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Introduction / Table of Contents
Introduction
Thank you for choosing the CT-2000 inverter unit, this inverter unit is suitable for operating
squirrel cage induction motors. Please read this instruction manual carefully before actual
usage in order to ensure proper operation and suit your needs.
Table of Contents
1. Inspection upon receiving…………………………………………………. 4
2. Installation and Storage…………………………………………………… 4
A. Installation and………………………………………………………….. 4
B. Storage…………………………………………………………………… 4
3. Application notes…………………………………………………………… 5
4. Block diagram and Wiring ………………………………………………… 5
A. Wiring of main and control circuit …………………………………… 5
B. Signal circuit……………………………………………………………. 5
C. Connecting the power supply and the AC motor…………………… 6
D. R.S.T. for Power source reactor……………………………………… 7
E. Standard external connection diagram……………………………… 8
F. Control circuit specification………………………………………….... 9
G. Terminal specifications……………………………………………….. 10
5. Operation Test……………………………………………………………… 11
6. Function Setup and Specification.……………………………………….. 13
A. Keypad operation………………………………………………………. 13
B. Display specification…………………………………………………… 14
C. Keypad specification…………………………………………………… 14
D. Function Code………………………………………………………….. 15
7. Description of alarm display indications ………………………………… 45
8. Troubleshooting……………………………………………………………. 47
9. Maintenance and Inspection……………………………………………… 49
10. Standard Specification…………………………………………………….. 50
A. 200V series……………………………………………………………… 50
B. 400V series……………………………………………………………… 50
C. Standard specification………………………………………………….. 51
D. Outline dimension………………………………………………………. 52
11. Function code Table……..………………………………………………. 53
12. Modbus Address of Display Data….…………………………………… 60
13. Series Communication User Manual..…………………………………. 62
A. The physical link………………………………………………………… 62
B. Data structure in communication……………………………………… 63
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Inspection upon receiving / Installation and storage
1. Inspection upon receiving
A. Check that the model, the capacity and power voltage specifications are as
ordered.
B. Check that no damage has occurred during transportation.
C. Check that none of the internal parts have been damaged or have fallen off.
D. Check that none of the connectors have been damaged or have fallen off.
E. Check that there is no loosening of the terminals or screws of each of the parts.
2. Installation and Storage
A. Storage:
If the equipment is not to be installed immediately, it should be stored in a clean and
dry location at ambient temperatures from 20℃to 55℃. The surrounding air must
be free of corrosive contaminants.
B. Installation place:
Places where the peripheral temperature is from -10℃to 40℃, and where the
relative humidity is 90% or less. Avoid installing at places where there is dust, iron
particles, corrosive gas, water spray, direct sunlight or too much vibration. And
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Serial
communication
terminal
Multifunctional
relay output
terminal
Connector
capacity AC
220V, 0.1A
While normal
C-X closed
and NC-X
Closed
While operating C-X
open and NO-X
closed
Functions of C1, NC1,
NO1 are set by
CD47
Functions of C2, NC2,
NO2 are set by
CD48
Refer to Serial
Communications User
Manual.
SG is 0 volt terminal of
the digital signal.
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Adjust and Function Specification
§Cd01 Setting procedure of frequency (Selective range 0-7)
The function cannot be modified during revolution.
Setting procedure of frequency is to select either panel key or external analog signal.
Cd01=0 Set frequency on operation panel, as the above items A-C.
§Cd02 Select Main monitor display (Selective range 0-15)
Cd01=1 Set frequency by terminal In2 DC 0-10V/5KΩVR
Cd01=2 Set frequency by terminal In1 DC 4-20mA
Cd01=3 Set frequency by terminal In2+IN3 DC 0-10V/5KΩVR
Cd01=4 Setting from terminal In2, input DC0〜10V/VR 5KΩ hysteresis
Cd01=5 Setting from terminal In1, input DC4〜20mA hysteresis
Cd01=6 Setting from terminal In2+IN3, input DC0〜10V/VR 5KΩ hysteresis
Cd01=7 Set frequency by Multi-step function mode
The monitor is consisted of four 7-segment LEDs, displays frequency, current and
various data by digital number and character.
Cd02=0 Display the frequency, LED HZ active
Cd02=1 Display the current, LED I active
Cd02=2 Display Ultimate speed, Hz and I LED de-active.
