Printed legends for operators and indicating lights
Add the following suffix code to the selected catalogue number. For legends not listed please refer to Eaton.
LegendSuffix
CloseN11
OpenN26
Power onN80
Notes:
LegendSuffix
OffN24
OnN25
Supply onN61
LegendSuffix
Motor runningN56
Motor stoppedN57
2 Order lens and/or insert separately. See page 23
7 For printed inserts see page 23
8 For use with indicating lights only
10 Transformers E22TL2 to 4 will accommodate 2 contact blocks.
Transformer E22TL1 does not accomodate contact blocks.
Light source unit master test applications
Test X5
Signal X1
E22D2E22D1E22DE22D
X2X1
Common
Test X5
Signal X1
X2X1
Common
Mounting position for light source units
132
Dimensions (mm)
Weight: 0.022kg
PGO4700001U
Page 11
10
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Operators suitable for illuminating and press to test light source units
2 Flush buttonsGreenIIP40E22B2E22DB1A20E22DB1A20X1C
& 1 pilot lightRedOE22B1
with clear lensIP65E22DE22DB1B20X1C
Press to test light source units
For use with illuminated operators
DescriptionSupply voltageCatalogueOverall
50Hz60HZnumbersdimensions (mm)
Transformer110120E22TL1C
6V filament240220E22TL2C
bulb supplied
6V secondary
Weight 0.106kg
Resistor unit
60V filament110/120VE22R2C
bulb supplied
Direct voltage12VE22D12C
Filament bulb24VE22D24C
supplied50VE22D50C
Weight 0.044kg
2113 X1
2214 X2
Contact blocks
A light source unit ordered from the
table alongside comes complete with
1N.O. & 1N.C. contact blocks.
If the pushbutton is required to be used
without a light source unit, select the
contact blocks from page 4.
Press to test circuit diagram
24
23
L1
Signal
11
12
57
28
X2X1
Common
PGO4700001U
Page 12
August 2004
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Key selector switches
11
Key selector switches
Chrome bezelBlack bezel
DescriptionKey removalCamCatalogue numbersOverall
2 Position
StayputRight & left2E22K53E22KB53
Spring return from
right to leftLeft only2E22K62E22KB62
2 Position
StayputCentre & right2E22KF5E22KBF5
Spring return from
right to centreCentre2E22KE4E22KBE4
Spring return fromCentre &1E22KJ5E22KBJ5
left to centreright2E22KK5E22KBK5
Spring return from1E22KL4E22KBL4
right and left to centreCentre2E22KM4E22KBM4
Spring return fromLeft &1E22KN6E22KBN6
right to centrecentre2E22KP6E22KBP6
Alternative key removal position selection
To select an alternative key removal position change the last digit of the listed catalogue number with a code from the table below.
e.g. E22KG6 is a 3 position switch with the key removable from left and centre. Key removal in a spring return position is not available.
Right only1Right & left3Right & centre5Right, left
Left only2Centre only4Left & centre6& centre7
Special lock selection
Key operated devices listed above are supplied with a standard lock and key, ref. no. 92239.
Different locks and keys are available on request.
Notes:
6 Only 2 contact blocks can be fitted.
7 For printed inserts see page 23
9 Operators will accommodate 2 contact blocks and 1 direct unit or 1 transformer
11 For printed operators see page 23
14 For contact block sequences see pages 14 & 15
Selector switch switching angles
PGO4700001U
Page 13
12
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Knob and lever selector switches non illuminating
August 2004
Selector switches non-illuminating
Chrome bezelBlack bezelChrome bezelBlack bezel
DescriptionCamCatalogue numbersOverall
numberChrome bezelBlack bezeldimensions (mm)
See note 14
Knob operatorLever operator
Knob selector switch (black)
2 Position
Stayput2E22X51E22XB51
Spring return from
right to left2E22X61E22XB61
2 Position
Stayput2E22XF1E22XBF1
Spring return from
right to centre2E22XE1E22XBE1
3 Position
Stayput1E22XG1E22XBG1
2E22XH1E22XBH1
Spring return from1E22XJ1E22XBJ1
left to centre2E22XK1E22XBK1
Spring return from1E22XL1E22XBL1
right and left to centre2E22XM1E22XBM1
Spring return from1E22XN1E22XBN1
right to centre2E22XP1E22XBP1Weight 0.043kg
sp = 56
dp = 72
Lever selector switch (black)
2 Position
Stayput2E22V51E22VB51
Spring return from
right to left2E22V61E22VB61
2 Position
Stayput2E22VF1E22VBF1
Spring return from
right to centre2E22VE1E22VBE1
3 Position
Stayput1E22VG1E22VBG1
2E22VH1E22VBH1
Spring return from1E22VJ1E22VBJ1
left to centre2E22VK1E22VBK1
Spring return from1E22VL1E22VBL1
right and left to centre2E22VM1E22VBM1
Spring return from1E22VN1E22VBN1
right to centre2E22VP1E22VBP1Weight 0.043kg
Note:
Different colour knobs and levers are available. Please contact Eaton.
