Cutler Hammer, Div of Eaton Corp 9000X AF Drives Users Manual

9000X AF Drives

User Manual

Effective June 2009
Supersedes October 2007

9000X AF Drives User Manual

June 2009

Important Notice – Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

®

Cover Photo: Cutler-Hammer

SVX9000/SPX9000 AF Drives.

MN04001004E

For more information visit: www.eaton.com

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9000X AF Drives User Manual

Table of Contents

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

APPENDIX B — FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

APPENDIX C — TROUBLESHOOTING CHARTS USING FAULT CODES . . . . . . . . . . . . . C-1

APPENDIX D — SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

June 2009

Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Open SVX9000/SPX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

UL Compatible Cable Selection and Installation with Breaker. . . . . . . . . . . . . . . . . 3-6

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Sequence of Operation to Commission an Induction Motor . . . . . . . . . . . . . . . . . . 6-3

Manual Tuning of the SVX9000/SPX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Closed Loop Vector Control Manual Tuning (SPX9000 Only). . . . . . . . . . . . . . . . . . 6-11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27

Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

Series Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Drive Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4

Spare Units & Replacement Parts for 9000X Drives . . . . . . . . . . . . . . . . . . . . . . . . . D-5

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For more information visit: www.eaton.com

MN04001004E

June 2009

List of Figures

Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-8

Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,

FR4 to FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,

FR6, FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,

FR9 to FR10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . . 4-5

Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . . 5-19

Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Figure 6-1: Open Loop Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Figure 6-2: Motor Current after V/f-Curve Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Figure 6-3: Motor Equivalent Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Figure 6-4: Left: OL Speed Control Off. Right: OL Speed Control ON. . . . . . . . . . . . . . . . 6-10

Figure 6-5: Closed Loop Motor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Figure 6-6: Closed Loop Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Figure A-1: SVX9000/SPX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Figure A-2: Power Loss as Function of Switching Frequency —

3/4 – 3 hp 230V, 1 – 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Figure A-3: Power Loss as Function of Switching Frequency —

5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Figure A-4: Power Loss as Function of Switching Frequency —

10 – 15 hp 230V, 20 – 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Figure A-5: Power Loss as Function of Switching Frequency —

20 – 30 hp 230V, 40 – 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

9000X AF Drives User Manual

MN04001004E

For more information visit: www.eaton.com

iii

9000X AF Drives User Manual

List of Figures (Continued)

Figure A-6: Power Loss as Function of Switching Frequency —

75 – 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Figure A-7: Power Loss as Function of Switching Frequency —

150 – 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

Figure A-8: NEMA Type 1 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Figure A-9: NEMA Type 1 and 12 with Flange Kit, FR4, FR5 and FR6

Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Figure A-10: NEMA Type 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions . . . . . A-13

Figure A-11: FR9 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

Figure A-12: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-15

Figure A-13: SPX9000 Dimensions, FR10 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . . A-16

Figure A-14: SPX9000 Dimensions, FR11 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . . A-17

Figure A-15: SPX9000 Dimensions, FR13 Open Chassis Inverter . . . . . . . . . . . . . . . . . . A-18

Figure A-16: SPX9000 Dimensions, FR13 Open Chassis Converter . . . . . . . . . . . . . . . . A-19

Figure A-17: SPX9000 Dimensions, FR13 Open Chassis Converter —

900/1000 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20

Figure A-18: AC Choke (CHK0650) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21

Figure A-19: AC Choke (CHK0520) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22

Figure A-20: AC Choke (CHK0400) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23

Figure A-21: AC Choke (CHK0261) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24

Figure A-22: Control Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25

Figure A-23: Control Unit with Star-Coupler Board, FR12 or FR14 Only . . . . . . . . . . . . . A-26

Figure C-1: F1 — Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Figure C-2: F2 — Overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Figure C-3: F3 — Earth Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

Figure C-4: F5 — Charging Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

Figure C-5: F6 — Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

Figure C-6: F7 — Saturation Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6

Figure C-7: F8 — System Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7

Figure C-8: F9 — Undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

Figure C-9: F10 — Input Line Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9

Figure C-10: F11 — Output Phase Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

Figure C-11: F12 — Brake Chopper Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11

Figure C-12: F13 — Frequency Converter Under Temperature . . . . . . . . . . . . . . . . . . . . C-12

Figure C-13: F14 — Frequency Converter Over Temperature . . . . . . . . . . . . . . . . . . . . . C-13

Figure C-14: F15 — Motor Stalled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14

Figure C-15: F16 — Motor Over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

Figure C-16: F17 — Motor Under Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16

Figure C-17: F22 — Param Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17

Figure C-18: F24 — Counter Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18

Figure C-19: F25 — Microprocessor Watchdog Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18

Figure C-20: F31 — IGBT Temperature (Hardware) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19

Figure C-21: F32 — Fan Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20

Figure C-22: F36 — Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21

Figure C-23: F37 — Device Change (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21

Figure C-24: F38 — Device Added (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22

Figure C-25: F39 — Device Removed (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . C-22

Figure C-26: F40 — Device Unknown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-23

Figure C-27: F41 — IGBT Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24

Figure C-28: F42 — Brake Resistor Over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . C-25

June 2009

iv

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MN04001004E

June 2009

List of Figures (Continued)

Figure C-29: F44 — DevParChange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26

Figure C-30: F45 — DevParAdded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-27

Figure C-31: F50 — Analog Input Iin < 4 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28

Figure C-32: F51 — External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-29

Figure C-33: F52 — Keypad Communication Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30

Figure D-1: 9000X Series Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

List of Tables

Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . 1-2

Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive . . . . . . . . . . . . 2-1

Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Table 3-5: Cable and Busbar Sizes, SPX FR10 – FR12 — 480V Ratings . . . . . . . . . . . . . . . 3-4

Table 3-6: Cable and Busbar Sizes, SPX FR13 – FR14 — 480V Ratings . . . . . . . . . . . . . . . 3-5

Table 3-7: Cable and Busbar Sizes, SPX FR10 – FR12 — 575V Ratings . . . . . . . . . . . . . . . 3-5

Table 3-8: Cable and Busbar Sizes, SPX FR13 – FR14 — 575V Ratings . . . . . . . . . . . . . . . 3-5

Table 3-9: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Table 3-10: Cable and Breaker
Table 3-11: Cable and Breaker
Table 3-12: Cable and Breaker

Table 3-13: Power Connection Tightening Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Table 3-14: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 4-2: Control Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Table 5-12: Monitoring Menu Items — Standard Application Example . . . . . . . . . . . . . . 5-19

Table 5-13: Operate Menu Items — Standard Application Example . . . . . . . . . . . . . . . . . 5-20

Table A-1: SVX9000/SPX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Table A-2: Output Power Ratings — 230V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Table A-3: Output Power Ratings — 480V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Table A-4: Output Power Ratings — 480V SPX FR10 – FR14 . . . . . . . . . . . . . . . . . . . . . . . A-5

Table A-5: Output Power Ratings — 575V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Table A-6: Output Power Ratings — 575V SPX FR10 – FR14 . . . . . . . . . . . . . . . . . . . . . . . A-6

Table A-7: NEMA Type 1/Type 12 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Table A-8: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . A-12

Table A-9: FR7 and FR8 with Flange Kit Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . A-13

9000X AF Drives User Manual



Sizes – 230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6



Sizes – 480V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6



Sizes – 575V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

MN04001004E

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v

9000X AF Drives User Manual

List of Tables (Continued)

Table A-10: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

Table A-11: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

Table A-12: Dimensions for SPX9000, FR10 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . A-16

Table A-13: Dimensions for SPX9000, FR11 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . A-17

Table A-14: Dimensions for SPX9000, FR13 Open Chassis Inverter . . . . . . . . . . . . . . . . . A-18

Table A-15: FR13 — Number of Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19

Table A-16: Dimensions for SPX9000, FR13 Open Chassis Converter . . . . . . . . . . . . . . . A-19

Table A-17: FR13 — Number of Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20

Table A-18: Dimensions for SPX9000, FR13 Open Chassis Converter —

900/1000 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20

Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Table D-1: Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Table D-2: Control Panel Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4

Table D-3: 9000X Spare Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5

Table D-4: Replacement Parts — 9000X Drives, 208 – 240V . . . . . . . . . . . . . . . . . . . . . . . D-5

Table D-5: Replacement Parts — FR4 – FR9 9000X Drives, 380 – 500V . . . . . . . . . . . . . . D-7

Table D-6: Replacement Parts — FR10 – FR12 9000X Drives, 380 – 500V . . . . . . . . . . . . D-9

Table D-7: Replacement Parts — FR6 – FR9 9000X Drives, 525 – 690V . . . . . . . . . . . . . . D-11

Table D-8: Replacement Parts — FR10 – FR12 9000X Drives, 525 – 690V . . . . . . . . . . . . D-13

Table D-9: Power Module Catalog Number Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14

Table A-10: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

June 2009

vi

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MN04001004E

June 2009

Safety

Definitions and Symbols

This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.

9000X AF Drives User Manual

WARNING

WARNING

Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
equipment. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).

Hazardous High Voltage

Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.

• Stand on an insulating pad and make it a habit to use only one

• Always work with another person in case an emergency occurs.

• Disconnect power before checking controllers or performing

CAUTION

WARNING

hand when checking components.

maintenance.

MN04001004E

• Be sure equipment is properly grounded.

•Wear safety glasses whenever working on electronic controllers
or rotating machinery.

For more information visit: www.eaton.com

vii

9000X AF Drives User Manual

Warnings and Cautions

Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up, or operate this Cutler-Hammer
Frequency Drive from Eaton’s electrical business.

Warnings

®

SVX9000/SPX9000 Adjustable

WARNING

Be sure to ground the unit following the instructions in this manual.
Ungrounded units may cause electric shock and/or fire.

WARNING

This equipment should be installed, adjusted, and serviced by
qualified electrical maintenance personnel familiar with the
construction and operation of this type of equipment and the
hazards involved. Failure to observe this precaution could result in
death or severe injury.

June 2009

WARNING

Components within the SVX9000/SPX9000 power unit are live
when the drive is connected to power. Contact with this voltage is
extremely dangerous and may cause death or severe injury.

WARNING

Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DC­link/brake resistor terminals (-/+) are live when the drive is
connected to power, even if the motor is not running. Contact with
this voltage is extremely dangerous and may cause death or severe
injury.

WARNING

Even though the control I/O-terminals are isolated from line
voltage, the relay outputs and other I/O-terminals may have
dangerous voltage present even when the drive is disconnected
from power. Contact with this voltage is extremely dangerous and
may cause death or severe injury.

WARNING

The SVX9000/SPX9000 drive has a large capacitive leakage current
during operation, which can cause enclosure parts to be above
ground potential. Proper grounding, as described in this manual, is
required. Failure to observe this precaution could result in death or
severe injury.

viii

WARNING

Before applying power to the SVX9000/SPX9000 drive, make sure
that the front and cable covers are closed and fastened to prevent
exposure to potential electrical fault conditions. Failure to observe
this precaution could result in death or severe injury.

For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

WARNING

An upstream disconnect/protective device must be provided as
required by the National Electric Code (NEC). Failure to follow this
precaution may result in death or severe injury.

WARNING

Before opening the SVX9000/SPX9000 drive covers:

• Disconnect all power to the SVX9000/SPX9000 drive.

•Wait a minimum of 5 (five) minutes after all the lights on the
keypad are off. This allows time for the DC bus capacitors to
discharge.

•A hazard voltage may still remain in the DC bus capacitors even
if the power has been turned off. Confirm that the capacitors
have fully discharged by measuring their voltage using a
multimeter set to measure DC voltage.

Failure to follow the above precautions may cause death or severe
injury.

Cautions

CAUTION

Do not perform any meggar or voltage withstand tests on any part
of the SVX9000/SPX9000 drive or its components. Improper testing
may result in damage.

CAUTION

Prior to any tests or measurements of the motor or the motor cable,
disconnect the motor cable at the SVX9000/SPX9000 output
terminals (U, V, W) to avoid damaging the SVX9000/SPX9000
during motor or cable testing.

CAUTION

Do not touch any components on the circuit boards. Static voltage
discharge may damage the components.

CAUTION

Any electrical or mechanical modification to this equipment
without prior written consent of Eaton will void all warranties and
may result in a safety hazard in addition and voiding of the UL
listing.

CAUTION

Install the SVX9000/SPX9000 drive on flame-resistant material such
as a steel plate to reduce the risk of fire.

MN04001004E

For more information visit: www.eaton.com

ix

9000X AF Drives User Manual

CAUTION

Install the SVX9000/SPX9000 drive on a perpendicular surface that
is able to support the weight of the drive and is not subject to
vibration, to lessen the risk of the drive falling and being damaged
and/or causing personal injury.

CAUTION

Prevent foreign material such as wire clippings or metal shavings
from entering the drive enclosure, as this may cause arcing
damage and fire.

CAUTION

Install the SVX9000/SPX9000 drive in a well-ventilated room that is
not subject to temperature extremes, high humidity, or
condensation, and avoid locations that are directly exposed to
sunlight, or have high concentrations of dust, corrosive gas,
explosive gas, inflammable gas, grinding fluid mist, etc. Improper
installation may result in a fire hazard.

June 2009

Motor and Equipment Safety

Before starting the motor, check that the motor is mounted properly
and aligned with the driven equipment. Ensure that starting the
motor will not cause personal injury or damage equipment
connected to the motor.

Set the maximum motor speed (frequency) in the SVX9000/
SPX9000 drive according to the requirements of the motor and the
equipment connected to it. Incorrect maximum frequency settings
can cause motor or equipment damage and personal injury.

Before reversing the motor rotation direction, ensure that this will
not cause personal injury or equipment damage.

Make sure that no power correction capacitors are connected to the
SVX9000/SPX9000 output or the motor terminals to prevent
SVX9000/SPX9000 malfunction and potential damage.

Make sure that the SVX9000/SPX9000 output terminals (U, V, W)
are not connected to the utility line power as severe damage to the
SVX9000/SPX9000 may occur.

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

x

For more information visit: www.eaton.com

MN04001004E

June 2009

Chapter 1 — Overview

9000X AF Drives User Manual

This chapter describes the purpose and contents of this manual, the receiving inspection
recommendations and the Cutler-Hammer

How to Use This Manual

The purpose of this manual is to provide you with information necessary to install, set and
customize parameters, start up, troubleshoot and maintain the Cutler-Hammer SVX9000/
SPX9000 AF Drives by Eaton’s electrical business. To provide for safe installation and
operation of the equipment, read the safety guidelines at the beginning of this manual and
follow the procedures outlined in the following chapters before connecting power to the
SVX9000/SPX9000. Keep this user manual handy and distribute to all users, technicians and
maintenance personnel for reference along with the appropriate application manual.

Chapter 1 – Overview is the chapter you are reading now.

Chapter 2 – Mounting

Chapter 3 – Power Wiring

Chapter 4 – Control Wiring

Chapter 5 – Menu Information

Chapter 6 – Start-Up

Appendix A – Technical Data

Appendix B – Fault and Warning Codes

Appendix C – Troubleshooting Charts

®

SVX9000/SPX9000 catalog numbering system.

Appendix D – Spare Parts

Receiving and Inspection

This SVX9000/SPX9000 AC drive has met a stringent series of factory quality requirements
before shipment. It is possible that packaging or equipment damage may have occurred
during shipment. After receiving your SVX9000/SPX9000 drive, please check for the
following:

●

Check to make sure that the package(s) includes the proper drive, the User Manual, and
rubber conduit covers, screws, conduit plate and ground straps.

●

Inspect the unit to ensure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the

●

Catalog Number on your order.

If shipping damage has occurred, please contact and file a claim with the carrier involved
immediately.

If the delivery does not correspond to your order, please contact your Eaton representative.

Note: Do not destroy the packing. The template printed on the protective cardboard can be

used for marking the mounting points of the SVX9000/SPX9000 AF Drives on the wall
or cabinet.

MN04001004E

For more information visit: www.eaton.com

1-1

9000X AF Drives User Manual

Open SVX9000/SPX9000 Catalog Numbers

Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System

June 2009

S V X 0 0 7 A 1 -4 A 1 B 1

Product

SVX = SVX Industrial Drive
SPX = SPX Drive

Horsepower (IH)

F07 = 3/4
001 = 1
F15 = 1-1/2
002 = 2
003 = 3
004 = 5 I
005 = 5
006 = 7-1/2 I
007 = 7-1/2

Only

L

010 = 10
015 = 15
020 = 20
025 = 25
030 = 30
040 = 40
050 = 50
060 = 60
075 = 75
100 = 100
125 = 125

Only

L



150 = 150
200 = 200
250 = 250
300 = 300
350 = 350
400 = 400
500 = 500
550 = 550
600 = 600
650 = 650
700 = 700
800 = 800
900 = 900
H10 = 1000
H12 = 1200
H13 = 1350
H15 = 1500
H16 = 1600
H20 = 2000

AFD Software Series

A = Standard Software

0 = Open Chassis
1 = NEMA Type 1
2 = NEMA Type 12

Enclosure

Expansion Slots 3 through 5

• Option boards be selected from left

to right, in alpha-numeric order.

• Characters to be left blank if no
options are selected

Board Modifications

1 = Standard Boards (A9, A2)

Braking

N = No Brake Chopper
B = Internal Brake Chopper

Input Options

1 = 3-Phase, EMC H
2 = 3-Phase, EMC N
4 = 3-Phase, EMC L

Keypad

A = AlphaNumeric

Voltage

2 = 208 – 230V
4 = 380 – 500V
5 = 525 – 690V









1-2



All 230V Drives and 480V Drives up to 200 hp (I



480V Drives 250 hp (I



480V Drives up to 30 hp (I



480V Drives 40 hp (I



230V Drives up to 15 hp (I



230V Drives 20 hp (I



480V Drives 250 hp, 300 hp and 350 hp (I

) or larger are only available with Input Option 2 .

