Cutler-Hammer HV9F50AC-2M0B008, HV9F20AC-2M0B008, HV9020AC-2M0B008, HV9F30AC-2M0B008, HV9F10AC-2M0B000 User Manual

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CONTENTS

HV9000 USER MANUAL

1 2 3 4 5 6 7 8 9

Safety.. ...................................................... 2

E&directive .............................................. 4

Receiving .................................................. 5

Technical data.. ......................................... 7

Installation ............................................... 17

Wiring

.....................................................

HVMulti-line .................................................. 49

Startup .................................................... 61

Fault tracing ............................................ 64

Basic application .................................... 66

System parameter group 0..

...................

HVReady application package ............... 75

Options ................................................... 77

HV9000 HVReady APPLICATION MANUAL

A General . . . . . . . O-2

B Application selection . . . . O-2

C Restoring default values of

application parameters . . . . . . . . . . . . . . . . . . . O-2

D Language selection . . . . . . . . . . . . . . . . . . . . . . . . O-2

1 Standard Control Application . 1-l 2 Local/Remote Control Application 2-1 3 Multi-step Speed Application 3-1

4 PI-control Application . . . . . . . . . . . . . . . . . . . . 4-1

5 Multi-purpose Application . 5-1 6 Pump and fan control Application .,6-l

HOW TO USE THIS MANUAL

This manual provides you with the

information necessary to install, start-up and

Quick Start Guide must be done during

operate a Cutler-Hammer HV9000 drive. We

installation and startup.

recommend that you read this manual

If any problem occurs, please call the

carefully.

telephone number listed on the back of this

At minimum the following 10 steps of the

manual for assistance.

Quick Start Guide

1. Check the equipment received compared to what you have ordered, 7. For instructions on how to use the see chapter 3.

HVMulti-line panel see chapter 7.

2. Before doing any start-up actions

8. The basic application has only 10

carefully read the safety instructions in

parameters in addition to the motor

chapter 1.

rating plate data, the parameter and

3. Before mechanical installation, check

application package lock. All of these

the minimum clearances around the

have default values. To ensure proper

unit and verify that ambient conditions

operation verify the nameplate data of

will meet the requirements of chapter

both the motor and HV9000:

5.2. and table 4.3-l a.

- nominal voltage of the motor

4. Check the size of the motor cable, the

- nominal frequency of the motor

utility cable and the fuses. Verify the

- nominal speed of the motor

tightness of the cable connections.

- nominal current of the motor

Review chapters 6.1 .l , 6.1.2 and 6.1.2.

- supply voltage

5. Follow the installation instructions, see

Parameters are explained in chapter

chapter 6.1.4.

10.4.

6 Control cable sizes and grounding

9. Follow the start-up instructions, see

system are explained in chapter 6.2.

chapter 8.

The signal configuration for the Basic

1 O.Your Cutler-Hammer HV9000 is now

application is in chapter 10.2.

ready for use.

Remember to connect the common

terminals CMA and CMB of the digital

input groups (See figure 10.2.1).

If a different I/O configuration or different operational functions from the basic configuration are required, see chapter 12, HVReady application package for a more suitable configuration. For a more detailed description, see the separate HVReady - application manual.

Cutler-Hammer is not responsible for the use of the HV9000 differently than noted in these instructions.

HV9000

Contents

Page 1 (78)

CUTLER-HAMMER HV9000 USERS MANUAL

CONTENTS 1

Safetv

7.5

Reference menu 54

1 .l Warnings ........................................ .2

1.2 Safety instructions ......................... .2

1.3 Grounding and ground fault

protection ....................................... 3

1.4 Running the motor ......................... .3

Elf-directive ......................................... 4

2.1 CE-label .......................................... 4

2.2 EMC-directive ................................ .4

2.2.1 General .................................... 4

2.2.2 Technical criteria ..................... .4

7.6 Programmable push-button menu 55

7.7

Active faults menu . . . . . . . . . . . . . . . . . . . . 56

7.8

Fault history menu 58

7.9 Contrast menu ._,__._....................... 58

7.10 Active warning display

7.11 Controlling motor from the panel .60

7.11 .l Control source change from I/O - terminals to the panel 60

7.11.2Control source change from panel to I/O 60

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

2.2.3 HV9000 EMC-levels ................ .4

2.2.4 Manufacturer’s Declaration of

Conformitv ................................ 4

8.1

Safety precautions ....................... .61

8.2

Sequence of operation ................. .61

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

9 Fault

tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3.1 Catalog number . . . . . . . . . . . . . . . . . . . . . . 5

10 Basic application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

3.2 Storing ............................................. 6

10.1

General ....................................... 66

3.3 Warranty ..........................................

10.2

Control connections .................. .66

Technical

6.1.2 Mot& cable

data

............................

....................................

6.1.3

Control cable..

........................

4.1 General

6.1 .4 Installation instructions..

............................................

......... 7 29

6.1.4.1 Cable selection and installation for UL listing

...

4.2 Power ratings

.31

6.1.5 Cable and motor insulation

checks ................................... 46

6.2

..................................

4.3

Control

Specifications

connections..

...............................

...................

.46

6.2.1 Control cables..

.....................

Installation

.46

6.2.2

..........................................

Galvanic isolation barriers..

...

.46

6.2.3 Digital input function inversion.48

5.1 Ambient conditions 17 ........................

5.2 Cooling .......................................... 17

5.3 Mounting ........................................ 19

Wiring

..............................................

6.1 Power connections ...................... .26

6.1.1 Utilitvcable 26 .............................

HVMulti-line panel..

..........................

.49

7.1 Introduction..

.................................

.49

7.2 Panel operation

............................

.50

7.3 Monitoring menu..

..........................

7.4 Parameter group menu ................. 53

12.1 Application selection ....................

12.2

10.3

Standard Application

Control signal logic..

...................

12.3

Local/Remote Application

..........

.75

10.4

12.4

Multi-step Speed Application

Parameters, group 1 ..................

......

.75

12.5

PI-control Application..

10.4.1 Descriptions

................

.........................

.76

12.6

Multi-purpose Control App.

.........

.76

12.7 Pump and Fan Control App..

......

10.5 Motor protection functions in

.76

13 Options

the Basic Application

..............................................

.................. .72

13.1

Filters

.........................................

10.5.1

.77

13.2 Dynamic braking

Motor thermal protection

.........................

..... .72

13.3

l/O-expander board

10.5.2

....................

Motor stall warning

.77

13.4 Communications

...............

.........................

13.5

HVGraphic control panel

............

.77

13.6

System

HVDrive

parameter group 0..

......................................

............

.77

13.7 Control panel door mount kit..

.73

.....

.77

13.8 Protected chassis cable cover for loo-150 Hp open chassis units ... 78

11 .l

Parameter table .......................... 73

11.2

Description .................................. 73

12 “HVReady”- application package

..... 75

Page 2 (78)

Safety

HV9000

1 SAFETY

ONLY A QUALIFIED ELECTRICIAN CAN CARRY

OUT THE ELECTRICAL INSTALLATION

1 .l Warnings

4 3

4 5

“, ,.,

‘6

Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the HV9000 is connected to the line. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.

When the HV9000 is connected to the utility, the motor connections U(Tl), V(T2), W(T3) and DC-link I brake resistor connections -,+ are live even if the motor is not running.

The control l/O terminals are isolated from the line potential but the relay outputs and other I/O:s (if jumper X4 is in OFF position see figure 6.2.2-l) may have dangerous external voltages connected even if the power is disconnected from the HV9000.

The HV9000 has a large capacitive leakage current.

An upstream disconnect/protection device is to be used as noted

in the National Electric Code (NEC). Only spare parts obtained from a Cutler-Hammer authorized

distributor can be used.

1.2 Safety instructions

5 6 7

The HV9000 is meant only for fixed installation. Do not make any con-

nections or measurements when the HV9000 is connected to the utility.

After disconnecting the utility, wait until the unit cooling fan stops and the indicators on the control panel are extinguished (if no keypad is present, check the indicators in the cover). Wait 5 more minutes before doing any work on the HV9000 connections. Do not open the cover before this time has run out.

Do’ not make any voltage withstand or megger tests on any part of

the HVSOOO.

Disconnect the motor cables from the HV9000 before meggering the motor cables.

Do not touch the IC-circuits on the circuit boards. Static voltage

discharge may destroy the components.

&fore connecting to the utility make sure that the cover of the HV9000 is closed

Make sure that nothing but a three-phase motor is connected to the motor terminal, with the exception of factory recommended filters.

HV9000

Receiving

Page 3 (78)

1.3 Grounding and ground fault protection

The HV9000 must always be grounded with a

grounding conductor connected to the grounding terminal. @

The HV9000’s ground fault protection protects only the HV9000 if a ground fault occurs in the motor or in the motor cable.

Due to the high leakage current fault current protective devices do not necessarily operate correctly with drives. When using this type of device its function should be tested in the actual installation.

Warning Symbols

For your own safety, please pay special attention to the instructions marked with these warning symbols:

Dangerous voltage

= General warning

1.4 Running the motor

Before running the motor, make sure that the motor is mounted properly.

! *

Maximum motor speed (frequency) should never be set to exceed the motor’s and driven machine’s capability.

Before reversing the rotation of the motor shaft, make sure that this can be done safely.

Page 4 (78)

E&directive

HV9000

2 EU-DIRECTIVE

2.1 CE-label The CE-label on the product guarantees the

free movement of the product in the EU-area. According to the EU-rules this guarantees that the product is manufactured in accordance with different directives relating to the product.

Cutler-Hammer HV9000s are equipped with

the CE-label in accordance with the Low

Voltage Directive (LVD) and the EMC directive.

2.2 EMC-directive

2.2.1 General The EMC directive (Electra Magnetic

Compatibility) states that the electrical equipment must not disturb the environment and must be immune to other Electra Magnetic Disturbances in the environment.

A Technical Construction File (TCF) exists which demonstrates that the HV9000 drives fulfill the requirements of the EMC directive. A Technical Construction File has been used as a statement of conformity with the EMC directive as it is not possible to test all combinations of installation.

2.2.2 Technical criteria The design intent was to develop a family of

drives, which is user friendly and cost effective,

while fulfilling the customer needs. EMC

compliance was a major consideration from

the outset of the design. The HV9000 series is targeted at the world

market. To ensure maximum flexibility, yet meet the EMC needs of different regions, all

drives meet the highest immunity levels , while

emission levels are left to the user’s choice.

The HV9000 does not include the required

EMC filter, which is available as an option. For use within the EU the end user takes personal responsibility for EMC compliance.

2.2.3 EMC-levels The HV9000 series does not fulfil any EMC

emission requirements without an optional RFI-filter, either built-in or separate. With an RFI-filter, the drive fulfils the EMC emission requirements in the heavy industrial environment (standards EN50081 -2 , EN61 800-3).

All products fulfil all EMC immunity requirements (standards EN50082-l,-2 ,

EN61800-3).

2.2.4 Manufacturer’s Declaration of

Conformity

Manufacturer’s Declaration of Conformity are available upon request.

HV9000

Receiving

Page 5 (78)

3 RECEIVING

This Cutler-Hammer HV9000 drive has been subjected to demanding factory tests before shipment. After unpacking, check that the device does not show any signs of damage and that the HV9000 is as ordered (refer to the model designation code in figure 3-l).

In the event of damage, please contact and

file a claim with the carrier involved

immediately.

3.1 Catalog Number

If the received equipment is not the same as ordered, please contact your distributor immediately.

Note! Do not destroy the packing. The

template printed on the protective cardboard

can be used for marking the mounting points of the HV9000 on the wall.

HV9

015 A C-5 MO

1 TTTTTT

II I I II

Hp size at VT rating

Series (only A at this time)

II I I

Enclosure Rating

C-Compact Nema 1 (IP20)

II I I

N - Std Chassis

P - Std protected chassis (IP20) S - Std NEMA 1 J - Std NEMA 12 (IP54) G -Oversized NEMA 1

D-Oversized NEMA 12

00 80 T-

Control/Communication Options 0 00 - No modification 01 - 5 digital inputs, 2 analog inputs (1 Voltage,

1 Current), thermistor input, encoder input 02 - 5 digital inputs, relay output, thermistor inpu 03 - 5 digital inputs, 2 analog inputs (2 Voltage),

3 relay outputs, analog output (voltage), ther mistor input, encoder input

04 - 5 digital inputs, 3 relay outputs, analog out-

put, thermistor input, 05 - Encoder board 32 - ModBus RTU network communications 34 - LonWorks network communications 36 - Metasys@ N2 Network Communications 0 37 - APOGEETM FLN Network Communications

standard in all Compact NEMA 1 sizes)

(other than 0 denotes special)

G - HV Graphic

D Control and communlcatlon opbons for Compact NEMA 1 are included in a separate expansion box P Contact Cutler-Hammer for availability 3 208V reqwes 8 as first character in suffix B Available as a factory installed option only

Figure 3- 1 Catalog number system.

Page 6 (78) Receiving

HV9000

3.2 Storing

If the HV9000 must be stored before installation and startup, check that the ambient conditions in the storage area are acceptable (temperature -40°C - +60X; (40°F - + 14O”F), relative humidity <95%, no condensation allowed).

3.3 Warranty This equipment is covered by the Cutler-

Hammer standard drive warranty policy.

Cutler-Hammer distributors may have a

different warranty period, which is specified in their sales terms and conditions and warranty

terms.

If any questions arise concerning the warranty,

please contact your distributor.

HV9000

Technical data

Page 7 (78)

4 TECHNICAL DATA

4.1 General Figure 4-1 shows a block diagram of the

and can be mounted externally and connected

HV9000 drive.

via a cable to the drive.