sp = 56
dp = 72
PGO4700001U
Page 14
August 2004
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Knob and lever selector switches suitable for illumination
13
Selector switches suitable for illuminating
Chrome bezelBlack bezelChrome bezelBlack bezel
Knob operatorLever operator
DescriptionCamCatalogue numbersOverall
Knob selector switch (red)
2 Position
Stayput2E22S52E22SB52
Spring return from
right to left2E22S62E22SB62
2 Position
Stayput2E22SF2E22SBF2
Spring return from
right to centre2E22SE2E22SBE2
3 Position
Stayput1E22SG2E22SBG2
Spring return from1E22SJ2E22SBJ2
left to centre2E22SK2E22SBK2
Spring return from1E22SL2E22SBL2
right and left to centre2E22SM2E22SBM2
Spring return from1E22SN2E22SBN2
right to centre2E22SP2E22SBP2Weight 0.043kg
numberChrome bezelBlack bezeldimensions (mm)
(15)
2E22SH2E22SBH2
See note 14
Lever selector switch (red)
2 Position
Stayput2E22W52E22WB52
Spring return from
right to left2E22W62E22WB62
2 Position
Stayput2E22WF2E22WBF2
Spring return from
right to centre2E22WE2E22WBE2
3 Position
Stayput1E22WG2E22WBG2
Spring return from1E22WJ2E22WBJ2
left to centre2E22WK2E22WBK2
Spring return from1E22WL2E22WBL2
right and left to centre2E22WM2E22WBM2
Spring return from1E22WN2E22WBN2
right to centre2E22WP2E22WBP2Weight 0.043kg
Notes:
14 For contact block sequences see pages 14 & 15
15 For light source units see page 8
(15)
2E22WH2E22WBH2
PGO4700001U
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14
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Cam and contact block selection charts for selector switches
August 2004
Cam and contact block selection chart – 3 way adaptor
Circuit configurations. Viewed from front of panel
Contact block
2 position3 positionmounting position.ContactCatalogue
Cam IICam ICam IIViewed from rear of panelarrangementnumber
LeftCentral Right
or132
OXXOOXOX1413E22B2
XOOXXOXO1211E22B1
OXXOOXOX1413
XOOXXOXO1211E22B11
OXXOOXOX1413
O XX O OX O X14A13AE22B20
OXOOXOOX2423E22B2
XOXXOXXO2221E22B1
OXOOXOOX2423
XOXXOXXO2221E22B11
OXOOXOOX2423
OXOOXOOX24A23AE22B20
OXXOOXOX1211E22B11+B1
X OO X OO X OB11B12221
OXXOOXOX1413
XOOXOOXO1211E22B11+B11
O XO O XO O XB11B112221
See note 16
1413
External
link
2423
Explanation of how to use selector switch contact block selection chart
1. Determine the "X O" sequence you require for
your application.
Example:
HandOffAuto
XOO
OOX
X = Cicuit closed
O = Circuit open
16 Illuminated selector switches will accommodate 1 direct voltage or 1 transformer unit with 2 contact blocks.
Note:
2. Locate the first sequence "X O O" under column
marked Cam I or Cam II, then identify which Cam
and contact is used and in what position it is
assembled.
Example: "X O O" uses Cam I, E22B2, mounting
position 1 (left)
3. Repeat for second sequence "O O X". Do not
mix sequences from Cam I and Cam II.
Example: "O O X" uses Cam I, E22B2, mounting
position 2 (right)
5 Way adaptor mounting example
Requirement
HandOffAuto
XOO
OOX
XOO
XOO
OXX
ContactMounting positionContactContact block
status5–1–3–2–4–arrangementcatalogue number
X O O1413E22B2
O O X2423E22B2
X O O3433E22B2
X O O5453E22B11
O X X5251
With contact block printing facing position 2
The above example uses a 3 position selector switch cam 1 plus mounting adaptor E22BA12
″
4. Assemble contact block(s) to adaptor in the
mounting position selected (two contact blocks
per switch), using the selector switch with the
appropriate cam and switch positions. Cam I has
1 peak, Cam II has 2 peaks, viewed from the rear.
Terminal numbers
These identify the contact block position and
contact function.
Example: 14 13.
The "1" indicates mounting position number 1
(left), "3 & 4" indicates the circuit is N.O.
PGO4700001U
Page 16
22.5mm Pushbuttons, Indicating Lights and
August 2004
Cam and contact block selection charts – 5 way adaptor
2 position selector switch operators and pushbuttons
E22 Series - Cam and contact block selection charts for selector switches
mounting positionarrangementcatalogue
number
number
15
5–1–3–2–4–
X O ONot suitable–4–3E22B2
O X X"–2–1E22B1
X O O"–4–3E22B11
A
A
A
O X X"–2–1
X O O"–4–3E22B20
A
X O O"–4A–3A
O O X"–4–3E22B2
X X O"–2–1E22B1
O O X"–4–3E22B11
B
B
B
X X O"–2–1
O O X"–4–3E22B20
B
O O X"–4A–3A
A. Operated as positions 1 & 5 with contact block printing facing position 2. B. Operated as positions 2 & 4 with contact block printing facing position 1.
Applications
Use any combination of contact blocks/light source except where noted
Front of panel device5 way adaptor/back of panel options
Non ill operatorsIll operators
E22BA11 BA12E22BA11L BA12L
E22B4 & E22BF4 can not be used with 5 way adaptors.
5 way adaptors can only be used in single way double contact block depth enclosures.
Front of panel device5 way adaptor/back of panel options
Non ill operatorsIll operators
E22BA11 BA12E22BA11L BA12L
29.5 and 40mm 3 position push pullNoNoNoNo
Double headed pushbuttonNoNoNoNo
2 position selector switch cam 2YesNoYesNo
3 position selector switch cam 1NoYesNoYes
3 position selector switch cam 2NoNoNoNo
✝ 4 single circuit contact blocks maximum
PGO4700001U
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16
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Complete rotary cam selector switches
O X O OKnobE22LD4Y1E22LDB4Y1
O O X OKeyE22KD4Y8E22KDB4Y8
OOOX
5 Position0 1 2 3 4LeverE22JD5Y1E22JDB5Y1
2
1
5
6
3
4
7
8
O X O O OKnobE22LD5Y1E22LDB5Y1
O O X O OKeyE22KD5Y8E22KDB5Y8
OOOXO
OOOOX
6 Position0 1 2 3 4 5LeverE22JD6Y1E22JDB6Y1
1
2
5
6
7
8
9
10
3
4
O X O O O OKnobE22LD6Y1E22LDB6Y1
OOXOOOKeyE22KD6Y8E22KDB6Y8
OOOXOO
OOOOXO
OOOOOX
7 Position0 1 2 3 4 5 6LeverE22JD7Y1E22JDB7Y1
2
1
5
6
10
12
9
11
3
4
8
7
O X O O O O OKnobE22LD7Y1E22LDB7Y1
OOXOOOOKeyE22KD7Y8E22KDB7Y8
OOOXOOO
OOOOXOO
OOOOOXO
OOOOOOX
8 Position0 1 2 3 4 5 6 7LeverE22JD8Y1E22JDB8Y1
2
1
5
6
10
14
9
13
3
4
8
7
1112
O X O O O O O OKnobE22LD8Y1E22LDB8Y1
OOXOOOOOKeyE22KD8Y8E22KDB8Y8
OOOXOOOO
OOOOXOOO
OOOOOXOO
OOOOOOXO
OOOOOOOX
Dimensions (mm)
Lever operatorKnob operatorKey operator
No. of circuitsDim. A
1 – 272mm
3 – 484mm
5 – 696mm
7 – 8108mm
Notes:
17 Lever and knob switches are fitted with black operators.
18 Key switches are fitted with standard lock key ref. 92239 with the key removable in all positions. For a non-standard lock refer to Eaton.