H

) are only available with Brake Chopper Option B.

H

) and larger come with Brake Chopper Option N as standard.

H

) are only available with Brake Chopper Option B.

H

) or larger come with Brake Chopper Option N as standard.

H

For more information visit: www.eaton.com

) are only available with Input Option 1 .

H

) are only available with Enclosure Style 0 (Chassis).

H

MN04001004E

June 2009

Chapter 2 — Mounting

The SVX9000/SPX9000 drive may be mounted side-by-side or stacked vertically, as outlined
in the following section.

Space Requirements

To ensure proper air circulation and cooling, follow the guidelines below.

Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive

Frame Drive Type

9000X AF Drives User Manual

Dimensions in Inches (mm)

AA2BCD



4 230V, 1 – 3 hp I

480V, 1 – 5 hp IH, 1-1/2 – 7-1/2 hp I

5 230V, 5 – 10 hp I

480V, 7-1/2 – 15 hp IH, 10 – 20 hp I

6 230V, 15 – 20 hp I

480V, 20 – 30 hp IH, 25 – 40 hp IL
575V, 2 – 25 hp I

7 230V, 25 – 40 hp I

480V, 40 – 60 hp IH, 50 – 75 hp IL
575V, 30 – 40 hp I

8 480V, 75 – 125 hp I

575V, 50 – 75 hp IH, 60 – 100 hp I

9 480V, 200 – 250 hp I

575V, 100 – 150 hp IH, 150 – 200 hp I



Dimensions represent the minimum clearance needed when mounting a SVX9000/SPX9000. See Figure 2-1 below.
A = clearance around the SVX9000/SPX9000.
A

= clearance needed to change the fan without disconnecting the motor cables.

2

B = distance between adjacent SVX9000/SPX9000 drives or between the SVX9000/SPX9000 and an enclosure wall.
C = clearance above the SVX9000/SPX9000.
D = clearance below the SVX9000/SPX9000.



Minimum clearance below the SVX9000/SPX9000 needed to change the fan.

, 3/4 – 3 hp I

L

, 5 – 7-1/2 hp I

L

, 10 – 15 hp I

L

, 3 – 30 hp I

H

, 20 – 30 hp I

L

, 40 – 50 hp I

H

, 100 – 150 hp I

H

, 150 – 200 hp I

L

H

L

H

L

H

L

H

L

L

L

H

L

C

0.8
(20)

1.2
(30)

1.2
(30)

3.1
(80)

3.1
(80)

2.0
(50)

— 0.8

(20)

— 0.8

(20)

— 0.8

(20)

— 3.1

(80)

5.9 (150) 3.1
(80)

— 3.1

(80)

3.9 (100) 2.0

4.7 (120) 2.4

6.3 (160) 3.1

11.8
(300)

11.8
(300)

15.7
(400)

(50)

(60)

(80)

3.9 (100)

7.9 (200)

9.8 (250)

13.8



(350)

MN04001004E

B

A

A2

B

A

A2



D

Figure 2-1: Mounting Space Requirements.

If several units are mounted above each other, the clearance between the drives should equal
C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the
lower unit must be directed away from the inlet air used by the upper unit.

For more information visit: www.eaton.com 2-1

9000X AF Drives User Manual

Environmental Requirements

Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
any storage or operating situation.

Table 2-2 specifies the minimum airflow required in the area where the drive will be
mounted.

Table 2-2: Cooling Airflow Requirements

Drive Type Cooling Air Required

June 2009

230V, 3/4 – 3 hp I
480V, 1 – 5 hp I

230V, 5 – 7-1/2 hp I
480V, 7-1/2 – 15 hp I

230V, 10 – 15 hp I
480V, 20 – 30 hp I
575V, 2 – 25 hp I

230V, 20 – 30 hp I
480V, 40 – 60 hp I
575V, 30 – 40 hp I

480V, 75 – 125 hp I
575V, 60 – 75 hp I

480V, 150 – 200 hp I
575V, 100 – 150 hp I

H

H

H

H

H
H

H

H
H
H

H

H

H
H

Standard Mounting Instructions

1. Measure the mounting space to ensure that it allows for the minimum space
surrounding the drive. Drive dimensions are in Appendix A.

2. Make sure the mounting surface is flat and strong enough to support the drive, is not
flammable, and is not subject to excessive motion or vibration.

3. Ensure that the minimum airflow requirements for your drive are met at the mounting
location.

4. Mark the location of the mounting holes on the mounting surface, using the template
provided on the cover of the cardboard shipping package.

41 cfm (70 m3/h)

112 cfm (190 m3/h)

250 cfm (425 m3/h)

250 cfm (425 m3/h)

383 cfm (650 m3/h)

765 cfm (1300 m3/h)

5. Using fasteners appropriate to your drive and mounting surface, securely attach the
drive to the mounting surface using all 4 screws or bolts.

2-2 For more information visit: www.eaton.com

MN04001004E

June 2009

Chapter 3 — Power Wiring

Guidelines

To ensure proper wiring, use the following guidelines:

● Use heat-resistant copper cables only, +75°C or higher.

● The input line cable and line fuses must be sized in accordance with the rated input

current of the unit. See Tables 3-2 through 3-8.

● Provide a ground wire with both input power and output motor leads.

The control should be installed in accordance with all applicable codes. In accordance with
NEC 430 Part IV, a protective device is required in the installation of the control. This
protective device can be either a fuse or circuit breaker. An RK fuse is an acceptable
component. For maximum protection Eaton recommends a Class T fuse.

Input line cable and line fuses must be sized in accordance with Tables 3-2 through 3-6.

● If the motor temperature sensing is used for overload protection, the output cable size

may be selected based on the motor specifications.

● If three or more shielded cables are used in parallel for the output on the larger units,

every cable must have its own overload protection.

9000X AF Drives User Manual

● Avoid placing the motor cables in long parallel lines with other cables.

● If the motor cables run in parallel with other cables, note the minimum distances

between the motor cables and other cables given in Table 3-1 below:

Table 3-1: Cable Spacings

Minimum Distance Between
Cables in Feet (m) Cable in Feet (m)

1 (0.3) ≤ 164 (50)

3.3 (1.0) ≤ 656 (200)

● The spacings of Table 3-1 also apply between the motor cables and signal cables of

other systems.

● The maximum length of the motor cables is as follows:

– 1 – 2 hp, 230V units, 328 ft. (100m)

– All other hp units, 984 ft. (300m)

● The motor cables should cross other cables at an angle of 90 degrees.

● If conduit is being used for wiring, use separate conduits for the input power wiring,

the output power wiring, the signal wiring and the control wiring.

MN04001004E

For more information visit: www.eaton.com 3-1

9000X AF Drives User Manual

UL Compatible Cable Selection and Installation

Use only copper wire with temperature rating of at least 75°C.

Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings



Fuse
Quantity

Fuse
[A]

IL hp

Frame
Size NEC I [A] I [A]

June 2009

Wire Size Terminal Size

Power Ground Power Ground

1
1-1/2
2
3

5
7-1/2
10

15
20

25
30
40

50
60
75

FR4 4.2

6

6.8

9.6

FR5 15.2

22
28

FR6 42

54

FR7 68

80
104

FR8 130

154
192

4.8

6.6

7.8
11

17.5
25
31

48613

72
87
114

140
170
205

3
3
3
3

3
3
3

3

3
3
3

3
3
3

10
10
10
15

20
30
40

60804

100
110
125

175
200
250

14
14
14
14

12
10
8

2

2
1
1/0

3/0
4/0
300

14
14
14
14

12
10
8

8
6

6
6
4

2
0
2/0

16 – 12
16 – 12
16 – 12
16 – 12

16 – 8
16 – 8
16 – 8

14 – 0
14 – 0

14 – 0
14 – 0
14 – 0

4 – 3/0
000 – 350 MCM
000 – 350 MCM

16 – 14
16 – 14
16 – 14
16 – 14

16 – 8
16 – 8
16 – 8

10 – 2
10 – 2

10 – 00
10 – 00
10 – 00

4 – 000
4 – 000
4 – 000

100 FR9 248 261 3 300 2x4/0 3/0 2x000 – 350 MCM 4 – 000



UL recognized type JJS preferred but RK acceptable.

3-2 For more information visit: www.eaton.com

MN04001004E

June 2009

Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings

Wire Size Terminal Size

Fuse
[A]

Power Ground Power Ground

IL hp

Frame
Size NEC I [A] I [A]



Fuse
Quantity

9000X AF Drives User Manual

1-1/2
2
3
5
7-1/2

10
15
20

25
30
40

50
60
75

100
125
150

200
250

300
350
400

500
550
600

650
700
800



FR4 3

3.4

4.8

7.6
11

FR5 14

21
27

FR6 34

40
52

FR7 65

77
96

FR8 124

156
180

FR9 240

302

FR10 361

414
477

FR11 590

NS
NS

FR12 NS

NS
NS

UL recognized type JJS preferred but RK acceptable.

3.3

4.3

5.6

7.6
12

16
23
31

38
46
61

72
87
105

140
170
205

261
30033

385
460
520

590
650
730

820
920
1030

3
3
3
3
3

3
3
3

3
3
3

3
3
3

3
3
3

3
3
3

6
6
6

6
6
6

10
10
10
10
15

20
30
35

50
60
80

100
110
125

175
200
250

350
400

450
500
600

350
400
450

500
500
600

14
14
14
14
12

10
10
8

6
4
2

2
1
1/0

3/0
4/0
300

2x4/0
2x250

2x250
2x300
2x400

2x500
4x4/0
4x250

4x300
4x300
4x350

14
14
14
14
14

12
10
8

8
8
6

6
6
4

2
0
2/0

3/0
300

300
300
350

500
500
600

600
600

16 – 12
16 – 12
16 – 12
16 – 12
16 – 12

16 – 8
16 – 8
16 – 8

14 – 0
14 – 0
14 – 0

14 – 0
14 – 0
14 – 0

4 – 3/0
000 – 350 MCM
000 – 350 MCM

2x000 – 350 MCM
2x000 – 350 MCM

600 MCM
600 MCM
600 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

16 – 14
16 – 14
16 – 14
16 – 14
16 – 14

16 – 8
16 – 8
16 – 8

10 – 2
10 – 2
10 – 2

10 – 00
10 – 00
10 – 00

4 – 000
4 – 000
4 – 000

4 – 000
4 – 000

300 MCM
300 MCM
300 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

MN04001004E

For more information visit: www.eaton.com 3-3

9000X AF Drives User Manual

Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings

IL hp

Frame
Size NEC I [A] I [A]



Fuse
Quantity

Wire Size Terminal Size

Fuse
[A]

Power Ground Power Ground

June 2009

3
5
7-1/2
10

15
20
25
30

40
50

60
75
100
125

150
200

250
300
400

450
500
550

600
700
800



FR6 3.9

6.1
9
11

17
22
27
32

FR7 41

52

FR8 62

77
99
125

FR9 144

192

FR10 242

289
382

FR11 412

472
NS

FR12 NS

NS
NS

UL recognized type JJS preferred but RK acceptable

4.5

7.5
10

13.5

18
22
27
34

41523

62
80
100
125

144
20833

261
325
385

460
502
590

650
750
820

3
3
3
3

3
3
3
3

3

3
3
3
3

3
3
3

6
6
6

6
6
6

10
10
15
20

30
35
40
45

50706

80
125
150
175

250
275

350
400
450

250
300
350

400
450
500

14
14
12
12

10
8
8
6

4

2
1/0
2/0
3/0

300
350

2x4/0
2x250
2x300

2x300
2x350
2x500

4x4/0
4x250
4x300

14
14
14
12

10
8
8
8

8
6

6
6
6
6

1/0
2/0

3/0
300
300

300
350
500

500
600
600

14 – 0
14 – 0
14 – 0
14 – 0

14 – 0
14 – 0
14 – 0
14 – 0

14 – 0
14 – 0

4 – 000
4 – 000
4 – 000
4 – 000

000 – 350 MCM
000 – 350 MCM

600 MCM
600 MCM
600 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

14 – 2
14 – 2
14 – 2
14 – 2

14 – 2
14 – 2
14 – 2
14 – 2

10 – 0
10 – 0

4 – 000
4 – 000
4 – 000
4 – 000

4 – 000
4 – 000

300 MCM
300 MCM
300 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

Table 3-5: Cable and Busbar Sizes, SPX FR10 – FR12 — 480V Ratings

External Power Busbars

Cu
(in Inches) Qty.

1.18 x 0.25

1.57 x 0.25

1.57 x 0.25

1.18 x 0.25

1.18 x 0.25

1.18 x 0.25

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

hp

250

Size Current

FR10 300
300
350

Frame

400

FR11 520
500
—

600

FR12 750
—
700



90°C rating recommended.

385
460

590
650

820
920

Internal Power Cables



Cu (per phase)

2 x 2/0
2 x 3/0
2 x 3/0

2 x 2 x 2/0
2 x 2 x 2/0
2 x 2 x 2/0

2 x 2 x 3/0
2 x 2 x 3/0
2 x 2 x 3/0

3
3
3

6
6
6

6
6
6

3-4 For more information visit: www.eaton.com

MN04001004E

June 2009

Table 3-6: Cable and Busbar Sizes, SPX FR13 – FR14 — 480V Ratings

Internal Power Connections Supply Busbars

Busbar Size/



Phase
(Choke — NFE)
(in Inches)

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

Cable Size/
Phase
(Choke — NFE)Cu(in Inches) Qty.

2 x 300 MCM
2 x 250 MCM
2 x 250 MCM

2 x 250 MCM
2 x 300 MCM

hp

Size Current

800

FR13 1030

900

1000

Frame

1200

FR14 1600

1600



Rigid copper connection.

1150
1300

1940

Busbar Size
NFE – INU
(in Inches)

2.36 x 0.39

3.15 x 0.39

3.15 x 0.39

2.36 x 0.39

2.36 x 0.39

Table 3-7: Cable and Busbar Sizes, SPX FR10 – FR12 — 575V Ratings

External Power Busbars

Cu
(in Inches) Qty.

hp

Frame
Size

Internal Power Cables



Current



Cu (per phase)

9000X AF Drives User Manual

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

1.57 x 0.25

6
12
12

12
12

200
250
300

400
450
500

—
600
700



90°C rating recommended.

FR10 208

261
325

FR11 385

460
502

FR12 590

650
750

2x2/0
2x2/0
2x2/0

2x3/0
2x3/0
2x2x2/0

2x2x2/0
2x2x2/0
2\x2x2/0

1.18 x .25

1.18 x .25

1.18 x .25

1.57 x .25

1.57 x .25

1.18 x .25

1.18 x .25

1.18 x .25

1.18 x .25

Table 3-8: Cable and Busbar Sizes, SPX FR13 – FR14 — 575V Ratings

Internal Power Connections Supply Busbars

Busbar Size/



Phase
(Choke — NFE)
(in Inches)

1.57 x .25

1.57 x .25

1.57 x .25

1.57 x .25

1.57 x .25

1.57 x .25

Cable Size/
Phase
(Choke — NFE)Cu(in Inches) Qty.

2 x 300 MCM
2 x 250 MCM
2 x 300 MCM

2 x 250 MCM
2 x 250 MCM
2 x 300 MCM

hp

Size Current

800

FR13 820

900

1000

Frame

1350

FR14 1300
1500
2000



Rigid copper connection.

920

1030

1500
1900

Busbar Size
NFE – INU
(in Inches)

2.36 x 0.39

2.36 x 0.39

2.36 x 0.39

3.15 x 0.39

2.36 x 0.39

2.36 x 0.39

Table 3-9: Maximum Symmetrical Supply Current

Product Voltage

Maximum RMS Symmetrical
Amperes on Supply Circuit

1.18 x .25

1.18 x .25

1.18 x .25

1.18 x .25

1.18 x .25

1.18 x .25

3
3
3

3
3
6

6
6
6

6
6
6

12
12
12

MN04001004E

3/4 – 30 hp 230 100,000A

1-1/2 – 200 hp 480 100,000A

For more information visit: www.eaton.com 3-5

9000X AF Drives User Manual

UL Compatible Cable Selection and Installation with Breaker

Use only copper wire with temperature rating of at least 75°C.

Table 3-10: Cable and Breaker  Sizes – 230V Ratings



hp

Frame
Size FLA

Breaker
Current

Wire Size

Power Ground Power Ground

June 2009

Terminal Size

1
1-1/2
2
3

5
7-1/2

10
15

20
25
30





FR4 4.8

6.6

7.8
11

FR5 17.52520

FR6 314840

FR7 61

72
87

Based on a maximum environment of 104°F (40°C).
A UL listed breaker must be used.

15
15
15
15

30

60

80
100
100

14
14
14
12

10
8

8
4

2
2
1/0

14
14
14
12

10
8

8
6

6
6
4

Table 3-11: Cable and Breaker  Sizes – 480V Ratings

hp

1-1/2
2
3
5

7-1/2
10
15

20
25
30

40
50
60

75
100
125

150
200

250
300
350

400
500
550

600
650
700





Size FLA

FR4 3.3

4.3

5.6

7.6

FR5 12

16
23

FR6 31

38
46

FR7 61

72
87

FR8 105

140
170

FR9 205

261

FR10 300

385
460

FR11 520

590
650

FR12 750

820
920

Based on a maximum environment of 104°F (40°C).
A UL listed breaker must be used.