The three phase AC-Choke with the DC-link capacitor forms an LC filter which together with the Diode Bridge produce the DC voltage for the IGBT lnverterfkidge block. The AC-Choke smooths the HF-disturbances from the utility to the drive and HF-disturbances caused by the drive to the utility. It also improves the waveform of the input current to the drive.

The Control I/O block is isolated from line potential and is connected to ground via a 1 MD resistor and 4.7 nF capacitor. If needed, the Control I/O block can be grounded without a

resistor by changing the position of the jumper

X4 (GND ON/OFF) on the control board.

The IGBT bridge produces a symmetrical three phase pulse width modulated AC voltage to the motor. The power drawn from the supply is almost entirely active power.

The Motor and Application Control block is

based on microprocessor software. The microprocessor controls the motor according to measured signals, parameter value settings and commands from the Control I/O block and the Control Panel. The Motor and Application Control block gives commands to the Motor

Control AS/C which calculates the IGBT

switching positions. Gate Drivers amplify these signals for driving the IGBT inverter

bridge.

The basic Control interface and parameters (Basic application) make the inverter easy to operate. If a more versatile interface or parameter settings are needed, an optional application can be selected with one parameter from a “HVReady” application package. The application package manual describes these in more detail.

Input and Output EMC-filters are not required for the functionality of the drive, they are only required for compliance with the EU EMCdirective.

The Control Panel is a link between the user and the drive. With the panel the user can set

parameter values, read status data and give

control commands. The panel is removable

Page 8 (78)

Technical data

4.2 Power Ratings - Base Drives - Compact Size

ZOW, Compact NEMA 1

Rated HP s Output Current

Frame Size/

Variable Torque

Enclosure Size

$yscl; in Inches and (mm)

rF$t Catalog Number

INlO

: 5.6 10

M3l

HV9FlOAC2MOB008

Compact

NEMA 1 4.7 x 12.0 x 304.6 x 5.9 x 149.9)

(119.4

9.9 HV9F20AC2MOB008

: 16

M4BI 5.3 x 15.4 x 8.1

Compact NEMA 1 (134.6 x 391.2 x 205.7)

15.4

HV9F30ACZMOB008 HV9F50AC2MOB008

7-112

HV9F75AC2MOB008

1; :;

M5B/ 7.3 x 22.8 x 8.5 Compact NEMA 1 (185.4 x 579.1 x 215.9)

33.1

HV901 HV9015AC2MOB008 OAC2MOB008

20 70

HV9020AC2MOB008

23llV, Compact NEMA 1

Rated HP & Output Current

Frame Size/

Dimensions

Variable Torque

Enclosure Size

WxHxD

HP IJt 0

in Inches and (mm)

ziiht Catalog Number

: 3

5 7-112 10

15 :z

4.7 7.0 10

:“2 30

43 5:

M3l 4.7 x 12.0 x 5.9 Compact NEMA 1 (119.4 x 304.8 x 149.9)

9.9

HV9FlOAC2MOBOO HV9F20AC2MOBOO HV9F30AG2MOBOO

HV9F50AC2MOBOO M4BI 5.3 x 15.4 x 8.1 Compact NEMA 1 (134.6 x 391.2 x 205.7)

15.4

HV9F75AC2MOBOO

HV9010AG2MOBOO

HV9015AC2MOBOO M5BI Compact NEMA 1 7.3 (185.4 x 22.8 x 579.1 x 8.5 x 215.9)

33.1

HV9020AC2MOBOO

HV9025AC2MOBOO

48llV, Compact NEMA 1

Rated HP 8 Output Current Variable Torque HP Iti 0

Frame Srzel Enclosure Size

;yr.;S

in Inches and (mm)

Weight Catalog Number

in Ibs.

: 3

5 7-112

10 15

z; 40

M3/ 4.7 x 12.0 x 5.9

HV9FlOAC5MOBOO HV9F20AC5MOBOO

Compact NEMA 1 (119.4 x 304.8 x 149.9)

9.9 HV9F30AC5MOBOO

HV9F50AC5MOBOO HV9F75AC5MOBOO

M4BI 5.3 x 15.4 x 8.1

15.4

HV9010AC-5MOBOO

Compact NEMA 1 (134.6 x 391.2 x 205.7)

HV9015AC5MOBOO HV9020AC5MOBOO

M5B/ 7.3 x 22.8 x 8.5

33.1

HV9025AC5MOBOO HV9030AC5MOBOO

Compact NEMA 1 (185.4 x 579.1 x 215.9)

HV9040AC5MOBOO

(1) Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient).

Technical data

Page 9 (78)

4.2 Power Ratinas - Base Drives - Standard

208V,NEMAl

Rated HP 8 OutI - 3ut Current

I 1

r.___ _.__I

“,__-.‘_I& T ^.^..^

, rra,r,e 3lLW

1 Dimensions I >I, ., u . ‘)

I ,.,-.-L. I

I Y?gnr I Cr+talog Number

; :: MVNEMA 1 4.7 x 15.4 x 391.2 x 5.5 x (119.4 215.9) 176 HV9F20AS2M0, HV9F30AS2M0, 5 22 HV9F50AS2M0,

7-l/2

MBlNEMA 1 6.2 x 20.3 x 9.4

(157.5 x 515.6 x 2313.8) 35.3

HV9F75AS2M0,

10 HV9010AC-QL”“~ 15 :; HV9015A

z: MG/NEMA 1 6.7 x 25.6 x 11.4 HV9020A

(221 .O x 650.2 x 289.6) *4

HV9025A

30 113 HVOOROA 2: 139 165 HV9040A M7/NEMA 1 14.7x39.4x 13

(373.4 x 1000.8 x 330.2) ‘6’

HV9050A

60 200 HV9060Aa-r,v,vnuvo

75 264 MUNEMA 1 19.5 x 50.8 x 14

(495.3 x 1290.3 x 355.6)

337 HV9075AS2MOA008

208V,WEMA12

6.2 x 20.3 x 9.4

HV9075AJ-2MOA008

208V, Protected ChassWChassls

Rated HP 8 Output Current Variable Torque

UP I I\,+ m

Frame Size/ Enclosure Size

p$Si;s

in Inches and (mm)

Weight Catalog Number

in Ibs.

MWProtected

MUProtected

4.7 x 11.4 x 8.5

17.’

HV9F20AP-2MOA006

(119.4 x 289.6 x 215.9) HV9F30AP-2MOA008

6.2 x 15.9 x 9.4

HV9F50AP-2MOA008

35.3

HVSF75AP.2MOAOOg

(157.5 x 403.9 x 236.8)

HvnninAP-3MnAnnn

MG/Protected

HV9015AP-2MOP

8.7 x 20.7 x 11.4 HV9020AP-2MOP (221 .O x 525.8 x 289.6) 77’2 HV9025AP-2MOP

HV9030AP-2MOP

r008

root3 (008 \008

-I

\008 4008

:: 139 165 M7/Protected 9.8 x 31.5 x 12.4

60 200 (245.9 x 800.1 x 315.0)

‘35 HV9040AN-2MOI HV9050AN-2MOE

HV9060AN-2MOE.___

75 264 MB/Chassis @ 19.5 x 35.0 x 13.9

(495.3 x 889 x 353.11

337 HV9075AN-2MOA008

0 Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient). 0 Protected enclosure with option.

Page 10 (78)

Technical Data

HVWOO

4.2 Power Ratings - Base Drives - Standard

23OV, HEMA 1

Rated HP & Output Current Variable Torque HP Ivt 0

3 10

?-l/2 :“2 10 s:

trz 5; z

63 113

:: 139 165 75 200

Frame Size/ Enclosure Size

MWNEMA 1

M5lNEMA 1

MGINEMA 1

M7INEMA 1

;ryr$o;s in Inches and (mm)

$L$t Catalog Number

4.7 x 15.4 x 8.5 (119.4x391.2x215.9)

‘76 HV9F30AS2MOAOO

HV9F50ASZMOAOO

6.2 x 20.3 x 9.4 35’3

HV9F75AS2MOAOO

(157.5 x 515.6 x 238.8) HV9010AS2MOAOO

HV9015AS2MOAOO HV9020AS2MOAOO

8.7 x 25.6 x 11.4 HV9025AS2MOAOO

(221 .O x 650.2 x 289.6) *4 HV9030AS2MOAOO

HV9040AS-2MOAOO

14.7 x 39.4 x 13

(373.4 x 1000.6 x 330.2)

18’ HV9050AS2MOAOO HV9060AS2MOAOO

HV9075AS2MOAOO

100 264

MWNEMA 1 19.5 x 47.6 x 13.9

(495.3 x 1209.0 x 353.1)

I I

337

HV9lOOAS2MOAOO

23OV, lEMA12

Rated HP & Output Current

Dimensions

Variable Torque

Frame Size/ Enclosure Size

WxHxD

Weight Catalog Number

in Inches and (mm)

in Ibs.

HP Ivt 0 3 10 M4lNEMA 12 4.7 x 15.4 x 8.5

(119.4x391.2x215.9)

17.13 HV9F30AJ-2MOAOO

;-l/2 :“2

HV9F50AJ-2MOAOO

M5/NEMA 12

6.2 x 20.3 x 9.4

HV9F75AJ-2MOAOO

1: ::

(157.5 x 515.6 x 238.8) 35’3

HV901OAJ-PMOAOO HV9015AJ-2MOAOO

HV9020AJ-2MOAOO

MG/NEMA 12

6.7 x 25.6 x 11.4 HV9025AJ-2MOAOO

30 z3

(221 .O x 650.2 x 289.6) 64

HV9030AJ-2MOAOO

40 HV9040AJ-2MOAOO :: 139 165 M7lNEMA 12 14.7x39.4x13 HV9050AJ-2MOAOO

75 200

(373.4 x 1000.8 x 330.2) “’

HV9060AJ-2MOAOO HV9075AJ-2MOAOO

100 264 MBINEMA 12 19.5 x 47.6 x 13.9

(495.3 x 1209.0 x 353.1)

337 HV9lOOAJ-2MOAOO

0 Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient)

Technical data Page 11 (78)

4.2 Power Ratings - Base Drives - Standard

23OV, Protected Chassis/Chassis

110 MYProtected

L/2

M5/Protected

MB/Chassis 0

$y~Jo;

in Inches and (mm)

4.7 x 15.4 x 6.5 (119.4 x 391.2 x 215.9)

6.2 x 20.3 x 9.4 (157.5 x 515.6 x 236.6)

6.7 x 25.6 x 11.4 (221 .O x 650.2 x 269.6)

14.7 x 39.4 x 13 (373.4 x 1000.6 x 330.2)

19.5 x 47.6 x 13.9 (495.3 x 1209.0 x 353.1)

$L$t Catalog Number

HV9F75AP-2MOAOO HV9010AP-2MOAOO

HV90ZOAP-2MOAOO HV9025AP-2MOAOO HV9030AP-2MOAO0

HV9050AN-2MOAOO HV9060AN-2MOAOO

337 HV9100AN-2MOAOO

0 Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient). 0 Protected enclosure with option.

Page 12 (78)

Technical Data

4.2 Power Ratings - Base Drives - Standard

HV!3000

48OV, IEMA 1

Rated HP 8 Output Current

Variable Torque

Frame Size/

INto

Enclsoure Size I

5 7-112

MUNEMA 1

E t:

M5INEMA 1

25 32 30

MG/NEMA 1

177 I

100

125

160 M7lNEMA

150

160

200

260

250

320 MaINEMA

300

400

4nn

460 MS/NEMA

$e$

In Inches and (mm)

4.7

x 15.4 x 8.5

(119.4 x 391.2 x 215.9)

6.2

x 20.3 x 9.4

(157.5 x 515.6 x 238.8)

8.7x25.8x11.4 (221 .O x 850.2 x 269.6)

14.7 x 39.4 x 13.0 (373.4 x 1000.8 x 330.2)

19.5 x 47.6 x 13.9 (495.3 x 1209.0 x 353.1)

27.8 x 56.1 x 15.4 (701 .o x 1424.9 x 391.2)

Fi$rt Catalog Number

48OV, NEMA

Rated HP B Output Current Variable Torque

Frame Size1

Enclsoure Size

$yr$o;