PGO4700001U
Page 19
18
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Complete rotary cam selector switches
August 2004
Complete rotary cam selector switches
See notes 17 & 18
Lever operatorKnob operatorKey operator
DescriptionCircuit andContactNumberOperatorCatalogue numbers
terminal numbers sequenceof polestypeChrome bezel Black bezel
(3 Phase to phaseLeverE22JDVM1E22JDBVM1
and 3 phase toKnobE22LDVM1E22LDBVM1
neutral)
L1-N
L3-N
L2-N
L1
L2
L3
N
10 6 2 12
R
S
T
O
31
V
Dimensions (mm)
Lever operatorKnob operatorKey operator
No. of circuitsDim. A
1 – 272mm
3 – 484mm
5 – 696mm
7 – 8108mm
Notes:
17 Lever and knob switches are fitted with black operators.
18 Key switches are fitted with standard lock key ref. 92239 with the key removable in all positions. For a non-standard lock refer to Eaton.
PGO4700001U
Page 21
20
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Legend plates
Legend plates
August 2004
DescriptionSizeCatalogue
(mm)numbers
Aluminium (IP65)30 x 45E22NE*
40 x 45E22NF*
DescriptionSizeCatalogue
(mm)numbers
Clip-in legend (IP65)30 x 45Legend carrierE22ND
40 x 45Legend carrierE22PD
30 x 4540 x 45
Enclosure legend plate
(Adhesive backing)19 x 19E22NC*
* Add relevent suffix code from list below for required legend. Example E22NE11 = aluminium legend plate engraved “close”.
LegendCode
(Blank)36
(Blank✝)37
Auto Off Hand49
Clamp90
Close11
Down12
Emerg stop✝13
Fast14
For4
Forward15
For Off Rev50
(19)
For Rev
(20)
For Rev
Hand Auto
Hand Auto
Hand Off Auto51
High16
High Low
High Low
I65
I O II121
In17
Inch18
Inch forward76
(19)
(20)
(19)
(20)
number
38
101
39
102
40
103
LegendCode
Inch reverse59
Inch Run
(19)
(20)
Inch Run
Jog19
Jog for96
Jog rev21
Left10
Left Right
Left Right
Loc Rem
Loc Rem
Low22
Lower23
Man Auto
Man Auto
Man Off Auto68
Motor run81
Motor running56
Motor stop82
Motor stopped57
O✝64
O I
O I
Off✝24
(19)
(20)
(19)
(20)
(19)
(20)
(19)
(20)
number
60
114
66
117
63
116
67
118
122
120
Special engraving
Where non-standard engraving is required the maximum number of letters
(including spaces) 3mm high that can be engraved per row is as follows:
On25
Open26
Open Close
Open Close
Open Off Close53
Out27
Overload tripped98
Overload reset100
Power on80
Raise28
Ready86
Reset29
Rev6
Reverse30
Right79
Run31
Seq. Test
Seq. Test
Notes:
(19)
(20)
(19)
(20)
(19) For selector switches with left/right switch angle.
(20) For selector switches with centre/right switch angle.
number
42
105
43
106
62
115
Legend plateE22ND*
Legend plateE22PD*
LegendCode
Slow32
Slower88
Start33
Start Inch
Start Inch
Start Stop
Start Stop
Stop✝34
Stop reset✝58
Supply on61
Test83
Trip84
Unclamp91
Up Down
Up Down
Up35
Special legend36x
Special legend✝37x
Quote legend required.
(19)
(20)
(19)
(20)
(19)
(20)
number
77
119
47
110
48
111
✝
The standard colour field is black except those marked with a dagger which are red.
Legend plates without text45 x 45E22NJP36
Black oneside, red reverse.60 x 60E22NGP36
White text
Accessories
DescriptionCatalogue number
Locating rings
Gives additional anti-rotationalPack of 10E22LRP
feature.
Panel notch required.
3
2
1
4
5
2
3
4
3
2
1
1
0
4
5
6
2
3
4
5
3
2
1
1
0
4
5
6
7
2
3
4
5
6
3
2
1
8
1
0
7
4
6
7
2
3
5
6
L1-L2
L2-L3
5
L1-L3
N
4
Non-standard legends
If a legend is required that is not listed above, specify the blank catalogue number for the
required size, add a suffix 'X' and detail engraving requirements. Use dashes to separate
positions and quote background colour (black or red).
Example: E22NJP36X, OFF – PUMP 1 – PUMP 2 – PUMP 3 – PUMP 4, black background.
Voltmeter
Off
Off
Ammeter
R
B
L1-N
L2-N
L3-N
Y
Operator plug
To operate centre contactE22BA2
block on pushbuttons and
momentary mushroom operators.
Moulded black bezels
For converting chrome typeFor 25mm pushbuttons.E22AYB
to moulded plastic.
For knob, lever, key
selector switchesE22AZB
Push-on terminals
To convert screw typePack of 10E22AT
terminal devices.
Rated 300V maximum.
Five way mounting adaptor
For use with:
Non-illuminating operators and mushroom operatorsE22BA11
Illuminated pushbuttons and mushroom operatorsE22BA11L
Non-illuminating key, lever and knob type selector switchesE22BA12
Illuminated lever and knob type selector switchesE22BA12L
PGO4700001U
Page 23
22
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
For extended 25mm pushbuttons.
Enables N.C. circuit to be held open
31.8
when in padlocked position.E22PCPM0.025
23.7
Padlockable transparent cover.E22BA90.025
For use with 28mm mushroom operators,
knob and key selector switches.
27.9
31.8
Mechanical push.E22MRL
25 to 120
For use with pushbuttons
and push-pulls only. Cut
to required length.
Pushbutton stroke 5.8mm.
Protective bootRedE22BRM0.015
Forms oil and watertightGreenE22BGM0.015
seal to IP66. For flush &BlackE22BBM0.015
extended pushbuttons onlyClearE22BCM0.015
Mushroom shroud
Protects againstHalf shroudE22MS0.05
inadvertant operation.
Suitable for all operatorsFull shroudE22MSF0.05
up to 40mm dia.
Hole plugPlasticE22BHP0.015
Forms oil and watertight seal (IP66) forStainless0.03
unused panel hole.steelE22BA8
Bulb removal tool.E22BA3
To assist bulb removal on
illuminated operators from
front of panel
HandtoolE22BA5
For cutting 22.5mm
diameter hole
Maximum sheet steel
panel thickness 1.6mm
Octagonal box spanner.E22BA6
Ensures easy tightening of
rear of panel mounting
rigs on all operators.
Bulb extenderE22BA4
For use with BA9s bayonet base
bulbs. For use with illuminated
selector and push-pull switches.
Hole ReducerE22BA14
Converts 30.5 mm hole in diecast
enclosures to 22.5 mm
PGO4700001U
Page 24
August 2004
Accessories (continued)
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
Optional panel notch to provide anti-rotation.
Use E22LRP or E22LRM accessory
Mounting panel thickness– minimum1
– maximum6.35*
* The accessories alongsideLegend plates1.25
reduce the maximum panelLocating ring1.5
thickness by the followingPadlockable cover2.4
amount.Rubber boots1.3
Mounting matrix – minimum (mm)
Description3 Way mounting adaptor5 Way mounting adaptor
Dim 'A'Dim 'B'Dim 'A' (1)Dim 'A' (2)Dim 'B'
All operators except those below3050405050
3 Position lever selector switches
& 40mm operators4550455050
50mm operators5555555555
Pushbuttons assembled with
boots or padlockable covers3550405050
A
(1) Horizontal spacing for one 3 way & one 5 way mounting adaptor.
A
(2) Horizontal spacing for two 5 way mounting adaptors.
33 33333
4kV4kV4kV4kV4kV4kV4kV
–20 to +60°C–20 to +60°C–20 to +60°C––––
–20 to +60°C–20 to +60°C––20 to +60°C–20 to +60°C–20 to +60°C–20 to +60°C
5g5g–5g5g5g–
30g30g30g✝30g30g30g–
25g25g25g✝25g25g25g–
–40 to +80°C–40 to +80°C–40 to +80°C–40 to +80°C–40 to +80°C–40 to +80°C–40 to +80°C
AnyAnyAnyAnyAnyAnyAny
2000m2000m2000m2000m2000m2000m2000m
Selector Switches
E22 Series - Technical data
29
–– 222–2
––1.52.52.5–2.5
––0.750.750.75–0.75
✝ Rotary cam selector switches having no more than 4 circuits.
Contact ratings – Rotary cam switches
Thermal current Ith10A
Insulation voltage Ui500V
Operating frequency limits50-60Hz
Adjacent contacts 'electrically separate'Yes
AC1 dutyUeVAIe
Resistive or low inductive loads380V3,80010A
AC11 duty
Control of A.C. electromagnets240V6002.5A
440V6601.5A
AC21 duty
Switching of resistive loads, including
moderate overloads500V5,00010A
AC22 duty
Switching of combined resistive or inductive
loads, including moderate overloads500V5,00010A
Short circuit co-ordination
Conditional short circuit current Ig3kA
Fuse type BS88 type gG10A
Circuit breaker typeTo be announced
DC switching capacity
Number of1234568Amperes
series contactsVoltage (V)
Maximum rated voltage300V ac
Switching capacity, heavy pilot duty A3003A ac
DOL motor load3 phase 240V1HP
1 phase 120V0.33HP
240V0.75HP
PGO4700001U
Page 31
30
22.5mm Pushbuttons, Indicating Lights and
Selector Switches
E22 Series - Technical data
Technical data – Trigger action actuators
August 2004
Description
The E22LTA2 is a latching, trigger-action, twist-to-release pushbutton
actuator designed specifically for use as an Emergency Stop Switch.
The E22MGTA is a rectangular guard designed to prevent accidental or
inadvertent actuation of the E22TLA actuator. It is also designed to permit
easy knob rotation access for manually resetting the switch.
The E22CB1, E22CB11 & E22CB1E contact blocks are specially marked
contact blocks indicating compliance with IEC 60947-5-1 Annex K.
Application
The E22LTA2 actuator and E22CB* contact blocks are intended to be the
primary and/or one of several series-connected emergency stop switches in
a control panel. The N.C. (normally closed), break electrical contacts are
D.O.A. (direct opening action) which are designed to be forcibly opened by
the movement of the actuator in the event that the contact should be tack
welded etc.
Key features
✮ Mushroom head button (40mm diameter) for easy actuation (per EN418
Section 4.4).
✮ Safety red coloured button per ANSI Z535.1 and EN418 Section 4.4.3.
✮ Manually resettable actuator.
✮ Rectangular guard is coloured safety yellow per ANSI Z535.1 and
provides yellow background for the actuator per EN418 Section 4.4.3.
✮ All external pushbutton and guard materials have a V-0 flammability
rating per UL94.
✮ Contact blocks are A600/Q600 rated per UL508 and AC15/DC13 rated per
IEC 60947-5-1.
N.C. (normally closed), break contact blocks are positive opening or
D.O.A. (direct opening action) in accordance with EN418 Section 4.1.2.
✮ Suitable for isolation per IEC 60947-5-1.
Environmental ratings (actuator)
Ingress protection
UL (NEMA) 1, 2, 3, 3R, 4, 4X, 12 & 13 and IEC IP 65 when mounted on a
flat surface of a similarly rated enclosure. Above ratings do not apply to
applications where devices are mounted directly unto a machine without
the use of a separate console or enclosure. If not installed in a suitable
panel or enclosure, precautions must be taken to safeguard contact blocks
against electrical contact or shock and from contamination from
environmental or working conditions of the machine.
Operating temperature
–20° to +60°C
Storage temperature
–40° to +80°C
Altitude
2,000m
Humidity
Max 95% RH @ 60°C
Flammability
UL94 V-O rated
UV resistance
Shield actuator from excessive exposure to UV, and routinely perform a
functional test of the emergency stop switch and inspect actuator for fading
and cracking after every 500 hours of UV exposure.
Mechanical endurance ratings (actuator)
Life
100,000 cycles (actuation & release)
Frequency of operation
6 per minute
Vibration
5g, 0.7mm peak to peak, 10 sweeps, 10 to 500Hz
Shock
30g, 12ms
Bump
25g, 6ms for 1,000 cycles
Electrical ratings (contact blocks)
✮ A600 & Q600 per UL508
✮ AC15 & DC13 per IEC 60947-5-1
AC Life (AC15)
120Vac, 6A - 1,000k operations
DC Life (DC13)
24Vdc, 4A - 400k operations
N.C. Contacts
DOA (direct opening action) per IEC 60947-5-1
Short circuit co-ordination rating
1kA
Short circuit co-ordination fuse
GE Power Controls TIA 10, Red Spot type gG, 10A 660Vac 460Vdc, BS88-2,
per IEC 60269-2-1
Standards & certifications
✮ UL Listed E-Stop device per file # E217948
✮ Certified to EN 60947-5-1 & EN 60947-5-5 per DEMKO certificate
# 129648-01/A1
✮ Certified to EN418 per DEMKO Certificate # 129648-02/A2
✮ UL508 listed per file # E131568
✮ CSA certified per file # LR68551
PGO4700001U
Page 32
August 2004
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series
31
30.5mm operators – 91000T Series
DescriptionPage
Pushbutton operators32
Mechanical push operators32
Illuminated pushbuttons33
Cylinder lock pushbuttons33
Contact blocks33
Knob or lever operated selector switches34
Key operated selector switches35
Standard indicating lights36
Prestest Indicating lights37
A maximum of 6 blocks (12 circuits) may be fitted to each operator except for 91000T44 where a maximum of 4 blocks (16 circuits) may be fitted.
* For base mounting contact blocks see page 44.
One-hole mounting *dimensions (mm)(kg)
PGO4700001U
Page 35
34
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series - Knob or lever operated selector switches
Spring return from left,291000T40320.115
stayput centre and right391000T40330.115
Spring return to centre291000T40420.115
from left and right391000T40430.115
August 2004
numbersdimensions (mm)(kg)
Stayput left and centre,291000T40520.115
spring return from right391000T40530.115
Knob (for any operator)91000TKB
Lever (for any operator)91000TLB
Cam selection chart showing contact sequence
To determine the number of the cam you require and the right contact block select the contact sequence desired from table below. O = contacts open,
X = contacts closed. The cam number is shown at top of column. The catalogue number of the appropriate contact block is shown at extreme left of table.
(1) Each contact block contains two contact circuits. The top set of contacts is identified as ‘Circuit A’ and the lower set as ‘Circuit B’ is indicated in the table.
The chart shows the contact arrangements with the three contact blocks available and in each operator position. Additional contact combinations are obtainable
by stacking contact blocks in tandem up to a maximum of 6 blocks (12 circuits).
✝
A maximum of 2 are to be used with cam 6. Rated fo A.C. only.
PGO4700001U
Page 36
Page 37
36
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series - Standard indicating lights
Standard indicating lights
August 2004
Lamp units Bulbs supplied with units unless otherwise stated.
DescriptionSupply voltsCatalogueOverallWeight
Transformer type110/12091000T181N0.22
6V 1W secondary BA9s220/24091000T182N0.22
bayonet bulb under rated by380/41591000T183N0.22
10% for longer life.550/60091000T185N0.22
Complete the catalogue number by adding the respective cam code number from the table below. Example: 91000T24111 is a 2 position roto-push for use as shown below.
Typical application run-inch, start-inch
2 position roto-push 91000T24111 + 91000T1
With the roto-push sleeve turned to Inch depression of the push energises
coil M through circuit A only so long as the push is pressed i.e. the motor
will inch. With the roto-push sleeve turned to Run, the roto-push contact
connected to the maintaining contact of M through circuit B is
permanently closed, thus when the push is pressed (circuit A) M will close
and maintain itself and the motor will run.
Cam selection chart showing contact sequence
O = contacts open, X = contacts closed. The catalogue number of the appropriate contact block is shown at extreme left of table.
Catalogue numberButtonCircuit ✝2 position operators3 position
of contact blockpositionoperators
One holeBaseCam code number
mountingmounting1234561011 789
91000T191000T6NA N.C.XXXXXOXXXXXOXXXXXXXXOXXOO
NB N.O.OOOOOXOXOXOXOXOXOXXOXOOOX
DA N.C.XOXOOOOOXOXOOXOOOXOOOXXOO
DB N.O.XOXXXXXXOXXXOXOXOXXOXXOOX
91000T1§91000T6§NA N.O.OOOOOXOOOOOXOOOOOOOOXOOOX
NB N.C.XXXXXOXOXOXOXOXOXOOXOXXXO
DA N.O.OXOXXXXXOXOXXOXXXOXXXOOXX
DB N.C.OXOOOOOOXOOOXOXOXOOXOOXXO
91000T291000T7NA N.O.OOOOOXOOOOOXOOOOOOOOXOOOX
NB N.O.OOOOOXOXOXOXOXOXOXXOXOOOX
DA N.O.OXOXXXXXOXOXXOXXXOXXXOOXX
DB N.O.XOXXXXXXOXXXOXOXOXXOXXOOX
91000T391000T8NA N.C.XXXXXOXXXXXOXXXXXXXXOXXOO
NB N.C.XXXXXOXOXOXOXOXOXOOXOXXXO
DA N.C.XOXOOOOOXOXOOXOOOXOOOXXOO
DB N.C.OXOOOOOOXOOOXOXOXOOXOOXXO
Cam codes 6 & 7 are for ac use only.
Note:
✝
Each contact block contains two contact circuits. The top set of contacts is identified as ‘circuit A‘ and the lower set as ‘B‘. The table shows contact
arrangement of each contact block with the operating button in normal and depressed positions and in each rotary sleeve position.
Additional combinations are obtainable by stacking contact blocks in tandem.
§
These contact blocks are the same as the ones above except rotated 180
Switching angle: 60°N = Button in free or normal position D = Button depressed
°
when assembled to the operator.
PGO4700001U
Page 40
August 2004
Joystick controllers
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series - Joystick controllers
Eight circuit
Non-latched operator
39
Supplied with 4 position gate fitted
3 additional gates supplied which
allows conversion to 2, 3 or 8
positions. (T1030, T1050, T1020)
Up to eight switching positions
Up to twelve circuits.
Each circuit N.O. or N.C.
required a.c. or d.c.
DescriptionCatalogue numbersOverall
Without latch:With off position latch:dimensions (mm)
Spring return
only91000T45091000T460
Field adjustable
spring return to
stayput91000T45191000T461
Contact blocks
DescriptionCatalogue numbers
1 N.O. – N.C.91000T1
2 N.O.91000T2
Panel drilling
dimensions (mm)
2 N.C.91000T3
1 N.O. 1N.C. make before break91000T55
With controllers mounted
adjacent to each other
A = 101.6 B = 111.1
With 91000T pushbuttons
or indicating light mounted
adjacent to joystick controller
A = 60.3 B = 95.2
Positioning gate 91000T1010 is fitted as standard to each operator
The arrows shown in the ‘Handle positions’ column A indicates the handle positions and movements available when the indent mark on the gate is adjacent to the
letter A on the handle assembly base casting. (No indent mark is provided on gates 91000T1010 and T1020).
Handle position Handle position
Gate
profile
A B C D
Catalogue
numbers
91000T1010
91000T1020
91000T1030
91000T1040
91000T1050
91000T1060
91000T1070
91000T1080
91000T1090
*
These positioning gates are identical with the one immediately above them. The handle positions shown against these profiles are obtained when the
Gate
profile
A B C D
Catalogue
numbers
91000T1100
91000T1110
91000T1120
91000T1130
91000T1130*
91000T1140
91000T1150
91000T1150*
91000T1160
positioning gate is fitted with the indent mark not visible i.e. in contact with the common gate.
PGO4700001U
Page 41
40
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series - Legend plates
Legend plates
August 2004
MediumLarge
LegendCatalogue numbers
MediumLarge
91000T91000T
Auto off handM49J49
(Blank)M36J36
(Blank)§M37J37
(Blank)M95✝J95✝
(Blank)§M96✝J96✝
CloseM11J11
DownM12J12
Emerg Stop§M13–
Emergency
Stop§–J13
FastM14J14
For Off RevM50J50
For RevM38J38
ForwardM15J15
Hand AutoM39J39
Hand Off AutoM51J51
HighM16J16
High LowM40J40
IM65J65
InM17J17
InchM18J18
Inch ForM20–
Inch Forward–J20
Inch RevM21–
Inch Reverse–J21
LegendCatalogue numbers
MediumLarge
91000T91000T
Inch RunM41J41
Inch Safe RunM52J52
JogM19J19
LeftM73J73
Left RightM74J74
Local Off
RemoteM66J66
Local RemoteM63J63
LowM22J22
LowerM23J23
Man AutoM67J67
Man Off AutoM68J68
Motor RunM58J58
Motor RunningM56J56
Motor Stop§M59J59
Motor StoppedM57J57
O§M64J64
Off§M24J24
Off OnM42J42
OnM25J25
OpenM26J26
Open CloseM43J43
Open Off CloseM53J53
OutM27J27
Power OnM55J55
LegendCatalogue numbers
MediumLarge
91000T91000T
RaiseM28J28
Raise LowerM76J76
ReadyM78J78
ResetM29J29
ReverseM30J30
RightM79J79
RunM31J31
Run InchM44J44
Safe RunM45J45
Seq. TestM62J62
SlowM32J32
Slow FastM84J84
Slow Off FastM85J85
StartM33J33
Start InchM46J46
Start StopM47J47
Stop§M34J34
Stop Reset§M88J88
Stop (Turn barrel
to release)§M90–
Supply OnM61J61
TestM60J60
UpM35J35
Up DownM48J48
Up Off DownM54J54
The standard colour field is black, except for those legends marked
Non-standard legends
If a legend not quoted above is required, give the blank catalogue number
for the size/colour and add the suffix ‘X’ to the code, indicating (e.g. by
dashes not to be reproduced on the plate) the number of positions to be
catered for, e.g. M36X JET-OFF-SPRAY (medium, black, 3-position).
The following table gives the maximum number of letters of a certain size
which can be engraved on standard legend plates.
for which the standard colour is red. Legends marked thus ✝ are of brass. All other legends are of aluminium.
Dimensions (mm)
Note:
Two large size legend
plates cannot be mounted
one above the other on
standard enclosures.
PGO4700001U
Page 42
August 2004
Accessories
Padlock attachments
Boots
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series - Accessories
DescriptionCatalogue numbers
Padlock attachment for stop91000TA2
button. Permits locking N.C.
contacts in open position,
prevents operation of button
Padlock attachment with hinged91000TA38
transparent flap, for flush or
extended pushbuttons, and
knob-operated selector switches
Protective boot for flushBlue91000TA46
pushbutton operatorsBlack91000TA47
Red91000TA48
Green91000TA49
Yellow91000TA50
41
Guards and shrouds
Protective boot for mushroomBlack91000TA88
and palm pushbutton operators.
