mapping.......................................................... 177
7.3.4 Explanation of function code........................................................ 185
8 CANopen..................................................................................... 187
8.1 Data Types ................................................................................... 187
8.2 System overview ......................................................................... 188
8.2.1 Bus termination resistors ............................................................. 190
8.2.2 Baud rate...................................................................................... 190
8.2.3 Set CANopen station address ...................................................... 190
8.2.4 Parameters that need to be configured ....................................... 190
8.3 Object list ..................................................................................... 191
8.3.1 EDS file ........................................................................................ 191
8.3.2 Communication-specific objects .................................................. 192
8.3.3 Server SDO Parameter................................................................. 193
8.3.4 Manufacturer-specific objects...................................................... 195
8.3.5 Control word (Index 2000
) ....................................................... 198
hex
8.4 Error messages ............................................................................ 200
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 3
9 Appendix..................................................................................... 203
9.1 Special technical data................................................................... 203
9.1.1 DA1-12 device series................................................................... 204
9.1.2 DA1-32 device series................................................................... 205
9.1.3 DA1-32 device series................................................................... 206
9.1.4 DA1-34 device series................................................................... 207
9.2 Dimensions and frame size.......................................................... 209
9.3 PC interface card.......................................................................... 211
9.3.1 DX-COM-STICK............................................................................ 211
9.3.2 drivesConnect.............................................................................. 214
9.3.3 Cables and fuses.......................................................................... 215
9.4 Mains contactors ......................................................................... 219
Alphabetical index ..................................................................... 221
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0 About this Manual
0.1 Target group
0 About this Manual
0.1 Target group
This manual contains special information required for the correct selection
and connection of a DA1 variable frequency drive and its configuration to
your specific requirements using the parameters. All information applies to
the specified hardware and software versions. The manual describes all sizes
of the DA1 device series. The differences and special characteristics of each
rating level and size are listed accordingly.
The content of MN04020005Z-EN manual is written for engineers and electricians. A specialist knowledge of electrical engineering and fundamental
technical principles is needed for commissioning.
We assume that you have a good knowledge of engineering fundamentals
and that you are familiar with handling electrical systems and machines, as
well as with reading technical drawings.
0.2 Writing conventions
Symbols used in this manual have the following meanings:
Indicates instructions to be followed.
Indicates useful tips.
￫
NOTICE
Warns about the possibility of material damage.
CAUTION
Warns of the possibility of hazardous situations that may possibly cause slight injury.
DANGER
Warns of hazardous situations that result in serious injury or
death.
For greater clarity, the name of the current chapter and the name of the current section are shown in the page header.
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 5
0 About this Manual
0.3 Abbreviations
0.3 Abbreviations
￫
￫
￫
The following abbreviations are used in this manual.
EMC Electromagnetic compatibility
FE Functional earth
FS Frame Size
FWD Forward run (clockwise rotating field)
GND Ground (0-V-potential)
IGBT Insulated gate bipolar transistor
LCD Liquid Crystal Display
PDS Power Drive System (magnet system)
PE
PES EMC connection to PE for screened lines
PNU Parameter number
REV
UL
DS
In order to make it easier to understand some of the images
included in this manual, the housing of the variable frequency
drive, as well as other safety-relevant parts, have been left out.
However, it is important to note that the variable frequency
drive must always be operated with its housing placed properly,
as well as with all required safety-relevant parts.
All the specifications in this manual refer to the hardware and
software versions documented in it.
More information on the devices described here can be found
on the Internet under:
http://www.eaton.com/moeller
Protective earth
Reverse run (anticlockwise rotation field active)
Underwriters Laboratories
Default settings
Support
6 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
0.4 Mains supply voltages
0 About this Manual
0.4 Mains supply voltages
The rated operating voltages stated in the following table are based on the
standard values for networks with a grounded star point.
In ring networks (as found in Europe) the rated operating voltage at the transfer point of the power supply companies is the same as the value in the consumer networks (e.g. 230 V, 400 V).
In star networks (as found in North America), the rated operating voltage at
the transfer point of the utility companies is higher than in the consumer network. Example: 120 V 115 V, 240 V 230 V, 480 V 460 V.
The DA1 variable frequency drive’s wide tolerance range takes into account a
permissible voltage drop of 10 % (i.e. U
gory, it takes into account the
North American mains voltage of 480 V + 10 %
(60 Hz).
The permissible power supplies for the DA1 series are listed in the Technical
Data section in the appendix.
The rated mains voltage operational data is always based on mains frequencies of 50/60 Hz within a range of 48 to 62 Hz.
- 10 %) while, in the 400-V cate-
LN
0.5 Units
Every physical dimension included in this manual uses international metric
system units, otherwise known as SI (Système International d’Unités) units.
For the purpose of the equipment's UL certification, some of these dimensions are accompanied by their equivalents in imperial units.
Table 1: Unit conversion examples
designation
Length 1 in (’’) inch 25.4 mm 0.0394
Power
Torque
Temperature 1°F (TF) Fahrenheit -17.222 °C (TC) TF=TC×9/5+32
Speed
Weight 1lb pound 0.4536 kg 2.205
US-American
value
1HP=1.014PS horsepower 0.7457 kW 1.341
1lbfin pound-force inches 0.113 Nm 8.851
1rpm Revolutions per minute 1min
US-American
designation
SI value Conversion value
-1
1
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 7
0 About this Manual
0.5 Units
8 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1 DA1 device series
1.1 Introduction
1 DA1 device series
1.1 Introduction
DA1 series variable frequency drives are suited to applications involving the
frequency control of motors within an output range of 0.75 kW (at 230 V) to
160 kW (at 400 V).
DA1 series devices feature a compact and rugged design and are available in
seven sizes (FS2, ... , FS8), as well as with protection types IP20, IP40, IP55
and IP66. For protection type IP66, there is also a model with a mains switch
and controls for local control available.
Due to their ease of use and handling, the innovative technology behind
them, and a high level of reliability, DA1 variable frequency drives are particularly suitable for use in general applications. In addition, an integrated radio
interference suppression filter and a flexible interface ensure that the inverters meet a number of important needs in the machine building industry
when it comes to the optimization of production and manufacturing processes.
The computer-supported parameter configuration software ensures data
integrity and reduces the time required for commissioning and maintenance.
In addition, the comprehensive accessories available increase the inverters’
flexibility in all areas of application.
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 9
1 DA1 device series
1.2 System overview
1.2 System overview
⑥
①
⏚
DC-
L1/L
L2/N
L3
②
⑤
1 2 3 4 5 6 7 8 9 10 11 12 13
COM
14 15 16 17 18
⏚
DC+
BR
U
V
W
OP
PROFIBUS DP-V1
ST
④
③
Figure 1: DA1 variable frequency drives system overview
a DA1-… variable frequency drives
b DX-LN-… main chokes, DX-LM3-… motor reactors, DX-SIN3-… sinusoidal filters
c DX-BR… braking resistance
d Fieldbus connection and expansion group
e DX-COM-STICK communication module and accessories (e. g. DX-CBL-… connection cable)
f DE-KEY-… keypad (external)
10 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1.3 Checking the Delivery
1 DA1 device series
1.3 Checking the Delivery
￫
make sure that you received the correct variable frequency
drive.
⏚
DC-
L1/L
L2/N
L3
1 2 3 4 5 6 7 8 9 10 11 12 13
COM
14 15 16 17 18
⏚
DC+
BR
U
V
W
Figure 2: Location of nameplate on DA1 variable frequency drive
Before opening the package, please check the label on it to
The DA1 series variable frequency drives are carefully packaged and prepared for delivery. The devices should be shipped only in their original packaging with suitable transportation materials. Please take note of the labels
and instructions on the packaging, as well as of those meant for the
unpacked device.
Open the packaging with suitable tools and inspect the contents immediately
after delivery to ensure that they are complete and undamaged.
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 11
1 DA1 device series
IL
1.3 Checking the Delivery
The packaging must contain the following parts:
• DA1 series variable frequency drive,
• an instructional leaflet
• IL04020010Z for devices with FS2 and FS3 size with IP20 protection
type,
• IL04020011Z for devices with FS4 to FS7 sizes with IP55 protection
type,
• IL04020012Z for panel-version variable frequency drives of size FS8
• A data carrier (CD-ROM) containing documentation for DA1 series vari-
able frequency drives.
⏚
DC-
L1/L
L2/N
L3
1 2 3 4 5 6 7 8 9 10 11 12 13
COM
14 15 16 17 18
⏚
DC+
BR
U
V
W
Figure 3: Equipment supplied with DA1 variable frequency drive
CD
12 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1.4 Rated data
a
Voltage categories
DA1 variable frequency drives are divided into following voltage categories:
• 230 V: DA1-12…, DA1-32…
• 400 V: DA1-34…
1.4.1 Rating data on the nameplate
The device-specific rated operational data for the DA1 variable frequency
drive is listed on the nameplate on the right side of the device.
The inscription of the nameplate has the following meaning (example):
Inscription Meaning
DA1-344D1FB-A20N Part no.:
Input
Output
Power
S/N Serial number
1 DA1 device series
1.4 Rated data
DA1 = DA1 series variable frequency drive
3 = Three-phase mains connection / three-phase motor connection
4 = 400 V mains voltage category
4D1 = 4.1 A rated operational current (4-decimal-1, output current)
F = Integrated radio interference suppression filter
B = Integrated brake chopper
A = LED display (7-segment text display)
20 = IP20 protection type
N = Standard basic device
Power connection rating:
Three-phase AC voltage (U
380 - 480 V voltage, 50/60 Hz frequency, input phase current (4.3 A).
Load side (motor) rating:
Three-phase AC voltage (0 - U
(0 - 500 Hz)
Assigned motor output:
1.5 kW at 400 V/2 HP at 460 V for a four-pole, internally cooled or surface-cooled
three-phase motor (1500 rpm at 50 Hz/1800 rpm at 60 Hz)
Variable frequency drive is an electrical apparatus.
Read the manual (in this case MN04020005Z-EN) before making any electrical
connections and commissioning.
3~ AC),
e
), output phase current (4.1 A), output frequency
e
IP20/Open type
25072012 Manufacturing date: 07-25-2012
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 13
Protection type of the housing: IP20, UL (cUL) Open type
1 DA1 device series
1.4 Rated data
1.4.2 Key to part numbers
The catalog no. or part no. for the DA1 series of variable frequency drives is
made up of four sections.
Series – Power section – Model – Version
The following figure shows it in greater detail:
D A 1 - 1 2 4 D 1 F N - A 2 0 N Explanation
Type
N = Standard basic device
C = With coated printed circuit boards
Protection type
20 = IP20 / NEMA 0
40 = IP40 / NEMA 1
55 = IP55 / NEMA 3
66 = IP66 / NEMA 4X
6S = IP66 with switch / NEMA 4X, switched
Display unit (display)
A = LED display
B = OLED display
Brake Chopper
N = No internal brake chopper
B = Brake chopper
EMC (radio interference suppression filter)
N = No internal RFI filter
F = Internal RFI filter
Rated operational current (examples)
2D2 = 2.2 A
4D1 = 4.1 A
024 = 24 A
Mains voltage category
2 = 230 V (200 - 240 V ±10 %)
4 = 400 V (380 - 480 V ±10 %)
Connection in power section
1 = Single-phase mains connection / three-phase motor connection
3 = Three-phase mains connection / three-phase motor connection
Device series
DA1 = Variable frequency drive, advanced, Series 1
(D = Drives, A = Advanced, 1 = Series)
Figure 4: Key to part numbers of the DA1 variable frequency drives
14 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
Catalog number examples
Inscription Meaning
1 DA1 device series
1.4 Rated data
DA1-124D3NN-A20C DA1 = DA1 series variable frequency drive
DA1-122D3FN-A20N
DA1-327D0FB-A20N
DA1-34014FB-B66N
DA1-34018FB-A20C
1 = Single-phase power supply
2 = Mains voltage category: 230 V (200 V - 240 V ±10 %)
4D3 = Rated operational current: 4.3 A
N = No internal radio interference suppression filter
N = No internal brake chopper
A = LED display
20 = IP20 protection type
C = Coated printed circuit boards
DA1 = DA1 series variable frequency drive
1 = Single-phase power supply
2 = Mains voltage category: 230 V (200 V - 240 V ±10 %)
2D3 = Rated operational current: 2.3 A
N = Internal radio interference suppression filter
N = No internal brake chopper
A = LED display
20 = IP20 protection type
N = Not coated printed circuit boards
DA1 = DA1 series variable frequency drive
3 = Three-phase mains supply voltage
2 = Mains voltage category: 230 V (200 V - 240 V ±10 %)
7D0 = Rated operational current: 7.0 A
N = Internal radio interference suppression filter
B = internal brake chopper
A = LED display
20 = IP20 protection type
N = Not coated printed circuit boards
DA1 = DA1 series variable frequency drive
3 = Three-phase mains supply voltage
4 = Mains voltage category: 400 V (380 V - 480 V ±10 %)
014 = Rated operational current: 14 A
N = Internal radio interference suppression filter
B = internal brake chopper
B = OLED display
66 = IP66 protection type
N = Not coated printed circuit boards
DA1= DA1 series variable frequency drive
3 = Three-phase mains supply voltage
4 = Mains voltage category: 400 V (380 V - 480 V ±10 %)
018 = Rated operational current: 18 A
N = Internal radio interference suppression filter
B = internal brake chopper
A = LED display
20 = IP20 protection type
C = Coated printed circuit boards
￫
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 15
suppression
filter is required for operation as per IEC/EN 61800-3.
For DA1-xxxxxNx-xxxx devices, an external radio interference
1 DA1 device series
1.4 Rated data
1.4.3 General rated operational data
Technical Data Formula
General
Standards EMC: EN 61800-3:2004+A1-2012
Certifications and manufacturer’s declarations on conformity CE, UL, cUL, c-Tick
Production quality RoHS, ISO 9001
Climatic proofing ρ
Ambient air temperature
Operation
IP20 (NEMA 0) ϑ °C -10 - +50 (frost-free and condensation-free)
IP55 (NEMA 3) ϑ °C -10 - +45
IP66 (NEMA 4X) ϑ °C -10 - +40 (frost-free and condensation-free)
Storage ϑ °C -10 - +60
Electrostatic discharge (ESD, EN 61000-4-2:2009 V kV ±4, contact discharge
Fast transient burst (EFT/B, EN 61000-4-4: 2004) V kV ±1, at 5 kHz, control signal terminals
Overvoltage (surge, EN 61000-4-5: 2006)
200 - 240 V V kV ±1, Phase to phase/neutral conductor
380 - 480 V V kV ±2, Phase to phase
Dielectric strength (flash, EN 61800-5-1: 2007)
200 - 240 V V kV 1.5
380 - 480 V V kV 2.5
Radio interference class (EMC)
Category and maximum screened motor cable length
C1 l m 5
C2 l m 25
C3 l m 50
Mounting position Vertical, max. ±30°
Altitude H m 0 - 1000 above sea level,
Degree of protection IP20 (NEMA 0)
Busbar tag shroud BGV A3 (VBG4, finger- and back-of-hand proof)
sign
w
Unit Value
Radio interference: EN 55011: 2010
Safety: EN 61800-5: 2007
Protection type: EN 60529: 1992
Note: FS8 units are not UL or cUL certified as of this writing
% < 95 %, average relative humidity (RH),
non-condensing (EN 50178)
±8, air discharge
±2, at 5 kHz, motor connection terminals,
single-phase mains connection terminals
±4, at 5 kHz, three-phase mains connection terminals
±2, Phase/neutral conductor to earth
±4, Phase to earth
> 1000 with 1 % load current reduction every 100 m,
max. 2000 with UL approval, max. 4000 (without UL)
IP40 (NEMA 1)
IP55 (NEMA 3)
IP66 (NEMA 4X)
16 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1 DA1 device series
1.4 Rated data
Technical Data Formula
sign
General
Main circuit / power section
Power supply system
Rated operational voltage
DA1-12… U
DA1-32… U
DA1-34… U
e
e
e
Mains frequency f Hz 50/60 (48 - 62)
Power factor cos ϕ >96
Phase Imbalance % max. 3
Maximum short-circuit current (supply voltage) I
q
Mains switch-on frequency Maximum of one time every 30 seconds
Mains network configuration (AC power supply
network)
Motor feeder
Output voltage
DA1-12…, DA1-32…, DA1-34… U
2
Output Frequency
Range, parameterizable f
2
Resolution Hz 0.1
Overload current
for 60 s % 150
for 3 s % 200
Pulse frequency
FS2, …, FS7 f
PWM
Operating mode V/Hz control, slip compensation, vector control
DC braking
Time before start t s 0 - 25, in the event of a stop
Motor pick-up control function (for catching spinning
motors)
Brake chopper
Braking current during continuous operation % 100 (Ie)
Maximum braking current % 150 for 60 s
Unit Value
V 1~ 230 (200 V -10 % - 240 V +10 %)
V 3~ 230 (200 V -10 % - 240 V +10 %)
V 3~ 400 (380 V -10 % - 480 V +10 %)
kA 5
TN and TT earthing systems with directly earthed neutral
point.
IT earthing systems with PCM insulation monitoring relays
only.
Operation on phase-earthed networks is only permissible
up to a maximum phase-earth voltage of 300 VAC.
V 3~ 0 - U
e
Hz 0 - 50/60 (max. 500)
kHz max. 32
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1 DA1 device series
1.4 Rated data
Technical Data Formula
Unit Value
sign
General
Control section
Control Voltage
Output voltage (control signal terminal 1) U
Load rating (control terminal 1) I
Reference voltage (control terminal 5) U
Load rating (control terminal 5) I
C
1
S
5
V DC 24
mA 100
V DC 10
mA 10
Digital input (DI)
Count 3 - 5
Logic (level) Increase
Response time t ms <4
Input voltage range High (1) U
Input voltage range Low (0) U
C
C
V DC 8 - 30
V DC 0 - 4
Analog Input (AI)
Count 0 - 2
Resolution 12-bit
Accuracy % < 1 to the final value
Response time t ms <4
Input voltage range U
Input current range I
S
S
V DC -10 - +10, (Ri ~ 72 kΩ)
mA 0/4 - 20 (RB ~ 500 Ω)
Digital output (DO) / relay output (K)
Count 2 (analog/digital) / 2 relay
Output voltage U
Output current I
out
out
V DC 0 - 10, 24
mA 0/4 - 20
Relays N/O contact, 6 A (250 V AC) / 5 A (30 V DC)
Changeover contacts, 6 A (250 V AC) / 5 A (30 V DC)
Interface (RJ45) OP bus, Modbus RTU, CANopen
Control level Control signal terminal/operating unit/interface
18 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1.4.4 Features
1 DA1 device series
1.4 Rated data
Part no.
Rated opera-
tional current
I
e
[A] [kW] [A]
Mains supply voltage: 1 AC 230 V
Motor connection voltage: 3 AC 230 V, 50/60 Hz
DA1-124D3…
DA1-127D0… 7 1.5 6.3 2 6.8 F N IP20, IP66 FS2
DA1-12011… 11 2.2 8.7 3 9.6 F N, B IP20, IP66 FS2
Mains supply voltage: 3 AC 230 V, 50/60 Hz
Motor connection voltage: 3 AC 230 V, 50/60 Hz
DA1-324D3…
DA1-327D0… 7 1.5 6.3 2 6.8 F B IP20, IP66 FS2
DA1-32011… 10.5 2.2 8.7 3 9.6 F B IP20, IP66 FS2
DA1-32012…
DA1-32024… 24 5.5 19.6 7.5 22 F B IP20, IP66 FS3
DA1-32024… 24 5.5 19.6 7.5 22 F B IP55 FS4
DA1-32039… 39 7.5 26.4 10 28 F B IP55 FS4
DA1-32046… 46 11 38 15 42 F B IP55 FS4
DA1-32061… 61 15 51 20 54 F B IP55 FS5
DA1-32072… 72 18.5 63 25 68 F B IP55 FS5
DA1-32090…
DA1-32110…
DA1-32150…
DA1-32180…
DA1-32202… 202 55 173 75 192 F B IP55 FS7
DA1-32248… 248 75 233 100 248 F B IP55 FS7
1) The rated motor currents apply to normal internally and surface-cooled three-phase asynchronous motor
(1500 rpm at 50 Hz, 1800 rpm
2) Take motor data into account (6 A = normalized rated value as per UL 580 C)
Operation may be limited to a reduced motor load.
4.3 0.75 3.2 1 4.2 F N IP20, IP66 FS2
4.3 0.75 3.2 1 4.2 F B IP20, IP66 FS2
18 4 14.8 5 15.2 F B IP20, IP66 FS3
90 22 71 30 80 F B IP55 FS6
110 30 96 40 104 F B IP55 FS6
150 37 117 50 130 F B IP55 FS6
180 45 141 60 154 F B IP55 FS6
Assigned motor power
P
(230 V, 50 Hz)
at 60 Hz).
Radio inter-
ference
suppression
Brake
chopper
(integrated)
Protection
type
P
(220 - 240 V, 60 Hz)
1)
[HP] [A]
1)
N = No
F = Yes
N = No
B = Yes
IP FS
Size
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1 DA1 device series
1.4 Rated data
Part no.
Rated opera-
tional current
I
e
[A] [kW] [A]
Assigned motor power
P
(400 V, 50 Hz)
1)
P
(440 - 480 V, 60 Hz)
[HP] [A]
Radio inter-
ference
suppression
Brake
chopper
(integrated)
Degree of
protection
N = No
F = Yes
1)
N = No
B = Yes
IP FS
Mains supply voltage: 3 AC 400 V, 50 Hz / 480 V, 60 Hz
Motor connection voltage: 3 AC 400 V, 50 Hz / 440 - 480 V, 60 Hz
DA1-342D2…
2.2 0.75 1.9 1 2.1 F B IP20, IP66 FS2
DA1-344D1… 4.1 1.5 3.6 2 3.4 F B IP20, IP66 FS2
DA1-345D8… 5.8 2.2 5 3 4.8 F B IP20, IP66 FS2
DA1-349D5…
DA1-34014…
9.5 4 8.5 5 7.6 F B IP20, IP66 FS2
14 5.5 11.3 7.5 11 F B IP20, IP66 FS3
DA1-34018… 18 7.5 15.2 10 14 F B IP20, IP66 FS3
DA1-34024… 24 11 21.7 15 21 F B IP20, IP66 FS3
DA1-34024…
24 11 21.7 15 21 F B IP55 FS4
DA1-34030… 30 15 29.3 20 27 F B IP55 FS4
DA1-34039… 39 18.5 36 25 34 F B IP55 FS4
DA1-34046… 46 22 41 30 40 F B IP55 FS4
DA1-34061… 61 30 55 40 52 F B IP55 FS5
DA1-34072… 72 37 68 50 65 F B IP55 FS5
DA1-34090… 90 45 81 60 77 F B IP55 FS6
DA1-34110… 110 55 99 75 96 F B IP55 FS6
DA1-34150… 150 75 134 100 124 F B IP55 FS6
DA1-34180…
DA1-34202…
180 90 161 125 156 F N, B IP55 FS6
202 110 196 150 180 F N, B IP55 FS7
DA1-34240… 240 132 231 200 240 F N, B IP55 FS7
DA1-34302…
302 160 279 250 302 F N, B IP55 FS7
DA1-34370… 370 200 349 300 361 F N, B IP40 FS8
DA1-34450…
1) The rated motor currents apply to normal internally and surface-cooled three-phase asynchronous motor
(1500 rpm at 50 Hz, 1800 rpm
450 250 437 350 414 F N, B IP40 FS8
at 60 Hz).
Size
20 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1.5 DA1 layout
⑩
⑨
⑦
①
②
③
⑥
④
⑤
⑧
⏚
L1/L
L2/N
L3
DC-
⏚
U
DC+
BR
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18
COM
V
W
1 DA1 device series
1.5 DA1 layout
The following drawing shows examples of named elements of the DA1
variable frequency drives in different frame sizes.
Figure 5: Designation on the DA1 variable frequency drive
a Fixing holes (screw fastening)
b Connection terminals in power section (mains side)
c Cutout for mounting on mounting rail (only for FS2 and FS3)
d Control terminals (plug-in)
e Relay terminals (plug-in)
f Connection terminals in power section (motor feeder)
g Slot for field bus card or expansion module
h Communication interface (RJ45)
i Operating unit with 5 control signal terminals and LED display
j Info card
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 21
1 DA1 device series
1.6 Features
1.6 Features
DA1 series variable frequency drives convert the voltage and frequency of an
existing AC supply system into a DC voltage.
This DC voltage is used to generate a three-phase AC voltage with adjustable
frequency and assigned amplitude values for the variable speed control of
three-phase asynchronous motors.
L1/L
L2/N
②①③④⑤⑥⑦
L3
EMC VAR
⑩
DC+DC- BR
⑧⑨
+
U
-
+
-
+
-
U
V
W
M
3 ~
⑫
⑪
Figure 6: Block diagram; components in a DA1 variable frequency drive
a L1/L, L2/N, L3, PE supply, mains supply voltage U
DA1-12…: single-phase mains connection (1 AC/2 AC 230 V/240 V), motor feeder (3 AC 230 V)
DA1-32…: single-phase mains connection (3 AC 230 V/240 V), motor feeder (3 AC 230 V)
DA1-34…: single-phase mains connection (3 AC 400 V/480 V), motor feeder (3 AC 400 V)
b Internal radio interference suppression filter, EMC connection to PE
c Internal voltage filter, VAR connection to PE
d Rectifier bridge: it converts the AC voltage of the electrical supply to a DC voltage.
e Internal DC link with charging resistor, capacitor and switched-mode power supply unit
(SMPS = Switching-Mode Power Supply).
f Brake chopper for external braking resistor (DC+ and BR connection)
g Inverter. The IGBT based inverter converts the DC voltage
of the DC link (U
h Motor connection with output voltage U
The connection in the motor feeder is implemented with a screened cable that is earthed on both sides
across a large area (PES).
Rated operational current (I
DA1-12…: 4.3 - 10.5 A
DA1-32…: 4.3 - 248 A
DA1-34…: 2.2 - 450 A
100 % at an ambient temperature of +50 °C with an overload capability of 150 % for 60 s
and a starting current of 175 % for 2 s.
i Three-phase asynchronous motor,
variable speed control of three-phase asynchronous motor for assigned motor shaft power values
):
(P
2
DA1-12…: 0.75 - 2.2 kW (230 V, 50 Hz) oder 1 - 3 HP (230 V, 60 Hz)
DA1-32…: 0.75 - 75 kW (230 V, 50 Hz) oder 1 - 100 HP (230 V, 60 Hz)
DA1-34…: 0.75 - 160 kW (400 V, 50 Hz) oder 1 - 255 HP (460 V, 60 Hz)
) into a three-phase AC voltage (U2) with variable amplitude and frequency (f2).
DC
CPU STO
1 … 11, 14 … 18 12 13
at 50/60 Hz:
LN=Ue
(0 to 100 % Ue) and output frequency f2 (0 to 500 Hz)
2
, output current):
e
PES
22 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
1 DA1 device series
1.6 Features
j Control section with operating unit and control buttons, 7-digital display assembly, control voltage,
plug-in control signal terminals, plug-in relay terminal
k RJ45 interface for the PC and fieldbus connection (Modbus RTU, CANopen)
l Safe Torque-Off
Safe removal of torque as per SIL 2 (EN 61508) / PL d (EN ISO 13849-1)
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 23
1 DA1 device series
⏚
L1/L
L2/N
L3
DC-
⏚
U
DC+
BR
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18
COM
V
W
P1-07
P1-08
P1-10
P1-09
P4-05
1410 min
-1
230/400 V 3.2/1.9 A
50 Hz
0,75 KW
cos ϕ 0.79
1.7 Selection criteria
1.7 Selection criteria
Select the variable frequency drive according to the supply voltage ULN of the
supply system and the rated operational current of the assigned motor.
The circuit type ( / ) of the motor must be selected according to the rated
operational current.
The rated output current I
of the variable frequency drive must be greater
e
than or equal to the rated motor current.
Figure 7: Selection criteria – Rating plate data
When selecting the drive, the following criteria must be known:
• Type of motor
• Mains voltage = rated operating voltage of the motor (e. g. 3~ 400 V),
• Rated motor current (recommended value, dependent on the circuit type
and the power supply)
• Load torque (quadratic, constant),
• Starting torque,
• Ambient air temperature (rated value e. g. +40 °C).
￫
variable frequency drive, the motor currents are
cally
– separated by effective and idle current components.
When you select a variable frequency drive, make sure that it
can supply the total resulting current. If necessary, for dampening and compensating the deviating current values, motor reactors or sinusoidal filters must be installed between the variable
When connecting multiple motors in parallel to the output of a
frequency drive and the motor.
24 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
added geometri-
1.8 Proper use
1 DA1 device series
1.8 Proper use
The DA1 variable frequency drives are not domestic appliances. They are
designed only for industrial use as system components.
The DA1 variable frequency drives are electrical devices for controlling variable speed drives with three-phase motors. They are designed for installation
in machines or for use in combination with other components within a
machine or system.
After installation in a machine, the variable frequency drives must not be
taken into operation until the associated machine has been confirmed to
comply with the safety requirements of Machinery Safety Directive (MSD)
89/392/EEC (meets the requirements of EN 60204). The user of the equipment is responsible for ensuring that the machine use complies with the
relevant EU Directives.
The CE markings on the DA1 variable frequency drive confirm that, when
used in a
pean Low Voltage Directive (LVD) and the EMC Directives (Directive 73/23/
EEC, as amended by 93/68/EEC and Directive 89/336/EEC, as amended by
93/68/EEC).
typical drive configuration, the apparatus complies with the Euro-
In the described system configurations, DA1 variable frequency drives are
suitable for use in public and non-public networks.
A connection of a DA1 variable frequency drive to IT networks (networks
without reference to earth potential) is permissible only to a limited extent,
since the device’s built-in filter capacitors connect the network with the earth
potential (enclosure).
On earth free networks, this can lead to dangerous situations or damage to
the device (isolation monitoring required).
￫
Observe the technical data and connection requirements.
For additional information, refer to the equipment nameplate or label of the
variable frequency drive and the documentation. Any other usage constitutes
improper use.
To the output (terminals U, V, W) of the DA1 variable frequency
drive you must not:
• connect a voltage or capacitive loads (e.g. phase compensa-
tion capacitors),
• connect multiple variable frequency drives in parallel,
• make a direct connection to the input (bypass).
DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com 25
1 DA1 device series
1.9 Maintenance and inspection
1.9 Maintenance and inspection
DA1 series variable frequency drives will be maintenance-free as long as the
general rated operational data ( Section 1.4.3, “General rated operational
data“, page16) is adhered to and the specific technical data (see appendix)
for the corresponding ratings is taken into account. Please note, however,
that external influences may affect the operation and lifespan of a DA1 variable frequency drive.
We therefore recommend that the devices are checked regularly and the following maintenance measures are carried out at the specified intervals.
Table 2: Recommended maintenance for DA1 variable frequency drives
Maintenance measures Maintenance interval
Clean cooling vents (cooling slits) Please enquire
Check the fan function 6 - 24 months (depending on the environment)
Filter in the switching cabinet doors
(see manufacturer specifications)
Check all earth connections to make sure they
are intact
Check the tightening torques of the terminals
(control signal terminals, power terminals)
Check connection terminals and all metallic
surfaces for corrosion
Motor cables and shield connection (EMC)
Charge capacitors
6 - 24 months (depending on the environment)
On a regular basis, at periodic intervals
On a regular basis, at periodic intervals
6 - 24 months; when stored, no more than 12 months later
(depending on the environment)
According to manufacturer specifications, no later than 5 years
12 months
(￫ Section 1.11, “Charging the internal DC link capacitors“)
1.10 Storage
There are no plans for replacing or repairing individual components of DA1
variable frequency drives.
If the DA1 variable frequency drive is damaged by external influences, repair
is not possible.
Dispose of the device according to the applicable environmental laws and
provisions for the disposal of electrical or electronic devices.
If the DA1 variable frequency drive is stored before use, suitable ambient
conditions must be ensured at the site of storage:
• Storage temperature: -40 - +70 °C,
• Relative average air humidity: < 95 %, non condensing (EN 50178),
• To prevent damage to the RASP DC link capacitors, storage times longer
than 12 months are not recommended
( Section 1.11, “Charging the internal DC link capacitors“).
26 DA1 Variable Frequency Drives 10/12 MN04020005Z-EN www.eaton.com
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