Cutler Hammer, Div of Eaton Corp 9000X AF Drives Users Manual
9000X AF Drives
User Manual
Effective June 2009
Supersedes October 2007
9000X AF Drives User Manual
June 2009
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
®
Cover Photo: Cutler-Hammer
SVX9000/SPX9000 AF Drives.
MN04001004E
For more information visit: www.eaton.com
i
9000X AF Drives User Manual
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
APPENDIX B — FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
APPENDIX C — TROUBLESHOOTING CHARTS USING FAULT CODES . . . . . . . . . . . . . C-1
APPENDIX D — SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
June 2009
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Open SVX9000/SPX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
UL Compatible Cable Selection and Installation with Breaker. . . . . . . . . . . . . . . . . 3-6
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Sequence of Operation to Commission an Induction Motor . . . . . . . . . . . . . . . . . . 6-3
Manual Tuning of the SVX9000/SPX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Closed Loop Vector Control Manual Tuning (SPX9000 Only). . . . . . . . . . . . . . . . . . 6-11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
Series Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Drive Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Spare Units & Replacement Parts for 9000X Drives . . . . . . . . . . . . . . . . . . . . . . . . . D-5
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For more information visit: www.eaton.com
MN04001004E
June 2009
List of Figures
Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-8
Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR4 to FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR6, FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR9 to FR10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . . 5-19
Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 6-1: Open Loop Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Figure 6-2: Motor Current after V/f-Curve Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-3: Motor Equivalent Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Figure 6-4: Left: OL Speed Control Off. Right: OL Speed Control ON. . . . . . . . . . . . . . . . 6-10
Figure 6-5: Closed Loop Motor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Figure 6-6: Closed Loop Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Figure A-1: SVX9000/SPX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Figure A-2: Power Loss as Function of Switching Frequency —
3/4 – 3 hp 230V, 1 – 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Figure A-3: Power Loss as Function of Switching Frequency —
5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-4: Power Loss as Function of Switching Frequency —
10 – 15 hp 230V, 20 – 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-5: Power Loss as Function of Switching Frequency —
20 – 30 hp 230V, 40 – 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
9000X AF Drives User Manual
MN04001004E
For more information visit: www.eaton.com
iii
9000X AF Drives User Manual
List of Figures (Continued)
Figure A-6: Power Loss as Function of Switching Frequency —
75 – 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Figure A-7: Power Loss as Function of Switching Frequency —
150 – 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Figure A-8: NEMA Type 1 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Figure A-9: NEMA Type 1 and 12 with Flange Kit, FR4, FR5 and FR6
Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Figure A-10: NEMA Type 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions . . . . . A-13
Figure A-11: FR9 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Figure A-12: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Figure A-13: SPX9000 Dimensions, FR10 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . . A-16
Figure A-14: SPX9000 Dimensions, FR11 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . . A-17
Figure A-15: SPX9000 Dimensions, FR13 Open Chassis Inverter . . . . . . . . . . . . . . . . . . A-18
Figure A-16: SPX9000 Dimensions, FR13 Open Chassis Converter . . . . . . . . . . . . . . . . A-19
Figure A-17: SPX9000 Dimensions, FR13 Open Chassis Converter —
900/1000 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Figure A-18: AC Choke (CHK0650) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
Figure A-19: AC Choke (CHK0520) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
Figure A-20: AC Choke (CHK0400) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
Figure A-21: AC Choke (CHK0261) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24
Figure A-22: Control Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
Figure A-23: Control Unit with Star-Coupler Board, FR12 or FR14 Only . . . . . . . . . . . . . A-26
Figure C-1: F1 — Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Figure C-2: F2 — Overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Figure C-3: F3 — Earth Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Figure C-4: F5 — Charging Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Figure C-5: F6 — Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Figure C-6: F7 — Saturation Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Figure C-7: F8 — System Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Figure C-8: F9 — Undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
Figure C-9: F10 — Input Line Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
Figure C-10: F11 — Output Phase Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
Figure C-11: F12 — Brake Chopper Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
Figure C-12: F13 — Frequency Converter Under Temperature . . . . . . . . . . . . . . . . . . . . C-12
Figure C-13: F14 — Frequency Converter Over Temperature . . . . . . . . . . . . . . . . . . . . . C-13
Figure C-14: F15 — Motor Stalled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
Figure C-15: F16 — Motor Over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
Figure C-16: F17 — Motor Under Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
Figure C-17: F22 — Param Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17
Figure C-18: F24 — Counter Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
Figure C-19: F25 — Microprocessor Watchdog Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
Figure C-20: F31 — IGBT Temperature (Hardware) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
Figure C-21: F32 — Fan Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
Figure C-22: F36 — Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21
Figure C-23: F37 — Device Change (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21
Figure C-24: F38 — Device Added (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
Figure C-25: F39 — Device Removed (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
Figure C-26: F40 — Device Unknown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-23
Figure C-27: F41 — IGBT Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
Figure C-28: F42 — Brake Resistor Over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . C-25
June 2009
iv
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MN04001004E
June 2009
List of Figures (Continued)
Figure C-29: F44 — DevParChange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26