HP Ivt 0

in Inches and (mm)

~~~$rt Catalog Number

5 7-l/2 ?I

HV9F50AJ-5MOAOO

MUNEMA

12 4.7

x 15.4 x 6.5

(119.4 x 391.2 x 215.9)

‘76

HV9F75AJ-2MOAOO

HV901 O/U-PMOAOO

HV9015AJ-5MOAOO

:: M5/NEMA

12 6.2

x 20.3 x 9.4

(157.5 x 515.6 x 238.8)

35’3

HV9020AJ-5MOAOO HV9025AJ-5MOAOO

ikj

HV9030AJ-5MOAOO HV9040AJ-5MOAOO

MG/NEMA

12 8.7

x 25.6

x 11.4

(221 .O x 650.2 x 289.6)

83’8 HV9050AJ-5MOAOO

HV9660AJ-5MOAOO

HV9075AJ-5MOAOO

100

125

180 M7lNEMA

12 14.7

39.4

x 13.0

HV91OOAJ-5MOAOO

(373.4

x 1000.8 x 330.2)

221 HV9125AJ-5MOAOO

15n

1Rn HV9150AJ-5MOAOO

._- .__

200

280

M6INEMA

19.5 x 47.6 x 13.9

250

320

(495.3 x 1209.0 x 353.1)

3og

HV9200AJ-5MOAOO HV9250AJ-5MOAOO

300

400

27.6 x 56.1 x 15.4

HV9300AJ-5MOAOO

400

480 MS/NEMA

12 (701 .o x 1424.9 x 391.2)

574

HV9400AJ-5MOAOO

HV9015AS5MOAOO HV9020AS5MOAOO

HV9040AS-5MOAO0 HV9050AS-5MOAOO HV9060AS5MOAOO

HV91 OOAS5MOAOO HV9125AS5MOAOO

0 Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient) 0 Protected enclosure with option.

HV9OOll

Technical data

4.2 Power Ratings - Base Drives - Standard

Page 13 (78)

,2) I221

I Y.Y

.o x 353.1) 3og

HVYLUUAS-3MUA00

HV9250AS-5MOAOO

15.4 .9 x 391.21 574

HV9300AS-5MOAOO HV9400AS5MOAOO

0 Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient).

Q Protected enclosure with option.

Page 14 (78)

Technical data

4.2 Power Ratings - Base Drives - Standard

575V, HEMA l/Chassis

6.7 x 24.3

xl 1.4

0 Ivt = continuous rated input and output current (variable torque load, max. 40°C ambient) 0 Protected enclosure with option.

HV9000

Technical data

Page 15 (78)

4.3 Specifications

Ambient operating

Altitude

Max 1000 m at continuous IyT specification Over 1000 m reduce IvT by 1% per each 100 m Absolute maximum altitude 3000 m

Vibration

(IEC 721-3-3)

Operation: max displacement amplitude 3 mm

at 2-9 Hz,

Max acceleration amplitude 0.5 G at 9-200 Hz

Shock (IEC 68-2-27)

Enclosure

Operation: max 8 G. 11 ms

Storage and shipping: max 15 G, 11 ms (in the package)

Open and protected chassis (IPOO and IP20) Compact NEMA 1 (IP20)

NEMA 1 (IP21) NEMA 12 (IP54) Oversized NEMA 1 Oversized NEMA 12

Table 4.3-1 Specifications

Page 16 (78)

Technical data HMO00

Max switching load:

x continuous load:

8Al24V

0.4A1250VDC 2 kVA/250VAC 2 A rms

Utility voltage: 230 V

Utility voltage: 480 V

Motor underload protection Yes

Short-circuit protection of Yes +24V and +l OV reference

voltages

Table 4.3- 7 Specifications.

Installation

Page 17 (78)

5 INSTALLATION

5.1 Ambient conditions

The environmental limits mentioned in table

4.3-l must not be exceeded.

5.2 Cooling The specified space around the drive

ensures proper cooling air circulation. See table 5.2-i for dimensions. If multiple units

are to be installed above each other, the dimensions must be b+c and air from the outlet of the lower unit must be directed away from the inlet of the upper unit.

With high switching frequencies and high

ambient temperatures the maximum con-

tinuous output current has to be derated

according to Table 5.2-3 and Figures 5.2-3 a-d.

M9 I Chassis’ & NEMA 12 lo-( 3)” 3 12 M9 I NEMA 1

M9 I Chassis’ & NEMA 12 9”’ ( 3 )” 3 12 M9 I NEMA 1

Ml2 I NEMA 1

a2 - Distance from inverter to inverter in multiple inverter

installations

* - Protected enclosure with optional cover.

** - Minimum allowable space - No space available for fan

change.

*** - Space for fan change on sides of inverter.

Figure 52 1 lnstallafion space.

480/Pmtected 8

NEMA 1112

,recrea d NEMA 1 ,tected & NEMA 1

Table 5.2 - 1 Installation space dimensions. Table 5.2-2 Required cooling air.

Page 18 (78)

Installation

HV9000

Figure 5.2-2a

3-25hp

Figure 5.2-26

30-150 HP

2 3 4 5 6

7 B 8

10 11 12

13 14 15 16

Figure 5.2-2~

200-400 HP

Figures 5.2-2a-c

Power dissipation as a function of the switching frequency for 480V

(Ir variable torque) for standard enclosures

4’

3’

_. _^^.

tfgure s.il-za

2-75HP

Figure 5.2-2e

30- 100 HP

Figures 5.2-2d-e: Power dissipation as a function of the switching frequency for 230 V

(Iv,, variable torque) for standard enclosures.

Installation

Page 19 (78)

figure 5.2-2f

- -tw9025

- - . H”W30

- ““9c.m

Figure 5.2-2h

Figure 5.2-29

Figures 5.2-2 f-h: Power dissipation as a function of the switching frequency for 480V

(IW variable torque), Compact Nema 1.

Page 20 (78)

Installation

HWOOO

Type

Curve

G-W

3.6kHz 1 10kHz

1 16kHz

I I I

Tab/e 5.2-3 Constant output current derating

curves for 480 V (Iw variable torque).

’ = Ask the details from the factory

45 -

40 -

35 30 -

25 -

20 -

15 -

10 -

IvT (4

- HV9025 iVT 16 kHz

HV9010

in 10 ktiz

HV9010

I,,, 16 kHz

0’ I

0 10 20 30 40

I ‘C

Figure 5.2.3 a

IVI IA)

Figure 52.3 b

rrgwa O.L.J c

r,gure o.L-J 0

Figure 5.2-3a-d:Constant output current (I,) derating curves as a function of ambient temperature

HWOOO

Installation

Page 21 (78)

5.3 Mounting The HV9000 should be mounted in a vertical

position on the wall or on the back plane of a cubicle. Follow the requirement for cooling, see table 5.2-l and figure 5.2-l for dimensions.

To ensure a safe installation, make sure that the mounting surface is relatively flat. Mounting holes can be marked on the wall using the template on the cover of the cardboard shipping package.

Mounting is done with four screws or bolts depending on the size of the unit, see tables

5.3-l and 5.3-2, and figure 5.3-l for dimensions. Units, from 25 Hp to 500 Hp, have special lifting “eyes” which must be used, see figures 5.3-2 and 5.3-3.

The mounting instructions for units over 500

Hp are given in a separate manual. If further information is needed contact your CutlerHammer distributor.

figure 5.3-l

Mounting dimensions.

Voltage

208

I230 I480

208

/ 230 I480

208

I 230 I480

Dimensions (inches)

WI W2 Hl

H2 H3 H4 Dl Rl

4.7 3.7 13.5

13.1 12

7.3 5.5 23.4

22.8 21.7

M4 M5 M6

NEMAll12

Ml0

Chassis I Protected

f 38.9 l 37.3 141.1

1407 139.4 V

U 15.4 I 0.45 10.24

CONTACT FACTORY

Table 5.3-i Dimensions for open panel units.

Page 22 (78)

Installation

Figure 5.3-2 Lifting of 30-150 Hp units.

WRONG

CORRECT

NOTE! Unit sizes 200 - 400 Hp - do not lift without a rod through the lifting holes in

the unit - see above.

Figure 5.3-3

Lifting of 200400 Hp units.

HV6000

Wiring

Page 23 (78)

6 WIRING General wiring diagrams are shown in figures

The general wiring diagrams for Ml1 and Ml2 6-l-6-3. The following chapters have more frame sizes are provided in a separate manual. detailed instructions about wiring and cable If further information is required, contact your connections. Cutler-Hammer distributor.

1, Brake

Chopper (Optmnal,

Figure 6-l: Genera/ wiring diagram, open/protected chassis units frame sizes M4-M6.

Page 24 (78)

Wiring

HV9000

Figure 6-2 General wiring diagram, open/protected chassis frame size z M7and NEMA l/12 units frame

size r MB.

HV9000

Wiring Page 25 (78)

+IOV~ r--------

$i+

! I

i._-_._._._._.i

L !9!!!!!!_. A

k63

Figure 6-3 Genera/ wiring diagram, NEMA l/12 units frame sizes M4 to M7and Compact NEMA 1 units.

Page 26 (78) Wiring

HV9000

6.1 Power connections Use heat-resistant cables, +6O”C or higher.

The cable (and the fuses) must be sized in accordance with the rated output current of the unit. Installation of the cable consistent with the UL-instructions is explained in chapter 6.1.4.1.

The minimum dimensions for the Cu-cables and corresponding fuses are given in the tables 6.1-2 -6.1-5. The fuses have been selected so that they will also function as overload protection for the cables.

Consistent with UL requirements, for maximum protection of the HV9000, UL recognized fuses type RK should be used.

If the motor temperature protection (I?) is used as overload protection the cables may be selected according to that. If 3 or more cables are used in parallel, on the larger units, every cable must have it’s own overload protection.

These instructions cover the case where one motor is connected with one cable to the drive.

Always pay attention to the local authority regulations and installation conditions.

6.1 .l Utility cable Utility cables for the different EU EMC levels

are defined in table 6.1-1.

6.1.2 Motor cable Motor cables for the different EU EMC levels

are defined in table 6.1-1.

6.1.3 Control cable Control cables are specified in chapter

6.2.1.

1 Cable

1 level N I level I

Utility cable

Motor cable

Control cable

Table 6.1- 7 Cable types for the different E MC levels.

1 = The power cable suitable for the installation, ampacity and voltage.

Shielded cable is not required.

2 = The power cable contains a concentric protection wire, and is suitable for the ampacity and voltage.

For maximum EMC protection, use of shielded cable is required.

3 = The control cable has a compact low-impedance shield.

HV9000 Wiring

Page 27 (78)

Cu.cable

460V HP Iti FlSe

UTILITY & MOTOR

(Ground) 1 3 3 5 10 16 (16)

Table 6.1-2 Utility, motor cables and fuse recommendations according to Iw

output current 480V range.

Cu-cable

575V HP Ivi

Fuse

UTILITY 8 MOTOR

(Ground) 3 5

14 15 14 7.5 (14)

10 15 19 20 12 (12) 20 23 25 10 (10) 25 26 35

150 1145 1100 1 00 (2) 200 1222 1250 1 300MCM (00) 350 13117 I?“” I R=.“MCM mnnr

Table 6.1-4 Utility, motor cables and fuse

recommendations according to Ivr output current, 575V range.

Page 28 (78) Wiring

Tab/e 6.1-5 Ufilitv. motor cables and fuse

recdhmendations according to 1~ output current 230Vrange.

Yame

w3 w4 H4B w5

M5B

Voltage

CABLE (AWG/MCM)

Main

Ground

All 230/480 14

All 230/460 10

All 230/460

All 230/460/575

15-25

230

25-40

460

20-40

230 2

30-40

460

M6 40-60

575

50-75

460

Cu, 00 Al

75-100

575

50-75

230

100-150

460

100

230 350 MCM

2x500 MCM Al

000

D NEMA i/12 maximum 3 parallel connected cables can be used

Tab/e 6.1-6 Maximum cable sizes of the power

terminals

HV9000

Wiring

Page 29 (78)

Connecting cables:

- Motor and utility cables should be stripped according to figure 6.1.4-2 and table 6.1.4-2.

- Open the cover of the HV9000 according to figure 6.1.4-3.

- Remove sufficient plugs from the cable cover (open chassis) or from the

bottom of the NEMA l/12 units.

- Pass cables through the holes in the cable cover.

- Connect the utility, motor and control cables to the correct terminals.

See figures 6.1.4-3-I 6. HV9000 + external RFI-filter: (See RFI-filter option manual). Contact your Cutler-Hammer distributor for more information. Cable installation consistent with UL-instructions is explained in chapter 6.1.4.1.

- Check that control cable wires do not make contact with electrical

components in the device.

- Connect optional brake resistor cable (if required

- Ensure the ground cable is connected to the + -terminal of the

frequency converter and motor.

- For open chassis units, 200-400 Hp, connect the isolator plates of the

protective cover and terminals according to figure 6.1.4-I 1.

If a HV9000 open chassis unit is to be installed outside a control cabinet or a separate cubicle a protective 1P20 cover should be installed to cover the cable connections, see figure 6.1.4-3. The protective cover may not be needed if the

unit is mounted inside a control cabinet or a separate cubicle. All open chassis HV9000 units should always be mounted inside a control

cabinet. or a separate cubicle.

Locate the motor cable away from the other cables:

- Avoid long parallel runs with other cables.

- If the motor cable runs in parallel with the other cables, the minimum

distances given in table 6.1.4-l between the motor cable and control

cables should be followed.

- These minimum distances apply also between the motor cable and

signal cable of other systems.

- The maximum length of a motor cable can be 600ft (180 m) (except

for ratings 2 Hp and below max. length is 160 R (50 m) and 3 Hp max.

length 330 ft (100 m)). The power cables should cross other cables at an

angle of 90” degrees. An output dv/dt filter option is required for motor cable

lengths exceeding 33ft (1Om) for drive 2 Hp and below and IOOR (33m) for

drives 3Hp and larger.

Tab/e 6.1.4- 1 Minimum cab/e distances.

See chapter 6.1.5 for cable insulation checks.

Page 30(78)

of the drive, motor and supply panel.

Mount the cable cover (open chassis units) and the unit cover.

Ensure the control cables and internal wiring are not trapped between the

cover and the body of the unit.

NOTE: The connection of the transformer inside the unit in frame sizes M7-Ml9 has

to be changed if other than the default supply voltage of the drive is used. Contact your Cutler-Hammer distributor if more information is needed.

Voltage Code (VC)

Default Supply Voltage

230V

5 460v

575v

HV9000

Wiring

Page 31 (78)

6.1.4.1 Cable selection and installation

for the UL listing

For Installation and cable connections the fol-

In addition to the connecting information the

lowing must be noted. Use only with copper

tightening torque of the terminals are defined

wire temperature rating of at least 60/75”C.

in the table 6.1.4.1-2.

Units are suitable for use on a circuit capable of delivering not more than the fault RMS symmetrical amperes mentioned in the table

6.1.4.1-1, 480V maximum.

Frame

Vo,tage Mawmum RMS symmetrical

amperes on supply circuit

All

35,000

M4-Ml2 All 100,000

Tab/e 6.1.4. f-1 Maximum symmefricalsupp/ycurnt.

Table 6.1.4.1-2 Tightening torque.

Page 32 (78)

Wiring

HV9000

Figure 61.4 1 Stripping motor and utility

cables. CONTACT FACTORY

igths (ln.)

Tab/e 6.1.4-2 Stripping lengths of the cables (in).

@ Loosen screws (2 pcs)

@ Pull cover bottom outwards 6l Push cover upwards

Figure 6.1.4-2 Opening the coverot the HVYUW.

HV9000

Wiring

Page 33 (78)

Power card

Control card

Control I/O

terminals

Connect the shield to the terminal ,

Fix the control cable with a tie wrap .

Utility cable .

terminals

(LIT ~2, L3j

Ground 4 (6)

terminals

(PE)

DC-link/Brake resistor terminals (-,+)

Motor cable terminals

I I

/III II

I I

IIII II

I I

II/I II

I I

II/I II

I I I I

Control cable

Motor Cable

Utility cable

Brake resistor cable

figure 6.1.4-3 Cable assembly for open chassis: 5 - 25 Hp voltage code 4 ana Y - l:, tip coae z.

Page 34 (78)

Control card

I/O terminals

Connect the shield to the terminal