Cd02=3 Display DC voltage of DC BUS, showing d in front of value
Cd02=4 Display rms value of U.V.W. AC output,LED HZ, I active
Cd02=5 Display external control terminal status, showing E in front of value
Cd02=6 Display temperature rising of PIM module, showing b in front of value
Cd02=7 Display speed feedback. Check if MCK circuit working properly, then
the restart and free run start function (Cd28) will working normally.
Cd02=8 Display average speed of multi-step function (rpm)
Cd02=9 Display current step of multi-step function (step)
Cd02=10 Display current time of multi-step function (minutes)
Cd02=11 Display Yards counter value
Cd02=12 Display power factor (cos Θ)
Cd02=13 Display transient power (Kw)
Cd02=14 Display Kw-h
Cd02=15 Display Mw-h
§Cd03 Torque mode (Selective range 0,1)
The function cannot be modified during revolution.
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Adjust and Function Specification
§Cd59 External terminal 4/6,3/5 function selection (Setting range 0-7)
This function is to select setting common terminal 3,4,5 and 6.
CD59 Common input terminal setting
0
1
2
3
4
5
6
7
DI4 DI6 DI3 DI5
JOG MBS 3DF 2DF
JOG/
Yards counter
RST 3DF/
Down speed %
5DF MBS 3DF 2DF
5DF RST 3DF 2DF
JOG MBS DOWN UP
JOG RST DOWN UP
5DF MBS DOWN UP
5DF RST DOWN UP
UP speed %
2DF/
Terminal specification:
JOG: Jogging operation, accommodating with Cd15.
5DF: Multi-speed, accommodating with Cd4041, 42, 43 speed setting.
MBS: Free run stop, operates both panel key and external signal.
RST: Reset, operates both panel key and external signal
2DF: Second term operation, accommodating with Cd12 speed setting.
3DF: Third term operation, accommodating with Cd13 speed setting.
UP: Using external terminal control on frequency increasing. Max. frequency is
setting of Cd00
DOWN: Using external terminal control on frequency decreasing. Min. frequency is
setting of Cd16
Note: when use multi-steps function, and Cd59=1, functions of external terminal 3,4,5
are listed as below:
Terminal 3: “Down Speed %”, means the speed will be decreased, according to
function CE37~CE45.
Terminal 4: Yards counter
Terminal 5: “Up Speed %”, means the speed will be decreased, according to
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Output Voltage
Adjust and Function Specification
§Cd60 V / F frequency FC (Settable range 0.5-240)
This function cannot be modified during revolution.
To set V/F slope frequency FC when Cd05=11.
Settable range 10Hz-240Hz (FC ≦Fb)
15%
Cd7 VB
0%
§Cd61 PWN frequency (Settable range 0-4)
This function cannot be modified during revolution.
This function is to set PWM frequency.
The higher pitch of PWM & the lower noise of motor, however motor might be shave.
The lower pitch of PWM & the higher noise of motor, however motor should be more
stable.
Cd61 PWM Frequency
0 Setting by Cd62 (1.5 – 4.0 Hz)
150
0
FC Fb FH
Cd60 Cd58 Cd57
(HZ)
Output Frequency
1 4 KHZ
2 6 KHZ
3 8 KHZ
4 10 KHZ
§Cd62 PWM Frequency (Settable range 15-40)
This function cannot be adjusted during operation.
Ex: Cd62 = 15, PWM Frequency = 1.5KHz
Ex: Cd62 = 30, PWM Frequency = 3.0KHz
rd
§Cd63 Switch point for 3
phase PWM and 2
This function is adjustable during revolution
Ex. Cd63 = 5 when output voltage of inverter exceed rated voltage 5%+3%=8%,
inverter output shift from 3
rd
phase PWM to 2
lower than 5% of rated voltage, inverter output shift from 2
phase PWM.
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Adjust and Function Specification
§Cd64 Dynamic braking range (Settable range 0-1)
This function cannot be adjusted during revolution.
Cd64 = 0 Dynamic braking can be active during acceleration, deceleration and
constant speed.
Cd64 = 1 Dynamic braking can be active during acceleration and deceleration, but
not active during constant speed operation.