Frame

Breaker
Current

15
15
15
15

20
30
30

40
50
60

80
100
100

125
150
200

250
300

400
500
600

700
800
900

1000
1000
1200

Wire Size

Power Ground Power Ground

14
14
14
14

12
10
8

8
6
4

2
2
1/0

2/0
4/0
300

350
2x250

2x250
2x300
2x400

2x500
4x4/0
4x250

4x300
4x300
4x400



14
14
14
14

12
10
8

8
8
6

6
6
4

2
1/0
2/0

3/0
3/0

300 MCM
300 MCM
300 MCM

500
500
600

600
600

12 – 16
12 – 16
12 – 16
12 – 16

8 – 16
8 – 16

1/0 – 14
1/0 – 14

1/0 – 14
1/0 – 14
1/0 – 14

Terminal Size

12 – 16
12 – 16
12 – 16
12 – 16

8 – 16
8 – 16
8 – 16

1/0 – 14
1/0 – 14
1/0 – 14

1/0 – 14
1/0 – 14
1/0 – 14

3/0 – 4
350 MCM – 3/0
350 MCM – 3/0

350 MCM – 2x3/0
350 MCM – 2x3/0

600 MCM
600 MCM
600 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

14 – 16
14 – 16
14 – 16
14 – 16

8 – 16
8 – 16

2 – 14
2 – 14

2/0 – 10
2/0 – 10
2/0 – 10

14 – 16
14 – 16
14 – 16
14 – 16

8 – 16
8 – 16
8 – 16

2 – 14
2 – 14
2 – 14

2/0 – 10
2/0 – 10
2/0 – 10

3/0 – 4
3/0 – 4
3/0 – 4

3/0 – 4
3/0 – 4

600 MCM
600 MCM
600 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

3-6 For more information visit: www.eaton.com

MN04001004E

June 2009

Table 3-12: Cable and Breaker  Sizes – 575V Ratings



hp

Frame
Size FLA

Breaker
Current

Wire Size

Power Ground Power Ground

9000X AF Drives User Manual

Terminal Size

2
3
5
7-1/2

10
15
20
25

30
40

50
60
75
100

125
150

200
250
300

400
450
500

550
600
700





FR6 3.3

4.5

7.5
10

13.5
18
22
27

15
15
15
20

30
30
40
40

FR7 344150

60

FR8 52

FR9 125

FR10 208

FR11 385

FR12 590

Based on a maximum environment of 104°F (40°C).
A UL listed breaker must be used.

62
80
100

144

261
325

460
502

650
750

100
100
125
150

200
250

300
400
500

500
600
700

800
900
1000

14
14
14
12

10
10
8
8

6
4

2
1
1/0
3/0

4/0
350

2x250
2x300
2x350

2x300
2x350
2x500

4x4/0
4x250
4x300

14
14
14
14

12
10
8
8

8
6

6
6
6
6

2
1/0

300 MCN
300 MCM
300 MCM

300
350
500

500
600
600

1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14

1/0 – 14
1/0 – 14
1/0 – 14
1/0 – 14

1/0 – 14
1/0 – 14

3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4

350 MCM – 2x3/0
350 MCM – 2x3/0

600 MCM
600 MCM
600 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

2 – 14
2 – 14
2 – 14
2 – 14

2 – 14
2 – 14
2 – 14
2 – 14

1/0 – 10
1/0 – 10

3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4

3/0 – 4
3/0 – 4

600 MCM
600 MCM
600 MCM

Bus Bar
Bus Bar
Bus Bar

Bus Bar
Bus Bar
Bus Bar

Note: The current interrupting of the breaker, up to 100 kAIC, will determine the overall

current rating of the combination.

MN04001004E

For more information visit: www.eaton.com 3-7

9000X AF Drives User Manual

Table 3-13: Power Connection Tightening Torque

Rating

Frame
Size

Tightening Torque
(in-lbs)

June 2009

Tightening Torque
(Nm)

230V, 3/4 – 3 hp
480V, 1 – 5 hp

230V, 5 – 7-1/2 hp
480V, 7-1/2 – 15 hp

230V, 10 – 15 hp
480V, 20 – 30 hp
575V, 2 – 25 hp

230V, 20 – 30 hp
480V, 40 – 60 hp
575V, 30 – 40 hp

480V, 75 – 125 hp
575V, 50 – 75 hp

480V, 150 – 200 hp
575V, 100 – 175 hp



The isolation standoff of the bus bar will not withstand the listed tightening torque.
Use a wrench to apply a counter torque when tightening.

Installation Instructions

1. Strip the motor and input power cables as shown in Figure 3-1 and Table 3-14.

FR4 5

5

FR5 13

13

FR6 35

35
35

FR7 85

85
85

FR8 340/187

340/187

FR9 340/187

340/187

Ground Ground

A1

0.6

0.6

1.5

1.5

4
4
4

10
10
10









C1

40/22
40/22

40/22
40/22









A2

C2

B1

D1

Power Motor

B2

Figure 3-1: Input Power and Motor Cable Stripping

and Wire Lengths

3-8 For more information visit: www.eaton.com

D2

MN04001004E

June 2009

Cable Stripping Lengths for Power and Motor Cables

Table 3-14: Power and Motor Cable Stripping Lengths

Product

hp Voltage A1 B1 C1 D1 A2 B2 C2 D2

Frame
Size

Power Wiring in Inches (mm) Motor Wiring in Inches (mm)

9000X AF Drives User Manual

3/4 – 3
1 – 5

5 – 7-1/2
7-1/2 – 15

10 – 15
20 – 30
2 – 25

20 – 30
40 – 60
30 – 40

75 – 125
50 – 75

150 – 200
100 – 300

230V
480V

230V
480V

230V
480V
575V

230V
480V
575V

480V
575V

480V
575V

FR4 0.59

(15)

FR5 0.79

(20)

FR6 0.79

(20)

FR7 0.98

(25)

FR8 1.10

(28)

FR9 1.10

(28)

1.38
(35)

1.57
(40)

3.54
(90)

4.72
(120)

9.45
(240)

11.61
(295)

0.39
(10)

0.39
(10)

0.59
(15)

0.98
(25)

1.10
(28)

1.10
(28)

2. Locate the plastic bag containing the wiring plate.

0.79
(20)

1.18
(30)

2.36
(60)

4.72
(120)

9.45
(240)

11.61
(295)

0.28
(7)

0.79
(20)

0.79
(20)

0.98
(25)

1.10
(28)

1.10
(28)

1.97
(50)

2.36
(60)

3.54
(90)

4.72
(120)

9.45
(240)

11.61
(295)

0.28
(7)

0.39
(10)

0.59
(15)

0.98
(25)

1.10
(28)

1.10
(28)

1.38
(35)

1.57
(40)

2.36
(60)

4.72
(120)

9.45
(240)

11.61
(295)

MN04001004E

Figure 3-2: Wiring Plate

3. If conduit is being used, attach the wiring plate to drive then conduit.

4. Pass the motor and input power wires/cables through the holes of the wiring plate.

5. Connect the input power and motor and control wires to their respective terminals
according to the wiring diagrams in the section marked “Standard Wiring Diagrams and
Terminal Locations” on Page 3-11.

6. If an optional external brake resistor is used, connect its cable to the appropriate
terminals. See “Standard Wiring Diagrams and Terminal Locations.”

7. If shielded cable is used, connect the shields of the input line power cable and the motor
cable to the ground terminals of the SVX9000/SPX9000 drive, the motor and the line
power supply.

For more information visit: www.eaton.com 3-9

9000X AF Drives User Manual

June 2009

Figure 3-3: Ground Terminal Locations

8. If shielded cable is not used, check the connection of the ground cable to the motor, the
SVX9000/SPX9000 drive and the input line power terminals marked with .

9. Attach the wiring plate with the screws provided. Ensure that no wires are trapped
between the frame and the wiring plate.

10. Insert the rubber grommets supplied into the wiring plate holes that have not been
used, as illustrated in Figure 3-4.

Figure 3-4: Cable Protection Plate

3-10 For more information visit: www.eaton.com

MN04001004E

June 2009

Standard Wiring Diagrams and Terminal Locations

The following wiring diagrams show the line and motor connections of the frequency
converter.

9000X AF Drives User Manual

Power
Board

230V 3/4 - 15 hp
480V 1 - 30 hp
575V 2 - 25 hp

Control

Board

RFI Filter

R+

BR

UR- V W

Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.

M

3~

L1 L2 L3

L1

L2 L3

See

Note

DC-

DC+/

Option

Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,

FR4 to FR5 and FR6

Note: When using a 1-phase supply, for units rated for such, connect the input power to

terminals L1 and L2. Consult Eaton for more information.

MN04001004E

For more information visit: www.eaton.com 3-11

9000X AF Drives User Manual

June 2009

Power
Board

230V 20 - 30 hp
480V 40 - 125 hp
575V 30 - 75 hp

Control

Board

RFI Filter

L1 L2 L3

L1

L2 L3

See

Note

DC-

DC+/

R+

BR

Option

UVW

R-

M

3~

Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.

Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,

FR6, FR7 and FR8

Note: When using a 1-phase supply, for units rated for such, connect the input power to

terminals L1 and L2. Consult Eaton for more information.

3-12 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

Power

Board

480V 150 - 350 hp
575V 100 - 300 hp

Control

Board

RFI Filter

L1 L2 L3

L1

L2 L3

See

Note

DC-

DC+/

R+

BR

Option

UVW

R-

M

3~

Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,

FR9 to FR10

The dotted lines refer to components present in FR9 but not in FR10.

Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton for more information.

MN04001004E

For more information visit: www.eaton.com 3-13

9000X AF Drives User Manual

Power and Motor Wiring Terminal Photos

230V, 3/4 – 3 hp
480V, 1 – 5 hp

Frame Size: FR4

June 2009

Figure 3-8: FR4 Power and Motor Wiring Terminals

3-14 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

230V, 5 – 7-1/2 hp
480V, 7-1/2 – 15 hp

Frame Size: FR5

MN04001004E

Figure 3-9: FR5 Power and Motor Wiring Terminals

For more information visit: www.eaton.com 3-15

9000X AF Drives User Manual

June 2009

230V, 10 – 15 hp
480V, 20 – 30 hp
575V, 2 – 25 hp

Frame Size: FR6

Figure 3-10: FR6 Power and Motor Wiring Terminals

3-16 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

230V, 20 – 30 hp
480V, 40 – 60 hp
575V, 30 – 40 hp

Frame Size: FR7

MN04001004E

Figure 3-11: FR7 Power and Motor Wiring Terminals

For more information visit: www.eaton.com 3-17

9000X AF Drives User Manual

June 2009

Supplied only when

Brake Chopper

included with Drive.

{

480V, 75 – 125 hp
575V, 50 – 75 hp

Frame Size: FR8

Figure 3-12: FR8 Power and Motor Wiring Terminals

3-18 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

480V, 150 – 200 hp
575V, 100 – 175 hp

Frame Size: FR9

Figure 3-13: FR9 Power and Motor Wiring Terminals

MN04001004E

For more information visit: www.eaton.com 3-19

9000X AF Drives User Manual

Checking the Cable and Motor Insulation

1. Check the motor cable insulation as follows:

● Disconnect the motor cable from terminals U, V and W of the SVX9000/SPX9000 and

from the motor.

● Measure the insulation resistance of the motor cable between each phase conductor as

well as between each phase conductor and the protective ground conductor.

● The insulation resistance must be >1 MΩ.

2. Check the input power cable insulation as follows:

● Disconnect the input power cable from terminals L1, L2 and L3 of the SVX9000/

SPX9000 and from the utility line feeder.

● Measure the insulation resistance of the input power cable between each phase

conductor as well as between each phase conductor and the protective ground
conductor.

● The insulation resistance must be >1 MΩ.

3. Check the motor insulation as follows:

June 2009

● Disconnect the motor cable from the motor and open any bridging connections in the

motor connection box.

● Measure the insulation resistance of each motor winding. The measurement voltage

must equal at least the motor nominal voltage but not exceed 1000V.

● The insulation resistance must be >1 MΩ.

3-20 For more information visit: www.eaton.com

MN04001004E

June 2009

Chapter 4 — Control Wiring

General Information

The control unit of the SVX9000/SPX9000 consists of the control board and various option
boards that plug into the five slot connectors (A to E) of the control board.

Galvanic isolation of the control terminals is provided as follows:

● The control connections are isolated from power, and the GND terminals are

permanently connected to ground.

● The digital inputs are galvanically isolated from the I/O ground.

● The relay outputs are double-isolated from each other at 300V AC.

Option Board General Information

The SVX9000/SPX9000 series drives can accommodate a wide selection of expander and
adapter option boards to customize the drive for your application needs.

The drive’s control unit is designed to accept a total of five option boards. Option boards are
available for normal analog and digital inputs and outputs, communication and additional
application-specific hardware.

9000X AF Drives User Manual

The SVX9000/SPX9000 factory installed standard option board configuration includes an A9
I/O board and an A2 relay output board, which are installed in slots A and B. For information
on additional option boards, see the 9000X Series Drives Option Board User Manual.

E

D

C

B

A

MN04001004E

Figure 4-1: Option Board Slots

For more information visit: www.eaton.com 4-1

9000X AF Drives User Manual

Control Wiring Guidelines

Wire the control terminals using the following guidelines:

● The control wires shall be at least AWG 20 (0.5 mm

● The maximum wire size is AWG 14 (2.5 mm

(1.5 mm

● The tightening torques for the option board terminals are listed in Table 4-1.

Table 4-1: Tightening Torques of Terminals

Terminal Screw

2

) for all other terminals.

Tightening Torque

in-lbs Nm

2

) shielded cables.

2

) for the relay terminals and AWG 16

June 2009

Relay and thermistor terminals
(M3 screw)

Other terminals (M2.6 screw) 2.2 0.25

Control Wiring Instructions

Table 4-2: Control Wiring Instructions

1. Unlock the bottom cover by turning
the locking screw 90 degrees
counterclockwise.

2. Remove the bottom cover by rotating
the cover towards you on the base
hinges, then lifting the cover away
from the base.

4.5 0.5

4-2 For more information visit: www.eaton.com

MN04001004E

June 2009

Table 4-2: Control Wiring Instructions (Continued)

3. Wire the control terminals following
the details for the specific option
boards shown on the following pages.

Note: Note for ease of access, the option

board terminal blocks can be
unplugged for wiring.

Control Wiring Details

Wiring Option Board A9

9000X AF Drives User Manual

Basic I/O Board A9

+10Vref

AI1

GND

AI2

AI2-

24Vout

GND

DIN1

DIN2

DIN3

CMA

24Vout

GND

DIN4

DIN5

DIN6

CMB

AO1

AO1-

DO1

1

+

2

3

+

4

5

6

7

8

9

10

11

12

13

14

15

16

17

+

18

19

20

Input Reference
(Voltage)

Input Reference
(Current)

Control Voltage Output

24V

GND

24V

GND

0 (4)/20 mA

8

RL<500

V<+48V

+

I<50 mA

MN04001004E

Indicates Connections for Inverted Signals

Figure 4-2: Option Board A9 Wiring Diagram

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9000X AF Drives User Manual

Table 4-3: Option Board A9 Terminal Descriptions

Terminal Signal Description and Parameter Reference

June 2009

1 +10 V

2 AI1+ Analog input, voltage Default: 0 – +10V (R

3 GND Analog input common

Reference voltage Maximum current 10 mA

ref

-10V to +10V (joystick control)
0 – 20 mA (R

Select V or mA with jumper block X1 (Figure 4-3)

= 200 kΩ)

i

= 250 Ω)

i

Differential input if not connected to ground;
allows ±20V differential mode voltage to GND

4 AI2+ Analog input Default: 0 – 20 mA (Ri = 250 Ω)

5 GND/AI2- Analog input common

0 – +10V (R

-10V to +10V (joystick control)

= 200 kΩ)

i

Select V or mA with jumper block X2

(Figure 4-3)
Differential input if not connected to ground;
allows ±20V differential mode voltage to GND

6 24 V

out

24V control voltage (bi-directional) ±15%, 250 mA (all boards total); 150 mA (max.

current from single board); Can be used as
external power backup for the control (and
fieldbus); Galvanically connected to terminal #12

7 GND I/O ground Ground for reference and controls; Galvanically

connected to terminals #13, 19

8 DIA1 Digital input 1 R

= min. 5 kΩ

i

9 DIA2 Digital input 2

10 DIA3 Digital input 3

11 CMA Digital input common A for DIN1,

DIN2 and DIN3

Must be connected to GND or 24V of I/O terminal
or to external 24V or GND. Selection with
jumper block X3. (Figure 4-3)

12 24 V

out

24V control voltage (bi-directional) Same as terminal #6; Galvanically connected to

terminal #6

13 GND I/O ground Same as terminal #7; Galvanically connected to

terminals #7 & 19

14 DIB4 Digital input 4 R

= min. 5 kΩ

i

15 DIB5 Digital input 5

16 DIB6 Digital input 6

17 CMB Digital input common B for DIN4,

DIN5 and DIN6

Must be connected to GND or 24V of I/O terminal
or to external 24V or GND. Select with jumper
block X3. (Figure 4-3)

18 A01+ Analog signal (+output) Output signal range: 0 – 10V default

Current: 0(4) – 20 mA, RL max 500 Ω or
Voltage: 0 – 10V, RL >1 kΩ
Selection with jumper block X6. (Figure 4-3)

19 A01- Analog output common Maximum V

= 48V DC; Galvanically connected

in

to terminals #7, 13

20 DO1 Digital output1 Open collector, Maximum current = 50 mA

4-4 For more information visit: www.eaton.com

MN04001004E

June 2009

X1 Jumper Setting

Analog Input 1 (AI1)

B

A

0 to 10V*
Voltage Input

0 to 20 mA
Current Input

0 to 10V
(Differential)
Voltage Input

-10 to 10V
Voltage Input

* Designates Default Jumper Settings

CD

A

D

C

B

B

A

D

C

B

A

D

C

X3

X2 Jumper Setting

Analog Input 2 (AI2)

0 to 20 mA*
Current Input

0 to 10V
Voltage Input

0 to 10V
(Differential)
Voltage Input

-10 to 10V
Voltage Input

B

A

X1

B

A

D

C

C

X2 X6

D

9000X AF Drives User Manual

B

A

D

C

B

A

D

C

A

CD

B

B

A

CD

B

A

D

C

X6 Jumper Setting

Analog Output 1 (A01)

0 to 20 mA
Current Output

0 to 10V*
Voltage Output

A

A

X3 Jumper Setting

CMA and CMB Grounding

CMB Connected to Ground*
CMA Connected to Ground

CMB Isolated from Ground
CMA Isolated from Ground

CMB and CMA Internally
Connected and Isolated
from Ground

B

CD

B

CD

Wiring Option Board A2

Figure 4-3: Option Board A9 Jumper Location and Settings

Basic Relay Board A2

RO1/1

RO1/2

RO1/3

RO2/1

RO2/2

RO2/3

21

22

23

24

25

26

R

L

AC / DC

Switching:
<8A / 24V DC
<0.4A / 125V DC
<8A / 250V AC
Continuously
<2 Arms

Figure 4-4: Option Board A2 Wiring Diagram

MN04001004E

For more information visit: www.eaton.com 4-5

9000X AF Drives User Manual

Table 4-4: Option Board A2 Terminal Descriptions

Terminal Signal Technical Information

21 RO1/1 Normally Closed (NC) Switching Capacity:

22 RO1/2 Common

23 RO1/3 Normally Open (NO)

24 RO2/1 Normally Closed (NC) Switching Capacity:

25 RO2/2 Common

26 RO2/3 Normally Open (NO)

June 2009

24V DC / 8A
250V AC / 8A
125V DC / 0.4A
Min Switching Load: 5V/10 mA
Continuous Capacity: <2 Arms

24V DC / 8A
250V AC / 8A
125V DC / 0.4A
Min Switching Load: 5V/10 mA
Continuous Capacity: <2 Arms

21 22 23 24 25 26

Inverting the Digital Input Signal

The active signal level depends on which potential the common inputs CMA and CMB
(terminals 11 and 17) are connected to. The alternatives are either +24V or ground (0V). See
Figure 4-6.

The 24V control voltage and the ground for the digital inputs and the common inputs (CMA,
CMB) can be sourced from either the internal 24V supply or an external supply.

+

24V

Ground



Positive logic (+24V is the active signal) = the input is active when the switch is closed.



Negative logic (0V is the active signal) = the input is active when the switch is closed.

Figure 4-5: Option Board A2 Terminal Locations

1 2

Ground

DIN1

DIN2

DIN3

+

CMA

24V

Figure 4-6: Positive/Negative Logic

DIN1

DIN2

DIN3

CMA

4-6 For more information visit: www.eaton.com

MN04001004E

June 2009

Chapter 5 — Menu Information

Keypad Operation

9000X AF Drives User Manual

Figure 5-1: Keypad and Display

Table 5-1: LCD Status Indicators

Indicator Description

Run

Indicates that the SVX9000/SPX9000 is running and controlling the load.
Blinks when a stop command has been given but the SVX9000/SPX9000 is
still ramping down.

Counterclockwise Operation

The output phase rotation is BAC, corresponding to counterclockwise
rotation of most motors.

Clockwise Operation

The output phase rotation is ABC, corresponding to clockwise rotation of
most motors.

Stop

Indicates that the SVX9000/SPX9000 is stopped and not controlling the load.

Ready

Indicates that the SVX9000/SPX9000 is ready to be started.

Alarm

Indicates that there is one or more active drive alarm(s).

Fault

Indicates that there is one or more active drive fault(s).

I/O Terminal

Indicates that the I/O terminals have been chosen for control.

Keypad

Indicates that the keypad has been chosen for control.

Bus/Communications

Indicates that the communications bus control has been chosen for control.

MN04001004E

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9000X AF Drives User Manual

Table 5-2: LED Status Indicators

Indicator Description

local Local — Steady Illumination

remote Remote

fault Fault

Table 5-3: Navigation Buttons

Button Description

June 2009

Indicates that the SVX9000/SPX9000 is ready to be started and operated from
the Local mode.

Local — Flashing

Indicates that the SVX9000/SPX9000 is ready for operating command to
select Local or Remote operation.

Indicates that the SVX9000/SPX9000 is operating and controlling the load
remotely.

Indicates that there is one or more active drive fault(s).

Start

This button operates as the START button for normal operation when the
“Keypad” is selected as the active control.

Enter

This button is used in the parameter edit mode to save the parameter setting
and move to the next parameter …

• to reset the Fault History if pressed while in the “Fault History” menu.

• to confirm the acceptance of a change.

• to change a virtual button status while in the “Button” menu.

• to confirm the start-up list at the end of the Start-Up Wizard.

• when the “Operate” menu is active, to exit the “Operate” submenu.

Stop

This button has two integrated operations. The button operates as STOP
button during normal operation …

• motor STOP from the keypad, which is always active unless disabled by

the “StopButtonActive” parameter.

• used to reset the active faults.

Reset

Resets the active faults.

Local / Remote

Switches between LOCAL and REMOTE control for start, speed reference and
reverse functions. The control locations corresponding to local and remote
can be selected within an application.

5-2 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

Table 5-3: Navigation Buttons (Continued)

Button Description

Left Arrow

• navigation button, movement to left.

• in parameter edit mode, exits mode, backs up one step.

• cancels edited parameter (exit from a parameter edit mode).

• When in “Operate” menu will move backward through menu.

• At end of “Start-Up Wizard”, repeats the “Start-Up Wizard” setup menu.

Right Arrow

• navigation button, movement to right.

• enter parameter group mode.

• enter parameter mode from group mode.

• When in “Operate” menu will move forward through menu.

Up and Down Arrows

• move either up or down a menu list to select the desired menu item.

• editing a parameter/password, while the active digit/character is scrolled.

• increase/decrease the reference value of the selected parameter.

• in the “Operate” menu, will cause the display of the current reference

source and value and allow its change if the keypad is the active
reference source. Used to set the password (if defined) when leaving
the “Operate” menu.

• scroll through the “Active Faults” menu when the SVX9000/SPX9000 is

stopped.

Menu Navigation

Navigation Tips

● To navigate within one level of a menu, use the up and down arrows.

● To move deeper into the menu structure and back out, use the right and left arrows.

● To edit a parameter, navigate to show that parameter’s value, and press the right arrow

● When in edit mode, the parameter value can be changed by pressing the up or down

● When in edit mode, pressing the right arrow a second time will allow you to edit the

● To confirm the parameter change you must press the ENTER button. The value will not

● Some parameters can not be changed while the SVX9000/SPX9000 is running. The

Main Menu

The data on the control keypad are arranged in menus and submenus. The first menu level
consists of M1 to M8 and is called the Main Menu. The structure of these menus and their
submenus is illustrated in Figure 5-2. Some of the submenus will vary for each application
choice.

button to enter the edit mode. In edit mode, the parameter value will flash.

arrow keys.

parameter value digit by digit.

change unless the ENTER button is pushed.

screen will display LOCKED if you attempt to edit these parameters while the drive is
running. Stop the drive to edit these parameters. See the appropriate application
manual for identification of these parameters specific to your chosen application.

MN04001004E

For more information visit: www.eaton.com 5-3

9000X AF Drives User Manual

Menu Navigation:

Up Arrow — The up arrow

advances to the next
menu item.
For example, pressing the
up arrow once will
advance from M1 to M2.

Down Arrow — The down

arrow backs up to the
previous menu item.

For example, pressing the

down arrow once will back
up from M2 to M1.

Right Arrow — The right

arrow will advance to the
next level in the menu.
For example, pressing the
right arrow once will
advance from M2 to R2.1.

Left Arrow — The left

arrow will back up one
level in the menu
structure.

For example, pressing the

left arrow once will back
up from R2.1 to M2.

+

M1 Parameters

+

M2 Keypad Control

+

M3 Active Faults

+

M4 Fault History

+

M5 System Menu

+

M6 Expander Boards

+

M7 Monitor

M8 Operate Mode

+

G1.1
. . .
G1.x

R2.1 Keypad Reference
P2.2 Keypad Direction
. . .
P2.x Stop Button Active

A3.1 Active Fault 1

. . .
A3.x Active Fault x

H4.1 Most Recent Fault

. . .
H4.1.x Oldest Saved Fault

S5.1 Language
S5.2 Application
S5.3 Copy Parameters
S5.4 Compare Parameters
S5.5 Security
S5.6 Keypad Settings
S5.7 Hardware Settings
S5.8 System Information

G6.1 Slot A Board
. . .
G6.5 Slot E Board

V7.1 Output Frequency - 0.00 Hz
V7.2 Frequency Reference - 0.00 Hz
. . .
M7.1x Multimonitor

O1 Output Frequency - 0.0 Hz
O2 Freq Reference - 0.0 Hz
. . .
Ox . . .

T3.1.1 Operation Days
. . .
T3.1.13 Zero Speed

T4.1.1 Operation Days
. . .
T4.1.13 Zero Speed

N7.1x.1

June 2009

Figure 5-2: Main Menu Navigation



Menu application dependent.

5-4 For more information visit: www.eaton.com

MN04001004E

June 2009

Parameter Menu (M1)

The Parameter Menu is a single or multi-level menu dependent upon the application in use,
arranged by the parameter group items. Figure 5-3 illustrates this for the Standard
application. Parameters and parameter groups are explained in further detail in the
appropriate application manual.

M1 Parameters Menu

+

G1.1 Basic Parameters

+

G1.2 Input Signals

+

G1.3 Output Signals

+

G1.4 Drive Control

+

G1.5 Skip Frequency

+

G1.6 Motor Control

+

G1.7 Protections

G1.8 Auto Restart

+

P1.1.1 Minimum Frequency
P1.1.2 Maximum Frequency
. . .
P1.1.16 Preset Speed 1

P1.2.1 Start/Stop Logic
P1.2.2 DIN3 Function
. . .
P1.2.9 AI2 Signal Select

P1.3.1 A1out Signal
P1.3.2 A1out Content
. . .
P1.3.17 A2out Scale

P1.4.1 Ramp 1 Shape
P1.4.2 Ramp 2 Shape
. . .
P1.4.13 Flux Brake Current

P1.5.1 Skip F1 Low Limit
P1.5.2 Skip F1 High Limit
P1.5.3 PH Accel/Decel Ramp

P1.6.1 Motor Control Mode
P1.6.2 V/Hz Optimization
. . .
P1.6.13 Identification

P1.7.1 4mA Input Fault
P1.7.2 4mA Fault Frequency
. . .
P1.7.23 Slot Comm Fault Response

P1.8.1 Wait Time
P1.8.2 Trial Time
. . .
P1.8.10 Underload Tries

9000X AF Drives User Manual

MN04001004E

Figure 5-3: Parameter Menu Structure Example

For more information visit: www.eaton.com 5-5

9000X AF Drives User Manual

Keypad Control Menu (M2)

In the Keypad Control Menu, you can set the frequency reference, choose the motor
direction for keypad operation, and determine if the STOP button will be active at all
times. See Figure 5-4.

June 2009

Figure 5-4: Keypad Control Menu

R2.1

Keypad

Reference

P2.2

Keypad

Direction

P2.3

Stop Button

Active



This parameter number varies for different applications.

Range: Min. Frequency — Max. Frequency
Units: Hertz

Keypad Reference

This displays and allows the operator to edit the keypad frequency reference. A
change takes place immediately. This reference value will not influence the output
frequency unless the keypad has been selected as the active control place.

Range: Forward, Reverse Default: Forward

Keypad Direction

This allows the operator to change the rotation direction of the motor. This setting
will not influence the rotation direction of the motor unless the keypad has been
selected as the active control place.



Range: Yes, No Default: Yes

StopButtonActive

By default, pushing the STOP button will always stop the motor regardless of the
selected control place. If this parameter is set to No, the STOP button will stop the
motor only when the keypad has been selected as the active control place.

M2 Keypad Control

R2.1 Keypad Reference
P2.2 Keypad Direction
. . .
P2.x Stop Button Active

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Active Faults Menu (M3)

When a fault occurs, the SVX9000/SPX9000 stops. The sequence indication F1, the fault code,
a short description of the fault and the fault type symbol will appear on the display. In
addition, the indication FAULT or ALARM is displayed and, in case of a FAULT, the red LED on
the keypad starts to blink. If several faults occur simultaneously, the sequence of active faults
can be browsed with the Browser buttons. See Figure 5-5.

The active faults memory can store the maximum of 10 faults in the sequential order of
appearance. The fault remains active until it is cleared with either the STOP or RESET buttons
or with a reset signal from the I/O terminal. Upon fault reset the display will be cleared and
will return to the same state it was before the fault trip.

9000X AF Drives User Manual

51 Ext Fault

FT1T13

Figure 5-5: Active Fault Display Example

CAUTION

Remove any External Start signals or permissives before resetting
the fault to prevent an unintentional restart of the SVX9000/
SPX9000, which could result in personal injury or equipment
damage.

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9000X AF Drives User Manual

Fault Type Range: A, F, AR, FT

June 2009

Fault Type

There are four different types of faults. These faults and their definitions are given in

Table 5-4.

Table 5-4: Fault Types

Fault
Type Fault Name Description

A Alarm This type of fault is a sign of an unusual operating

F Fault An “F fault” is a kind of fault that makes the drive stop.

AR Auto-Restart

FT Fault Trip If the drive is unable to restart the motor after an AR fault,

Fault Code Range: 1 – 54

Fault codes indicate the cause of the fault. A list of fault codes, their descriptions,
and possible solutions can be found in Appendix B — Fault and Warning Codes.

Fault Time

Data Record

Range: T.1 – T.13
In this menu, important data recorded at the time the fault is available. This feature

is intended to help the user or the service person to determine the cause of fault.

Table 5-5 indicates the information that is recorded.

Table 5-5: Fault Time Data

Data Units Description



T.1



T.2

T.3 H z

T.4
T.5
T.6
T.7
T.8

T.9
T.10
T.11
T.12
T.13



Real time record.

If real time is set, T.1 and T.2 will appear as follows:

T.1 yyyy-mm-dd Counted operation days (Fault 43: Additional code)

T.2 hh:mm:ss.sss Counted operation hours (Fault 43: Counted operation days)

condition. It does not cause the drive to stop, nor does it
require any special actions. The “A fault” remains in the
display for about 30 seconds.

Actions need to be taken in order to restart the drive.

If an “AR fault” occurs the drive will also stop

Fault

immediately. The fault is reset automatically and the drive
tries to restart the motor. If the restart is not successful, a
fault trip (FT) occurs.

an FT fault occurs. The effect of the “FT fault” is the same
as that of the F fault — the drive is stopped.

D Counted operation days (Fault 43: Additional code)

hh:mm:ss
(d)

Counted operation hours
(Fault 43: Counted operation days)

Output frequency

hh:mm:ss

A
V
%
%
V

°C
—
—
—
—

(Fault 43: Counted operation hours)

Motor current
Motor voltage
Motor power
Motor torque
DC bus voltage

Unit temperature
Run status
Direction
Warnings
Zero speed

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June 2009

Fault History Menu (M4)

All faults are stored in the Fault History Menu, which can be viewed by using the Browser
buttons. Additionally, the Fault time data record pages are accessible for each fault as in the
Active Faults Menu described above. See Figure 5-6.

The SVX9000/SPX9000’s memory can store a maximum of 30 faults, in the order of
appearance. If there are 30 uncleared faults in the memory, the next occurring fault will erase
the oldest fault from the memory.

9000X AF Drives User Manual

11 Output Phase

FT1T13

Figure 5-6: Sample Fault History Display

Note: Pressing the ENTER button for 3 seconds will clear the entire fault history.

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9000X AF Drives User Manual

System Menu (M5)

The controls associated with the general use of the drive, such as application selection,
customized parameter sets or information about the hardware and software are located in
the System Menu. Password protection can be activated by parameter S5.5.1.

Descriptions of the system menu parameters are illustrated in Figure 5-7.

+

S5.1 Language Selection

+

S5.2 Application Selection

S5.3 Copy Parameters

+

S5.3.1 Parameter Sets
S5.3.2 Upload to Keypad
S5.3.3 Download from Keypad
S5.3.4 Automate Backup

S5.4 Parameter Comparison

+

S5.5 Security

+

S5.6 Keypad Settings

+

S5.7 Hardware Settings

+

S5.8 System Information

+

+

+

+

+

+
+

S5.5.1 Password
P5.5.2 Parameter Lock
P5.5.3 Start-Up Wizard
P5.5.4 Multimonitor Items

P5.6.1 Default Page
P5.6.2 Default Page/Operating Menu
P5.6.3 Timeout Time
P5.6.4 Contrast Adjustment
P5.6.5 Backlight Time

P5.7.1 Internal Brake Resistor
P5.7.2 Fan Control
P5.7.3 HMI Acknowledge Timeout
P5.7.4 HMI Number of Retries

S5.8.1 Total Counters

S5.8.2 Trip Counters

S5.8.3 Software Information

S5.8.4 Applications

S5.8.5 Hardware

S5.8.6 Expander Boards
S5.8.7 Debug Menu

C5.8.1.1 MWh Counter
C5.8.1.2 Power On Day Counter
C5.8.1.3 Power On Hour Counter

T5.8.2.1 MWh Counter
T5.8.2.2 Clear MWh Trip Counter
T5.8.2.3 Power On Day Counter
T5.8.2.4 Power On Hour Counter
T5.8.2.5 Clear Operating Time Counter

I5.8.3.1 Software Package
I5.8.3.2 System Software Version
I5.8.3.3 Firmware Interface
I5.8.3.4 System Load

A5.8.4.# Name of Application

I5.8.5.1 Nominal Unit Power
I5.8.5.2 Nominal Unit Voltage
E5.8.5.3 Brake Chopper
E5.8.5.4 Brake Resistor

D5.8.4.#.1 Application ID
D5.8.4.#.2 Version
D5.8.4.#.3 Firmware Interface

June 2009

Figure 5-7: System Menu Structure

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9000X AF Drives User Manual

System Menu Parameters

S5.1

Language

Selection

S5.2

Application

Selection

Range: English, Spanish, French, Portuguese Default: English

Language

This parameter offers the ability to control the SVX9000/SPX9000 through the
keypad in the language of your choice. Available languages are: English, Spanish,
French and Portuguese.

Default: Basic

Application

This parameter sets the active application.
When changing applications, you will be asked if you want the parameters of the

new application to be uploaded to the keypad. If you wish to load the new
application parameters, push the ENTER button. Pushing any other button saves the
parameters of the previously used application in the keypad.

System Menu Copy Parameter Options (S5.3)

The parameter copy function is used when the operator wants to copy one or all parameter
groups from one drive to another. All the parameter groups are first uploaded to the keypad,
then the keypad is connected to another drive and then the parameter groups are
downloaded to it (or possibly back to the same drive).

Note: Before any parameters can successfully be copied from one drive to another, the drive

must be stopped when the parameters are downloaded to it.

S5.3.1

Parameter

Sets

Parameter Sets

This parameter allows you to reload the factory default parameter values, and to
store and load two customized parameter sets.

S5.3.2

Upload to

Keypad

S5.3.3

Download

from Keypad

S5.3.4

Automatic

Backup

Up to keypad

This function uploads all existing parameter groups to the keypad.

Range: 0 – 3 Default: 0 (All parameters)

Down from keypad

This function downloads one or all parameter groups from the keypad to the drive.
0 All parameters
1 All, no motor
2 Application parameters

Range: Yes, No Default: Yes

Auto.backup

This parameter activates and deactivates the parameter backup function. When the
Parameter backup function is activated, the keypad makes a copy of the parameters
and settings in the currently active application. When applications are changed, you
will be asked if you wish the parameters of the new application to be uploaded to
the keypad. For this to happen, push the ENTER button. If you wish to keep the copy
of the parameters of the previously used application saved in the keypad push any
other button.

Note: Parameters saved in the parameter settings of S5.3.1 will be deleted when
applications are changed. If you want to transfer the parameters from one
application to another you have to upload them to the keypad first.

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System Menu Parameter Comparison Options (S5.4)

Parameter

Comparison

Security Menu Parameter Options (S5.5)

Note: The Security submenu is protected with a password. Store the password in a safe place.

June 2009

S5.4

Parameter Comparison

With the Parameter Comparison function, you can compare the actual parameter
values to the values of your customized parameter sets and those loaded to the
control keypad.

The actual parameter values are first compared to those of the customized
parameter Set1. If no differences are detected, a “0” is displayed on the lowermost
line of the keypad.

If any of the parameter values differ from those of the Set1 parameters, the number of

the deviations is displayed together with symbol P (e.g. P1 ➔ P5 = five deviating values).

By pressing the right arrow button once again you will see both the actual value and
the value it was compared to. In this display, the value on the Description line (in the
middle) is the default value, and the one on the value line (lowermost line) is the
edited value. You can also edit the actual value by pushing the Right Arrow button.

Actual values can also be compared to Set2, Factory Settings and the Keypad Set values.

S5.5.1

Password

P5.5.2

Parameter

Lock

P5.5.3

Start-Up

Wizard

Range: 0 – 65535 Default: 0

Password

The application selection can be protected against unauthorized changes with the
Password function. When the password function is enabled, the user will be
prompted to enter a password before application changes, parameter value
changes, or password changes.

By default, the password function is not in use. If you want to activate the password,
change the value of this parameter to any number between 1 and 65535. The
password will be activated after the Timeout time (Timeout Time) has expired.

To deactivate the password, reset the parameter value to 0.

Range: ChangeEnable, ChangeDisabl Default: ChangeDisabl

Parameter Lock

This function allows the user to prohibit changes to the parameters. If the parameter
lock is activated the text *
parameter value.

Note: This function does not prevent unauthorized editing of parameter values.

Range: Yes, No Default: No

Start-up Wizard

The Start-Up Wizard facilitates commissioning the SVX9000/SPX9000. If selected
active, the Start-Up Wizard prompts the operator for the language and application
desired and then advances through the start-up parameter list. After completion it
allows the user to repeat the Start-Up Wizard or return to the default page, the
Operate Menu. The Start-Up Wizard in always active for the initial power up of the
SVX9000/SPX9000.

locked

* will appear on the display if you try to edit a

Multimonitor

P5.5.4

Items

Range: ChangeEnable, ChangeDisabl Default: ChangeEnable

Multimon.items

The keypad display can display three actual monitored values at the same time. This
parameter determines if the operator is allowed to replace the values being
monitored with other values.

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Keypad Settings (S5.6)

There are five parameters (Default Page to Backlight Time) associated with the keypad
operation:

P5.6.1

Default Page

P5.6.2

Default Page

in the

Operating

Menu

P5.6.3

Timeout Time

P5.6.4

Contrast

Adjustment

P5.6.5

Backlight

Time

Default: 0

Default page

This parameter sets the view to which the display automatically moves as the
Timeout Time expires or when the keypad power is switched on. If the Default Page
value is 0 this function is not activated, i.e. the last displayed page remains on the
keypad display.

Default page/OM

Here you can set the location in the Operating menu to which the display
automatically moves as the set Timeout Time expires, or when the keypad power is
switched on. See setting of Default Page parameter above.

Range: 0 – 65,535
Units: Seconds

Timeout time

The Timeout Time setting defines the time after which the keypad display returns to
the Default Page.

Note: If the Default Page value is 0 the Timeout Time setting has no effect.

Contrast adjustment

If the display is not clear, you can adjust the keypad contrast with this parameter.

Range: 1 – 65,535 or Forever
Units: Minutes

Backlight time

This parameter determines how long the backlight stays on before going out. You
can select any time between 1 and 65,535 minutes or “Forever”.

Default: 30

Default: 10

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Hardware Settings (S5.7)

The Hardware Settings submenu (S5.7) provides parameters for setting information on
Internal brake resistor connection, Fan control, Keypad acknowledge timeout and Keypad
retries.

June 2009

Internal Brake

P5.7.1

Resistor

Connection

5.7.2

Fan Control

Range: Connected – Not Connected Default: Connected

Internbrakeres

With this function you tell the SVX9000/SPX9000 whether the internal brake resistor
is connected or not.

If your drive has an internal brake resistor, the default value of this parameter is
“Connected”. However, if it is necessary to increase braking capacity by installing an
external brake resistor, or if the internal brake resistor is disconnected, it is advisable
to change the value of this function to “Not Connected” in order to avoid
unnecessary fault trips.

Note: The brake resistor is available as an option for all drives. It can be installed
internally in frame sizes FR4 to FR6.

Range: Continuous, Temperature, First Start and
Calc Temp

Fan Control

This function allows you to control the SVX9000/SPX9000’s cooling fan. You can set
the fan to run:

1 Continuous — fan runs continuously.
2Temperature — based on the temperature of the unit. The fan is switched on

automatically when the heatsink temperature reaches 60°C. The fan receives a
stop command when the heatsink temperture falls to 55°C. The fan runs for
about a minute after receiving the stop command or switching on the power, as
well as after changing the value from “Continuous” to “Temperature”.

3 First Start — after power up the fan is stopped until the run command is given

and then fan runs continuously. This is mainly made for common DC-bus
systems to prevent cooling fans to load charging resistors on power up moment.

4 Calc Temp — starting of cooling fan is based on calculated IGBT-temperature.

When IGBT temp = 40°C, fan starts and when temp falls down to 30°C, fan stops.
Note: The fan runs continuously, regardless of this setting, when the SVX9000/
SPX9000 is in RUN state.

Default: Continuous

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P5.7.3

Keypad

Acknowledge

Timeout

P5.7.4

Number of

Retries to

Receive

Keypad

Acknowledge-

ment

Range: 200 – 5,000
Units: mseconds

Keypad ACK timeout

This function allows the user to change the timeout of the Keypad
acknowledgement time.

Note: If the SVX9000/SPX9000 has been connected to a PC with a serial cable, the
default values of Keypad Acknowledge Timeout and Number of Retries to Receive
Keypad Acknowledgement must not be changed.

If the SVX9000/SPX9000 has been connected to a PC via a modem and there is delay
in transferring messages, the value of Keypad Acknowledge Timeout must be set
according to the delay as follows:

Example:

Default: 200

• Transfer delay between the SVX9000/SPX9000 and the PC is found to be = 600 ms

• The value of Keypad Acknowledge Timeout is set to 1200 ms (2 x 600, sending

delay + receiving delay)

• The corresponding setting is then entered in the [Misc] section of the file

9000XDrive.ini:
Retries = 5
AckTimeOut = 1200
TimeOut = 5000

It must also be considered that intervals shorter than the Keypad Acknowledge
Timeout time cannot be used in SVX9000/SPX9000 drive monitoring.

Range: 1 – 10 Default: 5

Keypad retry

With this parameter you can set the number of times the drive will try to receive an
acknowledgement when it has not been received within the acknowledgement time
(Keypad Acknowledge Timeout) or if the received acknowledgement is faulty.

System Information (S5.8)

This section contains hardware and software information as well as operation information.

S5.8.1

Total

Counters

Total counters

In the Total Counters page you will find information related to the SVX9000/
SPX9000 operating times, i.e. the total numbers of MWh, operating days and
operating hours. See Table 5-6.

Unlike the counters for the Trip Counters, these counters cannot be reset.
Note: The Power On time counters, days and hours, operate whenever power is

applied to the SVX9000/SPX9000.

Table 5-6: Total Counters

Number Name Description

C5.8.1.1 MWh counter Megawatt hours total operation time counter

C5.8.1.2 Power On day

counter

C5.8.1.3 Power On hour

counter

Number of days the SVX9000/SPX9000 has been
supplied with power

Number of hours the SVX9000/SPX9000 has been
supplied with power

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June 2009

Trip Counters

S5.8.2

S5.8.3

Software

Information

Trip counters

The Trip Counters are counters whose values can be reset to zero. The resettable
counters are shown in Table 5-7.

Table 5-7: Trip Counters

Number Name Description

T5.8.2.1 MWh counter Megawatts hours since last reset

P5.8.2.2 Clear MWh

counter

T5.8.2.3 Power On day

counter

T5.8.2.4 Power On hour

counter

P5.8.2.5 Clr Optime cntr Resets the operating day and hour counters

Note: The Trip Counters operate only when the motor is running.

Software

The Software information page includes information on the following software
related topics:

Resets megawatts hours counter

Number of days the SVX9000/SPX9000 has been run
since the last reset

Number of hours the SVX9000/SPX9000 has been run
since the last reset

Table 5-8: Software Information

Number Name Description

S5.8.4

Application

Information

I5.8.3.1 Software

package

I5.8.3.2 System

software
version

I5.8.3.3 Firmware

interface

I5.8.3.4 System load G9.1

Applications

The Application information page includes information on not only the application
currently in use but also all other applications loaded into the SVX9000/SPX9000.
The information available is shown in Table 5-9. Note that the “x” in the table refers
to the sequential number of the application in the list.

SVX00031V003

11.53.6536

4.37

Table 5-9: Application Information

Name Content

A4.8.4.x Application name

D4.8.4.x.1 Application ID

D4.8.4.x.2 Version

D4.8.4.x.3 Firmware interface

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S5.8.5

Hardware

Information

S5.8.6

Expander

Board

Information

9000X AF Drives User Manual

Hardware

The Hardware information page provides information on the following hardware­related topics:

Table 5-10: Hardware Information

Number Content

I5.8.5.1 Nominal power of the unit

I5.8.5.2 Nominal voltage of the unit

E5.8.5.3 Brake chopper

E5.8.5.4 Brake resistor

Expander boards

This parameter and its sub-items provide information about the basic and option
boards plugged into the control board as shown in Table 5-11. Note that the “x” in
the table refers to the sequential number of the slot, with slot A being “1” and slot
E being “5”.

Table 5-11: Expander Board Information

Number Content

S5.8.7

Debug Menu

E5.8.6.x Slot “x” board identification

E5.8.6.x.1 Operating state

E5.8.6.x.2 Software version

Debug

This menu is meant for advanced users and application designers. Contact the
factory for any assistance needed.

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9000X AF Drives User Manual

Expander Board Menu (M6)

The Expander Board Menu makes it possible for the user to:

● to see what expander boards are connected to the control board and

● to access and edit the parameters associated with the expander board.

June 2009

+

G6.1 “A: OPTA9”

+

G6.2 “B: ”

+

G6.3 “C: ”

+

G6.4 “D: ”

+

G6.5 “E: ”

G6.1.1 Parameters

G6.1.2 I/O-monitor

(Slot A Option Board)

P6.1.1.1 AI1 Mode
P6.1.1.2 AI2 Mode
P6.1.1.3 AO1 Mode

(Slot B Option Board)
(Slot C Option Board)
(Slot D Option Board)
(Slot E Option Board)

Figure 5-8: Expander Board Menu Structure

Example of Expander Board Parameters for Option Board A9

P6.1.1.1

AI1 Mode

P6.1.1.2

AI2 Mode

Range: 1 – 5 Default: 3

AI1 Mode

Analog Input 1 input options:
10 – 20 mA
24 – 20 mA
30 – 10V
42 – 10V
5 -10 – +10VP

Range: 1 – 5 Default: 1

AI2 Mode

Analog Input 2 input options:
10 – 20 mA
24 – 20 mA
30 – 10V
42 – 10V
5 -10 – +10VP

P6.1.1.3

AO1 Mode

Range: 1 – 4 Default: 1

A01 Mode

Analog Output 1 output options:
10 – 20 mA
24 – 20 mA
30 – 10V
42 – 10V

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Monitoring Menu (M7)

The Monitoring Menu items are meant for viewing parameter values during operation.
Monitored values are updated every 0.3 sec. Monitored items are identified by item numbers
V7.1 to V1.xx, where “xx” varies by application. Table 5-12 provides an example of the
monitored values for the Standard application.

Monitored parameters are not editable from this menu (See Parameter Menu [M1] to change
parameter values).

Table 5-12: Monitoring Menu Items — Standard Application Example

Code Signal Name Unit Description

V7.1 Output Frequency Hz Output frequency

V7.2 Frequency reference Hz Frequency reference setting

V7.3 Motor speed rpm Calculated motor speed

V7.4 Motor current A Measured motor current

V7.5 Motor torque % Calculated torque based on nominal motor torque

V7.6 Motor power % Calculated power based on nominal motor power

V7.7 Motor voltage V Calculated motor voltage

V7.8 DC bus voltage V Measured DC-bus voltage

V7.9 Unit temperature °C Heatsink temperature

V7.10 Calculated motor

V7.11 Analog Input 1 V Voltage input at Terminals AI1+ and GND

V7.12 Analog Input 2 mA Current input at Terminals AI2+ and AI2-

V7.13 DIN1, DIN2, DIN3 — Digital input status (Figure 5-9)

V7.14 DIN4, DIN5,DIN6 — Digital input status (Figure 5-10)

V7.15 DO1, RO2, RO3 — Digital and relay output status (Figure 5-11)

V7.16 Analog I

temperature

out

9000X AF Drives User Manual

°C Calculated motor temperature based on the motor

nameplate information and the calculated motor load

mA Current output at Terminals AO1+ and AO1-

MN04001004E

V1.13
DIN1,DIN2, DIN3

OFF ON OFF

Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status

V1.14
DIN4,DIN5, DIN6

ON OFF OFF

Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status

V1.15
DO1, RO1, RO2

OFF OFF ON

Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status

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Multimonitor (V7.17)

This parameter allows the viewing and selection (if allowed by System menu item, P5.5.4) of
three simultaneously monitored items from the Monitored Menu Items shown in Table 5-12.
Use the right arrow key to select the item to be modified and then the up or down arrow keys
to select the new item. Press the ENTER key to accept the change.

Operate Menu (M8)

The Operate Menu provides a easy to use method of viewing key numerical Monitoring
Menu items. Some applications also support the setting of reference values in this menu. The
items displayed vary by application. Table 5-13 is an example for the Standard application.

Table 5-13: Operate Menu Items — Standard Application Example

Code Signal Name Unit Description

O.1 Output Frequency Hz Output frequency

O.2 FreqReference Hz Frequency reference

O.3 Motor Speed rpm Calculated motor speed

O.4 Motor Current A Measured motor current

O.5 Motor Torque % Calculated torque based on nominal motor torque

O.6 Motor Power % Calculated power based on nominal motor power

O.7 Motor Voltage V Calculated motor voltage

O.8 DC-Bus Voltage V Measured DC-bus voltage

O.9 Unit Temperature °C Heatsink temperature

O.10 MotorTemperature % Calculated motor temperature based on the motor

R1 Keypad Reference Hz Keypad frequency reference setting

June 2009

nameplate information and the calculated motor load

The menu is navigated by using the left and right arrow buttons. If a reference level is
available for setting, the up and down arrow buttons adjust the value. To exit the Operate
Menu to access the other menus, depress the ENTER button for 2 seconds. While in the other
menus, if there is no keypad activity, the display will return to the Operate Menu after 30
seconds. Figure 5-12 illustrates the Operate Menu button function.

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One Touch Operate Menu

Monitor Display

Navigation Left

Freq Ref Down

Navigation

Freq Ref Up

Monitor Display

Navigation Right

9000X AF Drives User Manual

Note!
Up and Down arrows are defaulted to
frequency reference. Some applications
also support other references like
Torque or PID. The active reference is
selected with a parameter.

Start-Up Wizard

Upon initial power up, the Start-Up Wizard guides the commissioner through the basic
SVX9000/SPX9000 setup. The Start-Up Wizard may be set to function upon an application
change by setting parameter P5.5.3.

Upon power up, the display will read:
“Startup Wizard”
“Press enter”

Upon pressing ENTER, the choice for the language to be used followed by the application
desired are presented. The lists are navigated by using the right arrow and up and down
arrow buttons. A selection is confirmed by pressing ENTER. After these two selections, the
following text appears:
“Setup starts”
“Press enter”

Password ?

Exit Operate Menu by navigating

to Programming display and

pressing ENTER button or simply

press ENTER button 2 seconds.

Acknowledgement password

value if defined.

Figure 5-12: Operate Menu Navigation

Programming Menu

M1 Parameters

M2 Keypad Control

M3 Active Faults

M4 Fault History

M5 System Menu

M6 Expander Boards

M7 Monitor

Return to Operate

Display will automatically
return to default Operate
Menu monitor display
after 30 sec. delay.

or time delay

MN04001004E

When ENTER is pressed the setup parameter list is presented. The parameter value will be
blinking allowing setting by the arrow buttons. The value is confirmed using the ENTER
button, after which the next parameter in the list will be displayed.

After the last setup parameter is presented, the following text is displayed:
“Repeat setup?”

“Press ➔“

If the left arrow is pressed the Start-Up Wizard restarts. If the ENTER button is pressed the
following is displayed:
“Setup done”

After this, the display returns to the default page, normally the Operate Menu.

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June 2009

5-22 For more information visit: www.eaton.com

MN04001004E

June 2009

Chapter 6 — Start-Up

Safety Precautions

Before start-up, observe the warnings and safety instructions provided throughout this
manual.

9000X AF Drives User Manual

WARNING

1

2

3

4

5

6

Internal components and circuit boards (except the isolated
I/O terminals) are at utility potential when the SVX9000/
SPX9000 is connected to the line. This voltage is extremely
dangerous and may cause death or severe injury if you
come in contact with it.

When the SVX9000/SPX9000 is connected to the utility, the
motor connections U (T1), V (T2), W (T3) and DC-bus/brake
resistor connections B–, B+ and R– are live even if the motor
is not running.

Do not make any connections when the AF drive is
connected to the utility line.

Do not open the cover of the AF drive immediately after
disconnecting power to the unit, because components
within the drive remain at a dangerous voltage potential for
some time. Wait at least five minutes after the cooling fan
has stopped and the keypad or cover indicators are dark
before opening the SVX9000/SPX9000 cover.

The control I/O terminals are isolated from the utility
potential, but relay outputs and other I/Os may have
dangerous external voltages connected even if power is
disconnected from the SVX9000/SPX9000.

Before connecting to the utility, make sure that the cover of
the drive is closed.

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9000X AF Drives User Manual

Overview

The SVX9000/SPX9000 Control can be used to operate induction motors using the
applications included in the system software delivered with the drive. Higher performance
permanent magnet (PM) synchronous motors and other functions of the frequency converter
(FC) are accomplished by loading special applications with the 9000XLoad software tool. The
following sections describe how to commission the drive for motor control in all applications.
See the All-in-One or special application manual for additional startup information or details
on the parameters. Parameters are available (visible) based on the application selected, the
type of control (SVX or SPX), the option boards installed in the control and the version of the
system software loaded in the control. In general, the SVX controls are limited to V/Hz and
open loop speed control of induction motors while the SPX control will work with any
application and option board. Before starting the commissioning process, select the type of
control, option boards, and size of the drive to meet the needs of the application and check
that the latest system software is loaded. Open loop or sensorless control means motor
control is accomplished by the standard drive unit without added speed/position feedback
devices and associated option cards. Vector control means the drive can differentiate
between torque producing and magnetizing current when reading motor phase currents. The
“rotor flux oriented, current vector control” allows the AC drive to control an induction motor
in the same manner as a separately excited DC motor.

June 2009

Open Loop Vector Control Operations

The SVX9000/SPX9000 Control normally operates an induction motor in V/Hz or open loop
vector control (speed control) mode. By default, the ID run is designed to automatically
configure parameters for the programmable volts per Hertz (V/f) curve and make a stator
resistance measurement for a standard induction motor. If the ID run does not give the
proper performance, manual tuning of the control is described in later sections.

Frequency Controlled Application

For pumps and fans the application is usually frequency controlled and there is no need for
high torque on low speed. A straight V/f curve (“linear” V/Hz ratio type) is all that is required
for proper operation. Since pumps and fans are variable torque, selecting “Squared” for
V/Hz ratio type will give some energy savings. Compensation for measured stator resistance
voltage drop will improve performance and selecting “Auto Torque Boost” will help start the
motor if necessary. The SLX/SVX controls will operate a PM motor open loop but manual
tuning of the V/f curve is required.

Speed Controlled Application

When an application is speed controlled and high torque at low speed is needed, it is often
necessary to complete the ID run; select auto torque boost to help start the motor and set the
drive to speed control mode to compensate for the slip of the induction motor.

6-2 For more information visit: www.eaton.com

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June 2009

Closed Loop Vector Control Operations

Closed loop vector mode provides the best performance for speed and torque control;
especially in low speed, high torque applications, including full torque at zero speed. The
SPX is required for closed loop control with a speed or position feedback device. The closed
loop ID run is similar to the open loop mode ID run.

PM Motor Control Operations

The SPX control can be used to control a synchronous PM motor open loop, or closed loop
with a resolver or absolute encoder. Best low speed, high torque performance is achieved
with a position feedback device. The High Performance Multi-purpose application has a
selection for PM motor control. The PM motor Encoder ID run determines the zero position of
the rotor and stores it to a parameter for use when the load is connected.

Sequence of Operation to Commission an Induction Motor

1. Read and follow all safety warnings and cautions in this manual.

2. At installation ensure:

● That the SVX9000/SPX9000 and motor are connected to ground.

● That the utility and motor cables are in accordance with the installation and

connection instructions as detailed in Chapter 3 — Power Wiring.

9000X AF Drives User Manual

● That the control cables are located as far as possible from the power cables as

detailed in Chapter 4 — Control Wiring and Table 3-1. That control cable shields are
connected to protective ground. That no wires make contact with any electrical
components in the SVX9000/SPX9000.

● That the common input of each digital input group is connected to ground or +24V of

the I/O terminal supply or an external supply as detailed here and Figure 4-6.

3. Check the quality of the cooling air as detailed in Chapter 2 — Mounting.

4. Check that moisture has not condensed inside the SVX9000/SPX9000.

5. Check that all START/STOP switches connected to the I/O terminals are in the STOP
state.

6. Connect the SVX9000/SPX9000 to the utility and switch the power on. For the initial
power up you will enter the Start-Up Wizard, which will guide you through application
selection and basic parameter setup. See the Start-Up Wizard section at the end of

Chapter 5 — Menu Information for more information. After completing the Start-Up
Wizard, proceed to step 8. If this is not the initial power up, the keypad will default to the

Operate Menu. Depress the ENTER button for 2 seconds to enter the Parameter Menu.
Proceed to step 7.

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7. Ensure that the Group 1 parameters match the application by setting — at minimum, the
following parameters to match the motor nameplate:

● Nominal voltage of the motor.

● Nominal nameplate frequency of the motor.

● Nominal nameplate full load speed of the motor.

● Motor nominal current.

● Motor power factor.

● Motor type (Select PM motor in Group 6 of special app)

8. Perform either Test A or Test B without the motor connected to the SVX9000/SPX9000.

Test A — Control from the Control Panel

● Apply input power to the SVX9000/SPX9000.

● Press the keypad START button.

● If not in the Operate Menu, go to the Monitoring Menu and check that the output

frequency follows the keypad reference.

June 2009

● Press the keypad STOP button.

Test B — Control from the I/O Terminals

● Apply input supply power to the SVX9000/SPX9000.

● Change control from the keypad to the I/O terminals using the LOCAL/REMOTE

button.

● Start the drive by closing the START/STOP input on DIN1.

● Change the frequency reference setting on AI1.

● If not in the Operate Menu, go to the Monitoring Menu and check that the output

frequency follows the frequency reference.

● Stop the drive by opening the START/STOP input on DIN1.

9. Disconnect all power to the SVX9000/SPX9000. Wait until the cooling fan on the unit
stops and the indicators on the panel are not lit. If no keypad is present, check the
indicators in the control panel cover. Wait at least five more minutes for the DC bus to
discharge. Connect the motor to the SVX9000/SPX9000. If possible, perform a startup
test or ID run with the motor connected to the SVX9000/SPX9000 but not connected to
the process. If the SVX9000 must be tested with the motor connected to the process,
perform it under no-load conditions.

6-4 For more information visit: www.eaton.com

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9000X AF Drives User Manual

10. Repeat test 8A or 8B to check operation of the motor without the process or load. Note
for proper motor current, voltage and direction of shaft rotation. If an encoder card is
installed, set encoder parameters in the expander board menu and monitor frequency
and speed from the encoder board. Frequency should match output frequency of the
drive with a positive value for forward direction. If encoder frequency is opposite;
change motor phase order, encoder connection or select “invert” on the expander
board menu. For many pump or fan applications, no tuning is required. If further tuning
is necessary, perform the tuning while the motor is disconnected from the process.

11. Perform ID Run. Setting the identification parameter to the appropriate value Par/group
P1.6.16 followed by a start command within 20 seconds activates automatic
identification. (See test 8A or 8B for start command.) Upon completion, cancellation by
a stop command or if timely start is not received, the parameter will reset to its default
setting. Possible ID run selections are as follows:

● OL V/f Ratio — The drive is run at zero speed to identify the motor parameters.

(Earlier system software version.)

● OL V/f +Boost — The drive is run at zero speed to identify the motor parameters and

automatic torque boost is turned on. (Earlier system software version.)

● Identification without motor run — The drive is run at zero speed to identify the

motor parameters.

● Identification with motor run — The drive is run at 2/3 rated speed to identify the

motor parameters. (No load on motor.)

● Encoder ID run — Identifies the shaft zero position when using PM motor with

absolute encoder or resolver feedback.

12. When ID Run is complete as shown by a stop indication on the keypad, reset the drive
with a stop command according to Test 8A or 8B. Set the motor control mode to
OL Speed Control, CL Speed Control if appropriate for the application and repeat
Test 8A or 8B.

13. If necessary, skip to the next section to perform manual tuning functions before
connecting the motor to the process.

14. Disconnect all power to the SVX9000/SPX9000. Wait until the cooling fan on the unit
stops and the indicators on the panel are not lit. If no keypad is present, check the
indicators in the control panel cover. Wait at least five more minutes for the DC bus to
discharge. Connect the motor to the driven load making sure mechanical system
requirements are met. Make sure that the driven load can be run safely and that no
hazard exists to any personnel. Repeat test 8A or 8B.

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9000X AF Drives User Manual

Manual Tuning of the SVX9000/SPX9000

Proper tuning of the open loop speed control will give better torque control accuracy for
improved motor performance. The aim of tuning is to get the motor model as close to the
actual motor as possible through proper setting of parameters. Open loop tuning consists of
three functions, 1) V/f curve tuning, 2) stator resistance measurement, and 3) compensation
for slip.

V

June 2009

Voltage at Field

Weakening Point

V/f

Curve Midpoint

Voltage

Output Voltage

at Zero Frequency

N

V

Programmable

U/f

Curve Midpoint

Frequency

Figure 6-1: Open Loop Tuning

Linear

fN

Field Weakening

Point

f

6-6 For more information visit: www.eaton.com

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June 2009

V/f- Curve Manual Tuning

When tuning the V/f — curve manually (not using identification run) the motor shaft must be
unloaded and the motor control mode set to frequency control (P1.6.1). The following
parameters are adjusted to tune the V/f curve:

Parameters

V/f ratio selection P1.6.3
Field weakening point P1.6.4
Voltage at field weakening point P1.6.5
V/f curve midpoint frequency P1.6.6
V/f curve midpoint voltage P1.6.7
Output voltage at zero frequency P1.6.8

When using a linear V/f curve with increased zero frequency voltage ensure that the motor
current does not increase too much between 3 – 7 Hz.

Tuning Steps

Set the motor nameplate values.

Nominal voltage of motor P1.1.6
Nominal frequency of motor P1.1.7
Nominal speed of motor P1.1.8
Nominal current of motor P1.1.9
Motor Power Factor (Cos Phi) P1.1.10

9000X AF Drives User Manual

Run the motor unloaded at 2/3 rated speed using a frequency reference. Read the motor
current from the monitoring menu (V7.4) or use 9000XDrive for monitoring. This current is
the motor magnetizing current. This value should match a nameplate magnetizing current
value if given.

If the motor will only be run in closed loop, skip to section on closed loop vector control
tuning.

Change the V/f- curve ratio selection to programmable-mode = 2 (P1.6.3).

Run motor with zero frequency reference and increase motor zero point voltage (P1.6.8) until
motor current is approximately same as the motor magnetizing current. (If motor is only in
the low frequency area for short periods, it is possible to use up to 80% of rated current).

Set then the midpoint voltage (P1.6.7) to 1.4142*P1.6.8 ( * Zero Point Voltage) and

2

midpoint frequency (P1.6.6) to value P1.6.8/100%*P1.1.7. ([ZeroPoint Voltage/100%]*Nominal
frequency of motor.)

P1.6.7 2 * P1.6.8 P1.6.6

P1.6.8

----------------

100

* P1.1.7==

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Hint for the 9000X Drive user:

When zero point voltage is set correctly, run motor with slow ramp (~20 s) to 1/2 of rated
frequency. Show output frequency and motor current in the 9000XDrive monitoring window.
If midpoint parameters are set correctly, motor current should be stable during acceleration.
(Picture 2: heavy solid line).

If there is a peak in the monitored motor current, (heavy dashed in picture 2.) check what the
output frequency is at the max current point, and set this value for midpoint frequency
(P1.6.6). Then readjust midpoint voltage for a stable current performance during
acceleration.

l

June 2009

d

V/f Midpoint

Voltage P1.6.7

Practical Compromise

Ideal

With Linear V/f

1 Hz

V/f Midpoint

Frequency P1.6.6

2... 3 x Slip Freq.

f

Figure 6-2: Motor Current after V/f-Curve Tuning

6-8 For more information visit: www.eaton.com

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June 2009

Stator Resistance Measurement Using Dc-brake at Start

1. Define the DC-brake current (=motor nominal current) (P1.4.8).

2. Set the DC-brake time at start to 2 seconds (P1.4.11).

3. Give start command.

The drive will correct the stator impedance to improve the motor torque calculation. This also
improves slip compensation accuracy. (Stator resistance voltage loss compensation, see
picture 3.)

If the DC-brake time at start is set back to zero, the calculated stator impedance value goes
back to default if the drive's power is switched off. (Identification will retain all values in
memory.)

9000X AF Drives User Manual

I

s

V at the

Motor Terminals

Voltage Loss on

Stator Resistance

V Across L

The Magnetizing

Voltage

= RS x I

S

I

I

R

S

Is

M

d

L

M

Figure 6-3: Motor Equivalent Circuit

Change the motor control mode to the speed control (P1.6.1 = 1)

q

R

R

Air
Gap
Flux

~

V

RotorStator

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Change the V/f-optimization (Auto Torque Boost) to on if more torque is needed on low
frequencies (P1.6.2). Note, this will increase motor voltage while loading motor, check motor
current draw.

Note: In high torque — low speed applications — it is likely that the motor will overheat. If the

motor has to run a prolonged time under these conditions, special attention must be
paid to cooling the motor.

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9000X AF Drives User Manual

Slip Compensation In Open Loop

The drive uses motor torque and motor nominal RPM to compensate slip. If motor nominal
RPM is 1710 -> nominal slip is 90 RPM. And when motor torque is 50% slip is 45 RPM. To
keep reference speed drive must increase output frequency by:

June 2009

1/2

50%*90 RPM

------------------------------------

1500 RPM

T

N

Slip

* 50,00 Hz 1,50 Hz=

1/2

T

N

Slip

Figure 6-4: Left: OL Speed Control Off. Right: OL Speed Control ON.

6-10 For more information visit: www.eaton.com

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June 2009

Closed Loop Vector Control Manual Tuning (SPX9000 Only)

For some non-standard motors the auto-tune is not sufficient. Closed lop control mode is
used, when enhanced performance near zero speed and better steady stats and dynamic
speed accuracy at higher speeds are needed.

Tuning Steps

Set the motor nameplate values.

Nominal voltage of motor P1.1.6
Nominal frequency of motor P1.1.7
Nominal speed of motor P1.1.8
Nominal current of motor P1.1.9
Motor Power Factor (Cos Phi) P1.1.10

Check encoder Pulse/Revolution rate and set this value to expander menu P6.3.1.1.
Parameter is only visible if OPTA4 or OPTA5 is installed to slot C.

Set motor control mode to open loop frequency control (P1.6.1 = 0).

Run the motor unloaded at 2/3 rated speed using a frequency reference. Read the motor
current from the monitoring menu (V1.4) or use 9000X Drive for monitoring. This current is
the motor magnetizing current. This value should match a nameplate magnetizing current
value if given.

9000X AF Drives User Manual

Check the expander board menu (monitoring page V6.3.2.1), that the encoder frequency is
approximately the same as the output frequency. Check also, that the direction is correct. If
the encoder frequency direction is opposite the output frequency (negative value), change
the motor phase order to encoder connection. The expander board menu also has a
parameter to invert the signal if rewiring is not an option.

Set motor control mode to closed loop (P1.6.1 = 3 or 4).

Set the motor magnetizing current P1.6.17.1 (measured in step 4).

Fine Tuning

Tune parameter P1.6.17.6 (Slip Adjust) to get the motor voltage slightly above the linear
V/f-curve when motor is loaded and slightly below when motor is generating.

Using the linear V/f-curve (P1.6.3 = 0), run the motor in frequency control mode (P1.6.1 = 0) at
about 2/3 of the motor nominal frequency and check motor voltage (V7.7).

At 40 Hz, voltage should be 40/60*460V = 307V.

Run the motor in closed loop control mode with same reference and check the motor voltage.
Adjust P1.6.17.6 (Slip Adjust) so that motor voltage is slightly above the linear
V/f-curve. If motor voltage is low, decrease the value of Slip Adjust (P1.6.17.6).

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9000X AF Drives User Manual

June 2009

Adjust the following parameters for optimum performance in closed loop mode:

Fine Tuning Parameters

613 Speed control P gain

Sets the gain for the speed controller in % per Hz. 100 means nominal torque with 1 Hz
frequency error.

307 V

Closed Loop

Motor Voltage

60 Hz

460V

40 Hz

Figure 6-5: Closed Loop Motor Voltage

614 Speed control I time

Sets the integral time constant for the speed controller. Too short integration time
makes the control unstable.

620 Load drooping

Setting a proper value to the LoadDrooping parameter enables the load drooping.
This function causes the speed to decrease as the load torque increases. At rapid load
changes this gives a smoother torque response, when a part of the required power is
taken from the system inertia. This operation causes a constant, torque-dependent
steady-state error in speed response.

626 Acceleration compensation

Sets the inertia compensation to improve speed response during acceleration and
deceleration. The time is defined as acceleration time to nominal speed with nominal
torque. This parameter is active also in advanced open loop mode.

627 Magnetizing current at start

628 Magnetizing time at start

These parameters are certain type of DC-brake in start. With these parameters it is
possible to shorten the time needed to fully magnetize the motor, especially when
motor is big.

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615 Zero speed time at start

After giving the start command the drive will remain at zero speed for the time
defined by this parameter. The ramp is released to follow the set frequency/speed
reference after this time has elapsed.

616 Zero speed time at stop

The drive will remain at zero speed with controllers active for the time defined by this
parameter after reaching the zero speed when a stop command is given. This
parameter has no effect, if the selected stop function (P1.4.7) is coasting.

621 Start-up torque

This parameter selects the start-up torque.
Torque Memory is used in crane applications. Start-up Torque FWD/REV can be used

in other applications to help the speed controller.

0 = Not Used
1 = TorqMemory
2 = Torque Ref
3 = Torq.Fwd/Rev

633 Start-up torque, forward

Sets the start-up torque for forward direction, if selected with par. 1.6.17.12.

634 Start-up torque, reverse

Sets the start-up torque for reverse direction, if selected with par. 1.6.17.13.

107 Current limit

This parameter determines the maximum motor current from the frequency
converter. The parameter value range differs from size to size. On closed loop control
mode this limits torque (= torque producing current).

For example, if motor magnetizing current is 2.0 A and current limit is 1.0 A, total
motor current can be:

I (Total Current)

I

(Torq. Producing Current) = 1.0 A

q

(Magnetising Current) = 2.0 A

I

d

2

2

= l

2

+ l

d

q

2

2

l

+ l

d

q

I = 2.24 A

I

I =

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Figure 6-6: Closed Loop Current Limit

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June 2009

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Appendix A — Technical Data

General

Figure A-1 shows a block diagram of the SVX9000/SPX9000 drive. The SVX9000/SPX9000

physically consists of two sections, the Power Unit and the Control Unit. The three-phase
AC Choke with the DC-Link Capacitor form a LC filter which together with the Rectifier
produce the DC voltage for the IGBT Inverter block. The AC Choke smooths the disturbances
from the utility into the SVX9000/SPX9000 as well as the high frequency disturbances caused
by the SVX9000/SPX9000 on the utility line. It also improves the input current waveform to
the SVX9000/SPX9000. The IGBT Inverter produces a symmetrical three-phase pulse width
modulated adjustable frequency AC voltage to the motor.

The Motor and Application Control block contains a microprocessor with customized
software. The microprocessor controls the motor based on Measured Signals, parameter
value settings and commands from the Control I/O Block and the Control Module. The Motor
and Application Control block commands the Motor Control ASIC which calculates the IGBT
switching positions. Gate Drivers amplify these signals for driving the IGBT Inverter.

The Control Keypad is a link between the user and the SVX9000/SPX9000. With the Control
Keypad the user can set parameter values, read status information and issue control
commands. The Control Keypad is removable and can be mounted externally and connected
with the appropriate cable. Instead of the Control Keypad, a PC can be used to control the
SVX9000/SPX9000 by cable connecting it where the Control Keypad is normally connected or
through an option board.

9000X AF Drives User Manual

The Control I/O Block is isolated from line potential and may be connected to or isolated
from ground by the choice of the control I/O board which is used. OPTA8 is isolated ground,
OPTA1 and OPTA9 are not.

Input and Output EMC-Filters are not required for the functionality of the SVX9000/SPX9000.
They are only needed for compliance with the EU EMC directive as detailed in the following
section.

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9000X AF Drives User Manual

June 2009

Utility

L1

L2

L3

PE

Input

EMC

Power

Module

Control
Module

AC Choke

Control
Keypad

Fan

Rectifier

3~

Charg Res

Power

Supply

RS-232

Brake Resistor

Brake

Chopper

Measure-

ments

Motor and

Application

Control

IGBT

Inverter

3~

Gate

Drivers

Motor

Control

ASIC

Current

Sensors

Voltage

Sensors

Motor

U

V

W

Output

EMC

Specifications

Table A-1: SVX9000/SPX9000 Drive Specifications

Description Specification

Power Connections

Input Voltage (V

Input Frequency (f

Connection to Utility Power Once per minute or less (typical operation)

Maximum Symmetrical Supply
Current

Motor Connections

Output Voltage 0 to V

Continuous Output Current Ambient temperature max. +122°F (+50°C), overload 1.5 x IL

Starting Current 200% for 2 seconds

Output Frequency 0 to 320 Hz

Frequency Resolution 0.01 Hz

Control

I/O

Control

I/O

Control

I/O

Figure A-1: SVX9000/SPX9000 Block Diagram

) 208 – 240V +10%/-15%

in

) 50/60 Hz (variation up to 45 – 66 Hz)

in

380 – 500V +10%/-15%
525 – 690V +10%/-15%

208 – 240V, 100 kAIC
380 – 500V, 100 kAIC
525 – 690V, 100 kAIC

in

(1 min. out of 10 min.)

Control

I/O

Control

I/O

A-2 For more information visit: www.eaton.com

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9000X AF Drives User Manual

Table A-1: SVX9000/SPX9000 Drive Specifications (Continued)

Description Specification

Control Characteristics

Control Method SVX Frequency Control (V/f)

Switching Frequency Adjustable with Parameter 2.6.9

Frequency Reference Analog Input: Resolution 0.1% (10-bit), accuracy ±1%

Field Weakening Point 30 to 320 Hz

Acceleration Time 0.1 to 3000 sec.

Deceleration Time 0.1 to 3000 sec.

Braking Torque DC brake: 15% to 150% x T

Environment

Ambient Operating Temperature 14°F (-10°C), no frost to 122°F (+50°C)

Storage Temperature -40°F (-40°C) to 158°F (70°C)

Relative Humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water

Air Quality Chemical vapors: IEC 60721-3-3, unit in operation, class 3C2

Altitude 100% load capacity (no derating) up to 3300 ft. (1000m);

Vibration EN 50178, EN 60068-2-6

Shock EN 50178, EN 60068-2-27

Enclosure Class NEMA 1/IP21 available all ratings

Standards

EMC (at default settings) Immunity: Fulfils all EMC immunity requirements

Safety UL 508C

Product IEC 61800-2

Control Connections

Analog Input Voltage 0 to 10V, R – 200 kΩ differential (-10 to 10V joystick control)

Analog Input Current 0(4) to 20 mA; R

Digital Inputs (6) Positive or negative logic; 18 to 24V DC

Auxiliary Voltage +24V ±15%, max. 250 mA

Output Reference Voltage +10V +3%, max. load 10 mA

SVX Open Loop Sensorless Vector
SPX Open Loop Sensorless Vector Control
SPX Closed Loop Control

208 – 230V: 3/4 – 15 hp: 1 to 16 kHz; default 10 kHz

20 – 30 hp: 1 to 10 kHz; default 3.6 kHz

380 – 500V: 1 – 30 hp: 1 to 16 kHz; default 10 kHz

40 – 200 hp: 1 to 10 kHz; default 3.6 kHz

525 – 690V All Sizes: 1 to 6 kHz; default 1.5 kHz

Panel Reference: Resolution 0.01 Hz

(without brake option)

n

Mechanical particles: IEC 60721-3-3, unit in operation, class 3S2

1% derating for each 330 ft. (100m) above 3300 ft. (1000m);
max. 10000 ft. (3000m)

5 to 50 Hz, displacement amplitude 1 mm (peak) at 3 to 15.8 Hz,
Max. acceleration amplitude 1 G at 15.8 to 150 Hz

UPS Drop test (for applicable UPS weights)
Storage and shipping: max. 15 G, 11 mS (in package)

NEMA 12/IP54 available all ratings

Emissions: EN 61800-3

Resolution 0.1%; accuracy ±1%

– 250Ω differential

i

MN04001004E

For more information visit: www.eaton.com A-3

9000X AF Drives User Manual

Table A-1: SVX9000/SPX9000 Drive Specifications (Continued)

Description Specification

Control Connections (Continued)

Analog Output 0(4) to 20 mA; R

Digital Outputs Open collector output, 50 mA/48V

Relay Outputs 3 programmable change-over relay outputs

Protections

Overcurrent Protection Yes

Undervoltage Protection Yes

Ground (Earth) Fault In case of a ground fault in the motor or motor cables, only the

Input Phase Supervision Trips if any of the input phases are missing

Motor Phase Supervision Trips if any of the output phases are missing

Overtemperature Protection Yes

Motor Overload Protection Yes

Motor Stall Protection Yes

Motor Underload Protection Yes

Short Circuit Protection of the
+24V and +10V Reference
Voltages

max. 500Ω; Resolution 10 bit; Accuracy ±2% or 0 to

10 V, R

1 kΩ, select with jumper

L

L

Switching capacity: 24V DC / 8A, 250V AC / 8A, 125V DC / 0.4A
Minimum switching load: 5V/10 mA
Continuous capacity: < 2 A

rms

SVX9000/SPX9000 is protected

Ye s

June 2009

Power Ratings

Table A-2: Output Power Ratings — 230V IH

Catalog Number

SVXF07Ax-2A_1 FR4 3/4 3.7

SVX001Ax-2A_1 1 4.8

SVXF15Ax-2A_1 1-1/2 6.6

SVX002Ax-2A_1 2 7.8

SVX003Ax-2A_1 3 11.0

SVX005Ax-2A_1 FR5 5 17.5

SVX007Ax-2A_1 7-1/2 25.

SVX010Ax-2A_1 FR6 10 31.

SVX015Ax-2A_1 15 48.

SVX020Ax-2A_1 FR7 20 61.

SVX025Ax-2A_1 25 75.

SVX030Ax-2A_1 30 88.



Insert a 1 for NEMA Type 1 or a 2 for NEMA Type 12 in place of the x in the
Catalog Number.



For SPX drives change SVX prefix to SPX.



Frame
Size

Three-Phase Input

Horsepower Current

A-4 For more information visit: www.eaton.com

MN04001004E

June 2009

Table A-3: Output Power Ratings — 480V IH

Three-Phase Input

Horsepower Current

Catalog Number



Frame
Size

9000X AF Drives User Manual

SVX001x-4A_1
SVXF15x-4A_1
SVX002x-4A_1
SVX003x-4A_1
SVX005x-4A_1

SVX007x-4A_1
SVX010x-4A_1
SVX015x-4A_1

SVX020x-4A_1
SVX025x-4A_1
SVX030x-4A_1

SVX040x-4A_1
SVX050x-4A_1
SVX060x-4A_1

SVX075x-4A_1
SVX100x-4A_1
SVX125x-4A_1

SVX150x-4A_1
SVX200x-4A_1



Insert a 1 for NEMA Type 1 or a 2 for NEMA Type 12 in place of the x in the
Catalog Number.



For SPX drives change SVX prefix to SPX.

FR4 1

1-1/2
2
3
5

FR5 7-1/2

10
15

FR6 20

25
30

FR7 40

50
60

FR8 75

100
125

FR9 150

200

2.2

3.3

4.3

5.6

7.6

12.

16.

23.

31.

38.

46.

61.

72.

87.

105.

140.

170.

205.

245.

Table A-4: Output Power Ratings — 480V SPX FR10 – FR14

Catalog
Number

Frame
Size



hp (IH)

Current
(IH) hp (IL)

Current
(IL)

SPX250A0-4A2N1
SPX300A0-4A2N1
SPX350A0-4A2N1

SPX400A0-4A2N1
SPX500A0-4A2N1
SPX550A0-4A2N1

SPX600A0-4A2N1
SPX650A0-4A2N1
SPX700A0-4A2N1

SPX800A0-4A2N1
SPX900A0-4A2N1
SPXH10A0-4A2N1

SPXH12A0-4A2N1
SPXH16A0-4A2N1
SPXH19A0-4A2N1



FR10 – FR14 includes 3% line reactor, but it is not integral to chassis.

FR10 250

300
350

FR11 400

500

—

FR12 600

—

700

FR13 800

900

1000

FR14 1200

1600
1900

330
385
460

520
590
650

730
820
920

1030
1150
1300

1600
1940
2300

300

—

400

500

—

600

—

700
800

900
1000
1200

1500
1800
2200

385
460
520

590
650
730

820
920

1030

1150
1300
1450

1770
2150
2700

MN04001004E

For more information visit: www.eaton.com A-5

9000X AF Drives User Manual

Table A-5: Output Power Ratings — 575V IH

Catalog Number

June 2009

Frame



Size

Three-Phase Input

Horsepower Current

SVX002A1-5A4N1
SVX003A1-5A4N1
SVX004A1-5A4N1
SVX005A1-5A4N1
SVX007A1-5A4N1

SVX010A1-5A4N1
SVX015A1-5A4N1
SVX020A1-5A4N1
SVX025A1-5A4N1

SVX030A1-5A4N1
SVX040A1-5A4N1

SVX050A1-5A4N1
SVX060A1-5A4N1
SVX075A1-5A4N1

SVX100A1-5A4N1
SVX125A1-5A4N1
SVX150A1-5A4N1
SVX175A1-5A4N1



For SPX drives change SVX prefix to SPX.

FR6 2

—

10
15
20
25

FR7 30

40

FR8 50

60
75

FR9 100

125
150
—

3

5
7-1/2

3.33

4.5

5.5

7.5

10.

13.5

18.

22.

27.

34.

41.

52.

62.

80.

100.

125.

144.

170.

Table A-6: Output Power Ratings — 575V SPX FR10 – FR14

Catalog
Number

SPX200A0-5A2N1
SPX250A0-5A2N1
SPX300A0-5A2N1

SPX400A0-5A2N1
SPX450A0-5A2N1
SPX500A0-5A2N1

SPX550A0-5A2N1
SPX600A0-5A2N1
SPX700A0-5A2N1

SPX800A0-5A2N1
SPX900A0-5A2N1
SPXH10A0-5A2N1

SPXH13A0-5A2N1
SPXH15A0-5A2N1
SPXH20A0-5A2N1



FR10 – FR14 includes a 3% line reactor but it is not integral to chassis.

Frame



Size

hp (IH)

FR10 200

250
300

FR11 400

450
500

FR12 —

600
700

FR13 800

900

1000

FR14 1350

1500
2000

Current
(IH) hp (IL)

208
261
325

385
460
502

590
650
750

820
920

1030

1300
1500
1900

250
300
400

450
500

—

600
700
800

900
1000
1250

1500
2000
2300

Current
(IL)

261
325
385

460
502
590

650
750
820

920
1030
1180

1500
1900
2250

A-6 For more information visit: www.eaton.com

MN04001004E

June 2009

Power Loss and Switching Frequency

In some situations it may be desirable to change the switching frequency of the SVX9000/
SPX9000 for some reason (typically e.g. to reduce the motor noise). Raising the switching
frequency above the factory default level increases the drive power loss and increases the
cooling requirements, Figures A-2 through A-7 illustrate the power loss increase for the
different SVX9000/SPX9000 models. When operating above the default switching frequency
the SVX9000/SPX9000 output current rating should be derated by the ratio of the increased
power loss to the nominal power loss.