Fix the control cable with a tie wrap

resistor terminals

Ground terminal

Rubber grommets

I ’

’

Motor cable

Brake resistor cable

Utility cable

Control cable

m4lP21

gure 6.1.4-4

Cab/e assembly for Standard NEMA 7: 5 - IO Hp voltage code 5 and 3 Hp code 2

HV9000

Wiring

Page 35 (78)

Fix the control

cable with a tie

Ground terminal

Motor cable

Brake resistor cable

Control cable

Utility cable

m5lP21

Utility cable

’ terminals , DC-link/brake

resisotr terminals

_ Motor cable

terminals

A Ground terminals

- Rubber grommets

Figure 6.1.4-5 Cable assembly for Standard NEMA 1: 15 - 25 Hp voltage code 5 and 5 - 15 Hp code 2.

Page 36 (78)

HV9000

Control card

I/O terminals y

Connect the

shield to

the terminal

Ground terminal & A

- Internal cooling fan

Utility cable

4 terminals

DC-link/brake

Y resistor terminals

Motor cable

- terminals

, Rubber grommets

\’

Motor cable

Brake resistor cable

Control cable

Utility cable

Figure 6.1.4-6

Cable assembly for Standard NEMA 12: 15 - 25 Hp voltage code 5 and5 - 15 Hp code 2

Page 37 (78)

Fix the control

cable with a tie

Brake resistor cable

Figure 6.1.4-7 Cab/e assembly for open chassis: 30 - 75 Hp voltage code 5 and 20 - 40 Hp code 2

Page 38 (78)

Wiring

HV9000

Control card -

I/O terminals -

Connect the shield to the terminal

Fix the control cable with a tie wrap

Ground terminal _

\’

\ Motor Cable

Control cable

Brake resistor cable

Utility cable

terminals

DC-link/Brake resistor terminals

Motor cable

terminals

Ground terminals

Rubber grommets

Figure 6.1.4-8

Cable assembly for Standard NEMA 130 - 75 Hp voltage code 5 and 20 - 40 Hp code 2

Page 39 (78)

Connect the screen

to the terminal

Fix the control cable

with a tie wrap

DC-link/Brake

Brake resistor

Figure 6.1.4-9 Cab/e assembly for open chassis: 100 - 150 Hp voltage code 5 and 50 - 75 Hp code 2

Page 40 (78)

Wiring

HV9000

Control cable

conductor twisted of cable shield

Utility

cable

Control F;;;

cable

ChSKYTKP

Figure 6.1.4-10 Cable assembly for open chassis 200 - 400 Hp voltage code 5, 125 - 400 Hp code 6

and 100 Hp code 2; for NEMA 1200 - 400 Hp code 5 and NEMA I 100 Hp code 2.

HV9000

Wiring

Page 41 (78)

Fixing screws of

protective covers

After cable connections before swtich on the utioity supply, enusre:

1. Insert all 10 terminal isolator plates (A) VI the slots between the terminals,

see figure below

2. Insert and fiz three plastic protective covers (B, C, and D) over the terminals

Securing the terminal isolation plates

lnser plate into the slots

Bend the plate to

fit it into a slot.

Release to lock it in correct position

Ch9SUO.M

Terminal isolation plates

Figure 6.1.4-7 f Cab/e cover and terminal

assembly for open chassis

200 - 400 t/p voltage code

125 - 400 Up code 6, and

100 Hp code 2; and NEMA

1200 - 400 Hp code 5 and

100

Hp code 2

Page 42 (78)

Wiring

HV9000

the terminal

Utility cable terminals

DC-link/Brake resistor terminals

Motor cable terminals

Control cable H

Utility cable H

Ground terminal

US .,“. ,” .“. . .-. -

Ch5CX6

Y Motor Cable

Brake resistor cable

igure 6.1.4-12 Cable assembly for open chassis 3 - 30 Hp voltage code 6

HV9000 Page 43 (78)

Connect the shield to the terminal

Utility cable

terminals

DC-link/Brake resistor terminals

Motor cable

terminals

Ground terminal

Ch6CX6

Control cable ’

Utility cable j

Figure 6.1.4- 13 Cab/e assembly for open chassis 40 - 100 Hp voltage code 6

Page 44 (78)

Wiring

HV9000

Utility cable

DC-link/brake

Motor cable

terminals

resistor

terminals

(Li, L2, L3)

terminals (-, +)

(U v, W)

Yellow-

green

protective cable

Utility cable

Ground terminal

Motor cable

for the control cable

Figure 6.1.4-14 Cab/e assembly Compact NEMA 1 1 - 3 Hp. voltage code 2,1-5 Hp voltage code 5

Page 46 (78)

Wiring

HV90W

6.1.5 Cable and motor insulation checks 1

Motor insulation checks

Motor cable insulation checks Disconnect the motor cable from the

terminals U, V and W of the HV9000 unit and from the motor.

Measure the insulation resistance of the motor cable between each phase

conductor. Also measure the insulation

resistance between each phase conductor and the protective ground conductor. The insulation resistance must be >l MR

Utility cable insulation checks

Disconnect the utility cable from

terminals Ll, L2 and L3 of the HV9000

unit and from the utility. Measure the insulation resistance of the

utility cable between each phase conductor. Also measure the insulation resistance between each phase conductor and the protective ground conductor. The insulation resistance must be >l MQ

Disconnect the motor cable from the motor and open any bridging connections in the motor connection box.

Measure insulation resistance of each motor winding. The measurement voltage has to be at least equal to the utility voltage but not exceed 1 OOOV. The insulation resistance must be >l MQ

6.2 Control connections Basic connection diagram is shown in the

figure 6.2-l. The functionality of the terminals for the Basic

application is explained in chapter 10.2. If one of the HVReady applications is selected, check the application manual for the functionality of the terminals for that application.

6.2.1 Control cables The control cables should be minimum of #20

gauge shielded multicore cables, see table

6.1-l. The maximum wire size rating of the terminals is #14.

6.2.2 Galvanic isolation barriers The control connections are isolated from the

utility potential and the I/O ground is connected to the frame of the HV9000 via a 1 MRresistor and 4.7 nF capacitor. The control l/O ground can also be connected directly to the frame,

by changing the position of the jumper X4 to ON-position, see figure 6.2.2-l.

Digital inputs and relay outputs are isolated from the I/O ground.

HV9000 Wiring

Page 47 (78)

Terminal

r ~

Function

I 1 I

+lOVret

Reference voltage output

vin+

Analog signal input

3 GND

I/O ground

Iin+

Analog signal (+input)

Iin-

Analog signal (-input) 6 24V out 24V supply voltage 7 GND

I/O ground

6 DIAl Diaital inout 1 9 DIA2

IO 1 DIA3

Digital input 2 Digital input 3

I I

CMA

Common for DIAl-DIA3

12 1 24Vout 1 24V supply voltage

13 1 GND

1 I/O around

14 1 DIEI

Digital input 4

15 ( DIB5

Digital input 5 16 DIB6 17 CMB

Digital input 6

Common for 0184 - DIB6

;

/ Relay output 1

f 1 i-

Relay output 2 f ~ FIw

Figure 6.2- 1 Control //O-terminal signals.

Specification

Burden max 10 mA l

Signal range -10 V- +lO V DC

Signal range O(4)-20 mA

*20%, load max. 100 mA

Rr = min. 5 kR

Must be connected to GND or 24V of

I/O- terminal or to external 24V or GND

Same as terminal # 6 Same as terminal # 7 Rr = min. 5 kD

Must be connected to GND or 24V of

I/O- terminal or to external 24V or GND Signal range O(4)-20 mA,

R, max. 500 Q

Transistor output, max. Vi, = 48 VDC

max. current 50 mA

Max. switch. voltage 250 VAC, 300 VDt

Max switch. current 6 A I 24 VDC,

0.4 A I250 VDC

Max. switch. power <2 kVA I250 VAC

Max. cont. current <2 A rms

* If the potentiometer reference is used, potentiometer R = l-10 kR

Page 48 (78)

Wiring

HV9000

FE01 1 ROl 2 R01.3

R02.1

ROP.2

R02 3

3r!fzLL

Figure 6.2.2- 1 Isolation barners.

6.2.3 Digital input function inversion

The active signal level of the digital input logic depends on how the common input (CMA,

CMB) of the input group is connected. The connection can be either to +24 V or to ground. See figure 6.2.3-l.

Figure 6.2.3- 1 Positive/negative logic.

The +24V or ground for the digital inputs and common terminals (CMA, CMB) can be either external or internal (terminals 6 and 12 of the

Ground (-)

+24 V A CMA

Negative logic (0 V active signal) = input is active when the switch is closed.

HV9000

7. CONTROL PANEL

Control Panel Page 49 (78)

7.1 Introduction

The control panel of the HV9000 drive

item. The eight pushbuttons on the

has a Multiline Display with seven

control panel are used for controlling the

indicators for the Run status

drive, setting parameters and monitoring

(RUN,,-i, ‘I$, READY, STOP,

values. The panel is detachable and isolated from’the utility line potential. The display examples in this chapter show only the text and numeric lines of the Multiline Display. The Run status

indicators are not included in the

examples.

ALARM, FAULT) and two indicators for the control source (Panel/Remote). The

panel also has three text lines for the menu location, menu/submenu descriptions and the number of the

submenus or the value of the monitored

DRIVE Sl

RUN =

rsc= STOP =

READY =

FAULT =

Panel/ Remote =

Figure 7.1- 7 Control panel with LED display.

-ATUS INDICATORS

lights when motor is running.

shows the selected rotation.

lights when motor is not running.

lights when input voltage is supplied and the unit is ready

for use.

lights when a fault in frequency drive occurs.

Shows the active control source

Menu button fLefQ

Move forward in the menu

Menr/ button fn@h(J Move backward in the menu

Browserbutton (up)

Move in the main menu and between pages inside the same submenu. Change value.

Browser button (down)

Move in the main menu and between

pages inside the same submenu. Change value.

= Enterbutton

Acknowledgement of changed value.

Fault history reset. Function as programmable button.

= Reset button

Fault resetting

= Start button

Starts the motor if the panel is the active control source

= Stop button

Stops the motor if the panel is the active control source

Page 50 (78)

Control Panel HV9000

7.2 Control panel operation The data on the panel are arranged in

main menu using the Menu buttons. The

menus and submenus. The menus are used

symbol M on the first text line stands for the

to display and edit measurement and

main menu. It is followed by a number that

control signals, set parameters and

refers to the submenu in question. See the

reference values, and display faults.

HV9000 User’s Manual and the Application

Through the menus you can also adjust the

Manual for the specific parameters

contrast of the display and use the

available for the needed setup.

programmable buttons.

The arrow (+ in the lower right corner

indicates that a further submenu can be

The desired submenu is accessed from the

accessed by pressing the Menu button

(right).

Scroll the active fault list

Figure 7.2-7 Panel operation.

HV9000

Control Panel

Page 51 (78)

7.3 Monitoring menu

The monitoring menu can be entered

signals are listed in Table 7.3-l. The

from the main menu when the symbol

values are updated once every 0.5

Ml is visible on the first line of the

seconds. This menu is meant only for

Multiline display. How to browse through

signal checking. The values cannot be

the monitored values is presented in

altered here. See 7.4 Parameter group

Figure 7.3-l. All monitored

menu.

Figure 7.3- 1 Monitoring menu.

Number Signal name

Unit Description

Vl Output frequency

Frequency to the motor

v2 Motor speed

rpm

Calculated motor speed

v3 Motor current A

Measured motor current

v4 Motor torque %

Calculated actual torque/nominal torque of the unit

Motor power

Calculated actual power/nominal power of the unit

Motor voltage V

Calculated motor voltage

v7 DC-link voltage V

Measured DC-link voltaae V8 Temperature “C Heat sink temperature v9

Operating day counter DD.dd

Operating days’, not resettable

VlO Operating hours, “trip courter’

HH.hh Operating hours*, can be reset

Vii 1 MW hours counter

1 with programmable button #3

1 MWh 1 Total MWh, not resettable

v12 1 MWh ours, “triD counter” / MWh 1 Resettable with oroarammable button

v13 v14

v15

B4, section 7.6 ’

Voltage/analog input

Voltage of terminal V,“+ (term. #2)

Current/analog input

Current of terms I,“+ & I,“- (term. #4, 5)

Digital input status, gr. A

See Figure 7.3-2

V16

v17 V18 v19 v20

Digital input status, gr. B Digital and relay output sta’:us Control program Unit nominal power HP Motor temperature rise %

See Figure 7.3-3

See Figure 7.3-4

Version number of the control software

Unit power size of the unit

100% = nominal motor temperature has

been reached.

’ DD = full days, dd = decimal part of day ’ HH = full hours, hh = decimal part of hour

Table 7.3- 1 Monitored signals. Table 7.3- 1 Monitored signals

Paae 52 (78)

Control Panel

HV9000

Digital input status indication

igure 7.3-2 Digital inputs, Group A status.

V16 Dig input B Stat

Exampk l”p”t

TUlll”d

101

DIB4

clmed

I I

DlBS

open

@re 7.3-3 Digital inputs, Group B status.

Figure 7.3-4 Output signal status.

HV9000

Control Panel

Page 53 (78)

7.4 Parameter group menu The parameter group menu can be

entered from the main menu when the symbol M2 is visible on the first line of the Multiline display. Parameter values are changed in the parameter menu as shown in Figure 7.4-l :

Push the menu button (right) once to move into the parameter group menu (G) and twice to enter the desired parameter menu. Locate the parameter you want to change by using the browser buttons. Push the menu button (right) once again to enter the edit menu. Once you are in the edit menu, the symbol of

the parameter starts to blink. Set the

desired new value with the browser buttons and confirm the change by

pushing the Enter button. Consequently, the blinking stops and the new value is visible in the value field. The value will

not change unless the Enter button is

pushed.

Several parameters are locked, i.e.

uneditable, when the drive is in RUN status. If you try to change the value of such a parameter, the text *locked will appear on the display. You can return to the main menu anytime by pressing the Menu button

(left) for 2-3 seconds.

The basic application embodies only those parameters necessary for operating the device. The parameter group 0 is accessible only by opening the Application package lock. See Chapter 11 of the HV9000 User’s

Manual.

Other applications include more parameter groups.

Once in the last parameter of a parameter group, you can move directly to the first parameter of that group by pressing the browser button (up).

Page 54 (78)

Control Panel

HV9000

7.5 Reference menu

The reference menu can be entered from the main menu when the symbol

M3 is visible on the first line of the Multiline panel.