§Cd65 Instant initial field time (Settable range 1-7)
This function cannot be adjusted during revolution
This function is to adjust instant initial field current of motor. Shorter of the time,
higher of the field current .
Cd 65 Instant initial field time
1 64 ms
2 128 ms
3 256 ms
4 512 ms
5 1024 ms
6 2048 ms
7 4096 ms
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Adjust and Function Specification
§Cd66 Digital filter function (Settable range 1-6)
This function is adjustable during revolution
This is function is active as digital filter while invert with external analogue input.
Increasing the figure to stabilized frequency while noise of external analogue input is
higher. Decrease the figure when inverter required to response faster.
Cd 66 Digital filter time
1 4 ms
2 8 ms
3 16 ms
4 32 ms
5 64 ms
§Cd67 Power source positioning accuracy calibration (Settable range 0-20)
This function is adjustable during revolution
This function is to adjust the calibration of voltage positioning on DC BUS between
detected and actual position. The display value of Cd02=3 will be lower when Cd67
set at bigger figure. Cd02=3 display will be higher when Cd67 setting at smaller
figure.
6 128 ms
§Cd68 Dead Time compensation adjustment (Settable range 0-10)
This function cannot be adjusted during revolution
This function is to compensate characteristic differential of IC. Therefore, it should be
adjusted in accordance with individual power IC. Motor would be vibrating if this
function did not adjust properly. This function has been properly adjusted before
ex-factory. Recommend customer not to adjust. If adjustment required, start from “5”,
either increase or decrease to a figure that motor operation at the most stable
operation.
§ Cd70 Dynamic Braking active level (Settable range 120~140)
This function cannot be modified during revolution
This function is to adjust active point of dynamic braking.
Note :
220V series: protection point voltage (VDC)= Cd70 ×200V ×% ×√2
400V series: protection point voltage (VDC)= Cd70 ×400V ×% ×√2
§ Cd71 Over Voltage prevention function active point (Settable range 130~145)
This function cannot be modified during revolution
This is to adjust the over voltage protection active point when over voltage occurred.
Note:
220Vseries:active voltage (VDC)= setting value ×200V ×% ×√2
400Vseries:active voltage (VDC)= setting value ×400V ×% ×√2
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Adjust and Function Specification
§ Cd77 KW-Hour and MW-Hour reset memory (setting range 0~1)
When set Cd79=1, KW-Hour and MW-Hour will be recorded automatically when the
power off. When set up successfully, “CLr” will showed, and the record will be cleared
to zero.
§ Cd79 auto saving function setting (setting range 0~1)
This function can’t be modified during revolution.
Cd79=0 Disable auto saving
Cd79=1 Enable auto saving. When power off KW-Hour, MW-Hour, Hanks counter,
Current time of PLC and current step PLC will be recorded automatically.
§ Cd80 Modbus Protocol and communication mode setting (settable range 0-6)
This function can’t be modified during revolution.
Selection of operation method on RS485 communication port. Supporting Modbus
Protocol.
Cd80=0 RS485 shut down communication interface.
Cd80=1 Active RTU Mode. Parameter change is not allowed.
Cd80=2 Active RTU Mode. Allow changes on general parameter.
Cd80=3 Active RTU Mode. Allow changes on operation instruction and general
parameter.
Cd80=4 active ASCII Mode. Parameter change is not allowed.)
Cd80=5 active ASCII Mode. Allow changes on general parameter.)
Cd80=6 active ASCII Mode. Allow changes on operation instruction and general
parameter.)
§ Cd81 RS485 communication address setting (settable range 1-240)
This function can not be modified during revolution
Corresponding communication address should be set in advance when active RS485
communication function. Inverter is at slave side.
Note: Communication function refers to manuals of interface.
§ Cd82 Series communication baud rate setting (settable range 0-3)
This function can’t be modified during revolution.
Setting of Baud rate during communication
Cd82=0 2400 bps
Cd82=1 4800 bps
Cd82=2 9600 bps
Cd82=3 19200 bps
Note: Re-start inverter after setting Baud rate.
§ Cd83 Series communication response time setting(settable range 0-15)
This function can’t be modified during revolution.
Setting waiting time for response when inverter receive correction data.