Example:

The user of a 30 hp IH, 61A, 480V SVX9000/SPX9000 wishes to increase the switching
frequency from the factory default value of 10 kHz to 15 kHz to reduce motor noise. From
Figure A-4 the loss at the factory default switching frequency of 10 kHz is 1240 watts. The loss
at 15 kHz from Figure A-4 is 1340 watts.

Thus at the increased switching frequency the maximum load allowed is reduced to 56A to
avoid overheating the SVX9000/SPX9000.

Re rate = 61 x

1240
1340

9000X AF Drives User Manual

= 56A

P [W]

20 0 , 00

18 0 , 00

16 0 , 00

14 0 , 00

12 0 , 00

10 0 , 00

80,00

60,00

40,00

20,00

0,00

0,00 2,00 4,00 6 , 00 8 , 00

0003SVX 400V
0004SVX 400V
0005SVX 400V

10,00 12,00 14,00 16,00

Switching Frequency [kHz]

Figure A-2: Power Loss as Function of Switching Frequency —

3/4 – 3 hp 230V, 1 – 5 hp 480V

0009SVX 400V
0007SVX 400V
0012SVX 400V

MN04001004E

For more information visit: www.eaton.com A-7

9000X AF Drives User Manual

P [W]

900,00

800,00

700,00

600,00

500,00

400,00

300,00

200,00

100,00

0,00

0,00 2,00 4,00 6 , 00 8 , 00

Switching Frequency [kHz]

0016SVX 400V
0016SVX 500V
0022SVX 400V

June 2009

0022SVX 500V
0031SVX 400V
0031SVX 500V

10,00 12,00 14,00 16,00

P [W]

Figure A-3: Power Loss as Function of Switching Frequency —

5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V

1400,00

1200,00

1000,00

800,00

600,00

400,00

200,00

0,00

0,00 2,00 4,00 6 , 00 8 , 00

0038SVX 400V
0038SVX 500V
0045SVX 400V

10,00 12,00 14,00 16,00

Switching Frequency [kHz]

Figure A-4: Power Loss as Function of Switching Frequency —

10 – 15 hp 230V, 20 – 30 hp 480V

0045SVX 500V
0061SVX 400V
0061SVX 500V

A-8 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

2500,00

2000,00

1500,00

P [W]

1000,00

P [W]

500,00

0,00

0,00 2,00 4,00 6,00 8,00

0072SVX 400V
0072SVX 500V
0087SVX 400V

Switching Frequency [kHz]

Figure A-5: Power Loss as Function of Switching Frequency —

20 – 30 hp 230V, 40 – 60 hp 480V

4000,00

3500,00

3000,00

2500,00

2000,00

1500,00

1000,00

0087SVX 500V
0105SVX 400V
0105SVX 500V

10,00 12,00

MN04001004E

500,00

0,00

0,00 2,00 4,00 6,00 8,00

0140SVX 400V
0140SVX 500V
0168SVX 400V

Switching Frequency [kHz]

Figure A-6: Power Loss as Function of Switching Frequency —

75 – 125 hp 480V

For more information visit: www.eaton.com A-9

0168SVX 500V
0205SVX 400V
0205SVX 500V

10,00 12,00

9000X AF Drives User Manual

P [W]

June 2009

4000,00

3500,00

3000,00

2500,00

2000,00

1500,00

1000,00

500,00

0,00

0,00 2,00 3,60 6,00

0261SVX 400V
0261SVX 500V

Switching Frequency [kHz]

0300SVX 400V
0300SVX 500V

Figure A-7: Power Loss as Function of Switching Frequency —

150 – 200 hp 480V

10,00

A-10 For more information visit: www.eaton.com

MN04001004E

June 2009

Dimensions

9000X AF Drives User Manual

D2

D3

W1

R2

R1

H1

H2

R2

Figure A-8: NEMA Type 1 Enclosure Dimensions

Table A-7: NEMA Type 1/Type 12 Enclosure Dimensions

Frame
Size Voltage hp (IH)

FR4 230V 3/4 – 3 12.9

480V 1 – 5

FR5 230V 5 – 7-1/2 16.5

480V 7-1/2 – 15

FR6 230V 10 – 15 22.0

480V 20 – 30
575V 2 – 25

FR7 230V 20 – 30 24.8

480V 40 – 60
575V 30 – 40

FR8 480V 75 – 125 29.7

575V 50 – 75

FR9 480V 150 – 200 45.3

575V 100 – 150

Approximate Dimensions in Inches (mm)

(327)

(419)

(558)

(630)

(755)

(1150)

12.3
(312)

16.0
(406)

21.3
(541)

24.2
(614)

28.8
(732)

44.1
(1120)

11.5
(292)

15.3
(389)

20.4
(519)

23.3
(591)

28.4
(721)

45.3
(1150)

7.5
(190)

8.4
(214)

9.3
(237)

10.1
(257)

12.3
(312)

14.3
(362)

2.5
(64)

2.7
(68)

2.7
(68)

2.7
(68)

1.3
(34)

5.4
(137)

5.0
(126)

5.8
(148)

6.7
(171)

7.5
(189)

11.0
(279)

8.8
(224)

D1W2

H3

Weight
Lbs. (kg)H1 H2 H3 D1 D2 D3 W1 W2 R1 dia. R2 dia.

5.0
(128)

5.6
(143)

7.7
(195)

9.3
(237)

11.2
(285)

18.9
(480)

3.9
(100)

3.9
(100)

5.8
(148)

7.5
(190)

10.0
(255)

15.7
(400)

0.5
(13)

0.5
(13)

0.7
(18)

0.7
(18)

0.7
(18)

0.7
(18)

0.3
(7)

0.3
(7)

0.4
(9)

0.4
(9)

0.4
(9)

0.4
(9)

11
(5)

17.9
(8.1)

40.8
(18.5)

77.2
(35)

127.8
(58)

321.9
(146)

MN04001004E

For more information visit: www.eaton.com A-11

9000X AF Drives User Manual

W2

June 2009

Dia.

H2

H1

W1

H4

D2

H3

Figure A-9: NEMA Type 1 and 12 with Flange Kit, FR4, FR5 and FR6 Enclosure Dimensions

Table A-8: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions

Frame
Size Voltage

FR4 230V 5.0

480V

FR5 230V 5.67

480V

FR6 230V 7.67

480V
575V

Approximate Dimensions in Inches (mm)
W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia.

(128)

(144)

(195)

4.45
(113)

4.7
(120)

6.7
(170)

13.27
(337)

17.0
(434)

22.0
(560)

12.8
(325)

16.5
(420)

21.6
(549)

12.9
(327)

16.5
(419)

21.9
(558)

1.18
(30)

1.4
(36)

1.18
(30)

H5

.87
(22)

.7
(18)

.79
(20)

D1

7.5
(190)

8.42
(214)

9.33
(237)

3.0
(77)

3.93
(100)

4.17
(106)

.27
(7)

.27
(7)

.25
(6.5)

A-12 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

H4H4H6

W2W4

H2

H1

H5

Dia.

D1

H7

W3

W1

D2

H3

Figure A-10: NEMA Type 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions

Table A-9: FR7 and FR8 with Flange Kit Enclosure Dimensions

Frame
Size Voltage

FR7 230V 9.33

480V
575V

FR8 480V 11.22

575V

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia.

6.8

(237)

(285)

10.62

(175)

(270)10(253)

— 13.97

(355)13(330)

25.6
(652)

32.75
(832)

24.8

24.8

(632)

(630)

— 29.33

(745)

7.42
(188.5)

10.15
(258)

7.42
(188.5).9(23)

10.43
(265)

1.7
(43)

.78
(20)

2.24
(57)

10.1
(257)

11.3
(288)

4.6
(117)

4.33
(110)

.25
(5.5)

.35
(9)

MN04001004E

For more information visit: www.eaton.com A-13

9000X AF Drives User Manual

June 2009

Dia.

H6

W1

D3

W5

W5

Figure A-11: FR9 Enclosure Dimensions

Table A-10: FR9 Enclosure Dimensions

Frame
Size Voltage

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 D1 D2 D3 Dia.

D1

D2

H3H4

W3

B- B+ /R+ R-

PE

H2

H1

W4

W2

H5

FR9 480V 18.8

575V



Brake resistor terminal box (H6) included when brake chopper ordered.

(480)

15.75
(400)

6.5
(165)

.35
(9)

2.12

45.27

(54)

(1150)44(1120)

28.3
(721)8(205)

A-14 For more information visit: www.eaton.com

.62
(16)

7.4
(188)

14.25
(362)

13.38
(340)

11.22
(285)

MN04001004E

.82
(21)

June 2009

9000X AF Drives User Manual

Dia.

D1

W3

Opening

H6

H4

H3 H3 H3 H5H5

H2

H1 Opening

Figure A-12: FR9 with Flange Kit Enclosure Dimensions

Table A-11: FR9 with Flange Kit Enclosure Dimensions

Frame
Size Voltage

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia.

H4

D3

W5

H7

D2

W4

W4

W2

W1

FR9 480V 20.9

575V

MN04001004E

(530)20(510)

19.1
(485)

7.9

.22

(200)

51.7

(5.5)

(1312)

For more information visit: www.eaton.com A-15

45.3
(1150)

16.5
(420)

3.9
(100)

1.4
(35)

.35
(9)

.08
(2)

24.9
(362)

13.4
(340)

4.3
(109).8(21)

9000X AF Drives User Manual

Power Unit — SPX9000 FR10 – FR14

H5

W3

June 2009

H3
H4

W2

D3

H7 H6

H2

H1

W5

W4

D4

D2

W1

D1

Figure A-13: SPX9000 Dimensions, FR10 Open Chassis

Table A-12: Dimensions for SPX9000, FR10 Open Chassis

Frame
Size Voltage hp (IH)

FR10 480V 250 – 350 19.7

575V 200 – 300

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 W5 H1 H2 H3 H4

(500)

16.7
(425)

1.2
(30)

2.6
(67)

12.8
(325)

Table A-12: Dimensions for SPX9000, FR10 Open Chassis (Continued)

Frame
Size Voltage hp (I

)

H

FR10 480V 250 – 350 .7

575V 200 – 300

Approximate Dimensions in Inches (mm)

(17)

24.7
(627)

10.8
(275)

19.9
(506)

Note: SPX9000 FR12 is built of two FR10 modules.

A-16 For more information visit: www.eaton.com

17.9
(455)

45.9
(1165)

16.7
(423)

44.1
(1121)

16.6
(421)

34.6
(879)

33.5
(850)

Weight
Lbs. (kg)H5 H6 H7 D1 D2 D3 D4

518
(235)

MN04001004E

June 2009

9000X AF Drives User Manual

H2

W3

W2

W2

Shown without

terminal cover

W1

W3

W2

W2

H1

D2

Figure A-14: SPX9000 Dimensions, FR11 Open Chassis

Table A-13: Dimensions for SPX9000, FR11 Open Chassis

Frame
Size Voltage hp (IH)

FR11 480V 400 – 550 27.9

575V 400 – 500

MN04001004E

Approximate Dimensions in Inches (mm)

(709)

For more information visit: www.eaton.com A-17

(225)

8.6

2.6
(67)

45.5
(1155)

33.5
(850)

19.8
(503)

D1

18.4
(468)

Weight
Lbs. (kg)W1 W2 W3 H1 H2 D1 D2

833
(378)

9000X AF Drives User Manual

June 2009

W4 W4 W4 W4 W4H3Dia. 1

Dia. 4

D1 D2

Dia. 2

W3

W1

D6

D8

D7

D6

D5

H4H1

H2

Dia. 3

W2W2W2W2

D4

D4

H5

D3

W5 W5 W5

Figure A-15: SPX9000 Dimensions, FR13 Open Chassis Inverter

Table A-14: Dimensions for SPX9000, FR13 Open Chassis Inverter

Frame
Size

FR13 27.87

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5

(708)

5.91
(150)

26.65
(677)

4.57
(116)

3.35
(85)

41.54
(1055)

2.46
(62.5)

Table A-14: Dimensions for SPX9000, FR13 Open Chassis Inverter (Continued)

Approximate Dimensions in Inches (mm)

Frame

Dia.1Dia.2Dia.

Size

FR13 21.77

(553)

.51
(13)

.63
(16)

1.97
(50)

1.06
(27)

1.57
(40)

5.91
(150)

9.64
(244.8)

.35x.59
(9x15)

.18
(4.6)

Note: 9000X FR14 is built of two FR13 modules.

Note: FR13 is built from an inverter module and a converter module.

Dia. 3

39.86
(1012.5)

3

.51
(13)

41.34
(1050)

Dia.
4

.37
(9.5)

.79
(20)

Weight
Lbs. (kg)D1 D2 D3 D4 D5 D6 D7 D8

683
(310)

A-18 For more information visit: www.eaton.com

MN04001004E

June 2009

9000X AF Drives User Manual

Dia. 1

H3

W4 W4 W4

D1 D2

W2

W3

W1

W2

H2

D6

Dia. 3

D9

D8

D7

H1

D5D4D5

Dia. 2

H4

H5

Dia. 2

D3

W5

W5

Figure A-16: SPX9000 Dimensions, FR13 Open Chassis Converter

Table A-15: FR13 — Number of Input Units

480V hp Input Modules 690V hp Input Modules

SPX800A0-4A2N1 800 2 SPX800A0-5A2N1

SPX900A0-5A2N1
SPXH10A0-5A2N1

800
900

1000

2
2
2

Table A-16: Dimensions for SPX9000, FR13 Open Chassis Converter

Frame
Size

FR13 18.74

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2

(476)

5.91
(150)

17.52
(445)

4.57
(116)

3.35
(85)

41.54
(1055)

2.46
(62.5)

39.86
(1012.5)

41.34
(1050)

Table A-16: Dimensions for SPX9000, FR13 Open Chassis Converter (Continued)

Frame
Size

FR13 .73

Approximate Dimensions in Inches (mm)

(18.5)

6.42
(163)

2.56
(65)

1.06
(27)

1.57
(40)

5.91
(150)

5.24
(133)

.35x.59
(9x15)

.51
(13)

.69
(17.5)

.37
(9.5)

14.69
(373)

.51
(13)

Weight
Lbs. (kg)D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3

295
(134)

MN04001004E

For more information visit: www.eaton.com A-19

9000X AF Drives User Manual

June 2009

W4 W4 W4 W4 W4

Dia. 1

H3

D1

D2

Dia. 2

W2

W2

W3

W1

W2

W2

Dia. 4

D9

D8

D7

D6

H1 H4

H2

D5D4D5

Dia. 3

H5

D3

W5

W5 W5

Figure A-17: SPX9000 Dimensions, FR13 Open Chassis Converter — 900/1000 hp 480V

Table A-17: FR13 — Number of Input Units

480V hp Input Modules

SPX900A0-4A2N1
SPXH10A0-4A2N1

900

100033

Table A-18: Dimensions for SPX9000, FR13 Open Chassis Converter — 900/1000 hp 480V

Frame
Size

FR13 27.87

Approximate Dimensions in Inches (mm)
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3

(708)

5.91
(150)

26.65
(677)

4.57
(116)

3.35
(85)

41.54
(1055)

2.46
(62.5)

39.86
(1012.5)

41.34
(1050)

.69
(17.5)

14.69
(373)

.51
(13)

.73
(18.5)

Table A-18: Dimensions for SPX9000, FR13 Open Chassis Converter — 900/1000 hp 480V (Continued)

Frame
Size

FR13 6.42

A-20 For more information visit: www.eaton.com

Approximate Dimensions in Inches (mm)

(163)

2.56
(65)

1.06
(27)

1.57
(40)

5.91
(150)

5.24
(133)

.35x.59
(9x15)

.18
(4.6)

.51
(13)

.37
(9.5)

Weight
Lbs. (kg)D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3 Dia. 4

443
(201)

MN04001004E

June 2009

AC Choke — CHK0650

9000X AF Drives User Manual

15.79
(401)

.79

(20)

.79

(20)

19.57
(497)

111

1.58
(40)

333

222

7.88

(200)

15.75
(400)

17.68
(449)

19.53
(496)

.51 (13)

(8 Places)

8.11

(206)

5.71

(145)

9.61

(244)

1.77
(45)

.43 x .59 (11 x 15)

Slot (9 Places)

3.03 (77)

.83

(21)

6.50

(165)

6.50

(165)

.24

(6)

Figure A-18: AC Choke (CHK0650) Dimensions

Approximate Dimensions in Inches (mm)

MN04001004E

For more information visit: www.eaton.com A-21

9000X AF Drives User Manual

AC Choke — CHK0520

19.57
(497)

8.03

(204)

1.69
(43)

June 2009

.79

(20)

.79

(20)

11

1.58
(40)

3

2

6.50

(165)

3

22

7.88

(200)

6.50

(165)

1

17.57
(446)

15.71
(399)

3

3.03 (77)

.24
(6)

5.70

(145)

9.61

(244)

.55

(14)

.83

(21)

Figure A-19: AC Choke (CHK0520) Dimensions

Approximate Dimensions in Inches (mm)

A-22 For more information visit: www.eaton.com

MN04001004E