If the control panel is the active control source, the frequency reference can be changed by changing the value on the display with the browser buttons (for the selection of the active control source, see Chapter 7.6 Programmable push-

button menu). See Figure 7.5-l. Move deeper in the menu with the menu

button (right) until the symbol Rl starts to blink. Now you are able to alter the frequency reference value with the

browser buttons. Pressing the Enter

button is not necessary. Motor speed

changes as soon as the frequency

reference changes or the load inertia

allows the motor to accelerate or

decelerate.

In some applications, there might be

several references.

Figure 7.5- 1 Reference setting on the control panel

HV9000

Control Panel

Paae 55 (78)

7.6 Programmable push-button menu The programmable push-button menu

can be entered from the main menu when the symbol M4 is visible on the first line of the Multiline display. In this menu, there are four functions for the

Enter button. The functions are available

in this menu only. In other menus, the button is used for its original purpose. The status of the controlled function is shown through a feedback signal.

Enter the edit menu with the menu button (right). Then, the symbol Bl starts to

blink. To change the button value, push the Enter button after which the new feedback value appears and the button

sign B is replaced with a black square

blinking together with the button number.

After releasing the Enter button, the

black square reverts to B. The new value

stops blinking when the new value (e.g.

reverse direction) has been received and

put into operation. See Figure 7.6-l.

Figure 7.6-l Programmable push-button

Button Button

Feedback information

Number Description

Function

Note

Bl Reverse

Changes the rotation Forward

Reverse

Feedback information direction of the motor. flashes as long as the Available only when

command is carried

the control panel is the

Out.

acitve control source.

82 Active

Selection between t/O Control via

Control from

control

terminals and control

VO terminals the panel

panel.

83 Operating

Resets the operating No resetting Resets the

hours, trip

hours trip counter

operating

counter

when pushed.

hours trip

reset

counter

84 MWh

Resets the MWh trip

No resetting Resets the

counter counter when pushed.

MWh trip

reset

counter

Table 7.6-l Programmable push-button descriptions

Page 56 (78)

Control Panel

HV9000

7.7 Active faults menu

The active faults menu can be entered from the main menu when the symbol M5 is visible on the first line of the Multiline display

as shown in Figure 7.7-l.

When a fault brings the frequency converter to a stop, the fault code (F#) and the description of the fault are displayed. If there are sev-

eral faults at the same time, the list of active faults can be browsed with the browser buttons.

The display can be cleared with the Reset

button and the read-out will return to the same display it had before the fault trip.

The fault remains active until it is cleared with Reset button or with a reset signal from the I/O terminal.

Note! Remove anv external Start sianal before resettina the fault to prevent an unintentional restart.

Figure 7.7- 1 Active faults menu

upply is correct an internal failure has

Gable 7.7- 7 Fault codes

HV9000 Control Panel

Page 57 (78)

Fault

I I

F.Wlt Possible Cause

Checking

codes F14 iv9000 Temperature of heat sink over 75°C Check the cooling air flow

wertemperature

For Compact Nema 1 over 80°C

Check that the heat sink is not dirty Check ambient temperature Check that t?e witching frequency is not too high

pa$pared with ambient temperature and motor

F15 1 Motor stalled The motor stall protection has tripped

Check the motor

F16

F17

F16

FIS

F20

Motor overtemperature

Motor underload

Analog input hardware fault

Option boad identification

1ov voltage reference

The HVSOOO frequency drive motor temperature model has detected motor overheat

-motor is overloaded

Decrease motor load. Check the temperature model parameters if the motor was not overheated

The motor underload protection has tripped

Check the motor and powble belts, etc.

Component failure on control board Contact your Cutler-Hammer dlstrlbutor

Reading of the option board has failed Check the installation

- If installation is correct, contact your Cutler-Hammer distributor

+iOV reference shorted on control board Check the cabling from +iOV reference voltage or option board

F21

F22 F23

24V supply

1 option board

+24V supply shorted on control board or Check the cabling from c24V reference voltage

EEPROM checksum fault

“”

F26

Panel communication Prr”r

_ ._

Wameter restoring error

interference fault component failure

On resetting this fault the drive will automatically load the parameter default settings. Check all parameter settings after reset. If the the fault occurs again contact your CutlerHammer distributor

- interference fault

- component failure

The connection between panel and the HVSOOO frequency drive is not working

Reset the fault and restart. If the fault occurs again

contact your Cutler-Hammer distributor Check the panel cable

F29

Thermistor protection

Thermistor input of the I/O expander Check motor cooling and loading board has detected increase of the motor

Check the thermistor connection

temperature

If there are no thermistors, make sure the inputs are shortcircuited

F36

Analog input I,, < 4mA (slgnal

The analog input current L,, is below 4mA

Check the current loop circuitry

signal source has failed

range selected - control cable is broken

4.20mA)

F41

1 Efier”al fault

1 diaita, input

An external fault has been detected at the

Check the external fault SO”rCe

Table 7.7- 1 Fault codes (cont.)

Page 58 (78)

Control Panel

HV9000

7.8 Fault history menu

The fault history menu can be entered from

memory, the next fault will erase the oldest

the main menu when the symbol M6 is

from the memory.

displayed on the first line of the Multiline

Pressing the Enter button for about 2...3

panel.

seconds will reset the whole fault history.

The memory of the drive can store the up to

Then the symbol F# will change to 0.

the 9 latest faults in the order of appearance. The most recent fault has the

number 1, the second latest number 2 etc. If there are 9 uncleared faults in the

Figure 7.8- 1. Fault histoly menu

7.9 Contrast menu

The contrast menu can be entered from the

symbol C starts to blink. Then change the

main menu when the symbol M7 is visible

contrast using the browser buttons. The

on the first line of the Multiline display.

changes take effect immediately.

Use the menu button (right) to enter the edit menu. You are in the edit menu when the

Figure 7.9-l. Contrast setting

HV9000

Control Panel

Page 59 (78)

7.10 Active warning display When a warning occurs, a text with a

in any special way.

symbol A# appears on the display.

The warning on the display does not

Warning codes are explained in Table

disable the normal functions of the push

7.10-l.

buttons.

The display does not have to be cleared

Code 1 Warning 1 Checking

Al5 1 Motor stalled (Motor stall orotectionl. 1 Check motor. Al6

Motor overtemperature (Motor thermal protection).

Check motor loading.

A17 Motor underload (Warning can be activated in

Check motor loading.

HVReady applications).

A24

The values in the Fault History, MWh counters or operating day/hour counters might have been changed in the previous mains interruption.

Does not need any actions. Take a critical attitude to these values.

A28

The change of application has failed.

Choose tha application again and push the Enter button.

A30

Unbalance current fault: the load of the segments is not equal.

Contact your Cutler-Hammer distributor.

A45 HV9000 frequency converter overtemperature

warning: Temperature >7O”C.

Check the cooling air flow and the ambient temperature.

A46

Reference warning; the current of input lin+ <4mA Check the current loop circuitry. (Warning can be activated in HVReady applications)

A47 External warning; (Warning can be activated in

HVReady applications

Check the external fault circuit or device

Tab/e 7. lo- 1 Warning codes

Page 60 (78) Control Panel

HV9000

7.11 Controlling the motor from the panel

The HV9000 can be controlled from either the I/O terminals or the control panel. The active control source can be changed with the programmable push button b2 (see chapter

7.6). The motor can be started, stopped and the direction of rotation can be changed from the active control source.

7.11.1 Control source change from I/O terminals to the panel

After changing the control source the motor is

stopped. The direction of rotation remains the

same as with I/O control.

If the Start button is pushed at the same time as the programmable pushbutton B2, the Run state, direction of rotation and reference value are copied from the I/O terminals to the panel.

7.11.2 Control source change from panel to I/O

After changing the control source, the I/O terminals determine the run state, direction of rotation and reference value.

If the motor potentiometer is used in the application, the panel reference value can be copied as the motor potentiometer reference

by pushing the start button at the same time as the programmable push button B2. The

motor potentiometer function mode must be

“resetting at stop state” (Local/Remote Application: param. 1. 5 =4, Multi-purpose

Application : param. 1. 5 = 9).

HV9000 Page 61 (78)

8 STARTUP

8.1 Safety precautions

Before startup, observe the following warnings and instructions:

Internal components and circuit boards (except the isolated I/O terminals) are at line potential when the HV9000 drive is connected to the utility. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.

When the HV9000 drive is connected to the utility, the motor connections U, V, W and DC-link / brake resistor connections -,+ are live even if the motor is not running.

Do not make any connections when the HV9000 drive is connected to the utility line.

After disconnecting the utility, wait until the cooling fan on the unit stops and the indicators in the panel are turned off (if no panel check the indicators on the cover). Wait at least 5 minutes before doing any work on the HV9000 drive connections. Do not open cover before this time has run out.

The control I/O terminals are isolated from the utility potential but the relay outputs and other I/O:s (if jumper X4 is in the OFF position, see fig. 6.2.2-l) may have dangerous external voltages connected even if the power is off from the HV9000 drive.

Before connecting the utility make sure that the cover of the HV9000 drive is closed.

8.2 Sequence of operation

1 Read and follow the safety precautions

2 After installation ensure that the:

- Drive and motor are connected to ground.

- Utility and motor cables are in accordance with the installation and connection instructions (chapter 6.1).

- Control cables are located as far as possible from the power cables (table 6.1.3-l), shields of the control cables are connected to the protective ground and wires do not have contact with any electrical components in the HV9000.

- The common input of digital input groups is connected to +24 V or ground of the l/O-terminal or external supply (See 6.2.3)

Paae 62 (78)

3 Check the quantity and quality of the cooling air (chapters 5.1 and 5.2).

4 Check that moisture has not condensed inside the HV9000 drive.

5 Check that all Start/Stop switches connected to the l/O terminals are in the Stop state.

6 Connect the HV9000 to the utility and switch the power ON.

7 Ensure that the parameters of the Group 1 match the application.

Set the following parameters to match the motor nameplate:

- nominal voltage of the motor

- nominal frequency of the motor

- nominal speed of the motor

- nominal current of the motor

- supply voltage

Look up the values from the nameplate of the motor.

8 Start-up test without motor

Perform either test A or B: A B Control from the I/O terminals:

turn Start/Stop switch to ON position

change the frequency reference check from the Monitoring page of the control panel that the

output frequency follows the frequency reference turn Start&top switch to OFF position

Control from the Control Panel:

change control from the I/O terminals to the control panel with the programmable button 82, see chapter 7.6.

push the Start button go to the Reference Page and change the frequency reference

with the buttons , see chapter 7.5

go to the Monitoring Page and check that the output frequency follows the reference, see chapter 7.3.

push the Stop button

9 If possible, make a start-up test with a motor which is not connected to the process.

If the inverter has to be tested on a motor connected to the process, ensure it is safe to be powered up. Inform all possible co-workers about the tests.

- switch the utility power OFF and wait until the HV9000 has powered down according to chapter 8.1/ point 4

HV9000

-P

Page 63 (78)

- connect the motor cable to the motor and the power terminals of the HV9000

- check that all start/stop switches connected to the I/O terminals are in the OFF state

- switch the utility power ON

- repeat test A or B of the test #8.

10 Connect the motor to the process (if the previous tests were done without the process)

- ensure it is safe to power up

- inform all possible co-workers about the tests.

- repeat test A or B of the test #8.

Page 64 (78)

Fault Tracing

HV9000

9 FAULT TRACING

When a fault trip occurs, the fault indicator is illuminated and the fault code and its description are displayed. The fault can be cleared with the Reset button or via an

I/O terminal. The faults are stored to the fault history from where they can be viewed (see chapter 7.8). The fault codes

are explained in table 9-1.

Fault codes

Fault Possible Cause

Fl Overcurrent

HV9000 frequency converter has measured too high a current (>4’ln) in the motor output:

- sudden heavy load increase

- short circuit in the motor cables

- unsuitable motor

Overvoltage

The voltage of the internal DC-link of the HV9000 frequency converter has exceeded the nominal voltage by 35%