MODBUS RESPONE TIME=(0 ~ 8ms) + (8ms * CD83)
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Adjust and Function Specification
§ Cd84 Series communication broadcasting function setting (settable range 0-3)
This function can’t be modified during revolution
When setting communication, wither active group broadcasting (MODBUS Function
241~255) or global broadcasting (MODBUS Function 0) function.
Cd84=0 Active both group and global broadcasting.
Cd84=1 De-active group broadcasting, active global broadcasting.
Cd84=2 Active group broadcasting, de-active global broadcasting.
Cd84=3 De-active both group and global broadcasting.
§ Cd86 RS485 port utility setting (setting range 0-1)
The function cannot be modified during revolution
Selection of utility of 2 sets RS485 series communication interface.
Cd86=0 Only use RS422 or A set RS485 (Modbus protocol).
Cd86=1 Use A set for Remote Keypad, B set RS485 (Modbus protocol).
Cd86=2 Only use A set for Remote Keypad.
Caution:
1. When using B set RS485 series communication interface, J13 at PCB C16D115
must be shorted and adjust J11 to proper position.
2. When using B set RS485, Vout terminal will be disable.
3. Detail information refers to section at Serial Communications User Manual.
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Adjust and Function Specification
§ CE38 2nd frequency increase setting (setting range 0.0~10.0%)
(2nd Bob up speed %)
Set the 2nd frequency increase percentage.
§ CE39 3rd frequency increase setting (setting range 0.0~10.0%)
(3rd Bob up speed %)
Set the 3rd frequency increase percentage.
§ CE40 Setting Times of 1st frequency increase (setting range0〜200min )
(1st Bob up speed % time)
Set the time of 1st frequency increase percentage.
When multi-step operation time shorter than CE40, CE37 will be the current frequency
increase order. If CE40=0 it will use CE37 as frequency increase order, no matter what
is the perform time in multi-step function.
§ CE41 Setting Times of 2nd frequency increase (setting range0〜200min )
(2nd Bob up speed % time)
Set the time of 2nd frequency increase percentage.
When multi-step function operation time longer than CE40 and shorter than CE41, the
frequency will increased as CE38. If CE41=0 it will use CE38 as frequency increase
order, no matter what is the perform time in multi-step function.
When multi-step operation time is longer or equal to CE41, it will use CE39 as current
frequency increase order.
§ CE42 1st frequency decrease setting (Setting range 0.0~10.0%)
(1st Bob down speed %)
Set the 1st frequency decrease percentage. The setting is related with current working
speed of inverter. When inverter working under multi-steps function mode(Cd01=7),
and CE47=2, or 3、Cd59=1, short external terminal 3(DOWN) and COM, then the
speed will be
Operation frequency = current steps’ frequency – (current steps’ frequency ×CE42)
§ CE43 2nd frequency decrease setting (Setting range 0.0~10.0%)
(2nd Bob down speed %)
Set the second frequency decrease percentage.
§ CE44 3rd frequency decrease setting (Setting range 0.0~10.0%)
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Adjust and Function Specification
§ CE45 Setting Times of 1st frequency decrease (setting range 0~200min)
(1st Bob down speed % time)
Set the time of 1st frequency decrease percentage.
When multi-steps operation time shorter than CE45, CE42 will be the current frequency
decrease order.
If CE45=0 it will use CE42 as frequency decrease order, no matter what is the time of
the perform time in multi-step function.
§ CE46 Setting Times of 2nd frequency decrease (setting range 0~200min)
(2nd Bob down speed % time)
Set the time of 2nd frequency decrease percentage.
When multi-steps operation time longer than CE45 and shorter than CE46, the
frequency will decrease as CE43.
If CE46=0 it will use CE43 as frequency decrease order, no matter what is the perform
time in multi-step function. When multi- steps operation time longer or equal to CE46, it
will use CE44 as current frequency decrease order.
§ CE47 Multi steps function modes selection(settable range0〜1)
The function cannot be modified during revolution
Select operation modes on speed variation when process control switch from previous
step to next step.
CE47=0 Liner operation
CE47=1 Gradually operation. (Perform time can set to zero, when perform time set to 0,
perform time will according to CD08, CD09 increase or decrease. If the step
frequency set to 0, the step will be ended.)
CE47=2 Liner operation use Up/Down Speed % function.