Not suitable for use with
91000T140
Protective boot for extendedBlack91000TA3
pushbutton operatorsRed91000TA4
Green91000TA10
Guard sleeve for flush91000TA12
pushbutton
Guard sleeve for mushroom91000TA6
head operator. Chrome
finish. Prevents accidental
operation. Not suitable for use
with 91000T140
Guard sleeve for illuminated91000TA15
pushbutton. Prevents
accidental operation
Lever operator
DescriptionCatalogue number
Lever for release of a91000TA13
staydown pushbutton
or roto-push operator.
PGO4700001U
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42
Selector Switches
91000T Series - Accessories
Accessories
30.5mm Pushbuttons, Indicating Lights and
August 2004
Trip and reset attachment
DescriptionCatalogue number
Trip and reset attachment. Use with91000TA1
two pushbutton operators and one
or more contact blocks. The contact
blocks are mounted under the reset
or stop push which latches in the
depressed position until released by
depression of the trip push.
Other accessories
DescriptionCatalogue
Wobble stick complete with91000TA5
locking ring for mounting
on a flush pushbutton.
Designed for emergency
or hurried operation
Plug for unused hole in cover91000TA7
Finish in light grey (RAL 7032)
One required for each operator plusOne contact block deep91000TA21
additional spacer may be requiredTwo contact blocks deep91000TA22
to make up enclosure depth.
30.5mm Pushbuttons, Indicating Lights and
Selector Switches
91000T Series - Technical data
45
Standards and approvals
IEC 947-5-1. MTTA*
CSA C22-2 no. 14, UL508
Ingress protection (IP ratings to IEC144 (BS5420))
IP65
IP66, NEMA 4 on pushbuttons when fitted with a rubber boot
IP65 on enclosures
Max. frequency of operations
All pushbuttons:6000 ops/hr.
Key and lever selector switch: 3000 ops/hr.
Auto-latch devices:1200 ops/hr.
Mechanical life
6
Pushbuttons:10 x 10
Contact blocks:10 x 106 operations
Prestest units:1 x 10
Lever & key sel. sw.:0.25 x 106 operations
Twist to release p/btns: 0.3 x 106 operations
Climatic conditions
Operating: Max 60°C at 95% RH.
Temp. –17°C to +66°C
Altitude 2000 metres
Storage:Max. 60°C at 95% RH.
Temp. –40°C to +80°C
Shock resistance
Shock duration: 20 ms ⊕ 5g
Electrical ratings
Rated insulation: Ui = 660V ac or dc
Rated thermal: Ith = 10A
Short circuit (IEC947-5-1): 1000A with a 6A (NIT) fuse (to BS88)
NEMA, UL rating: A600, P600
AC load life duty cycle 1200 ops/hr
10A110V pf 0.4 - 1 x 10
5A250V pf 0.4 - 1 x 106 operations
2A660V pf 0.4 - 1 x 106 operations
Switching capacity
AC15 rated make/break (11 x le at 1.1 x Ue)
6A120V pf 0.7
4A240V pf 0.7
2A660V pf 0.7
DC13 rated make/break (1.1 x le at 1.1 x Ue)
1.0A120V L/R ⊕ 0.95 at 300ms
0.5A240V L/R ⊕ 0.95 at 300ms
0.1A660V L/R ⊕ 0.95 at 300ms
10A110V pure resistive
Light units
Transformers will withstand short circuit for 1 hour per IEC947-5-1.
Bulbs average life:
Transformer type= 20,000 hrs.
Resistor/direct voltage type = 2,500 hrs min. at rated voltage.
operations
6
operations
6
operations
Low voltage switching
Conical shaped points or “reliability nibs” improve performance in dry
circuit, corrosive, fine dust and other contaminated atmospheres. Under
normal environmental conditions, the minimum operational voltage is 5V
and the minimum operational current is 1mA, ac/dc.
Contact operation
Slow make and break. All normally closed contacts have positive opening
operation. i.e. normally closed contacts are forced open in the event of
contact weld or spring breakage.
Terminal marking
Dual marking system 1 – 2 for normally closed 3 – 4 normally open to
meet BS5472 (Cenelec EN50 005) and N.C. – N.O. moulded in the contact
block to meet the NEMA requirements.
Terminal clamps
Terminals are saddle clamp types for 1 x 0.5mm˝ to 2 x 3mm˝ conductors.
Panel thickness
Maximum = 8mm including legend plate.
Minimum = 1.6mm.
*M.T.T.A. (Machine Tool, Trades Association)
A range of pushbutton operators to meet the requirements of M.T.T.A.
standard “Electrical Equipment of Machine tools and other industrial
machines and equipment for the automobile industry” are included in the
91000T range.
Mounting matrix
Legend plateABCD
Medium57454557
Large57575757
HorizontalVertical
mountingmounting
Vertical mounting means terminals are left & right of contact block.
Horizontal mounting means terminals are top & bottom of contact block.
This allows close spacing of adjacent operators with easy access to
terminals.
PGO4700001U
Page 47
August 2004
Stacklights
E26 Series
47
Stacklights – E26 Series
DescriptionPage
Product description48
Catalogue number selection guide48
Light and xenon strobe modules49
Accessories50
LEDs - Cluster or cylindrical53
PGO4700001U
DescriptionPage
Technical data54
Application data54
Mounting options and dimensions55
Dimensions56
Page 48
48
Stacklights
E26 Series - Product description
Product description
The E26 Stacklight unit is a modular system that
provides illuminated and audible status indication
in all directions. Easily assembled plug-in modular
units include constant, flashing and strobe light
units, as well as mono-tonal, bitonal, intermittent
alarm systems. Stacklights may be assembled in a
variety of configurations, which are identified in
the Maximum Configurations table below.
Numerous lamp, colour and mounting options
further enhance the Stacklight’s versatility.
Light module
Light modules
Available in a variety of colours for both
incandescent lamps and LED lamps. To maximise
illumination and light dispersion, incandescent
units include an opal white diffuser while LED
diffusers are clear. See page 49.
Standard base
and top cover
Standard Stacklight base
For use with incandescent or standard LED for
steady, non-flashing illumination or with flashing
LEDs for flashing illumination. Bases include
terminal block for wiring, stacklight cover and
gasket. See page 50.
Flashing base
and top cover
Flashing Stacklight base
Allows configuration of each light in the stack for
either steady or 60 times per minute flashing
illumination. Flashing circuit for use with
incandescent lamps only. (Maximum allowable
number of light modules is 2 at 12V, 4 at 24V and
6 at 48V and above.) See page 50.
For flashing LEDs use standard base with flashing
LED light module.
August 2004
Alarm
Alarms
May be fitted to the top of a complete Stacklight
unit or directly to the Stacklight bases, if desired.
Available in three versions, each with adjustable
sound levels. See page 51.
Features
● Modular construction
● Wide variety of lens colours
● Variety of lamp types and voltages
● Mono-tonal, bi-tonal and intermittent alarm
systems
Benefits
● Combination of visible and audible alarms
● Modular components reduce inventory
requirements, increase flexibility
● Steady and flashing modes allow one light to
signal multiple conditions
● No-tools assembly permits easy lamp
replacement
Alarm
Xenon strobe
Sets are similar to standard lens/diffuser units,
except each set consists of two lens units. The
lower unit includes the electronics and is
permanently fused to the upper unit which contains
the Xenon lamp. Xenon units may be placed in any
position in a complete Stacklight unit. They will
flash 60 times per minute when used with a
standard or flashing base. See page 49.
Catalogue number selection
Complete Stacklight modules
✮ Stacklights accept a maximum of 6
incandescent or LED light modules or 2 Xenon
flasher modules and can be mounted in any
position on the stack.
✮ Alarm units are mounted in the top most position
only.
Maximum configurations
IncandescentXenonAlarmMax.
ormodulesmodulesnumber of
LED modulesmodules
6––6
5–16
41–5
3115
22–4
1214
Level
3
Level
2
Level
1
Stacklight
base
Extension
tube
Mounting
base
Complete Stacklight
module
PGO4700001U
Page 49
Stacklights
E26
August 2004
Light and xenon strobe modules (includes lens, diffusers and bulbs unless otherwise noted)
● Light modules include lens diffusers
which provide even illumination and
eliminate hot spots.
● Xenon strobes emit a bright
attention-getting white flashing
light. Flash rate = 60/min.
For use with steady240V ac/dc
incandescent or steady/
flashing LED
Drill 2 holes in Stacklight base to 4.3 mm. Mount Stacklight
with M4 screws. Tighten to torque of 0.79 Nm.
Flashing base12V dcE26BFV1
Enables configuration24V ac/dcE26BFV2
of incandescent light48V ac/dcE26BFV3
modules for steady or240V ac/dcE26BFV4
flashing operation120V ac/dcE26BFV5
August 2004
Standard baseFlashing base
Notes
➀ Bases also suitable for mounting with extension tubes listed on page 51.
➁ Stacklight base and gasket are supplied as standard with two sets of base mount holes.
One set with centre-to-centre spacing of 44.5 mm and another set with centre-to-centre spacing of 42 mm.
➂ Audible alarm units must be wired via the steady circuit on flashing base units.
√ Bases are supplied with top cover.
Drill 2 holes in Stacklight base to 4.3 mm. Mount Stacklight
with M4 screws. Tighten to torque of 0.79 Nm.
2.5 – 0.05 mm
for two conductors of the same size. Do not mix solid and
stranded wire in the same terminal.
Recommended tightening torque is 0.5 – 0.6 Nm.
Electrical ratings
Insulation voltage (Ui): 690V
Operational voltage (Ue): 250V
Impulse withstand voltage (Uimp): 1.5 kV
Bulb specifications
Incandescent lamp type: BA15d
Maximum lamp wattage: 6W
Bulbs – average life:
Incandescent: 7,000 to 12,000 hrs.
Xenon flasher: 20,000 hrs.
LED: 60,000 to 100,000 hrs.
LED/Incandescent comparison
Incandescent lamps
Average operating life of 7,000 hours
Each lamp can be used with any colour lens
Low cost results in short term savings
LED lamps
Average operating life of 100,000 hours
Low power consumption
Extended life results in long-term savings
2
for single conductors and 0.75 – 0.14 mm
Application data
E26 Stacklight incandescent lamps
TypeLampApproximateTheoretical
of lightusedcurrent, mAlamp life, hours
Published theoretical lamp lives are based on ideal laboratory conditions and
should be used for comparison only. Actual life may be shorter due to various
application conditions.
AC780 mA20,000
AC320 mA20,000
AC150 mA20,000
at rated voltsat rated volts
per lightas applied
PGO4700001U
Page 55
Stacklights
August 2004
E26 Series - Mounting options and dimensions
Mounting options and dimensions (mm)
55
Stacklight bases may be mounted without the use
of extension tube or mounting base. If additional
height is required, choose 20 to 760 mm extension
tubes that fit between the mounting base and the
Base mounting
Stacklight base. The extension tubes are threaded
with 3/4" NPT threads, allowing for direct
connection to conduit fittings or threaded holes
without the use of a mounting base.
Utilising extension tube
and mounting base
Base mounting
Note
➀ Stacklight base and gasket are supplied as standard with two sets of base mount holes.
One set with centre-to-centre spacing of 44.5 mm and another set with centre-to-centre spacing of 42 mm.
3-hole mounting for E26S108
4-hole mounting for E26S109
PGO4700001U
Page 56
56
Stacklights
E26 Series - Dimensions
Approximate dimensions (mm)
August 2004
One-light unit Stacklight
StandardWith alarmWith Xenon flasher
Two-light unit Stacklight
StandardWith alarmWith Xenon flasher
Light modules
Standard
Xenon
Note
➀Cover included with Stacklight base.
Three-light unit Stacklight
StandardWith alarmWith Xenon flasher
PGO4700001U
Page 57
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