- deceleration time is too fast

high overvoltage spikes at utility

Ground fault Current measurement detected that

the sum of the motor phase current is not zero

- insulation failure in the motor or the

cables

F4 lnverter fault HV9000 frequency converter has

detected faulty operation in the gate drivers or IGBT bridge

- interference fault

- component failure

Charging switch Charging switch open when START

command active

- interference fault

-component failure

F9 Undervoltage

)C-bus voltage has gone below 55% of the nomlnal voltage

mast common reason IS failure of the utility supply internal failure of the HV9000 frequency converter can also cause an undervoltaqe trip

Input line suoervislon

Input line phase is missing

Fll Output phase

Current measurement has detected

supervision

that there is no curent in one motor phase

Check motor cables

F12

Brake chopper brake resistor not installed Check brake resistor supervision - brake resistor broken

If resistor is OK the chopper is broken.

- brake chopper broken

Contact your Cutler-Hammer distributor

F13

HV9000 Temperature of heat sink below

undertemperature -10°C

Checking

Check loading Check motor size Check cables

Adjust the deceleration time

Check the motor cables

Reset the fault and restart again. If the faul occurs again contact your Cutler-Hammer distributor.

Reset the fault and restart again. If the faul occurs again contact your Cutler-Hammer

distributor.

In case of temporary supply voltage break, reset the fault and start again.

Check utility input. If utility supply IS correct an internal failure has occurred. Contact your Cutler-Hammer distributor.

Check the utiltly connection

HV9000

Fault Tracing

Page 65 (78)

Fault

HV9000 overtemperature

Motor stalled Motor

overtemperature

Motor underload

Analog input

hardware fault Option boad

identification

1 OV voltage

reference 24v supply

EEPROM checksum fault

Microprocessor watchdog

Temperature of heat sink over 75°C

The motor stall protection

has tripped

The HV9000 frequency drive motor temperature model has detected motor overheat

-motor is overloaded The motor underload protection has

tripped Component failure on control board

Rezing of the option board has

+iOV reference shorted on control board or option board

+24V supply shorted on control board or option board

Parameter restoring error

- interference fault

- component failure

- interference fault

-component failure

Checking

Check the cooling air flow Check that the heat sink is not dirty Check ambient temperature Check that the switching frequency is not too high compared with ambient temperature and motor load

Check the motor Decrease motor load.

Check the temperature model parameters if the motor was not overheated

On resetting this fault the drive will automatically load the parameter default settings. Check all parameter settings after reset. If the the fault occurs again contact your Cutler-Hammer distributor

Reset the fault and restart. If the fault occurs again contact your Cutler-Hammer distributor

F26

F29

communication

The connection between panel and the HV9000 frequency drive is not

board has detected increase of the

Check the thermistor connection If there are no thermistors, make sure the

F36

Analog input I,, < 4mA (signal range selected 420mA)

The analog input current L,, is below 4mA

- signal source has failed

- control cable is broken

Check the current loop circuitry

F41

I I

External fault An external fault has been detected Check the external fault source

at the digital input I

Page 66 (78)

Basic Application

HV9000

10 BASIC APPLICATION

10.1 General

The Basic Application is the default setting as Parameters are explained in chapter 10.4. The

delivered from the factory. Control I/O signals function of motor thermal and stall protection of the Basic application are fixed (not in the Basic Application is explained in chapter

programmable) and it only has parameter 10.5. Group 1.

10.2 Control Connections

* NOTE! Remember to connect the CMA

and CMB inputs.

Reference potentiometer Terminal

Signal Description

- 1

+l O”,B,

Reference output

Voltage for a potentiometer, etc.

2 vi,+

Analog input, voltage

Frequency reference activated if

--range 0-l 0 V DC

terminals 14 and 15 open and

L----- 3 GND l/Oground

parameter 1 ,17 = 0 (default value) Ground for reference and controls

lin+

Analog input, current

Frequency reference activated If

II”-

range O-20 mA

terminals 14 and 15 closed, or ope and Darameter 1.17 = 1

_ i 6 +24V Control voltage output ’ ,

Voltage for switches, etc. max. 0.1 P

GND

I/O ground

c 6 DlAl Start forward

Ground for reference and controls

Contact closed = start forward

Contact closed = start reverse

i ’ READY 1

k a-f-l

L&‘-I

FAULT

220 ----“AC ___

M&X

Figure 1.2- 1 Contra/connection

example.

HV9000

10.3 Control Signal Logic

Basic Application

Page 67 (78)

Figure 10.3.-l shows the logic of the I/O control signals and push buttons.

BASIC PARAMETERS

Group 1

1.5 Multi-step speed reference 1

Panel reference Start/Stop buttons

RST

klulti-step speed select 1

-.-.-.-.-.-.-.-.-._

vlulti-step speed select 2

-.-.-.-.-.-.-._.-.-.

l7 ,

frequency

reference

Internal

Internal reverse

Internal ,,.

-4 I

ram reser

Iault reset input

ixternal fault input

-.-

= control

- line

CHOIZKOO

Figure 10.3- 1 Control signal logic

If Start forward and Start reverse are both activated when the utility line is connected to the HV9000

then Start forward will be selected for the direction.

If Start forward and Start reverse are both activated when the control source is changed from

the panel to the l/O-terminals then Start forward will be selected for the direction.

If both directions are selected the first selected direction has higher priority than the second

selected.

Page 68 (78)

Basic Application

HV9000

10.4 Parameters, Group 1

Tab/e 10.4-I Group 7 basicparameters

Note!

sea

1’ = Parameter value can be changed only * If 1. 2 zmotor synchr. speed, check suitability

when the HV9000 is stopped.

of motor and drive system.

** Default value for a four pole motor and a

nominal size HV9000.

HV9000

Basic Application

Page 69 (78)

10.4.1 Descriptions

1.1,1.2 Minimum/maximum frequency

1.3,1.4

Defines the frequency limits of the HV9000. Default maximum value for parameters 1. 1 and 1. 2 is 120 Hz. By setting 1.2 =

120 Hz in Stop state (RUN indicator not lit) and pressing the Enter key the maximum value of parameters 1. 1 and 1. 2 is changed to 500 Hz. At the same

time the panel reference display resolution is changed from

0.01 Hz to 0.1 Hz.

The max. value is changed from 500 Hz to 120 Hz when parameter 1.2 is set to

119 Hz in Stop state and the Enter key is pressed. Acceleration time, deceleration time :

1.51.6

These limits correspond to the time required for the output frequency to accelerate from the set minimum frequency (par. I. I) to the set maximum frequency (par. 1.2).

Multi-step speed reference 1, Multi-step speed reference 2: Parameter values are limited between minimum and maximum frequency.

AflW

Fief lin

. - - - - - - - - - - - - -

Figure 10.4. l-l Example of Multi-step speed references.

1.7

Current limit

1.8

This parameter determines the maximum motor current that the HV9000 will

provide short term. V/Hz ratio selection

Linear: The voltage of the motor changes linearly with the frequency from

0 Hz to the nominal frequency of the motor. The nominal voltage of the motor is supplied at this frequency. See figure 10.4.1-2.

Linear V/Hz ratio should be used in constant torque applications.

This default setting should be used if there is no special requirement for

another setting.

Page 70 (78)

Basic Application

HV9000

Squared: The voltage of the motor changes following a squared curve from 0 Hz

to the nominal frequency of the motor. The Nominal voltage of the motor is supplied at this frequency. See figure 10.4.1-2.

The motor runs undermagnetized below the nominal frequency and it produces less torque and electromechanical noise. A squared V/Hz ratio can be used in applications where the torque demand from the load is proportional to the square of the speed, e.g. in centrifugal fans and pumps.

Figure 10.4.1-Z Linear andsquared V/Hz curves.

1.9

V/Hz optimization Automatic The voltage to the motor changes automatically which allows the

torque

motor to produce sufficient torque to start and run at low frequencies.

boost

The voltage increase depends on the motor type and

horsepower.Automatic torque boost can be used in applications where starting torque due to starting friction is high, e.g. in conveyors.

NOTE!

In high torque - low speed applications - it is likely the motor will overheat.

If the motor has to run for a prolonged time under these conditions,

special attention must be paid to cooling the motor. Use external cooling

for the motor if the operating temperature rise is too high.

1.10

Nominal voltage of the motor

Find the rated voltage V, from the nameplate of the motor.

Note!

If the nominal motor voltage is lower than the supply voltage, check

that the insulation level of the motor is adequate.

1.11

Nominal frequency of the motor Find the value f, from the nameplate of the motor.

1.12

Nominal speed of the motor Find the value n, from the nameplate of the motor.

1.13

Nominal current of the motor Find the value In from the nameplate of the motor. The internal motor protection

function uses this value as a reference value.

HV9000

Basic Application

Page 71(78)

1.14

1.15

1.16

1.17

1.18

Supply voltage

Set parameter value according to the nominal voltage of the supply. Values are predefined for voltage codes 2,4, 5 and 6 see table 10.4-l.

Application package lock The application package lock can be opened by setting the the value of the parameter

1.15 to 0. It will then be possible to enter the parameter group 0 from parameter 1 .l by pressing arrow down button (see figure 11-l). The number of the Application can be selected from the table 11-l and it is selected by the value of parameter 0.1. After this, the new Application is in use and its parameters will be found in the HVReady Application manual.

Parameter value lock Defines access to the changes of the parameter values:

0 = parameter value changes enabled 1 = parameter value changes disabled

Basic frequency reference selection

Analog voltage reference from terminals 2-3, e.g. a potentiometer

1 Analog current reference trom terminals 4-5, e.g. a transducer.

2 Panel reference is the reference set from the Reference Page (REF), see

chapter 7.5. Analog input I,, range Defines the minimum value of the Analog input Iin signal (terminals 4,5).

Page 72 (78)

Basic Application

HV9000

10.5 Motor protection functions in the Basic Application

10.5.1 Motor thermal protection

Motor thermal protection protects the motor from overheating. In the Basic application, Motor thermal protection uses constant settings and always causes a fault trip if the motor is overheated. To switch off the protection or to change the settings, see HVReady application manual.

Your HV9000 is capable of supplying higher than nominal current to the motor. If the load requires this high current there is a risk that motor will be thermally overloaded. This is true especially at low

frequencies, as the cooling effect and

thermal capacity of the motor are reduced. The motor thermal protection is based on a calculated model which uses the output current of the drive to determine the load on the motor.

The thermal current IT specifies the load current above which the motor is overloaded. See figure 10.5.1-l. If the motor current is above the curve, the motor temperature is increasing.

Figure 10.5. l- 1 Motor thermal current I, curve.

CAUTION! The calculated mode/ does not protect the motor if the airflow to the

motor is reduced by an air intake grill that is blocked

10.5.2 Motor Stall warning

In the Basic application, motor stall protection gives a warning of a short time overload of

the motor e.a. a stalled shaft. The reaction time of this stall orotection is shorter than the

motor thermal protection time. The stall state is defined’ by Stall Current and Stall

Frequency.

Both parameters have constant values. See figure 10.5.2-l. If the current is

t’

higher than the set limit and the output is lower than the set limit the stall state is true.lf the stall state lasts longer than 15 s the stall warning is given on the display. To change the stall warning to a

fault trip or to change the protection

settings, see the HVReady application manual

25HZ

Figure 10.5.2-I Stall state.

HV9000

System parameter group 0

Page 73 (78)

11 System parameter group 0

When the application package lock is open

(par. 1.15 = 0) the system parameter group 0 can be accessed. Parameter group 0 can be entered from parameter 1 .l by the pressing arrow down button. The parameters of group 0 are shown in table ii-l.

Figure II- 1 Group 0.

11 .l Parameter table

Number Parameter

0.1

Application selection

Range

1-7

Description

1 = Basic Application 2 = Standard Application 3 = Local / Remote Control Application 4 = Multi-step Speed Application 5 = PI-control Application 6 = Multi-purpose Control Application 7 = Pump and fan control Application

Page

0.2

Parameter loading

O-5

0 = Loading ready / Select loading

1 = Load default settings 2 = Read up parameters to user’s set 3 = Load down user’s set parameters 4 = Read parameters up to the panel

(possible only with the graphic panel)

5 = Load down parameters from the panel

(possible only with graphic panel)

0.3 Language selection

O-5

-.. ^

/aDIe It- 7

^ ^

system parameters, tiroup u.

0 = English 1 = German 2 = Swedish 3 = Finnish 4 = Italian 5 = French 6 = Spanish

11.2 Parameter descriptions

0.1 Application selection

With this parameter the Application type can be selected. The default setting is the Basic Application. Applications are described in chapter 12.

Page 74 (78) System parameter group 0

HV9000

0.2 Parameter loading

With this parameter it is possible to do several types of parameter load operations. After the operation is completed this parameter value changes automatically to 0 (loading ready).