CE47=3 Gradually operation use Up/Down Speed % function. (Perform time can set to
zero, when perform time set to 0, acceleration/deceleration time will according
to CD08, CD09. If the steps’ frequency set to 0, the step will be ended.)
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CE
2
1
CE
3
0
Adjust and Function Specification
Gradually operation
O u tp ut frequen cy
CE 1 6
CE 1 5
CE 1 4
2
2
CE
CE 1 3
CE 1 2
CE 1 1
3
4
5
6
7
8
2
2
CE
2
CE
CE
2
2
CE
CE
9
2
2
CE
CE
CE 1 7
CE 1 8
CE 1 9
CE 2 0
t
CE 0 9
Up/Down Speed %
function
Frequency
CE38
CE39
CE37
Output freq.
CE44
CE42
CE43
CE08
CE09
CE40
CE45
CE46
CE41
UP
DOWN
§ CE48 Multi steps function operation reset (settable range0〜1)
The function cannot be modified during revolution
Memorized of current operation step and time (in sec) while shut down or power failure.
Step and time reset to 0 when set CE48=1.
Note: External terminal 6 set to RST function, when RST connect with COM, it will reset
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The function cannot be modified during revolution
The setting cannot be changed while the machine is working.
According to the needs of the user, choose different file for the current step, the data
CE05~CE46 are stored in the files.
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Description of alarm display indications
7. Description of alarm display indications
Error
indication
Err Operation error Was the unit operated as
Description of
fault operation
Item for inspection Processing
Use the correct procedure
indicated in the manual
ErO Operation error of Switch off the power and then Replace the unit
internal ROM,
RAM
ErC Error of internal
CPU
apply again
Is there a large amount of
external noise
Check the contact
absorber. Install a noise
filter
OCPA Over current
(180% rated
current)
OCPd Over current
(180% rated
current)
OCPn Over current
(180% rated
current)
OC Over current
(200% rated
current)
OCS Output short
circuit or ground
detected
OU DC link over
voltage
LU Insufficient
voltage detected
due to power
failure or
instantaneous
power loss.
LU A Insufficient
voltage detected
due to power
Was there rapid acceleration Lengthen the acceleration
time
Was there rapid deceleration Lengthen the deceleration
time
Was there any variation in the Lengthen the time for the
power loss. And
the auto save
function is
working
load
Was there rapid acceleration
/ deceleration and variation in
the load
Is there a short circuit for the
output or grounding for the
motor
Was there fast deceleration,
or fast voltage
Is there a low voltage at
power, or internal inverter
wiring error
Is there a low voltage at
power, or internal inverter
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Standard Specification
C.Standard specification
Control method Sine P.W.M control
Frequency
accuracy
Frequency
resolution
Frequency range 0.5〜240HZ(Initial frequency 0.5〜30Hz)
Digital setting: ±0.1% Analog setting: ±0.5% (35℃)
Digital setting: 0.5〜100Hz→0.01Hz 100Hz〜240Hz→0.1Hz
Analog setting: (setting value/1000)Hz
V/F ratio 10 patterns, or any V/F patterns.
Torque boost 0〜15.0% voltage boost, automatic voltage boost
Acceleration /
0.1〜6000 sec(linear, two-step setting)
Deceleration time
Motor Braking 100% DB. Under
3.7KW Including
20% DB. Connect extra braking resister to reach
100% DB.
braking resister.
DC Braking DC Injection Braking(Setting mode, torque, time, active frequency)
Standard feature Free run restart, jogging speed, upper/lower frequency limit setting,
jump frequency setting, 8-step speed setting, frequency
increase/decrease (UP/DOWN) function, BIAS, frequency indicated
output (DC0〜10V), operation direction setting, forward/reverse
prohibit, voltage/current limit, data lock, multi-step function, auto record
when power off, 6 memory pattern of multi-step function.
Frequency setting Digital setting by keypad, or external analog signal(DC0〜10V,DC4
〜20mA)
Display 7-segment LED display: Frequency, current, voltage, setting value,
function, fault status, Temperature of PIM module, status of multi-step
function, average speed of multi-step function, instant power, power
factor, Kwh, Mwh.
Protection Low voltage, over voltage, instantaneous power failure, over voltage
stall, overload, over current stall, instantaneous over current,
acceleration over current, deceleration over current, over heat.