Figure C-30: F45 — DevParAdded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-27
Figure C-31: F50 — Analog Input Iin < 4 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
Figure C-32: F51 — External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-29
Figure C-33: F52 — Keypad Communication Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30
Figure D-1: 9000X Series Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
List of Tables
Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . 1-2
Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive . . . . . . . . . . . . 2-1
Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-5: Cable and Busbar Sizes, SPX FR10 – FR12 — 480V Ratings . . . . . . . . . . . . . . . 3-4
Table 3-6: Cable and Busbar Sizes, SPX FR13 – FR14 — 480V Ratings . . . . . . . . . . . . . . . 3-5
Table 3-7: Cable and Busbar Sizes, SPX FR10 – FR12 — 575V Ratings . . . . . . . . . . . . . . . 3-5
Table 3-8: Cable and Busbar Sizes, SPX FR13 – FR14 — 575V Ratings . . . . . . . . . . . . . . . 3-5
Table 3-9: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Table 3-10: Cable and Breaker
Table 3-11: Cable and Breaker
Table 3-12: Cable and Breaker
Table 3-13: Power Connection Tightening Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Table 3-14: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-2: Control Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Table 5-12: Monitoring Menu Items — Standard Application Example . . . . . . . . . . . . . . 5-19
Table 5-13: Operate Menu Items — Standard Application Example . . . . . . . . . . . . . . . . . 5-20
Table A-1: SVX9000/SPX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Table A-2: Output Power Ratings — 230V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Table A-3: Output Power Ratings — 480V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-4: Output Power Ratings — 480V SPX FR10 – FR14 . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-5: Output Power Ratings — 575V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Table A-6: Output Power Ratings — 575V SPX FR10 – FR14 . . . . . . . . . . . . . . . . . . . . . . . A-6
Table A-7: NEMA Type 1/Type 12 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Table A-8: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . A-12
Table A-9: FR7 and FR8 with Flange Kit Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . A-13
9000X AF Drives User Manual
Sizes – 230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Sizes – 480V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Sizes – 575V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
MN04001004E
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v
9000X AF Drives User Manual
List of Tables (Continued)
Table A-10: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Table A-11: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Table A-12: Dimensions for SPX9000, FR10 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . A-16
Table A-13: Dimensions for SPX9000, FR11 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . A-17
Table A-14: Dimensions for SPX9000, FR13 Open Chassis Inverter . . . . . . . . . . . . . . . . . A-18
Table A-15: FR13 — Number of Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Table A-16: Dimensions for SPX9000, FR13 Open Chassis Converter . . . . . . . . . . . . . . . A-19
Table A-17: FR13 — Number of Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Table A-18: Dimensions for SPX9000, FR13 Open Chassis Converter —
900/1000 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Table D-1: Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Table D-2: Control Panel Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Table D-3: 9000X Spare Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
Table D-4: Replacement Parts — 9000X Drives, 208 – 240V . . . . . . . . . . . . . . . . . . . . . . . D-5
Table D-5: Replacement Parts — FR4 – FR9 9000X Drives, 380 – 500V . . . . . . . . . . . . . . D-7
Table D-6: Replacement Parts — FR10 – FR12 9000X Drives, 380 – 500V . . . . . . . . . . . . D-9
Table D-7: Replacement Parts — FR6 – FR9 9000X Drives, 525 – 690V . . . . . . . . . . . . . . D-11
Table D-8: Replacement Parts — FR10 – FR12 9000X Drives, 525 – 690V . . . . . . . . . . . . D-13
Table D-9: Power Module Catalog Number Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
Table A-10: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
June 2009
vi
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MN04001004E
June 2009
Safety
Definitions and Symbols
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
9000X AF Drives User Manual
WARNING
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
equipment. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
• Stand on an insulating pad and make it a habit to use only one
• Always work with another person in case an emergency occurs.
• Disconnect power before checking controllers or performing
CAUTION
WARNING
hand when checking components.
maintenance.
MN04001004E
• Be sure equipment is properly grounded.
•Wear safety glasses whenever working on electronic controllers
or rotating machinery.
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vii
9000X AF Drives User Manual
Warnings and Cautions
Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up, or operate this Cutler-Hammer
Frequency Drive from Eaton’s electrical business.
Warnings
®
SVX9000/SPX9000 Adjustable
WARNING
Be sure to ground the unit following the instructions in this manual.
Ungrounded units may cause electric shock and/or fire.
WARNING
This equipment should be installed, adjusted, and serviced by
qualified electrical maintenance personnel familiar with the
construction and operation of this type of equipment and the
hazards involved. Failure to observe this precaution could result in
death or severe injury.
June 2009
WARNING
Components within the SVX9000/SPX9000 power unit are live
when the drive is connected to power. Contact with this voltage is
extremely dangerous and may cause death or severe injury.
WARNING
Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DClink/brake resistor terminals (-/+) are live when the drive is
connected to power, even if the motor is not running. Contact with
this voltage is extremely dangerous and may cause death or severe
injury.
WARNING
Even though the control I/O-terminals are isolated from line
voltage, the relay outputs and other I/O-terminals may have
dangerous voltage present even when the drive is disconnected
from power. Contact with this voltage is extremely dangerous and
may cause death or severe injury.
WARNING
The SVX9000/SPX9000 drive has a large capacitive leakage current
during operation, which can cause enclosure parts to be above
ground potential. Proper grounding, as described in this manual, is
required. Failure to observe this precaution could result in death or
severe injury.
viii
WARNING
Before applying power to the SVX9000/SPX9000 drive, make sure
that the front and cable covers are closed and fastened to prevent
exposure to potential electrical fault conditions. Failure to observe
this precaution could result in death or severe injury.
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MN04001004E
June 2009
9000X AF Drives User Manual
WARNING
An upstream disconnect/protective device must be provided as
required by the National Electric Code (NEC). Failure to follow this
precaution may result in death or severe injury.