0 Loading ready / Select loading

Loading operation has been completed and the drive is ready to operate.

1 Load default settings

By setting the value of parameter 0.2 to 1 and then pressing the Enter-button the parameter default values for the application selected with parameter 0.1 are loaded. Use this when you want to restore the default set.

2 Read up parameters to User’s set

Set the value of parameter 0.2 to 2 and press the Enter-button to store the active parameter values, set A, in back-up memory as the User’s parameter value set B. The parameter values can later be reloaded as the active set by setting pa-

rameter 0.2 to 3 and pressing the Enter button. See Figure

3 Load down user’s set parameters

Set the value of parameter 0.2 to 3 and press the Enter-button to reload the users’ set B as the active set A. The User’s set is intended to function as a backup in the case you have a good set of parameters that for some reason is

lost or changed.

See Figure 11-2

4 Read parameters up to the panel (possible only with the graphic panel).

Copies the active parameter set A to the memory in the graphical panel

5 Load down parameters from the panel (possible only with the graphic panel).

Copies the parameter set in the graphical panel as the active parameter set A

NOTE! The panel read and load oDerations work onlv on drives of the same

size.

0.3 Language selection

his parameter selects the language of the text displayed on the panel.

igure 11-2

Relation of the various parameter sets

HV9000

HVReady application package

12 HVReady application package

12.1 Application Selection

Page 75 (78)

To use one of the HVReady applications, first open the Application package lock (parameter

1.15). Group 0 then comes visible (see figure 11-l). Changing the value of parameter 0.1

changes the active application. See table 11-l. Applications are presented in sections 12.2 - 12.7 and in more detail in the following,

separate HVReady application manual.

12.2 Standard Application

The Standard Application has the same l/O signals and same Control logic as the Basic application.

Digital input DIA3 and all outputs are freely programmable.

Other additonal functions:

- Programmable V/Hz curve and switching frequency

- Autorestart function

- Motor Thermal and Stall protection fully

programmable

- Motor Underload protection

- Unused analog input functions

- Programmable StarVStop and Reverse signal logic

- Reference scaling

- One frequency limit supervision

- Second set of ramps and choice of linear or S curve

12.4 Multi-step Speed Application

- Programmable start and stop functions

- DC-braking at stop

- One prohibit frequency lockout range

- Programmable V/Hz curve and switching frequency

- Autorestart function

- Motor Thermal and Stall protection off / warning /fault programming

The Multi-step Speed Control Application can be used where fixed speed references are required. 9 different speeds can be

programmed: one basic speed, 7 multi-step

speeds and one jogging speed. The speed

steps are selected with digital signals DIB4,

DIB5 and DIB6. If the jogging speed is used DIA3 can be programmed for jogging speed

select

12.3 Local/Remote Application

The basic speed reference can be either voltage or current signal via analog input terminals (2/3 or 4/5). All outputs are freely

programmable. Other additonal functions:

Utilizing the Local/Remote Control Application the use of two different control and frequency reference sources is programmable. The active control source is selected with digital input DIB6. All outputs are freely programmable.

Other additonal functions:

- Programmable StarVstop and Reverse

signal logic

- Analog input signal range selection

- Two frequency in band limit indications

-Torque in band limit indication

- Reference in band limit indication

- Second set of ramps and choice of linear

- Programmable Start/stop and Reverse signal logic

-Analog input signal range selection

-Two frequency in band limit indications

-Torque in band limit indication Reference in band limit indication

- Second set of ramps and choice of linear or S curve

- DC-braking at start and stop

-Three prohibit frequency lockout ranges

- Programmable V/Hz curve and switching frequency

- Autorestart function

- Motor Thermal and Stall protection fully

or S curve

programmable

- DC-braking at start and stop

- Motor Underload protection

-Three prohibit frequency lockout ranges

- Unused analog input functions

Page 76 (78)

HVReady application package HV9000

12.5 PI-control Application

In the PI-control Application, there are two I/

O-terminal control sources. Source A is a

PI-controller and source B is a direct

frequency reference. The control source is

selected with the DIB6 input.

Other additonal functions:

The PI-controller reference can be selected from the analog inputs, motor potentiometer,

or panel reference. The actual value can be selected from the analog inputs or from a

mathematical function acting on the analog

inputs. The direct frequency reference can be used for control without the PI-controller. The frequency reference can be selected from the analog inputs or the panel

reference.

- Programmable Start/stop and Reverse signal logic

- Analog input signal range selection

-Two frequency in band limit indications

-Torque in band limit indication

- Reference in band limit indication

- Second set of ramps and choice of linear

or S-curve

All outputs are freely programmable. Other additonal functions:

- DC-braking at start and stop

- Three prohibit frequency lockout ranges

- Programmable V/Hz curve and switching frequency

- Autorestart function

- Motor Thermal and Stall protection fully

programmable

- Motor Underload protection

- Free analog input functions

12.7 Pump and Fan Control Application

- Programmable Start/stop and Reverse signal logic

-Analog input signal range selection

-Two frequency in band limit indications

-Torque in band limit indication

- Reference in band limit indication

- Second set of ramps and choice of linear or S curve

The Pump and Fan Control Application can be used to control one variable speed drive and O-3 auxiliary drives. The PI-controller of the frequency converter controls the speed of the variable speed drive and gives control signals to Start and Stop auxiliary drives to control the total flow.

- DC-braking at start and stop

The application has two control sources on

- Three prohibit frequency lockout ranges

I/O terminal. Source A is Pump and fan

- Programmable V/Hz curve and switching

control and source B is direct frequency

frequency

reference. The control source is selected

- Autorestart function

with DIB6 input.

- Motor Thermal and Stall protection fully programmable

All outputs are freely programmable.

- Motor Underload protection

Other additonal functions:

12.6 Multi-purpose Control Application

In the Multi-purpose Control Application, the frequency reference can be selected from the analog inputs, joystick control, motor potentiometer, or a mathematical function of the analog inputs. Multi-step speeds and jog speed can also be selected if the digital inputs are programmed for these functions

Digital inputs DIAI and DIA2 are reserved

for Start/stop logic. Digital inputs DIA3 -

DIB6 are programmable for multi-step speed select, jog speed select, motor potentiometer, external fault, ramp time select, ramp prohibit, fault reset and DC-

brake command function. All outputs are freely programmable.

- Programmable Start/stop and reverse signal logic

- Analog input signal range selection

-Two frequency in band limit indications

-Torque in band limit indication

- Reference in band limit indication

- Second set of ramps and choice of linear or S curve

- DC-braking at start and stop

- Three prohibit frequency lockout ranges

- Programmable V/Hz curve and switching frequency

- Autorestarl function

- Motor Thermal and Stall protection fully

programmable

- Motor Underload protection

HV9000

Options

Page 77 (78)

13 Options

13.1 External filters

13.5 HVGraphic control panel

Information of HV9000 external input and output filters (RFI, dV/dT, and Sinusoidalfilters) can be found in their separate manuals.

The HVGraphic control panel can be used inplace of the standard 3 line LCD panel. It provides:

13.2 Dynamic braking

Effective motor braking and short deceleration times are possible by using an

external or internal braking chopper with an

external brake resistor. The internal braking chopper is assembled

in the factory (available in certain models). It

has the same continuous current

specification as the unit itself.

Select the correct brake resistor to get the

desired braking effect. More information can

be found in the separate brake manual.

- parameters, monitored items etc. in text format

- 3 monitored items at the same time in display

- one monitored item can be shown in increased text size with a graph bar

- The selected parameter value is shown on a graph bar

- 3 monitored items can be shown on the graphical trend display

- the parameters of the frequency converter can be uploaded to the panel and then downloaded to another inverter.

13.3 I/O- expander board The available I/O can be increased by using

the I/O- expander boards. I/O-expander

boards can be installed in the option board position inside the open, protected, NEMA 1 and NEMA 12 HV9000 models. For the Compact NEMA 1 model the board needs to be installed in a separate l/O-expander box.

More information can be found in the l/Oexpander board manuals.

13.4 Communication

More information can be found in the

HVGraphicTM Panel manual.

13.6 HVDRIVE HVDrive is the PC based tool for control

and monitoring of the HV9000. With HVDrive:

HV9000 frequency converters can be connected to DeviceNet, Modbus RTU,

InterbusS, Profibus-DP and Lonworks

systems by using the fieldbus option board. The fieldbus board can be installed in the

option board position inside the open,

protected, NEMA 1 and NEMA 12 HWOOO models, For the compact NEMA 1 model the board needs to be installed in a separate I/ O-expander box.

More information can be found in the

separate communication manuals.

- parameters can be loaded from the HV9000, changed, saved to a file or loaded back to the HV9000 - parameters can be printed to paper or to a file

- references can be set

- the motor can be started and stopped

- signals can be examined in graphical form

- actual values can be displayed

The HV9000 can be connected to a PC with a special RS232-cable, catalog

number HVDRIVECABLE. The same cable can be used for downloading specialized applications to the HV9000.

13.7 Operator panel door installation kit

An adapter kit is available to mount the operator display panel on an enclosure door.

Page 78 (78)

13.8 Protected chassis cable cover for 100-150 HP open panel units

This optional cable cover provides a protected chassis capability equivalent to

IP20.

Notes:

HV9000 Page O-1

HV9000 HVReady APPLICATION MANUAL

CONTENTS

B C

General.. ............................................ O-2

Application selection ....................... O-2

Restoring default values of

application parameters.. .................. O-2

Language selection ......................... O-2

Standard Control Application .......... l-1

Local/Remote Control Application 2-1

Multi-step Speed Application.. ...... ..3- 1

PI-control Application ..................... .4-i

Multi-purpose Application ............. ..5- 1

Pump and fan control Application ..6- 1

Page O-2

General

HV9000

A General

This manual provides you with the information

Each application is described in its own

needed to apply these applications.

chapter. Section B tells how to select the application.

B Application selection

If the Basic Application is in use, first open the

To change from one application to another,

application package lock (parameter 1 .15 = 0)

simply change the value of parameter 0.1 to

Group 0 appears. By changing the value of

that of the application desired: see table B-l. parameter 0.1 a different application can be selected. See table B-l.

Number Parameter

0. 1

Application

Range

l-7

Description

1 = Basic Application

2 = Standard Application

3 = Local / Remote Control Application 4 = Multi-step Speed Application 5 = Pi-control Application 6 = Multi-purpose Control Application 7 = Pump and Fan Control Application

_ . . ^ _ . . . . .

lame u- 7 ,4pp/rcaaon selecrlon paramerers.

C Restoring default values of

application parameters

Besides the parameter group 1, the

Default values of the parameters of the applications also have parameter groups 2 - applications 1 to 7 can be restored by selecting 8 available (see fioure B-l).

the same application again with parameter 0.1

Parameters of the groups sequentially follow

or by setting the value-of parameter 0.2 to 1.

each other and changing from the last

See User’s manual chapter 12. parameter of one group to the first parameter

If parameter group 0 is not visible, make it of the next group or vice versa is done simply

visible as follows:

by pushingihe arrow up/arrow down buttons.

Groups 2-8

Group 0

If parameter lock is set on, open the lock, parameter 1. 16, by setting the value of the parameter to 0.

If parameter conceal is set on, open the conceal parameter 1. 15, by setting the value of the parameter to 0. Group 0 becomes visible.

Language selection

The language of the text shown on the operator’s panel can be chosen with parameter

0.3. See HV9000 User’s Manual, chapter 11.

Figure B- 1 Parameter Groups.

HV9000

Standard Application Page l-l

STANDARD CONTROL APPLICATION

(par. 0.1 = 2)

CONTENTS

1 Standard Application.. ....................... l-1

1.1 General.. ....................................... l-2

1.2 Control I/O .................................... l-2

1.3 Control signal logic ....................... l-3

1.4 Parameters Group 1 .................... l-4

1.4.1 Parameter table.. ................. l-4

1.4.2 Description of Group1 par ... l-5

1.5 Special parameters, Groups 2-8 l-8

1.51 Parameter tables ................ l-8

1.52 Description of Groups. ..... 1-12

Page l-2 Standard Application

HWOOO

