Cutler Hammer, Div of Eaton Corp Adjustable Frequency Drives Catalog

Adjustable Frequency Drives
M-Max
H-Max
CPX9000
Learn Online
Drawings Online
An Eaton Green Solution
2.1 NFX9000 Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-2
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-3
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-8
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-10
2.3 M-Max Series Adjustable Frequency AC Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-19
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-21
2.4 SVX9000 Drives
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-28
SVX9000 Open Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-33
SVX9000 Enclosed Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-73
SVX9000 VFD Pump Panels
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-96
2.5 SPX9000 Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-114
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-117
2.6 H-Max Series Drives
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-156
H-Max Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-159
H-Max IntelliPass and IntelliDisconnect Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-168
2.7 CFX9000 Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-183
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-192
2.8 CPX9000 Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-216
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-224
2.9 LCX9000 Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-246
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-248
V6-T2-31
V6-T2-70
V6-T2-94
V6-T2-157
V6-T2-166
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2.10 SPA9000/SPN9000/SPI9000 Common DC Bus Drive Products
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-263
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-267
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-1
2
2
2
2
2.1
NFX9000 Drives
Adjustable Frequency Drives
NFX9000 Drives
2
2
2
2
2
2
2
2
2
2
2
Product Description
NFX9000 Adjustable
2
Frequency AC Drives from Eaton’s Electrical Sector are
2
designed to provide adjustable speed control of
2
three-phase motors. These microprocessor-based drives have standard features that
2
can be programmed to tailor the drive’s performance to
2
suit a wide variety of application requirements.
2
The NFX9000 volts-per-hertz product line utilizes a 32-bit
2
microprocessor and insulated gate bipolar transistors
2
(IGBTs) which provide quiet motor operation, high motor
2
efficiency and smooth low speed performance. The size and simplicity of the NFX9000
2
make it ideal for hassle free installation where size is a
2
primary concern.
2
Models rated at 240 volts, single- or three-phase, 50/60 Hz are available in sizes ranging from 1/4 to 2 hp. Models volts, single-phase, 50/60 Hz are available in the 1/4 to 1/2 hp size range.
The standard drive includes a digital display, operating and programming keys on the keypad.
The display provides drive monitoring as well as adjustment and diagnostic information. The keys are utilized for digital adjustment and programming of the drive as well as for operator control. Separate terminal blocks for control and power wiring are provided for customer connections. The drives feature RS-485 serial communications.
rated at 115
Contents
Description Page
NFX9000 Drives
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-3
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-3
Technical Data and Specifications . . . . . . . . . . V6-T2-4
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . V6-T2-5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-7
Features and Benefits
NFX9000 Adjustable Frequency AC Drives
Feature Customer Benefit
V/Hz control Provides 150% starting torque and advanced
Clearly laid out and easy to understand keypad with four-character LED display, four status indicating LEDs, speed potentiometer, and five function keys
One analog input, four programmable, intelligent digital inputs, one programmable relay
Serial communication port (RS-485) Direct connection to serial communications
Single-phase or three-phase input capability on 115/240 Vac rated units
low speed control
Most informative operator’s interface in this class of VFD, provided as standard. All parameters, diagnostic information and metering values are displayed with a bright four-character LED display
Provide enhanced application flexibility
networks
Operate three-phase motor with single-phase supply
Standards and Certifications
NEMA, IEEE, NEC: Design Standards
UL Listed
cUL Listed
CE Marked
2
2
2
2
2
2
2
V6-T2-2 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
Base Catalog Number
NFX 001 A 0 -2
Horsepower
F25 = 1/4 hp F50 = 1/2 hp 001 = 1 hp 002 = 2 hp
Series
A
Enclosure
0 = IP20
Voltage
1 = 115 Vac 2 = 240 Vac
NFX9000
NFX9000 Drives
2.1
Catalog Number Selection
NFX9000 Drives
Product Selection
NFX9000 Basic Controller IP20
Description
1
hp
1/4 90–130 6.0/— 1.6 NFXF25A0-1
1/2 9.0/— 2.5 NFXF50A0-1
1/4 200–240 4.9/— 1.6 NFXF25A0-2
1/2 6.5/— 2.5 NFXF50A0-2
19.7/4.2NFX001A0-2
2—/9.07NFX002A0-2
Notes
1
Horsepower ratings are based on the use of a 240V or 480V NEMA B, four- or six-pole squirrel cage induction motor
and are for reference only. Units are to be selected such that the motor current is less than or equal to the NFX9000 rated continuous output current.
2
For 208V, 380V or 415V applications, select the unit such that the motor current is less than or equal to the NFX9000
rated continuous output current.
Volts
2
Input Ampere Single-/Three­Phase Rating
Continuous Output Ampere Rating Catalog Number
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-3
2
2
2
2
2
2
2
2
2
2
2
2
Adjustable Frequency Drives
2.1
Technical Data and Specifications
2
General Specifications
2
NFX9000 Drives
Set Up Adjustments, Performance Features, Operator Control and External Interface
NFX9000 Drives
2
Description Specification
2
Output Ratings
Horsepower 90V–132V: 1/4–1/2 hp
2
Frequency range 0.1–400 Hz
2
Overload rating 150% for 60 seconds
Frequency resolution Digital: 0.1 Hz
2
Frequency accuracy Digital: ±0.01% of max. frequency
2
Undervoltage carryover limit 0.3 to 25 seconds
Motor Performance
2
Motor control V/Hz
Constant torque Standard
2
Speed regulation 0.5% of base speed
2
Input Power
Voltage at 50/60 Hz ±3 Hz 100V–120V: –10% +10%/single-phase
2
2
Displacement power factor Better than 0.95
Efficiency Typically greater than 95%
2
Design Type
Microprocessor 32-bit
2
Converter type Diode
Inverter type Insulated gate bipolar transistor
2
Waveform PWM Volts/Hertz
2
Environment
Operating temperature –10° to 40°C
2
Humidity 20 to 90% non-condensing
Maximum elevation 1000 meters (3300 ft)
2
Enclosure
Standard Protected chassis (IP20)
2
Protective Features
2
Ground fault Standard
Overload protection Standard
2
Overcurrent Standard
Overvoltage Standard
2
Undervoltage Standard
2
Overtemperature Standard
Overload limit Standard
200–240V: 1/2–2 hp
Analog: ±0.2% of max. frequency
200V–240V: –10% +5%/single-phase 200V–240V: –10% +5%/three-phase
2
2
2
2
2
Keypad
Description Specification
Alphanumeric display Standard, 1 x 4 character
Digital indications RUN/STOP and FORWARD/REVERSE
Diagnostics Last three trips with cause
LED status indicators Four (RUN/STOP and FORWARD/REVERSE)
Operator functions RUN/STOP, speed control (digital or potentiometer),
I/O Terminal Block
Description Specification
Analog inputs One input: 0–10 Vdc, 4–20 mA
Digital inputs Four programmable inputs
Digital outputs One Form A relay contact
Programmable Parameters
Description Specification
Out of the box Factory settings loaded for quick start-up
Accel. and decel. 2 separately adjustable Linear or S Curve times: 0.1–600 seconds
DC injection braking
External fault Terminal input
Jog Terminal input
Fault reset STOP/RESET or terminal input
I/O NO-NC selectable
Jump frequencies Three (with adjustable width)
Parameter security Programmable software lock
Preset speeds Two preset speeds
Reversing Keypad or terminal
Speed setting Keypad, terminal or pot
RUN/STOP control Keypad or terminal
Stop modes Decel, coast or DC injection
Reliability
Description Specification
Pretested components Standard
Surface mount technology Standard (PCBs)
Computerized testing Standard
Final test with full load Standard
Eaton’s Engineering Systems and Service
Note
1
The motor can be electronically stopped in the shortest possible time, without using an optical external braking resistor.
RESET, MODE keys and ENTER
Potentiometer: 1 kohm to 2 kohm Analog voltage: Nominal 10 Vdc (10 kohm input impedance) Analog current: Nominal 4–20 mA (250 ohm)
1
National network of AF drive spec ialists
2
V6-T2-4 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
RA
Wire Gauge: 22 – 24 AWG Torque: 4 Kgf-cm
RC +10V AVI DI1
Common Signal
Digital Input Selection 3
Digital Input Selection 2
Multi-Function Input Selection 1
Multi-Function Assistant Terminal
Relay Output Contact
(120 Vac/Vdc 28V 3A)
Relay
Analog Voltage, Current Frequency
Command
Power for Speed Setting
DI2 DI3 DI4 GND
NFX9000 Drives
2.1
Watt s Lo ss
Watts Loss
Catalog Number Horsepower Volts
NFXF25A0-1 1/4 115 Vac 20W
NFXF50A0-1 1/2 20W
NFXF25A0-2 1/4 230 Vac 20W
NFXF50A0-2 1/2 20W
NFX001A0-2 138W
NFX002A0-2 275W
Wiring Diagrams
Control Terminal Wiring (Factory Settings)
9 kHz
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-5
2.1
U/T1
6  1
RS-485
Communication
Port
RA
RC
Relay Output Contacts 120 Vac/28 Vdc 3A Factory Default: Fault Indication
Main Circuit (Power) Terminals
1 : +EV 2 : GND 3 : SG
-
4 : SG
+
+
18V
Factory Default Settings
DI1
4.7 KW
Forward/Stop
RJ-11
V/T2
Motor
W/T3
R/L1
S/L2
T/L3
R/L1
S/L2
T/L3
IM
3-Phase
Control Circuit Terminals
Shielded Leads
+
18V
DI2
4.7 KW
Reverse/Stop
+
18V
DI3
4.7 KW
Reset
+
18V
DI4
GND
4.7 KW
Multi-Step 1
Common Signal
Power Supply for Potentiometer
+
10V 10 mA (Max.)
+
10V
Master Freq. Setting
3
2
Analog Voltage
0 ~ 10 Vdc
Analog Current
4 ~ 20 mA
AVI
GND
1
VR
Basic Wiring Diagram
2
2
2
2
2
2
2
2
2
2
2
Adjustable Frequency Drives
NFX9000 Drives
2
2
2
2
2
2
2
2
2
2
2
2
Note: Do not plug a modem or telephone line to the RS-485 communication port, permanent damage may result. Terminals 1 and 2 are the power sources for the optional copy keypad and should not be used while using RS-485
2
communication.
2
2
2
2
2
2
Use power terminals R/L1 and S/L2 for single-phase connection to models NFXF25A0-1, NFXF50A0-1, NFXF25A0-2, NFXF50A0-2 or NFX001A0-2.
Use power terminals R/L1, S/L2 and T/L3 for three-phase connection to models NFXF25A0-2, NFXF50A0-2, NFX001A0-2 or NFX002A0-2.
Single-phase power must not be used for model NFX002A0-2.
V6-T2-6 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
RA RC +10V AVI D1
U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
D2 D3 D4 GND
STOP
RUN FWD
REV
RUN
STOP
ENTER
MODE RESET
WARNING
MIN. MAX.
NFX9000
RS-485
RS-485
230V 1 PHASE
0.5 HP
!
2.20 (56.0)
2.68 (68.0)
0.20 (5.0) Dia.
4.72
(120.0)
5.20
(132.0)
4.86
(123.4)
5.04
(128.1)
NFX9000 Drives
2.1
Dimensions
Approximate Dimensions in Inches (mm)
1/4 to 2 hp Drive
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-7
2
2.2
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
Adjustable Frequency Drives
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2
2
2
2
2
2
2
2
2
2
2
Product Description
Eaton’s PowerXL™ DC1 and
2
2
2
2
2
2
2
2
2
2
2
2
2
2
variable frequency drives
DA1 are the next generation of drives specifically engineered for today’s machinery applications.
The DC1 is compact with only 14 basic parameters, SmartWire-DT connectivity, and outstanding ease of mounting and installation. The DC1 is perfect for quick commissioning and is ideal for panel builders. This drive supports single-phase motor applications, and detachable terminal blocks make control wiring much easier.
DA1 is the perfect match for demanding OEM applications. High-performance processor, safe torque off, multiple fieldbus protocols including SmartWire-DT, sensorless vector control and the possibility permanent magnet motors are sure to leave a lasting impression.
to operate
2
2
2
2
Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 15 hp. Models rated at 240 volts, single- or three­phase, 50/60 Hz are available in sizes ranging from 0.5 to
7.5 hp. Models rated at 115 volts, single-phase, 50/60 Hz are available in the
0.5 to 3 hp size range.
Contents
Description Page
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-9
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-13
Technical Data and Specifications . . . . . . . . . . V6-T2-14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-18
Features
Compact, space-saving design
Rugged and reliable—200% for 4s (DA1) or 175% for 2s (DC1), 50 C rated
DIN rail and screw mountable (FS1 and FS2)
Side-by-side installation
Industry-leading efficiency delivers energy savings to the customer
Integrated EMC filters make the unit suitable for commercial and industrial networks
Brake chopper as standard in frames 2 and higher
Temperature-controlled fan
RS-485/Modbus® and CANopen™ as standard
PI (DC1), PID (DA1) controller as standard
Several fieldbus options (DA1)
SmartWire capability
Removable I/O terminal blocks
Contactor style power wiring
Compatibility with single­phase motors (DC1)
200% torque at zero speed (DA1)
Ability to run permanent magnet motors (DA1)
PLC programming (DA1)
Closed loop (DA1)
Conformal coated boards (DA1)
Standards and Certifications
Product
Complies with EN61800-3 (2004)
EMC (At Default Settings)
EMC Category C1, C2 and C3 at default settings (1m, 5m, 25m)
Note
1
See unit nameplate for more detailed approvals.
1
Safety
61800-5-1
EN 60529
CE
UL
cUL
UkrSepro
c-Tick
RoHS compliant
2
V6-T2-8 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
DC1 -1 2 4D1 F N -A 20 N
Rated
Operational Current
Examples—
2D2 = 2.2A 4D1 = 4.1A
024 = 24A
Type
N = Standard basic device
Degree of Protection
20 = IP20/NEMA 0 66 = IP66/NEMA 4X
6S = IP66 with disconnect/NEMA 4X
Device Series
DC1 = Variable frequency drive, compact, Series 1
(D = Drives, C = Compact, 1 = Series 1)
Connection in Power Section
1 = Single-phase mains connection/three-phase motor connection 3 = Three-phase mains connection/three-phase motor connection
S = Single-phase mains connection/single-phase motor connection
Mains Voltage Category
1 = 110V (110–115V ±10%) 2 = 230V (200–240V ±10%) 4 = 460V (380–480V ±10%)
D = 110V input/230V output (voltage doubler)
Display Unit (Display)
A = LED display
Brake Chopper
N = No internal brake chopper B = Brake chopper
EMC (Radio Interference Suppression Filter)
N = No internal RFI filter
F = Internal RFI filter
DA1 -1 2 4D1 F B -A 20 C
Rated
Operational Current
Examples—
2D2 = 2.2A 4D1 = 4.1A
024 = 24A
Type
C = Coated printed circuit boards
Degree of Protection
20 = IP20/NEMA 0 66 = IP66/NEMA 4X
6S = IP66 with disconnect/NEMA 4X
Device Series
DA1 = Variable frequency drive, compact, Series 1
(D = Drives, A = Advanced, 1 = Series 1)
Connection in Power Section
1 = Single-phase mains connection/three-phase motor connection 3 = Three-phase mains connection/three-phase motor connection
Mains Voltage Category
2 = 230V (200–240V ±10%) 4 = 400V (380–480V ±10%)
Display Unit (Display)
A = LED display B = OLED display
Brake Chopper
B = Brake chopper
EMC (Radio Interference Suppression Filter)
F = Internal RFI filter
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2.2
Catalog Number Selection
DC1 Series Adjustable Frequency AC Drives
DA1 Series Adjustable Frequency AC Drives
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-9
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2.2
IP20
Product Selection
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Adjustable Frequency Drives
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
DC1 Series IP20 Enclosure Drives
2
hp
kW Volts
0.5 0.37 115V single-phase in/
0.75 0.55 10.5 2 DC1-S1011NB-A20N
0.5 0.37 200–240V single-phase in/
10.75 7 1 DC1-S27D0NN-A20N
1.5 1.1 10 2 DC1-S2011NB-A20N
0.5 0.37 115V single-phase in/
10.75 4.3 1 DC1-1D4D3NN-A20N
1.5 1.1 5.8 2 DC1-1D5D8NB-A20N
0.5 0.37 200–240V single-phase in/
10.75 4.3 1 DC1-124D3NN-A20N
21.5 7 1 DC1-127D0NN-A20N
21.5 7 2 DC1-127D0NB-A20N
32.2 10.5 2 DC1-12011NB-A20N
54 15 3 DC1-12015NB-A20N
0.5 0.37 200–240V three-phase in/
10.75 4.3 1 DC1-324D3NN-A20N
21.5 7 1 DC1-327D0NN-A20N
21.5 7 2 DC1-327D0NB-A20N
32.2 10.5 2 DC1-32011NB-A20N
54 18 3 DC1-32018NB-A20N
1 0.75 380–480V three-phase in/
21.5 4.1 1 DC1-344D1NN-A20N
21.5 4.1 2 DC1-344D1NB-A20N
32.2 5.8 2 DC1-345D8NB-A20N
54 9.5 2 DC1-349D5NB-A20N
7.5 5.5 14 3 DC1-34014NB-A20N
10 7.5 18 3 DC1-34018NB-A20N
15 11 24 3 DC1-34024NB-A20N
Notes
1
These are constant torque/high overload rated drives.
2
For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current.
3
Brake chopper circuit available as standard in frames 2 and 3.
4
RFI version available. Substitute with DC1-*****F*-**** for this option.
115V single-phase out
200–240V single-phase out
230V three-phase out
230V three-phase out
230V three-phase out
460V three-phase out
1
100% Continuous Current In (A)
71DC1-S17D0NN-A20N
4.3 1 DC1-S24D3NN-A20N
2.3 1 DC1-1D2D3NN-A20N
2.3 1 DC1-122D3NN-A20N
2.3 1 DC1-322D3NN-A20N
2.2 1 DC1-342D2NN-A20N
Frame Size
3
Catalog Number
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
2
2
2
2
2
2
2
2
V6-T2-10 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
IP66
IP66S
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2.2
DC1 Series IP66 Enclosure Drives
2
hp
0.5 0.37 115V single-phase in/
0.75 0.55 10.5 2 DC1-S1011NB-A6SN
0.5 0.37 200–240V single-phase in/
10.75 7 1 DC1-S27D0NN-A6SN
1.5 1.1 10 2 DC1-S2011NB-A6SN
0.5 0.37 115V single-phase in/
10.75 4.3 1 DC1-1D4D3NN-A6SN
1.5 1.1 5.8 2 DC1-1D5D8NB-A6SN
0.5 0.37 200–240V single-phase in/
10.75 4.3 1 DC1-124D3NN-A6SN
21.5 7 1 DC1-127D0NN-A6SN
21.5 7 2 DC1-127D0NB-A6SN
32.2 10.5 2 DC1-12011NB-A6SN
54 15 3 DC1-12015NB-A6SN
0.5 0.37 200–240V three-phase in/
10.75 4.3 1 DC1-324D3NN-A6SN
21.5 7 1 DC1-327D0NN-A6SN
21.5 7 2 DC1-327D0NB-A6SN
32.2 10.5 2 DC1-32011NB-A6SN
54 18 3 DC1-32018NB-A6SN
1 0.75 380–480V three-phase in/
21.5 4.1 1 DC1-344D1NN-A6SN
21.5 4.1 2 DC1-344D1NB-A6SN
32.2 5.8 2 DC1-345D8NB-A6SN
54 9.5 2 DC1-349D5NB-A6SN
7.5 5.5 14 3 DC1-34014NB-A6SN
10 7.5 18 3 DC1-34018NB-A6SN
Notes
1
2
3
4
5
kW Volts
115V single-phase out
200–240V single-phase out
230V three-phase out
230V three-phase out
230V three-phase out
460V three-phase out
These are constant torque/high overload rated drives. For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current. Brake chopper circuit available as standard in frames 2 and 3. Non-disconnect version available. Substitute with -A66N. RFI version available. Substitute with DC1-*****F*-**** for this option.
1
100% Continuous Current In (A)
71DC1-S17D0NN-A6SN
4.3 1 DC1-S24D3NN-A6SN
2.3 1 DC1-1D2D3NN-A6SN
2.3 1 DC1-122D3NN-A6SN
2.3 1 DC1-322D3NN-A6SN
2.2 1 DC1-342D2NN-A6SN
Frame Size
3
Catalog Number
4
45
45
45
4
45
45
45
45
45
45
45
45
4
45
45
4
4
4
45
45
45
4
4
4
45
45
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-11
2.2
IP20
IP66
IP66S
Adjustable Frequency Drives
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
DA1 Series IP20 Enclosure Drives
2
hp
kW Volts
1 0.75 200–240V single-phase in/
21.5 7 2 DA1-127D0FB-A20C
32.2 10.5 2 DA1-12011FB-A20C
1 0.75 200–240V three-phase in/
21.5 7 2 DA1-327D0FB-A20C
32.2 10.5 2 DA1-32011FB-A20C
54 18 3 DA1-32018FB-A20C
7.5 5.5 24 3 DA1-32024FB-A20C
1 0.75 380–480V three-phase in/
21.5 4.1 2 DA1-344D1FB-A20C
32.2 5.8 2 DA1-345D8FB-A20C
54 9.5 2 DA1-349D5FB-A20C
7.5 5.5 14 3 DA1-34014FB-A20C
10 7.5 18 3 DA1-34018FB-A20C
15 11 24 3 DA1-34024FB-A20C
DA1 Series IP66 Enclosure Drives
2
kW Volts
hp
1 0.75 200–240V single-phase in/
21.5 7 2 DA1-127D0FB-A6SC
32.2 10.5 2 DA1-12011FB-A6SC
1 0.75 200–240V three-phase in/
21.5 7 2 DA1-327D0FB-A6SC
32.2 10.5 2 DA1-32011FB-A6SC
54 18 3 DA1-32018FB-A6SC
1 0.75 380–480V three-phase in/
31.5 4.1 2 DA1-344D1FB-A6SC
52.2 5.8 2 DA1-345D8FB-A6SC
7.5 4 9.5 2 DA1-349D5FB-A6SC
10 5.5 14 3 DA1-34014FB-A6SC
15 7.5 18 3 DA1-34018FB-A6SC
Notes
1
These are constant torque/high overload rated drives.
2
For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current.
3
Brake chopper circuit available as standard in frames 2 and 3.
4
Non-disconnect version available. Substitute with -A66C.
230V three-phase out
230V three-phase out
460V three-phase out
230V three-phase out
230V three-phase out
460V three-phase out
1
100% Continuous Current In (A)
4.3 2 DA1-124D3FB-A20C
4.3 2 DA1-324D3FB-A20C
2.2 2 DA1-342D2FB-A20C
1
100% Continuous Current In (A)
4.3 2 DA1-124D3FB-A6SC
4.3 2 DA1-324D3FB-A6SC
2.2 2 DA1-342D2FB-A6SC
Frame Size
Frame Size
3
3
Catalog Number
Catalog Number
4
4
4
4
4
4
4
4
4
4
4
4
4
2
2
2
2
2
2
2
V6-T2-12 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2.2
Accessories
DC1 and DA1 Series
PC Communication Kit and Copy/Paste Module
Description Catalog Number
BT communication stick DX-COM-STICK
USB PC connection kit DX-COM-PCKIT
Optional Communication Modules
Description Catalog Number
DeviceNet plug-in interface module DX-NET-DEVICENET
PROFIBUS-DP plug-in interface module DX-NET-PROFIBUS
EtherNet/IP plug-in interface module DX-NET-ETHERNET-2
EtherCAT plug-in interface module DX-NET-ETHERCAT-2
PROFINET plug-in interface module DX-NET-PROFINET-2
Modbus TCP plug-in interface module DX-NET-MODBUSTCP-2
BACnet plug-in interface module DX-NET-BACNETIP-2
Encoder Feedback Plug-In Option Module and Miscellaneous Cards
Description Catalog Number
Local control/test option card DXC-EXT-LOCSIM
HVACO drive running and tripped relay output card DXC-EXT-2RO1AO
Cascade control plug-in option module
Dual relay output card DXC-EXT-2RO
110V logic input card DXC-EXT-IO110
230V logic input card DXC-EXT-IO230
Encoder feedback plug-in option module
1
1
1
DXA-EXT-3RO
DXA-EXT-ENCOD
Remote Keypad
Description Catalog Number
LED remote keypad DX-KEY-LED
OLED remote keypad DX-KEY-OLED
Extension Cables and Data Cable Splitter
Description Catalog Number
RJ45 communication cable w/terminating resistor DX-CBL-TERM
RS-485 data cable, RJ45, 0.5m DX-CBL-RJ45-0M5
RS-485 data cable, RJ45, 1.0m DX-CBL-RJ45-1M0
RS-485 data cable, RJ45, 3.0m DX-CBL-RJ45-3M0
RS-485 three-way data cable splitter, RJ45 DX-SPL-RJ45-3SL
RS-485 data cable splitter, RJ45, (1 connector to 2 socket) DX-SPL-RJ45-2SL1PL
SmartWire Modules
Description Catalog Number
SmartWire-DT interface for DC1 IP20 DX-NET-SWD3
SmartWire-DT interface for DA1 IP20 DX-NET-SWD1
Note
1
Only applicable for DA1.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-13
Adjustable Frequency Drives
2.2
Technical Data and Specifications
2
DC1 Series
2
Ratings
PowerXL DC1 Basic Controller IP20 Standard Ratings
2
Description Specification
2
Protections
Overload protection 150% for 60s for every 600 seconds
2
Overvoltage protection Yes
Undervoltage protection Yes
2
Ground fault protection Yes
2
Overtemperature protection
2
Motor overload protection Yes
Motor stall protection Yes
2
2
Programmable Parameters
Description
2
Built-in Help card
14 Standard operation parameters
2
Reference scaling
2
Programmable start and stop functions
DC-brake at start and stop
2
Programmable V/Hz curve
Adjustable switching frequency
2
Autorestart function after fault
Protections and supervisions
2
Power section fault indication
2
External fault
Fieldbus communication
2
Second deceleration time
Analog input range selection, signal scaling and filtering
2
PI controller
2
Skip frequencies
2
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
Yes
Specifications
PowerXL DC1 Series Drives
Description Specification
Input Ratings
Input voltage (V
Input frequency (f
Connection to power Maximum of one time every 30 seconds
Output Ratings
Output voltage 0 to V
Continuous output current
Output frequency 0 to 500 Hz
Frequency resolution 0.1 Hz
Initial output current (I
Control Characteristics
Operation mode
Switching frequency 4 to 32 kHz
Voltage reference 10 Vdc (max. 10 mA)
Field weakening point 0 to 500 Hz
Acceleration time 0.1 to 600 seconds
Deceleration time 0.1 to 600 seconds
Brake Resistor (Minimum Values)
230V Series FS2 and FS3 47 ohms
400V Series FS2 100 ohms, FS3 47 ohms
Ambient Conditions
Ambient operating temperature
Storage temperature –40°F (–40°C) to +140°F (+60°C)
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water
Enclosure class IP20 (FS1–FS3)
Notes
1
Exception: 115V single-phase in, 230V three-phase out.
2
Only FS2 and FS3 drives are equipped with brake chopper circuit.
10%
in
) 50/60 Hz (variation up to 48–62 Hz)
in
1
in
Continuous rated current IN at ambient temperature max. 122°F (50°C), 150% for 60 seconds, 175% for 2 seconds
) 175% for 2s for every 20 seconds
H
Torque depends on motor
U/f control, slip compensation
2
+14°F (–10°C), no frost to +122°F (+50°C): Rated loadability I IP20—NEMA 0
N
2
2
2
2
2
2
2
2
2
V6-T2-14 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
2
DI1
FWD
24V
3
DI2
REV
4
DI3
(AI2)
FF1
6
AI1
(DI4)
f-Soll
1
+24V Out
< 100 mA
8
AO
(DO)
f-Out
CPU
0 to +10V/20 mA
0 to +10V/20 mA
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2.2
Standards—DC1 Series
I/O Specifications
Digital inputs DI1–DI4 are programmable
Digital, relay and analog outputs are programmable
Includes:
Four inputs (two digital and two digital/analog)
Analog inputs
4–20 mA
0–10V
One output (analog or digital)
One relay output
RS-485 interface
DC1 Series I/O Interface
Terminal Signal Factory Preset Description
1 +24 Vdc Control voltage for DI1–DI4 Maximum load 100 mA
2 DI1 Digital Input 1 Start Enable FWD 8 to +30V (High, R
3 DI2 Digital Input 2 Start Enable REV 8 to +30V (High, R
4 DI3 Digital Input 3 Fixed frequency FF1 Digital: 8–30V (high)
AI2 Analog Input 2 Fixed frequency FF1 Analog: 0 to +10V (R
5 +10 Vdc Reference voltage, Output (+10V) — Maximum load 10 mA
6 AI1 Analog Input 1 Frequency reference value 1
DI4 Digital Input 5 Frequency reference value
7 0V Reference potential 0V = connection terminal 9
8 AO1 Analog Output 1 Output frequency Analog: 0 to +10V, maximum 4–20 mA
DO1 Digital Output 1 Output frequency Digital: 8 to +24V
9 0V Reference potential 0V connection terminal 7
10 K13 Relay 1, normally open contact Active = RUN Maximum switching load: 250 Vac/6A or 30 Vdc/5A
11 K14 Relay 1, normally open contact Active = RUN Maximum switching load: 250 Vac/6A or 30 Vdc/5A
Note
1
Programmable function.
(fixed frequency)
(fixed frequency)
1
Reliability
Pretested components
Computerized testing
Final test with full load
Conformal-coated boards
Eaton’s Electrical Services & Systems: national network of AF drive specialists
Reference potential V
> 6 kΩ)
1
> 6 kΩ)
1
>72 kΩ)
i
0/4–20 mA (R Can be switched with parameter P16
Reference potential 0V
Analog: 0 to +10V (Ri >72 kΩ) 0/4–20 mA (R Can be switched with parameter P16
Digital: 8–30V (high)
Can be switched with parameter P-25
= 500 Ω)
ß
= 500 Ω)
ß
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-15
Adjustable Frequency Drives
2.2
DA1 Series
2
Ratings
2
PowerXL DA1 Basic Controller IP20 Standard Ratings
Description Specification
2
Protections
Overload protection 150% for 60s for every 600 seconds
2
Overvoltage protection Yes
2
Undervoltage protection Yes
Ground fault protection Yes
2
Overtemperature protection
2
Motor overload protection Yes
Motor stall protection Yes
2
2
Programmable Parameters
Description
2
Built-in Help card
2
14 Standard operation parameters
Reference scaling
2
Programmable start and stop functions
DC-brake at start and stop
2
Programmable V/Hz curve
2
Adjustable switching frequency
Autorestart function after fault
2
Protections and supervisions
Power section fault indication
2
External fault
Fieldbus communication
2
Safe torque off (STO) function
2
Analog input range selection, signal scaling and filtering
PI controller
2
Skip frequencies
2
2
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
Yes
Specifications
PowerXL DA1 Series Drives
Description Specification
Input Ratings
Input voltage (V
Input frequency (f
Connection to power Maximum of one time every 30 seconds
Output Ratings
Output voltage 0 to V
Continuous output current
Output frequency 0 to 500 Hz
Frequency resolution 0.1 Hz
Initial output current (I
Control Characteristics
Operation mode
Switching frequency 4 to 32 kHz
Voltage reference 10 Vdc (max. 10 mA)
Field weakening point 0 to 500 Hz
Acceleration time 0.1 to 600 seconds
Deceleration time 0.1 to 600 seconds
Brake Resistor (Minimum Values)
230V Series FS2 and FS3 15 ohms
400V Series FS2 33 ohms, FS3 22 ohms
Ambient Conditions
Ambient operating temperature
Storage temperature –40°F (–40°C) to +140°F (+60°C)
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water
Enclosure class IP20 (FS1–FS3)
Notes
1
Exception: 115V single-phase in, 230V three-phase out.
2
Only FS2 and FS3 drives are equipped with brake chopper circuit.
10%
in
) 50/60 Hz (variation up to 48–62 Hz)
in
1
in
Continuous rated current IN at ambient temperature max. 122°F (50°C), 150% for 60 seconds, 200% for 4 seconds
) 200% for 4s for every 40 seconds
H
Torque depends on motor
U/f control, slip compensation, sensorless vector control (SLV), vector control with feedback (CLV)
2
+14°F (–10°C), no frost to +122°F (+50°C): Rated loadability I IP20—NEMA 0
N
2
2
2
2
2
2
2
2
2
V6-T2-16 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
2
DI1
FWD
+24V
4
DI3
FF1/FF2
3
DI2
REV
10
DI4
(AI2)
FF2
1
+24V Out
< 100 mA
6
AI1
(DI5)
CPU
8
AO1
(DO1)
f-Out
0 to +10V/20 mA
f-Soll
0 to +10V/20 mA
11
AO2
(DO2)
A-Out
0 to +10V/20 mA
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2.2
Standards—DA1 Series
I/O Specifications
Digital inputs DI1–DI5 are programmable
Digital, relay and analog outputs are programmable
Includes:
Five inputs (three digital and two digital/analog)
Analog inputs
4–20 mA
0–10V
Two outputs (analog or digital)
Two relay outputs
RS-485 interface
DA1 Series I/O Interface
Terminal Signal Factory Preset Description
1 +24 Vdc Control voltage for DI1–DI5 Maximum load 100 mA
2 DI1 Digital Input 1 Start Enable FWD
3 DI2 Digital Input 2 Start Enable REV
4 DI3 Digital Input 3 Fixed frequency FF1/FF2
5 +10 Vdc Reference voltage, Output (+10V) Maximum load 10 mA
6 AI1 Analog Input 1 Frequency reference value
DI4 Digital Input 5 Frequency reference value
7 0V Reference potential 0V = connection terminal 9
8 AO1 Analog Output 1 Output frequency Analog: 0 to +10V, maximum 20 mA
DO1 Digital Output 1 Output frequency Digital: 8–24V
9 0V Reference potential 0V connection terminal 7
10 DI4 Digital Input 4 Fixed frequency FF2
AI2 Analog Input 2 Fixed frequency FF2
11 AO2 Analog output 2 Output current
DO2 Digital output 2 Output current
12 STO+ Safe Torque Off + Enable = +24V
13 STO- Safe Torque Off – Enable = 0V
14 K11 Relay 1, changeover contact Active = FAULT
15 K14 Relay 1, changeover contact (N/O) Active = FAULT
16 K12 Relay 1, changeover contact (N/C) Active = FAULT
17 K23 Relay 2, N/O contact Active = FAULT
18 K24 Relay 2, N/C contact Active = FAULT
Note
1
Programmable function.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Reliability
Pretested components
Computerized testing
Final test with full load
Conformal-coated boards
Eaton’s Electrical Services & Systems: national network of AF drive specialists
Reference potential V
8 to +30V (High, R1 > 6 kΩ)
8 to +30V (High, R1 > 6 kΩ)
8 to +30V (High, R1 > 6 kΩ)
Reference potential 0V
Analog: 0 to +10V (Ri >72 kΩ) 0/4–20 mA (R Can be switched with parameter P2-30
Digital: 8–30V (high)
Can be switched with parameter P2-11
Analog: 0 to +10V (Ri >72 kΩ) 0/4–20 mA (R Can be switched with parameter P2-30
Digital: 8–30V (high)
Analog: 0 to +10V, maximum 4–20 mA Can be switched with parameter P2-11
Digital: 8–24V
Maximum switching load: 250 Vac/6A or 30 Vdc/5A
Maximum switching load: 250 Vac/6A or 30 Vdc/5A
Maximum switching load: 250 Vac/6A or 30 Vdc/5A
Maximum switching load: 250 Vac/6A or 30 Vdc/5A
Maximum switching load: 250 Vac/6A or 30 Vdc/5A
= 500 Ω)
i
= 500 Ω)
i
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-17
Adjustable Frequency Drives
B2
Ø1
B1
Ø2
C1
Ø
C
A
A1
B
B2
Ø1
B1
Ø2
C1
Ø
C
A
A1
B
2.2
Dimensions
2
Approximate Dimensions in Inches (mm)
DC1, Sizes FS1–FS3, Degree of Protection IP20/NEMA 0
2
2
2
2
2
2
2
2
2
2
PowerXL DC1, DA1 Series Adjustable Frequency AC Drives
2
Frame Size A A1 B B1 B2 C C1 Ø1 Ø2
2
FS1 3.19 (81.0) 1.97 (50.0) 7.24 (184.0) 6.69 (170.0) 0.28 (7.0) 4.88 (124.0) 0.16 (4.0) 0.24 (6.0) 0.47 (12.0) 2.43 (1.1)
FS2 4.21 (107.0) 2.95 (75.0) 9.09 (231.0) 8.46 (215.0) 0.31 (8.0) 5.98 (152.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 5.73 (2.6)
2
FS3 5.16 (131.0) 3.94 (100.0) 10.75 (273.0) 10.04 (255.0) 0.33 (8.5) 6.89 (175.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 8.82 (4.0)
2
DA1, Sizes FS2 and FS3, Degree of Protection IP20/NEMA 0
2
2
2
2
2
2
2
2
2
2
Weight lbs (kg)
2
2
Frame Size A A1 B B1 B2 C C1 Ø1 Ø2
2
FS2 4.21 (107.0) 2.95 (75.0) 9.09 (231.0) 8.46 (215.0) 0.31 (8.0) 7.32 (186.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 3.97 (1.8)
FS3 5.16 (131.0) 3.94 (100.0) 10.75 (273.0) 10.04 (255.0) 0.33 (8.5) 8.03 (204.0) 0.20 (5.0) 0.24 (6.0) 0.47 (12.0) 7.72 (3.5)
2
2
V6-T2-18 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Weight lbs (kg)
Adjustable Frequency Drives
M-Max Series Drives for Machinery Applications
M-Max Series Adjustable Frequency AC Drives
2.3
Product Description
Eaton’s M-Max™ Series Sensorless Vector Adjustable Frequency AC Drives are the next generation of drives specifically engineered for today’s machinery applications. These micro­processor-based drives have standard features that can be programmed to tailor the drive’s performance to suit a wide variety of application requirements. The M-Max product line uses a 32-bit microprocessor and insulated gate bipolar transistors (IGBTs) that provide quiet motor operation, high motor efficiency, and smooth low­speed performance. The size and simplicity of the M-Max make it ideal for hassle-free installation. Models rated at 575 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 7-1/2 hp. Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 1/2 to 25 hp. Models rated at 240 volts, single- or three-phase, 50/60 Hz are available in sizes ranging from 1/4 to 15 hp. Models rated at 115 volts, single-phase, 50/60 Hz are available in the 1/4 to 1-1/2 hp size range.
The standard drive includes a digital display, and operating and programming keys on a visually appealing, efficient application programming interface. The display provides drive monitoring, as well as adjustment and diagnostic information. The keys are used for digital adjustment and programming of the drive, as well as for operator control. Separate terminal blocks for control and power wiring are provided for customer connections.
Contents
Description Page
M-Max Series Adjustable Frequency AC Drive
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-20
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-21
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-22
Technical Data and Specifications . . . . . . . . . . V6-T2-23
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-25
Features
Ease of use—preset application macros, startup wizard, diagnostic capabilities
Compact, space-saving design
Rugged and reliable— 150% torque for one minute, 50C rated, conformal coated boards
DIN rail and screw mountable
Side-by-side installation
Industry leading efficiency delivers energy savings to the customer
Integrated 5% DC choke (FS4 and FS5)
Integrated EMC filters make the unit suitable for commercial and industrial networks
IP21 as standard, option for NEMA
IP20 as standard, option for IP21 and NEMA 1 (FS1–FS3)
Brake chopper as standard in three-phase, applications of frames 2 (FS2) and larger
Temperature-controlled fan
RS-485/Modbus® as standard
PID controller as standard
Several fieldbus options
®
1 (FS4 and FS5)
Standards and Certifications
Product
Complies with EN61800-3 (2004)
1
Safety
61800-5-1
EN60204-1
CE
UL
cUL
IEC
RoHS compliant
EMC (At Default Settings)
EMC Category C2, C3, and C4 (Level H): With an internal RFI filter option
Note
1
See unit nameplate for more detailed approvals.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-19
2
2.3
Software
Designation Series
AA
Description
MMX = Base catalog number
MMX 1 1 AA 1D1 F 0 –0
Phase
1 = Single-phase 3 = Three-phase
Voltage
1 = 120V 2 = 230V
4 = 480V 5 = 575V
Output Current
1D6 =1.6A
010 = 10A
EMC Filter
F = Filter
N = No filter
Enclosure Class
0 = NEMA 0 or IP20
Option
0 = Full version
Catalog Number Selection
2
2
2
2
2
2
2
2
2
2
2
Adjustable Frequency Drives
M-Max Series Adjustable Frequency AC Drives
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
V6-T2-20 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
M-Max
M-Max Series Adjustable Frequency AC Drives
2.3
Product Selection
M-Max Basic Controller
1
hp
1/4 100–120V single-phase in
1/2 2.4 11.6 MMX11AA2D4N0-0
3/4 2.8 12.4 MMX11AA2D8N0-0
13.715MMX11AA3D7N0-0
1-1/2 4.8 16.5 FS3 MMX11AA4D8N0-0
1/4 200–240V single-phase in
1/2 2.4 5.7 MMX12AA2D4F0-0
3/4 2.8 6.6 MMX12AA2D8F0-0
13.78.3FS2MMX12AA3D7F0-0
1-1/2 4.8 11.2 MMX12AA4D8F0-0
2714.1MMX12AA7D0F0-0
3 9.6 15.8 FS3 MMX12AA9D6F0-0
1/4 200–240V three-phase in
1/2 2.4 3.5 MMX32AA2D4N0-0
3/4 2.8 3.8 MMX32AA2D8N0-0
13.74.3FS2MMX32AA3D7N0-0
1-1/2 4.8 6.8 MMX32AA4D8N0-0
278.4MMX32AA7D0N0-0
31113.4FS3MMX32AA011N0-0
5 1717FS4MMX32AA017F0-0
7-1/2 25 25 MMX32AA025F0-0
10 31 31 FS5 MMX32AA031F0-0
15 38 38 MMX32AA038F0-0
1/2 380–480V three-phase in
3/4 1.9 2.8 MMX34AA1D9F0-0
12.43.2MMX34AA2D4F0-0
1-1/2 3.3 4 FS2 MMX34AA3D3F0-0
24.35.6MMX34AA4D3F0-0
35.67.3MMX34AA5D6F0-0
47.69.6FS3MMX34AA7D6F0-0
5911.5MMX34AA9D0F0-0
7-1/2 12 14.9 MMX34AA012F0-0
10 14 18.7 MMX34AA014F0-0
10 16 16 FS4 MMX34AA016F0-0
15 23 23 MMX34AA023F0-0
20 31 31 FS5 MMX34AA031F0-0
25 38 38 MMX34AA038F0-0
1 575V three-phase in
22.73.6MMX35AA2D7N0-0
33.95.0MMX35AA3D9N0-0
56.17.6MMX35AA6D1N0-0
7-1/2 9.0 10.4 MMX35AA9D0N0-0
Notes
1
Horsepower ratings are based on the use of a 240V, 460V, and 575V NEMA B, four- or six-pole squirrel cage induction motor and are for reference only.
Units are to be selected such that the motor current is less than or equal to the MMX rated continuous output current.
2
For 208V, 380V, or 415V applications, select the unit such that the motor current is less than or equal to the MMX rated continuous output current.
3
Units are also available without EMC filters. Substitute -N0-0 for this option.
4
Units are also available without EMC filters and 5% DC choke. Substitute -N0-0 for this option.
2
Volts
230V three-phase out
230V three-phase out
230V three-phase out
460V three-phase out
575V three-phase out
100% Continuous
(A)
Current I
N
1.7 9.2 FS2 MMX11AA1D7N0-0
1.7 4.2 FS1 MMX12AA1D7F0-0
1.7 2.7 FS1 MMX32AA1D7N0-0
1.3 2.2 FS1 MMX34AA1D3F0-0
1.7 2.0 FS3 MMX35AA1D7N0-0
Nominal Input Current (A)
Frame Size Catalog Number
2
2
2
2
2
3
3
3
3
3
3
3
2
2
2
2
2
2
2
2
4
4
4
4
3
3
3
3
3
3
3
3
3
3
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-21
2
Adjustable Frequency Drives
2.3
Accessories
2
M-Max Copy/Paste Module
Description Catalog Number
2
Module is plugged onto the front of the drive to provide: upload/download of all parameters, direct link to a PC via USB interface for parameter assignment via MaxConnect software, and
2
copying of parameters for a series of devices or when exchanging devices. No PC required
2
PC Cable
2
Description Catalog Number
2
Remote download USB to RJ-45 cable with software driver disk REM-USB-DOWN
2
NEMA Type 1 Kits
2
Description Catalog Number
NEMA Type 1 and IP21 kit for frame 1 MMX-IP21-FS1
2
NEMA Type 1 and IP21 kit for frame 2 MMX-IP21-FS2
NEMA Type 1 and IP21 kit for frame 3 MMX-IP21-FS3
2
NEMA Type 1 for frame 4 MMX-CKIT-FS4
2
NEMA Type 1 for frame 5 MMX-CKIT-FS5
M-Max Series Adjustable Frequency AC Drives
1
MMX-COM-PC
2
Optional Communication Modules
2
Description Catalog Number
Communication adapter kit (FS1–FS3) MMX-NET-XA
2
Communication adapter kit (FS4 and FS5) MMX-NET-XA-45
PROFIBUS DP network card with serial connection XMX-NET-PS-A
2
PROFIBUS DP network card with Sub-D connection XMX-NET-PD-A
2
DeviceNet network card XMX-NET-DN-A
2
2
Remote Keypad
2
Description Catalog Number
Keypad, bezel and cable OPTRMT-BP-HMAX
2
Remote copy/paste keypad MMX-REMKEY-TEXT
VFD adapter MMX-ADAPTER-RJ45
2
Notes
2
1
NEMA Type 1 kit provides conduit entry plate.
2
Additional input and output reactors are available. Consult Eaton representative for a complete listing.
3
2
All three components are required for remote keypad operation.
3
2
2
2
2
2
2
2
2
V6-T2-22 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
M-Max Series Adjustable Frequency AC Drives
2.3
Technical Data and Specifications
Ratings
M-Max Basic Controller IP20 Standard Ratings
Description Specification
Protections
Overcurrent protection Trip limit 4.0 x I
Overvoltage protection 115/230V series: 437 Vdc; 400V series: 874 Vdc;
Undervoltage protection 115/230V series: 183 Vdc; 400V series: 333 Vdc;
Ground fault protection Ground fault is tested before every start. In case of ground fault in
Overtemperature protection
Motor overload protection Yes
Motor stall protection Yes
Motor underload protection Yes
Programmable Parameters
Description
Application macros: basic, pump, fan and high load (hoist)
Programmable start/stop and reverse signal logic (sinking or sourcing)
Reference scaling
Programmable start and stop functions
DC-brake at start and stop
Programmable V/Hz curve
Adjustable switching frequency
Autorestart function after fault
Protections and supervisions (all fully programmable; off, warning, fault)
Current signal input fault
External fault
Fieldbus communication
Eight preset speeds
Analog input range selection, signal scaling and filtering
PID controller
Skip frequencies
575V series: 1048 Vdc trip level
575V series: 460 Vdc trip level
motor or motor cable, only the frequency converter is protected
Yes
instantaneously
H
Specifications
M-Max Series Drives
Description Specification
Input Ratings
Input voltage (V
Input frequency (f
Connection to power Once per minute or less (typical operation)
Output Ratings
Output voltage 0 to V
Continuous output current
Output frequency 0 to 320 Hz
Frequency resolution 0.01 Hz
Initial output current (I
Control Characteristics
Control method
Switching frequency 1.5 to 16 kHz; default 4 kHz
Frequency reference Analog input: resolution 0.1% (10-bit), accuracy ± 1% V/Hz
Field weakening point 30 to 320 Hz
Acceleration time 0 to 3000 sec
Deceleration time 0 to 3000 sec
Braking torque DC brake: 30% x T
Brake Resistor (Minimum Values)
230V Series FS2 35 ohms and FS3 26 ohms, FS4 14 ohms, FS5 9 ohms
400V Series FS2 75 ohms and FS3 54 ohms, FS4 28 ohms, FS5 17 ohms
575V Series FS3 103 ohms
Ambient Conditions
Ambient operating temperature
Storage temperature –40°F (–40°C) to 158°F (70°C)
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water
Air quality Chemical vapors: IEC 721-3-3, unit in operation, Class 3C2; Mechanical
Altitude 100% load capacity (no derating) up to 3280 ft (1000m);
Vibration EN 60068-2-6; 3 to 150 Hz, displacement amplitude 1 mm (peak) at 3 to
Shock EN 50178, IEC 68-2-27 UPS Drop test (for applicable UPS weights);
Enclosure class IP20 (FS1–FS3)
Notes
1
Exception: 115V single-phase in, 230V three-phase out.
2
Only three-phase FS2 and FS3 drives are equipped with brake chopper circuit.
) +10%/–15%
in
) 50/60 Hz (variation up to 45–66 Hz)
in
1
in
Continuous rated current IN at ambient temperature max. 122°F (50°C), overload 1.5 x I
) Current 2 x IN for 2 seconds in every 20-second period
H
Torque depends on motor
Frequency control (V/Hz) open lo op or sensorless vector control
Panel reference: resolution 0.01 Hz
14°F (–10°C), no frost to 122°F (+50°C): Rated loadability I
particles: IEC 721-3-3, unit in operation, Class 3S2
1% derating for each 328 ft (100m) above 3280 ft (1000m); max. 6560 ft (2000m)
15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz
storage and shipping: max. 15G, 11 ms (in package)
IP21 (FS4 and FS5)
max. 1 min/10 min
N
(without brake option)
n
2
N
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-23
2
2
2
2
2.3
Analog OUT
AUTOGEN Ref Current
Standards
2
I/O Specifications
2
2
2
2
2
2
2
2
2
Adjustable Frequency Drives
M-Max Series Adjustable Frequency AC Drives
Digital inputs DI1–DI6 are freely programmable. The user can assign multiple functions to a single input
Digital, relay, and analog outputs are freely programmable
M-Max I/O Interface
Terminal Signal Factory Preset Description
1 +10V Ref. output voltage Maximum load 10 mA
2 AI1 Analog signal in 1 Freq. reference
Includes:
Six digital inputs
Two analog inputs – 4–20 mA –0–10V
One analog output
One digital output
Two relay outputs
RS-485 interface
Reliability
Pretested components
Computerized testing
Final test with full load
Conformal-coated boards
Eaton Electrical Services & Systems: national network of AF drive specialists
P)
0–+10V Ri = 200k ohms [min.]
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3 GND I/O signal ground
6 24V 24V output for DIs ±20%, max. load 50 mA
7 GND I/O signal ground
8 DI1 Digital input 1 Start forward
9 DI2 Digital input 2 Start reverse
10 DI3 Digital input 3 Preset speed
A A RS-485 signal A FB communication
B B RS-485 signal B FB communication
4 AI2 Analog signal in 2 PI actual value
5 GND I/O signal ground
13 GND I/O signal ground
14 DI4 Digital input 4 Preset speed B1
15 DI5 Digital input 5 Fault reset
16 DI6 Digital input 6 Disable PI contr.
18 AO Analog output Output frequency
20 DO Digital signal out Active = READY
22 RO11 Relay out 1 Active = RUN
23 RO12
24 RO21 Relay out 2 Active = FAULT
25 RO22
26 RO23
Note
P) Parameter-selectable function.
P)
P)
P)
P)
P)
P)
P)
P)
P)
P)
P)
0–+30V Ri = 12k ohms min.
0[4]–20 mA, Ri = 200k ohms
0–+30V Ri = 12k ohms min.
0–+30V Ri = 12k ohms min.
0–+30V Ri = 12k ohms min.
0(2)–10V, RL = 500 ohms
Open collector, max. load 48V/50 mA
Max. switching load: 250 Vac/2A or 250 Vdc/0.4A
Max. switching load: 250 Vac/2A or 250 Vdc/0.4A
2
2
2
2
2
V6-T2-24 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
b1
b
a1
a
b1
b
a1
a
b2
c
0.28 in (7 mm)
M-Max Series Adjustable Frequency AC Drives
2.3
Dimensions
Approximate Dimensions in Inches (mm)
Dimensions and Frame Sizes, FS1–FS3 (FS = Frame Size)
FS1
FS2
2
2
a
a1
2
2
2
2
2
2
b1
b
2
2
2
2
2
2
2
FS3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-25
Adjustable Frequency Drives
b1
a1
b2
c
b1
b
a1
a
Ø
0.28 (7.0)
Ø1
Ø2
2.3
Approximate Dimensions in Inches (mm)
2
Dimensions and Frame Sizes, FS4 and FS5 (FS = Frame Size)
2
2
2
2
2
2
2
2
2
2
M-Max Series Adjustable Frequency AC Drives
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
V6-T2-26 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
M-Max Series Adjustable Frequency AC Drives
2.3
Dimensions and Frame Sizes
Approximate Dimensions in inches (mm)
MMX12AA1D7_ MMX12AA2D4_ MMX12AA2D8_
MMX32AA1D7_ MMX32AA2D4_ MMX32AA2D8_
MMX34AA1D3_ MMX34AA1D9_ MMX34AA2D4_
MMX11AA1D7_ MMX11AA2D4_ MMX11AA2D8_ MMX11AA3D7_
MMX12AA3D7_ MMX12AA4D8_ MMX12AA7D0_
MMX32AA3D7_ MMX32AA4D8_ MMX32AA7D0_
MMX34AA3D3_ MMX34AA4D3_ MMX34AA5D6_
MMX11AA4D8_ 3.94
MMX12AA9D6_
MMX32AA011_
MMX34AA7D6_ MMX34AA9D0_ MMX34AA012_ MMX34AA014_
MMX35AA1D7_ MMX35AA2D7_ MMX35AA3D9_ MMX35AA6D1_ MMX35AA9D0_
MMX32AA012_ MMX32AA017_ MMX32AA025_
MMX34AA016_ MMX34AA023_
MMX32AA031_ MMX32AA038_
MMX34AA031_ MMX34AA038_
Note
1 in = 25.4 mm, 1 mm = 0.0394 in
2.60 (66)
3.54 (90)
(100)
6.50 (165.0)
6.50 (165.0)
1.50 (38)
2.46 (62.5)
2.95 (75)
5.51 (140.0)
5.51 (140.0)
6.30 (160)
7.68 (195)
9.96 (253)
14.57 (370.0)
14.57 (414.0)
5.79 (147)
7.17 (182)
9.53 (242)
13.82 (351.0)
13.82 (398.0)
1.26 (32)
1.26 (32)
1.34 (34)
13.27 (337.0)
15.08 (383.0)
4.02 (102)
4.14 (105)
4.41 (112)
6.61 (168.0)
8.07 (205.0)
0.18 (4.5)
2.17 (5.5)
2.17 (5.5)
0.28 (7.0)
0.28 (7.0)
Installation SizePart Number a a1 b b1 b2 c Ø, Ø1 Ø2
—FS1
—FS2
—FS3
0.55 (14.0)
0.55 (14.0)
FS
FS5
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-27
2
2
2
2
2
2
2
2.4
SVX9000 Drives
Adjustable Frequency Drives
SVX9000 Drives
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Product Overview
With the SVX9000 Series Sensorless Vector Control, Eaton’s expanded Eaton drive offering now covers a complete line of PWM adjustable frequency (speed) drives in ratings from:
208V—3/4 to 100 hp IH; 1 to 100 hp I
230V—3/4 to 100 hp IH; 1 to 125 hp I
480V—1 to 1900 hp IH; 1-1/2 to 2200 hp I
575V—2 to 2000 hp IH; 3 to 2300 hp I
The Eaton family of drives includes DA1, DC1, H-Max, M-Max, SVX9000 and SPX9000. 9000X Series drive ratings are rated for either high overload (I overload (I 110% overload capacity for 1 minute out of 10 minutes.
indicates 150% overload
I
H
capacity for 1 minute out of 10 minutes.
A full range of enclosure types and options are available to meet a wide array of applications—from simple variable torque to more complex industrial applications such as conveyors, mixers and machine controls.
L
L
L
L
) or low
H
). IL indicates
L
Application Description
Application Engineering
Proper selection and application of all drive system components is essential to assure that an adjustable frequency drive system will safely and reliably provide the performance required for any given application. The party responsible for the overall design and operation of the facility must make sure that qualified personnel are employed to select all components of the drive system, including appropriate safety devices. Eaton’s AF Drives Application Engineering Department is prepared to provide assistance to answer any questions about the technical capabilities of Eaton drives.
Motor Selection
The basic requirement of motor selection is to match the torque vs. speed capability of the motor to the torque vs. speed requirement of the driven load.
Contents
Description Page
SVX9000 Drives
SVX9000 Open Drives . . . . . . . . . . . . . . . . . . . V6-T2-31
SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . V6-T2-70
SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . V6-T2-94
Motor Torque vs. Speed Capability
As the speed of a motor is reduced below its 60 Hz base speed, motor cooling becomes less effective because of the reduced speed of the self-cooling fan. This limitation determines the maximum torque for continuous operation at any operating speed. The maximum intermittent operating torque is determined by the motor’s torque vs. current characteristics and the output current capability of the adjustable frequency controller.
Multiple Motor Operation
A number of motors can be connected in parallel to a single controller. Since the frequency of the power supplied by the controller is the same for each motor, the motors will always operate at the same speed. Application Engineering assistance must be requested for all multiple motor applications to assure compliance with all controller design limitations.
Special Types of Motors
Standard NEMA Designs A and B three-phase motors are the only motors recommended for use in the majority of applications, but other types of motors are occasionally used. If the existing motor used in the application or the motor proposed for use with the
system is a type other
drive than NEMA Design Application Engineering assistance must be requested to make certain that the drive is properly applied.
A or B,
2
V6-T2-28 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Adjustable Frequency Drives
SVX9000 Drives
2.4
Product Selection Guide
Controller Selection
The basic requirement of controller selection is to match the output current, voltage and frequency capabilities of the controller with the requirements of the connected motor.
Output Current
The controller must be selected and applied such that the average operating motor current and horsepower do not exceed the continuous current and horsepower ratings of the controller. The intermittent operating current must not exceed the intermittent current rating of the controller.
Motor Protection
Eaton adjustable frequency drives include electronic motor overload protection circuits that are designed to meet the requirements of NEC article 430-2 provided that only one motor is connected to the output of the controller.
Output Voltage and Frequency
When they are shipped, AF controllers are adjusted to provide a maximum output voltage and frequency equivalent to the input line voltage and frequency. The controllers can be adjusted to operate above line frequency, but a hazard of personal injury or equipment damage may exist when the motor is operated above base speed. Before adjusting the drive to operate above line frequency, make sure that the motor and the driven machinery can safely be operated at the resulting speed.
Features
Controller Features
Operator Control and Interface Requirements
Since there are many possible configurations and many ways of achieving a specific end result, it pays to consider the operator control and interface requirements carefully. A simplified and more economical drive package can often be achieved by selecting from standard product offerings rather than specifying a custom designed configuration.
Installation Compatibility
The successful application of an AC drive requires the assurance that the drive will be compatible with the environment in which it will be installed. In planning the installation, be sure to carefully consider the heat produced by the drive, the altitude and temperature limits and the need for clean cooling air. Other important considerations include acoustical noise, vibration, electromagnetic compatibility, power quality, controller input harmonic current and power distribution equipment requirements.
Auxiliary Equipment and Accessories
Adjustable drives are generally designed to have a motor directly connected to the controller output terminals with no other equipment connected in series or parallel. Motor starters, disconnect switches, surge absorbers, DV/DT suppression circuits, output chokes, output transformers and any other equipment under consideration for installation on the output of the controller should not be installed without first requesting Application Engineering assistance. Power factor correction capacitors must never, under any circumstances, be connected at the output of the controller. They would serve no useful purpose, and they may damage the controller.
Enclosure Definitions
NEMA Type 1/IP21
Enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment and provide a degree of protection against a limited amount of falling dirt in locations where unusual service conditions do not exist. Top or side openings in the NEMA Type 1/IP21 enclosure allow for the free exchange of inside and outside air while meeting the UL rod entry and rust resistance design tests.
NEMA Type 12/IP54
Enclosures are intended for indoor use primarily to provide a degree of protection against circulating dust, falling dirt and dripping noncorrosive liquids. To meet UL drip, dust and rust resistance tests, NEMA Type 12/IP54 enclosures have no openings to allow for the exchange of inside and outside air.
Chassis IP00
Protected Chassis IP20 except power terminals are protected by plastic shielding only. Primarily intended to be mounted inside a surrounding protective enclosure.
NEMA Type 3R
design to NEMA Type 12/ IP54 except with more stringent design and test requirements.
—Similar to
—Similar in
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com V6-T2-29
2
2
2
2
2
2.4
Motor Protection
2
DV/DT and Peak Motor Voltage Solutions
2
Today’s AFD products offer significantly improved performance, but at the
2
potential cost of motor insulation stress. The fast
2
switching time of the IGBT devices used in newer AFDs
2
can cause a transmission line effect in the output power
2
leads to the motor, leading to possibly damaging voltage levels. To meet this need,
2
2
2
2
2
2
2
2
2
Adjustable Frequency Drives
SVX9000 Drives
NEMA has introduced a motor in MG1, Part 31, which provides an insulation system designed to maintain normal motor life in AFD applications. For existing motors, a motor protection scheme is required for longer cable runs. Eaton offers three standard solutions for existing systems.
MotoRx This solution provides an energy recovery system which clamps the peak motor voltage to a safe level for standard motors. This option is used when the distance between a single motor and the drive is 600 ft or less.
Output Line Reactor This option provides an output line reactor, reducing the DV/DT of the AFD output voltage and lessening the transmission line effect, to lower the peak voltage at the motor terminals.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
V6-T2-30 Volume 6—Solid-State Motor Control CA08100007E—March 2014 www.eaton.com
Loading...
+ 244 hidden pages