WARNING
Before opening the SVX9000/SPX9000 drive covers:
• Disconnect all power to the SVX9000/SPX9000 drive.
•Wait a minimum of 5 (five) minutes after all the lights on the
keypad are off. This allows time for the DC bus capacitors to
discharge.
•A hazard voltage may still remain in the DC bus capacitors even
if the power has been turned off. Confirm that the capacitors
have fully discharged by measuring their voltage using a
multimeter set to measure DC voltage.
Failure to follow the above precautions may cause death or severe
injury.
Cautions
CAUTION
Do not perform any meggar or voltage withstand tests on any part
of the SVX9000/SPX9000 drive or its components. Improper testing
may result in damage.
CAUTION
Prior to any tests or measurements of the motor or the motor cable,
disconnect the motor cable at the SVX9000/SPX9000 output
terminals (U, V, W) to avoid damaging the SVX9000/SPX9000
during motor or cable testing.
CAUTION
Do not touch any components on the circuit boards. Static voltage
discharge may damage the components.
CAUTION
Any electrical or mechanical modification to this equipment
without prior written consent of Eaton will void all warranties and
may result in a safety hazard in addition and voiding of the UL
listing.
CAUTION
Install the SVX9000/SPX9000 drive on flame-resistant material such
as a steel plate to reduce the risk of fire.
MN04001004E
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ix
9000X AF Drives User Manual
CAUTION
Install the SVX9000/SPX9000 drive on a perpendicular surface that
is able to support the weight of the drive and is not subject to
vibration, to lessen the risk of the drive falling and being damaged
and/or causing personal injury.
CAUTION
Prevent foreign material such as wire clippings or metal shavings
from entering the drive enclosure, as this may cause arcing
damage and fire.
CAUTION
Install the SVX9000/SPX9000 drive in a well-ventilated room that is
not subject to temperature extremes, high humidity, or
condensation, and avoid locations that are directly exposed to
sunlight, or have high concentrations of dust, corrosive gas,
explosive gas, inflammable gas, grinding fluid mist, etc. Improper
installation may result in a fire hazard.
June 2009
Motor and Equipment Safety
Before starting the motor, check that the motor is mounted properly
and aligned with the driven equipment. Ensure that starting the
motor will not cause personal injury or damage equipment
connected to the motor.
Set the maximum motor speed (frequency) in the SVX9000/
SPX9000 drive according to the requirements of the motor and the
equipment connected to it. Incorrect maximum frequency settings
can cause motor or equipment damage and personal injury.
Before reversing the motor rotation direction, ensure that this will
not cause personal injury or equipment damage.
Make sure that no power correction capacitors are connected to the
SVX9000/SPX9000 output or the motor terminals to prevent
SVX9000/SPX9000 malfunction and potential damage.
Make sure that the SVX9000/SPX9000 output terminals (U, V, W)
are not connected to the utility line power as severe damage to the
SVX9000/SPX9000 may occur.
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
x
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MN04001004E
June 2009
Chapter 1 — Overview
9000X AF Drives User Manual
This chapter describes the purpose and contents of this manual, the receiving inspection
recommendations and the Cutler-Hammer
How to Use This Manual
The purpose of this manual is to provide you with information necessary to install, set and
customize parameters, start up, troubleshoot and maintain the Cutler-Hammer SVX9000/
SPX9000 AF Drives by Eaton’s electrical business. To provide for safe installation and
operation of the equipment, read the safety guidelines at the beginning of this manual and
follow the procedures outlined in the following chapters before connecting power to the
SVX9000/SPX9000. Keep this user manual handy and distribute to all users, technicians and
maintenance personnel for reference along with the appropriate application manual.
Chapter 1 – Overview is the chapter you are reading now.
Chapter 2 – Mounting
Chapter 3 – Power Wiring
Chapter 4 – Control Wiring
Chapter 5 – Menu Information
Chapter 6 – Start-Up
Appendix A – Technical Data
Appendix B – Fault and Warning Codes
Appendix C – Troubleshooting Charts
®
SVX9000/SPX9000 catalog numbering system.
Appendix D – Spare Parts
Receiving and Inspection
This SVX9000/SPX9000 AC drive has met a stringent series of factory quality requirements
before shipment. It is possible that packaging or equipment damage may have occurred
during shipment. After receiving your SVX9000/SPX9000 drive, please check for the
following:
●
Check to make sure that the package(s) includes the proper drive, the User Manual, and
rubber conduit covers, screws, conduit plate and ground straps.
●
Inspect the unit to ensure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the
●
Catalog Number on your order.
If shipping damage has occurred, please contact and file a claim with the carrier involved
immediately.
If the delivery does not correspond to your order, please contact your Eaton representative.
Note: Do not destroy the packing. The template printed on the protective cardboard can be
used for marking the mounting points of the SVX9000/SPX9000 AF Drives on the wall
or cabinet.
MN04001004E
For more information visit: www.eaton.com
1-1
9000X AF Drives User Manual
Open SVX9000/SPX9000 Catalog Numbers
Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System
June 2009
S V X 0 0 7 A 1 -4 A 1 B 1
Product
SVX = SVX Industrial Drive
SPX = SPX Drive
Horsepower (IH)
F07 = 3/4
001 = 1
F15 = 1-1/2
002 = 2
003 = 3
004 = 5 I
005 = 5
006 = 7-1/2 I
007 = 7-1/2
Only
L
010 = 10
015 = 15
020 = 20
025 = 25
030 = 30
040 = 40
050 = 50
060 = 60
075 = 75
100 = 100
125 = 125
Only
L
150 = 150
200 = 200
250 = 250
300 = 300
350 = 350
400 = 400
500 = 500
550 = 550
600 = 600
650 = 650
700 = 700
800 = 800
900 = 900
H10 = 1000
H12 = 1200
H13 = 1350
H15 = 1500
H16 = 1600
H20 = 2000
AFD Software Series
A = Standard Software
0 = Open Chassis
1 = NEMA Type 1
2 = NEMA Type 12
Enclosure
Expansion Slots 3 through 5
• Option boards be selected from left
to right, in alpha-numeric order.
• Characters to be left blank if no
options are selected
Board Modifications
1 = Standard Boards (A9, A2)
Braking
N = No Brake Chopper
B = Internal Brake Chopper
Input Options
1 = 3-Phase, EMC H
2 = 3-Phase, EMC N
4 = 3-Phase, EMC L
Keypad
A = AlphaNumeric
Voltage
2 = 208 – 230V
4 = 380 – 500V
5 = 525 – 690V
1-2
All 230V Drives and 480V Drives up to 200 hp (I
480V Drives 250 hp (I
480V Drives up to 30 hp (I
480V Drives 40 hp (I
230V Drives up to 15 hp (I
230V Drives 20 hp (I
480V Drives 250 hp, 300 hp and 350 hp (I
) or larger are only available with Input Option 2 .
H
) are only available with Brake Chopper Option B.
H
) and larger come with Brake Chopper Option N as standard.
H
) are only available with Brake Chopper Option B.
H
) or larger come with Brake Chopper Option N as standard.
H
For more information visit: www.eaton.com
) are only available with Input Option 1 .
H
) are only available with Enclosure Style 0 (Chassis).
H
MN04001004E
June 2009
Chapter 2 — Mounting
The SVX9000/SPX9000 drive may be mounted side-by-side or stacked vertically, as outlined
in the following section.
Space Requirements
To ensure proper air circulation and cooling, follow the guidelines below.
Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive
Frame Drive Type
9000X AF Drives User Manual
Dimensions in Inches (mm)
AA2BCD
4 230V, 1 – 3 hp I
480V, 1 – 5 hp IH, 1-1/2 – 7-1/2 hp I
5 230V, 5 – 10 hp I
480V, 7-1/2 – 15 hp IH, 10 – 20 hp I
6 230V, 15 – 20 hp I
480V, 20 – 30 hp IH, 25 – 40 hp IL
575V, 2 – 25 hp I
7 230V, 25 – 40 hp I
480V, 40 – 60 hp IH, 50 – 75 hp IL
575V, 30 – 40 hp I
8 480V, 75 – 125 hp I
575V, 50 – 75 hp IH, 60 – 100 hp I
9 480V, 200 – 250 hp I
575V, 100 – 150 hp IH, 150 – 200 hp I
Dimensions represent the minimum clearance needed when mounting a SVX9000/SPX9000. See Figure 2-1 below.
A = clearance around the SVX9000/SPX9000.
A
= clearance needed to change the fan without disconnecting the motor cables.
2
B = distance between adjacent SVX9000/SPX9000 drives or between the SVX9000/SPX9000 and an enclosure wall.
C = clearance above the SVX9000/SPX9000.
D = clearance below the SVX9000/SPX9000.
Minimum clearance below the SVX9000/SPX9000 needed to change the fan.
, 3/4 – 3 hp I
L
, 5 – 7-1/2 hp I
L
, 10 – 15 hp I
L
, 3 – 30 hp I
H
, 20 – 30 hp I
L
, 40 – 50 hp I
H
, 100 – 150 hp I
H
, 150 – 200 hp I
L
H
L
H
L
H
L
H
L
L
L
H
L
C
0.8
(20)
1.2
(30)
1.2
(30)
3.1
(80)
3.1
(80)
2.0
(50)
— 0.8
(20)
— 0.8
(20)
— 0.8
(20)
— 3.1
(80)
5.9 (150) 3.1
(80)
— 3.1
(80)
3.9 (100) 2.0
4.7 (120) 2.4
6.3 (160) 3.1
11.8
(300)
11.8
(300)
15.7
(400)
(50)
(60)
(80)
3.9 (100)
7.9 (200)
9.8 (250)
13.8
(350)
MN04001004E
B
A
A2
B
A
A2
D
Figure 2-1: Mounting Space Requirements.
If several units are mounted above each other, the clearance between the drives should equal
C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the
lower unit must be directed away from the inlet air used by the upper unit.
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9000X AF Drives User Manual
Environmental Requirements
Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
any storage or operating situation.
Table 2-2 specifies the minimum airflow required in the area where the drive will be
mounted.
Table 2-2: Cooling Airflow Requirements
Drive Type Cooling Air Required
June 2009
230V, 3/4 – 3 hp I
480V, 1 – 5 hp I
230V, 5 – 7-1/2 hp I
480V, 7-1/2 – 15 hp I
230V, 10 – 15 hp I
480V, 20 – 30 hp I
575V, 2 – 25 hp I
230V, 20 – 30 hp I
480V, 40 – 60 hp I
575V, 30 – 40 hp I
480V, 75 – 125 hp I
575V, 60 – 75 hp I
480V, 150 – 200 hp I
575V, 100 – 150 hp I
H
H
H
H
H
H
H
H
H
H
H
H
H
H
Standard Mounting Instructions
1. Measure the mounting space to ensure that it allows for the minimum space
surrounding the drive. Drive dimensions are in Appendix A.
2. Make sure the mounting surface is flat and strong enough to support the drive, is not
flammable, and is not subject to excessive motion or vibration.
3. Ensure that the minimum airflow requirements for your drive are met at the mounting
location.
4. Mark the location of the mounting holes on the mounting surface, using the template
provided on the cover of the cardboard shipping package.
41 cfm (70 m3/h)
112 cfm (190 m3/h)
250 cfm (425 m3/h)
250 cfm (425 m3/h)
383 cfm (650 m3/h)
765 cfm (1300 m3/h)
5. Using fasteners appropriate to your drive and mounting surface, securely attach the
drive to the mounting surface using all 4 screws or bolts.
2-2 For more information visit: www.eaton.com
MN04001004E
June 2009
Chapter 3 — Power Wiring
Guidelines
To ensure proper wiring, use the following guidelines:
● Use heat-resistant copper cables only, +75°C or higher.
● The input line cable and line fuses must be sized in accordance with the rated input
current of the unit. See Tables 3-2 through 3-8.
● Provide a ground wire with both input power and output motor leads.
The control should be installed in accordance with all applicable codes. In accordance with
NEC 430 Part IV, a protective device is required in the installation of the control. This
protective device can be either a fuse or circuit breaker. An RK fuse is an acceptable
component. For maximum protection Eaton recommends a Class T fuse.
Input line cable and line fuses must be sized in accordance with Tables 3-2 through 3-6.
● If the motor temperature sensing is used for overload protection, the output cable size
may be selected based on the motor specifications.
● If three or more shielded cables are used in parallel for the output on the larger units,
every cable must have its own overload protection.
9000X AF Drives User Manual
● Avoid placing the motor cables in long parallel lines with other cables.
● If the motor cables run in parallel with other cables, note the minimum distances
between the motor cables and other cables given in Table 3-1 below:
Table 3-1: Cable Spacings
Minimum Distance Between
Cables in Feet (m) Cable in Feet (m)
1 (0.3) ≤ 164 (50)
3.3 (1.0) ≤ 656 (200)
● The spacings of Table 3-1 also apply between the motor cables and signal cables of
other systems.
● The maximum length of the motor cables is as follows:
– 1 – 2 hp, 230V units, 328 ft. (100m)
– All other hp units, 984 ft. (300m)
● The motor cables should cross other cables at an angle of 90 degrees.
● If conduit is being used for wiring, use separate conduits for the input power wiring,
the output power wiring, the signal wiring and the control wiring.
MN04001004E
For more information visit: www.eaton.com 3-1
9000X AF Drives User Manual
UL Compatible Cable Selection and Installation
Use only copper wire with temperature rating of at least 75°C.
Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings
Fuse
Quantity
Fuse
[A]
IL hp
Frame
Size NEC I [A] I [A]
June 2009
Wire Size Terminal Size
Power Ground Power Ground
1
1-1/2
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75
FR4 4.2
6
6.8
9.6
FR5 15.2
22
28
FR6 42
54
FR7 68
80
104
FR8 130
154
192
4.8
6.6
7.8
11
17.5
25
31
48613
72
87
114
140
170
205
3
3
3
3
3
3
3
3
3
3
3
3
3
3
10
10
10
15
20
30
40
60804
100
110
125
175
200
250
14
14
14
14
12
10
8
2
2
1
1/0
3/0
4/0
300
14
14
14
14
12
10
8
8
6
6
6
4
2
0
2/0
16 – 12
16 – 12
16 – 12
16 – 12
16 – 8
16 – 8
16 – 8
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
4 – 3/0
000 – 350 MCM
000 – 350 MCM
16 – 14
16 – 14
16 – 14
16 – 14
16 – 8
16 – 8
16 – 8
10 – 2
10 – 2
10 – 00
10 – 00
10 – 00
4 – 000
4 – 000
4 – 000
100 FR9 248 261 3 300 2x4/0 3/0 2x000 – 350 MCM 4 – 000
UL recognized type JJS preferred but RK acceptable.
3-2 For more information visit: www.eaton.com
MN04001004E
June 2009
Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings
Wire Size Terminal Size
Fuse
[A]
Power Ground Power Ground
IL hp
Frame
Size NEC I [A] I [A]
Fuse
Quantity
9000X AF Drives User Manual
1-1/2
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
350
400
500
550
600
650
700
800
FR4 3
3.4
4.8
7.6
11
FR5 14
21
27
FR6 34
40
52
FR7 65
77
96
FR8 124
156
180
FR9 240
302
FR10 361
414
477
FR11 590
NS
NS
FR12 NS
NS
NS
UL recognized type JJS preferred but RK acceptable.
3.3
4.3
5.6
7.6
12
16
23
31
38
46
61
72
87
105
140
170
205
261
30033
385
460
520
590
650
730
820
920
1030
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
6
6
6
6
6
10
10
10
10
15
20
30
35
50
60
80
100
110
125
175
200
250
350
400
450
500
600
350
400
450
500
500
600
14
14
14
14
12
10
10
8
6
4
2
2
1
1/0
3/0
4/0
300
2x4/0
2x250
2x250
2x300
2x400
2x500
4x4/0
4x250
4x300
4x300
4x350
14
14
14
14
14
12
10
8
8
8
6
6
6
4
2
0
2/0
3/0
300
300
300
350
500
500
600
600
600
16 – 12
16 – 12
16 – 12
16 – 12
16 – 12
16 – 8
16 – 8
16 – 8
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
4 – 3/0
000 – 350 MCM
000 – 350 MCM
2x000 – 350 MCM
2x000 – 350 MCM
600 MCM
600 MCM
600 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
16 – 14
16 – 14
16 – 14
16 – 14
16 – 14
16 – 8
16 – 8
16 – 8
10 – 2
10 – 2
10 – 2
10 – 00
10 – 00
10 – 00
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
300 MCM
300 MCM
300 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
MN04001004E
For more information visit: www.eaton.com 3-3
9000X AF Drives User Manual
Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings
IL hp
Frame
Size NEC I [A] I [A]
Fuse
Quantity
Wire Size Terminal Size
Fuse
[A]
Power Ground Power Ground
June 2009
3
5
7-1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
450
500
550
600
700
800
FR6 3.9
6.1
9
11
17
22
27
32
FR7 41
52
FR8 62
77
99
125
FR9 144
192
FR10 242
289
382
FR11 412
472
NS
FR12 NS
NS
NS
UL recognized type JJS preferred but RK acceptable
4.5
7.5
10
13.5
18
22
27
34
41523
62
80
100
125
144
20833
261
325
385
460
502
590
650
750
820
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
6
6
6
6
6
10
10
15
20
30
35
40
45
50706
80
125
150
175
250
275
350
400
450
250
300
350
400
450
500
14
14
12
12
10
8
8
6
4
2
1/0
2/0
3/0
300
350
2x4/0
2x250
2x300
2x300
2x350
2x500
4x4/0
4x250
4x300
14
14
14
12
10
8
8
8
8
6
6
6
6
6
1/0
2/0
3/0
300
300
300
350
500
500
600
600
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
4 – 000
4 – 000
4 – 000
4 – 000
000 – 350 MCM
000 – 350 MCM
600 MCM
600 MCM
600 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
10 – 0
10 – 0
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
300 MCM
300 MCM
300 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Table 3-5: Cable and Busbar Sizes, SPX FR10 – FR12 — 480V Ratings
External Power Busbars
Cu
(in Inches) Qty.
1.18 x 0.25
1.57 x 0.25
1.57 x 0.25
1.18 x 0.25
1.18 x 0.25
1.18 x 0.25
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
hp
250
Size Current
FR10 300
300
350
Frame
400
FR11 520
500
—
600
FR12 750
—
700
90°C rating recommended.
385
460
590
650
820
920
Internal Power Cables
Cu (per phase)
2 x 2/0
2 x 3/0
2 x 3/0
2 x 2 x 2/0
2 x 2 x 2/0
2 x 2 x 2/0
2 x 2 x 3/0
2 x 2 x 3/0
2 x 2 x 3/0
3
3
3
6
6
6
6
6
6
3-4 For more information visit: www.eaton.com
MN04001004E
June 2009
Table 3-6: Cable and Busbar Sizes, SPX FR13 – FR14 — 480V Ratings
Internal Power Connections Supply Busbars
Busbar Size/
Phase
(Choke — NFE)
(in Inches)
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
Cable Size/
Phase
(Choke — NFE)Cu(in Inches) Qty.
2 x 300 MCM
2 x 250 MCM
2 x 250 MCM
2 x 250 MCM
2 x 300 MCM
hp
Size Current
800
FR13 1030
900
1000
Frame
1200
FR14 1600
1600
Rigid copper connection.
1150
1300
1940
Busbar Size
NFE – INU
(in Inches)
2.36 x 0.39
3.15 x 0.39
3.15 x 0.39
2.36 x 0.39
2.36 x 0.39
Table 3-7: Cable and Busbar Sizes, SPX FR10 – FR12 — 575V Ratings
External Power Busbars
Cu
(in Inches) Qty.
hp
Frame
Size
Internal Power Cables
Current
Cu (per phase)
9000X AF Drives User Manual
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
6
12
12
12
12
200
250
300
400
450
500
—
600
700
90°C rating recommended.
FR10 208
261
325
FR11 385
460
502
FR12 590
650
750
2x2/0
2x2/0
2x2/0
2x3/0
2x3/0
2x2x2/0
2x2x2/0
2x2x2/0
2\x2x2/0
1.18 x .25
1.18 x .25
1.18 x .25
1.57 x .25
1.57 x .25
1.18 x .25
1.18 x .25
1.18 x .25
1.18 x .25
Table 3-8: Cable and Busbar Sizes, SPX FR13 – FR14 — 575V Ratings
Internal Power Connections Supply Busbars
Busbar Size/
Phase
(Choke — NFE)
(in Inches)
1.57 x .25
1.57 x .25
1.57 x .25
1.57 x .25
1.57 x .25
1.57 x .25
Cable Size/
Phase
(Choke — NFE)Cu(in Inches) Qty.
2 x 300 MCM
2 x 250 MCM
2 x 300 MCM
2 x 250 MCM
2 x 250 MCM
2 x 300 MCM
hp
Size Current
800
FR13 820
900
1000
Frame
1350
FR14 1300
1500
2000
Rigid copper connection.
920
1030
1500
1900
Busbar Size
NFE – INU
(in Inches)
2.36 x 0.39
2.36 x 0.39
2.36 x 0.39
3.15 x 0.39
2.36 x 0.39
2.36 x 0.39
Table 3-9: Maximum Symmetrical Supply Current
Product Voltage
Maximum RMS Symmetrical
Amperes on Supply Circuit
1.18 x .25
1.18 x .25
1.18 x .25
1.18 x .25
1.18 x .25
1.18 x .25
3
3
3
3
3
6
6
6
6
6
6
6
12
12
12
MN04001004E
3/4 – 30 hp 230 100,000A
1-1/2 – 200 hp 480 100,000A
For more information visit: www.eaton.com 3-5
9000X AF Drives User Manual
UL Compatible Cable Selection and Installation with Breaker
Use only copper wire with temperature rating of at least 75°C.
Table 3-10: Cable and Breaker Sizes – 230V Ratings
hp
Frame
Size FLA
Breaker
Current
Wire Size
Power Ground Power Ground
June 2009
Terminal Size
1
1-1/2
2
3
5
7-1/2
10
15
20
25
30
FR4 4.8
6.6
7.8
11
FR5 17.52520
FR6 314840
FR7 61
72
87
Based on a maximum environment of 104°F (40°C).
A UL listed breaker must be used.
15
15
15
15
30
60
80
100
100
14
14
14
12
10
8
8
4
2
2
1/0
14
14
14
12
10
8
8
6
6
6
4
Table 3-11: Cable and Breaker Sizes – 480V Ratings
hp
1-1/2
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
350
400
500
550
600
650
700
Size FLA
FR4 3.3
4.3
5.6
7.6
FR5 12
16
23
FR6 31
38
46
FR7 61
72
87
FR8 105
140
170
FR9 205
261
FR10 300
385
460
FR11 520
590
650
FR12 750
820
920
Based on a maximum environment of 104°F (40°C).
A UL listed breaker must be used.
Frame
Breaker
Current
15
15
15
15
20
30
30
40
50
60
80
100
100
125
150
200
250
300
400
500
600
700
800
900
1000
1000
1200
Wire Size
Power Ground Power Ground
14
14
14
14
12
10
8
8
6
4
2
2
1/0
2/0
4/0
300
350
2x250
2x250
2x300
2x400
2x500
4x4/0
4x250
4x300
4x300
4x400
14
14
14
14
12
10
8
8
8
6
6
6
4
2
1/0
2/0
3/0
3/0
300 MCM
300 MCM
300 MCM
500
500
600
600
600
12 – 16
12 – 16
12 – 16
12 – 16
8 – 16
8 – 16
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
Terminal Size
12 – 16
12 – 16
12 – 16
12 – 16
8 – 16
8 – 16
8 – 16
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
3/0 – 4
350 MCM – 3/0
350 MCM – 3/0
350 MCM – 2x3/0
350 MCM – 2x3/0
600 MCM
600 MCM
600 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
14 – 16
14 – 16
14 – 16
14 – 16
8 – 16
8 – 16
2 – 14
2 – 14
2/0 – 10
2/0 – 10
2/0 – 10
14 – 16
14 – 16
14 – 16
14 – 16
8 – 16
8 – 16
8 – 16
2 – 14
2 – 14
2 – 14
2/0 – 10
2/0 – 10
2/0 – 10
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
600 MCM
600 MCM
600 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
3-6 For more information visit: www.eaton.com
MN04001004E
June 2009
Table 3-12: Cable and Breaker Sizes – 575V Ratings
hp
Frame
Size FLA
Breaker
Current
Wire Size
Power Ground Power Ground
9000X AF Drives User Manual
Terminal Size
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
450
500
550
600
700
FR6 3.3
4.5
7.5
10
13.5
18
22
27
15
15
15
20
30
30
40
40
FR7 344150
60
FR8 52
FR9 125
FR10 208
FR11 385
FR12 590
Based on a maximum environment of 104°F (40°C).
A UL listed breaker must be used.
62
80
100
144
261
325
460
502
650
750
100
100
125
150
200
250
300
400
500
500
600
700
800
900
1000
14
14
14
12
10
10
8
8
6
4
2
1
1/0
3/0
4/0
350
2x250
2x300
2x350
2x300
2x350
2x500
4x4/0
4x250
4x300
14
14
14
14
12
10
8
8
8
6
6
6
6
6
2
1/0
300 MCN
300 MCM
300 MCM
300
350
500
500
600
600
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
350 MCM – 2x3/0
350 MCM – 2x3/0
600 MCM
600 MCM
600 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
2 – 14
2 – 14
2 – 14
2 – 14
2 – 14
2 – 14
2 – 14
2 – 14
1/0 – 10
1/0 – 10
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
600 MCM
600 MCM
600 MCM
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Note: The current interrupting of the breaker, up to 100 kAIC, will determine the overall
current rating of the combination.
MN04001004E
For more information visit: www.eaton.com 3-7
9000X AF Drives User Manual
Table 3-13: Power Connection Tightening Torque
Rating
Frame
Size
Tightening Torque
(in-lbs)
June 2009
Tightening Torque
(Nm)
230V, 3/4 – 3 hp
480V, 1 – 5 hp
230V, 5 – 7-1/2 hp
480V, 7-1/2 – 15 hp
230V, 10 – 15 hp
480V, 20 – 30 hp
575V, 2 – 25 hp
230V, 20 – 30 hp
480V, 40 – 60 hp
575V, 30 – 40 hp
480V, 75 – 125 hp
575V, 50 – 75 hp
480V, 150 – 200 hp
575V, 100 – 175 hp
The isolation standoff of the bus bar will not withstand the listed tightening torque.
Use a wrench to apply a counter torque when tightening.
Installation Instructions
1. Strip the motor and input power cables as shown in Figure 3-1 and Table 3-14.
FR4 5
5
FR5 13
13
FR6 35
35
35
FR7 85
85
85
FR8 340/187
340/187
FR9 340/187
340/187
Ground Ground
A1
0.6
0.6
1.5
1.5
4
4
4
10
10
10
C1
40/22
40/22
40/22
40/22
A2
C2
B1
D1
Power Motor
B2
Figure 3-1: Input Power and Motor Cable Stripping
and Wire Lengths
3-8 For more information visit: www.eaton.com
D2
MN04001004E
June 2009
Cable Stripping Lengths for Power and Motor Cables
Table 3-14: Power and Motor Cable Stripping Lengths
Product
hp Voltage A1 B1 C1 D1 A2 B2 C2 D2
Frame
Size
Power Wiring in Inches (mm) Motor Wiring in Inches (mm)
9000X AF Drives User Manual
3/4 – 3
1 – 5
5 – 7-1/2
7-1/2 – 15
10 – 15
20 – 30
2 – 25
20 – 30
40 – 60
30 – 40
75 – 125
50 – 75
150 – 200
100 – 300
230V
480V
230V
480V
230V
480V
575V
230V
480V
575V
480V
575V
480V
575V
FR4 0.59
(15)
FR5 0.79
(20)
FR6 0.79
(20)
FR7 0.98
(25)
FR8 1.10
(28)
FR9 1.10
(28)
1.38
(35)
1.57
(40)
3.54
(90)
4.72
(120)
9.45
(240)
11.61
(295)
0.39
(10)
0.39
(10)
0.59
(15)
0.98
(25)
1.10
(28)
1.10
(28)
2. Locate the plastic bag containing the wiring plate.
0.79
(20)
1.18
(30)
2.36
(60)
4.72
(120)
9.45
(240)
11.61
(295)
0.28
(7)
0.79
(20)
0.79
(20)
0.98
(25)
1.10
(28)
1.10
(28)
1.97
(50)
2.36
(60)
3.54
(90)
4.72
(120)
9.45
(240)
11.61
(295)
0.28
(7)
0.39
(10)
0.59
(15)
0.98
(25)
1.10
(28)
1.10
(28)
1.38
(35)
1.57
(40)
2.36
(60)
4.72
(120)
9.45
(240)
11.61
(295)
MN04001004E
Figure 3-2: Wiring Plate
3. If conduit is being used, attach the wiring plate to drive then conduit.
4. Pass the motor and input power wires/cables through the holes of the wiring plate.
5. Connect the input power and motor and control wires to their respective terminals
according to the wiring diagrams in the section marked “Standard Wiring Diagrams and
Terminal Locations” on Page 3-11.
6. If an optional external brake resistor is used, connect its cable to the appropriate
terminals. See “Standard Wiring Diagrams and Terminal Locations.”
7. If shielded cable is used, connect the shields of the input line power cable and the motor
cable to the ground terminals of the SVX9000/SPX9000 drive, the motor and the line
power supply.
For more information visit: www.eaton.com 3-9
9000X AF Drives User Manual
June 2009
Figure 3-3: Ground Terminal Locations
8. If shielded cable is not used, check the connection of the ground cable to the motor, the
SVX9000/SPX9000 drive and the input line power terminals marked with .
9. Attach the wiring plate with the screws provided. Ensure that no wires are trapped
between the frame and the wiring plate.
10. Insert the rubber grommets supplied into the wiring plate holes that have not been
used, as illustrated in Figure 3-4.
Figure 3-4: Cable Protection Plate
3-10 For more information visit: www.eaton.com
MN04001004E
June 2009
Standard Wiring Diagrams and Terminal Locations
The following wiring diagrams show the line and motor connections of the frequency
converter.
9000X AF Drives User Manual
Power
Board
230V 3/4 - 15 hp
480V 1 - 30 hp
575V 2 - 25 hp
Control
Board
RFI Filter
R+
BR
UR- V W
Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.
M
3~
L1 L2 L3
L1
L2 L3
See
Note
DC-
DC+/
Option
Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR4 to FR5 and FR6
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton for more information.
MN04001004E
For more information visit: www.eaton.com 3-11
9000X AF Drives User Manual
June 2009
Power
Board
230V 20 - 30 hp
480V 40 - 125 hp
575V 30 - 75 hp
Control
Board
RFI Filter
L1 L2 L3
L1
L2 L3
See
Note
DC-
DC+/
R+
BR
Option
UVW
R-
M
3~
Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.
Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR6, FR7 and FR8
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton for more information.
3-12 For more information visit: www.eaton.com
MN04001004E
June 2009
9000X AF Drives User Manual
Power
Board
480V 150 - 350 hp
575V 100 - 300 hp
Control
Board
RFI Filter
L1 L2 L3
L1
L2 L3
See
Note
DC-
DC+/
R+
BR
Option
UVW
R-
M
3~
Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR9 to FR10
The dotted lines refer to components present in FR9 but not in FR10.
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton for more information.
MN04001004E
For more information visit: www.eaton.com 3-13
9000X AF Drives User Manual
Power and Motor Wiring Terminal Photos
230V, 3/4 – 3 hp
480V, 1 – 5 hp
Frame Size: FR4
June 2009
Figure 3-8: FR4 Power and Motor Wiring Terminals
3-14 For more information visit: www.eaton.com
MN04001004E
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