1 STANDARD APPLICATION

1.1

General

The Standard application has the same I/O setting the value of parameter 0. 1 to 2. signals and same Control logic as the Basic

Basic connections of inputs and outputs are application. Digital input DIA3 and all outputs shown in the figure 1.2-l. The control signal are programmable. logic is shown in the figure 1.3-i.

The Standard Application can be selected by

Programming of I/O terminals-is explained

in chapter 1.5.

1.2 Control I/O

Reference potentiometer

L---

I----

---

I----_

I I

p____

L--+?I-

I- I

--+-

+--I_

READY 1

I- -B- -I-

I I

RUN

I--@__

FAULT

220 - - - -

VAC ___ _

MZX.

Terminal / Signal 1 Description

Figure 1.2-I Default I/O configuration and connection example of the Standard Application.

1.3 Control signal logic

HMO00 Standard Application

Page 1-3

BASIC PARAMETERS

Group 1

lin+

DIBd

DIB!

DlAl

ej) !.A

Multi-step speed sel. 1

-.-.-.-.-.-.-.-.-.-.-.- j j

Multi-step spaed sd. 2

-.-.-.-.-._.___.~~~-.-

- i

Start forward ~programmatne)

Starvstql

Q !

and reverse

Start reverse

logic

Reverse

~programmaDle)

reference

Internal start/stop

Internal

reverse

Internal

DIA;

fault reset

DIB6 Fault reset input

0-c

D’A3 External fault input

’ (programmable)

-.-.

=wlii

- =sgnallire

CH012K01

Figure 1.3-1 Control signal logic of the Standard Application

Page l-4

Standard Application HV9000

1.4 PARAMETERS, GROUP 1

1.4.1 Parameter table

Tab/e 1.4- 1 Group 1 basic parameters.

Note!m=

Parameter value can be changed only

If 1. 2 > motor synchr. speed, check suitability

for motor and drive system.

when the drive is stopped.

Selecting 120 Hz/500 Hz range see page l-5.

** Default value for a four pole motor

and a nominal size drive.

***Up to MIO. Bigger classes case by case

HV9000

Standard Application

1.4.2 Description of Group 1 parameters Minimum/maximum frequency 1.1,1.2

Defines the frequency limits of the drive. The default maximum value for parameters 1. 1 and 1. 2 is 120 Hz. By setting the

value of the parameter 1.2 to 120 Hz when the drive is stopped (RUN indicator not lit) parameters 1. 1 and 1.2 are changed to 500 Hz. At the same time the resolution of the display panel is changed from 0.01 Hz to 0.1 Hz.

Changing the max. value from 500 Hz to 120 Hz in done by setting parameter 1.2 to 119 Hz while the drive is stopped.

1.3,1.4 Acceleration timel, deceleration time 1:

These limits correspond to the time required for the output frequency to accelerate from the set minimum frequency (par. 1. 1) to the set maximum frequency (par. 1.2).

Ref. Iin

f’

Par. 1.6

DIB5

R”” --stop

ChWWce

1.5,l.B

Multi-step speed reference 1, Multi-step speed reference 2:

Figure 1.4-1 Example of Multi-step speed references.

1.7

Parameter values are automatically limited between minimum and maximum frequency ( par 1.1, 1.2).

Current limit This parameter determines the maximum motor current that the HV9000 will provide

short term.

1.8 V/Hz ratio selection

Page l-5

Linear: The voltage of the motor changes linearly with the frequency in the

constant flux area from 0 Hz to the field weakening point (par. 6. 3) where a constant voltage (nominal value) is supplied to the motor. See figure 1.4-2.

A linear V/Hz ratio should be used in constant torque applications.

Page l-6

Standard Application HV9000

This default setting should be used if there is no special requirement for another setting.

Squared: The voltage of the motor changes following a squared curve form

with the frequency in the area from 0 Hz to the field weakening

point (par. 6. 3) where the nominal voltage is also supplied to

the motor. See figure 1.4-2. The motor runs undermagnetized below the field weakening point

and produces less torque and electromechanical noise. A squared V/Hz ratio can be used in applications where the torque demand of the

V”

u WI

Default: Nominal

Field weakening point

Default: Nominal frequency of the motor

_j WI

load is proportional to the square of the speed, e.g. in centrifugal fans and pumps.

Figure 1.4-2 Linearand squared V/Hzcurves.

Programm.The V/Hz curve can be programmed with three different points.

Parameter

6.4

Parameter 6.6

Default 10% Parameter 6.7

Default 1.3 %

/ i

1 Default: nominal frequency

1 of the motor

Parameter 6.5 Parameter 6.3 [Hz] ’

(Default 5 Hz)

V/Hz curve The parameters for programming are explained in chapter 1.5.2.

A programmable V/Hz curve can be used if the standard settings

do not satisfy the needs of the application. See figure 1.4-3.

Figure 1.4-3 Programmable V/Hz curve.

1.9 V/Hz optimization Automatic The voltage to the motor changes automatically which allows the

torque motor to produce enough torque to start and run at low frequencies.

The boost voltage increase depends on the motor type and horsepower.

HV9000

Standard Application

Page l-7

Automatic torque boost can be used in applications where starting torque due to starting friction is high, e.g. in conveyors.

1.10

1.11

1.12

1.13

1.14

1.15

1.16

1.17

NOTE! In high torque - low speed applications - it is likely that the motor will

overheat.

If the motor has to run for a prolonged time under these conditions, special attention must be paid to cooling the motor. Use external cooling for the motor if the operating temperature rise is too high.

Nominal voltage of the motor

Find this value from the nameplate of the motor.

This parameter sets the voltage at the field weakening point, parameter 6.4, to 100% XVnmoW

Note!

If the nominal motor voltage is lower than the supply voltage, check that the insulation level of the motor is adequate.

Nominal frequency of the motor Find the nominal frequency f, from the nameplate of the motor.

This parameter sets the field weakening point, parameter 6. 3, to the same value.

Nominal speed of the motor Find this value n,, from the nameplate of the motor. Nominal current of the motor Find the value In from the nameplate of the motor.

The internal motor protection function uses this value as a reference value. Supply voltage

Set parameter value according to the nominal voltage of the supply. Values are predefined for voltage codes 2,4,5, and 6. See table 1.4-l.

Parameter conceal

Defines which parameter groups are available:

0 = all groups are visible

1 = only group 1 is visible Parameter value lock Permits access for changing the parameter values:

0 = parameter value changes enabled

1 = parameter value changes disabled

Basic frequency reference selection

0 = Analog voltage reference from terminals 2-3, e.g. a potentiometer

1 = Analog current reference from terminals 4-5, e.g. a transducer.

2 = Panel reference is the reference set from the Reference Page (REF),

see chapter 7.5.

Page l-8

Standard Application

1.5 SPECIAL PARAMETERS, GROUPS 2-9

1.51 Parameter tables

HV9000

Group 2, Input signal parameters

zz Parameter

I Range

StarKStop logic selection

2.2 DIA3 function (terminal 10)

2.3 Reference offset O--l for current

input

2.4

Reference scaling, minimumvalue

+par. 2.5

2.5 Reference scaling,

0-fin,,

maximum value

2.6

Reference invert

(rl

2.7

Reference filtertime 1 0.00-10.00s

pag

l-l

l-1,

Default 0 Custom Description

0 = Not used 1 = Ext. fault, closing contact 2 = External fault, opening contact 3 = Run enable 4 = Acc./dec. time selection 5 = Reverse (if par. 2.1 = 3)

O=@-20mA 1=4_20mA

Selects the frequency that corresponds to the minimum reference signal

Selects the frequency that

corresponds to the maximum

reference signal 0 = Scaling off >O = Maximum frequency value

0 = No inversion 1 = Reference inverted

0 = No filtering

1 Hz

OHz

1 Hz

OHz

0.01s 0.10s

Group 3, Output and supervision parameters

oxk

Parameter

Default 1 Custom Description IPace

3.1 Analog output function

0 = Not used Scale 100%

l-15

1 = O/P frequency (&fmax) 2 = Motor speed (0-max. speed) 3 = O/P current

(o--a.oxl”Hv9)

4 = Motor torque (0-2xT,,& 5 = Motor power (o-2xP,,& 6 = Motor voltage (o-100%xV.,.,,,) 7 = DC-link volt.

10-1000 v1

0 = no filterina

Il.15

Analog output minimum

3.5 - Analog output scale

Note! m =

Parameter value can be changed only when the drive is stopped.

HV9000 Standard Application

Page l-9

Group 3, Output and supervision parameters

code

3.6

Iefault

custcm

-w

&14

Description

0 = Not used

1 = Ready

2=Run

3 = Fault

-16

4 = Fault inverted

5 = HV9000 overheat warning 6 = External fault or warning 7 = Reference fault or warning 6 = Warning 9 = Reversed 10 = Multi-step speed selected 11 =At speed 12 = Motor regulator activated 13 = Output frequency limit supen 14 = Control from I/O-terminal

As parameter3.6 -16

As parameter 3.6

-16

O=No 1 = Low limit 2 = High limit

-16

As parameter3. 1 -15

As parameter 3.5

-15

‘ammeter Ggital output function

elayoutput 1 function s14

O-14

0.1 Hi

0.0 Hz

).0-f,,,

par. 1.2)

3.11 l/O-expander option bow analog output function

3.12 I/O-expander opbon boar< analog output scale

&lOOO%

1% 100%

Group 4, Drive control parameters

code Parameter

Step Default Custom Description Page

0.0 s

I I

0 = Linear

1-17

>O = S-curve acc.ldec. bme

I I

Acc.lDec. ramp 1 shape

4.6 Start function %l 1 0 0 = Ramp 1-17 1 = Flying start

4.7 Stop function &l 1 0 0 = Coasting 1-16

1 = Ramp

4.6 DC-braking current 0.15-l 5x 0.1 A 0.5 x lnHVg l-16

hv9 (A)

4.9 DC-braking time at Stop 0.00-250.00 s 0.01 s 0.00 s 0 = DC-brake is off 1-16

Note! fl= P

arameter value can be changed only when the drive is stopped

Page l-10

Standard Application

HV9000

Group 5, Prohibit frequency parameters

code Parameter

Range Step

Default Custom Description

Page

5.1 Prohibit frequency

fIni”_f,,

0.1 Hz O.OHz

l-19

range low limit

per. 5.2

5.2 Prohibit frequency

fnlin-fInax

0.1 Hz O.OHz 0 = no prohibit frequency range

1-19

range high limit (1.1) (1.2) (mex limit = par. 1.2)

Group 6, Motor control parameters

0 = Controller is off

Note! m = Parameter value can be changed only when the drive is stopped

Group 7, Protections

7.3 Phase supervision of c-2 the motor

7.6 Stall protection &2

Stso 1 Default 1 Custom

1 I 1 I

Description 0 = No action

1 = Warning 2 = Fault, stop according per. 4.7 3 = Fault, always coasting stop

0 = No action

1 = Warning 2 = Fault, stop according per. 4.7 3 = Fault, always coasting stop

0 = No action

2 = Fault 0 = No action

1 = Warning 2 = Fault

0 = No action

1 = Warning

2 = Fault

‘age

l-21

1-21

l-21

l-22

HV9000

Standard Application

Page l-1 1

Group 8, Autorestatl parameters

code Parameter

Range

step

Default

Custom Description Page

8.1 Automatic restart:

O-10

0 0 = no action l-23

number of tries

I 8.2 I Automatic

restart: multi- 1-6000s

1s 30s

l-23

attempt max. trial time

1 1 1

I /

8. 3 Automatic restart: start function

Table 1.51 Special parameters, Groups 2-8.

Page 1-12

Standard Application

1.52 Description of Group 2-9 parameters

2.1

Start/Stop logic selection

HV9000

0 DlAl : closed contact = start forward

DIA2: closed contact = start reverse, See figure 1.5-l.

Figure I. 5 1

Start forward/Start reverse

The first selected direction has the highest priority

When DIAl contact opens, the direction of rotation starts to change

If Stat-l forward (DIAl) and Star-l reverse (DIA2) signals are active simultaneously, the Start forward signal (DIAl) has priority.

1 DlAl : closed contact = start open contact = stop

DIA2: closed contact = reverse open contact = forward See figure 1.5-2.

HV9000

Standard Application

Paae 1-13

2: DIAl : closed contact = start

open contact = stop

DIA2: closed contact = start enabled open contact = start disabled

3: 3-wire connection (pulse control):

DIAI : closed contact = start pulse DIA2: closed contact = stop pulse (DIA3 can be programmed for reverse command) See figure 1.5-3.

Figure 1.53

Startpulse/Stop pulse

2. 2 DIA3 function

1: External fault, closing contact = Fault is shown and motor is stopped when

the contact is closed.

2: External fault, opening contact = Fault is shown and motor is stopped when

the contact is open.

3: Run enable contact open

= Start of the motor disabled

contact closed = Start of the motor enabled

4: Act. I Dee contact open

= Acceleration/Deceleration time 1 selected

time select.

contact closed = Acceleration/Deceleration time 2 selected

5: Reverse contact open

= Forward

Can be used for reversing if

contact closed = Reverse

parameter 2. 1 has value 3

2.3 Reference offset for current input

0: Nooffset 1: Offset 4 mA, provides supervision of zero level signal. The response to reference

fault can be programmed with the parameter 7. 1.

Page 1-14

Standard Application

HWOOO

2.4,2.5 Reference scaling, minimum

value/maximum value

Setting value limits: 0 5 par. 2. 4

spar.2.55par.1.2.

If parameter 2. 5 = 0 scaling is set off. See figures 1.54 and 1.5-5.

2.6

Reference invert Inverts reference signal:

max. ref. signal = min.set freq. min. ref. signal = max. set freq. See figure 1 A-6.

2.7

Reference filter time

Figure 1.5-4 Reference scaling.

Filters out disturbances from the incoming reference signal. A long

filtering time makes regulation

response slower. See figure 1.5-7.

OUtpUt

frequency

10 Ch012K13

Figure 7.5-5 Reference scaling,

parameter2. 5 = 0.

i t

OUtpUt

frequency

Ml” freq. par 1. 1

Figure 1.5-6

Reference invert.

Par. 2. 7

-I

Figure 1.5-7

Reference filtering.

3.1

Analog output function

See table “Group 3, output and

supervision parameters” on the

page l-8.

3.2

Analog output filter time

Filters the analog output signal.

See figure 1.58.

HV9000

Standard Application

Page 1-15

3.3

Analog output invert

Inverts analog output signal: max. output signal = minimum

set value

min. output signal = maximum

set value

See figure 1.5-9

3.4

3.5

Analog output minimum Defines the signal minimum to

be either 0 mA or 4 mA. See figure

1.510.

Analog output scale Scaling factor for analog output.

See figure 1.5-l 0.

Max. speed (n,xf,,Jf,)

Unfiltered signal

Par. 3. 2

-I

Figure 1.5-8 Analog output filtering.

Figure 1.59

Analog oofput invert.

Figure 1.510 Analog output scale.

Cutler-Hammer HV9F50AC-2M0B008, HV9F20AC-2M0B008, HV9020AC-2M0B008, HV9F30AC-2M0B008, HV9F10AC-2M0B000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual