Page 1
CAB INSTALLATION INSTRUCTIONS
JOHN DEERE 3000 SERIES (4200/4300/4400)
(4210/4310/4410) & (3120/3320/3520/3720)
HARD SIDED CAB ENCLOSURE (p/n 1JD3520AS)
SOFT SIDED CAB ENCLOSURE (p/n 1JD3520SS)
The contents of this envelope are the property of the owner.
Be sure to leave with the owner when installation is complete.
NOTE: hard sided cab shown with the following optional accessories: work lights and strobe light.
This Curtis Cab is designed and
manufactured for use only as reasonable
cable, Nor should the cab be considered as protection against
roll over, collision or other accidents that may result. This cab is
NOTaR.O.P.S.cab. Extreme care should be taken when operat-
ing and by qualified, experienced operators only.
INSTALLATION & OWNER’S MANUAL
weather protection. This cab is not appli-
CABS/BLADES/ SPREADERS/ACCESSORIES
ExposuretoCarbonMonoxidecanCause
illness,seriousinjuryordeath.Never
Monoxide. Inspect exhaust system for leaks monthly. Leaks can
result from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
exhaust system. Do not use vehicle until repair or replacement is
complete.
operate vehicle if suspicious of Carbon
ADDED
WEIGHT
Curtis Cabs, blades and general accessories
add additional weight to the base vehicle. All
Curtis accessory weights are listed in product
brochures. Deduct the accessories total weight
from the vehicles rated capacity and never
excee d th e ve h ic le s r a ted c a p a c ity inc lu d ing
driver and passenger.
Rev. T, p. 1 of 10
p/n: IM-1JD3520
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DESIGN CONCEPT
Curtis Cabs feature an assembly of parts designed for your vehicle which require
adjustment and alignment of components to accommodate vehicle variations and
provide proper weather protection. For accurate installation, proper operation, and
years of satisfaction, please read and understand the installation instructions.
From all of us at Curtis, we thank you for choosing our product.
ADDED
WEIGHT
Curtis Cabs, blades and general accessories
add additional weight to the base vehicle. All
Curtis accessory weights are listed in product
brochures. Deduct the accessories total weight
from the vehicles rated capacity and never
exceed the vehicles rated capacity including
driver and passenger.
This Curtis Cab is designed and manu-
weather protection. This cab is not appl ic a ble, no r sh oul d
the cab be considered as protection against roll over,
collision or other accidents that may result. This cabs is
NOTaR.O.P.S.cab. Extreme care should be taken when
operating and by qualified, experienced operators only
factured for use only as reasonable
.
Never operate vehicle if suspicious of Carbon Monoxide.
Inspect exhaust system for leaks monthly. Leaks can result
from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
exhaust system. Do not use vehicle until repair or replacement is complete.
ExposuretoCarbonMonoxidecan
Causeillness,seriousinjuryordeath.
CAB INSTALLATION
BEFORE YOU START
HELPFUL REMINDERS:
A. Leave all bolts loose for later adjustment unless otherwise specified.
B. Read and understand all instructions before beginning.
C. Plastic washers have been supplied to provide a weather seal around
all exterior fasteners. The plastic washer should be installed under each
bolt head directly against the outside cab surface. Care should be taken
not to over tighten the fasteners and damage the plastic washer.
Also use metal washers as required.
D. Apply a clear silicone sealant to seal any minor gaps that may occur due
to vehicle variances. For example, windshield cowl to unitized frames.
TOOLS REQUIRED:
7/16 IN.
SOCKET
15 MM
SOCKET
1/2 IN.
SOCK-
NO. 2 MEDIUM
PHILLIPS HEAD
SCREWDRIVER
10 MM
SOCKET
3/8 DRIVE
RATCHET
3/16 INCH
ALLEN
DRIVE
3/8 DRIVE
3/8 IN.
ELECTRIC
HAND DRILL
3/8 IN.
DRILL BIT
15 MM.
OPEN END
WRENCH
1/2 IN.
OPEN END
WRENCH
7/16 IN.
OPEN END
WRENCH
p. 2 of 10
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INDUSTRIES, LLC.
111 HIGGINS STREET, WORCESTER, MA 01606
JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS
1. VEHICLE PREP.
1.1 Remove grab handles (see fig. 1.1).
1.2 Remove, and save, the rear bolt and nut in each floorboard, as well as the
three (3) plastic pins holding the floor mat down (see fig. 1.1).
1.3 Remove, and save, the long bolts attaching the fender to the roll bar on each
side. See fig. 2.3 for bolt locations.
1.4 Tip driver’s seat forward.
2. REAR PANEL ASSEMBLY
2.1 Pre-assemble lower rear panel, rear legs, and rear window support using a
total of six (6) 3/4” long button head screws. (Note: the soft side version does
not have a rear window support). See fig. 2.1 for the all steel pre-assembly. To
attach the rear window support, use four 3/4” long button head screws, steel
washers, and nylon washers. To attach the lower rear panel, use two 3/4” button head screws, steel washers, and nylon washers.
2.2 With assistance, and from the side of the tractor, place the pre-assembled unit
behind the seat and in between the roll bar uprights. (Make sure the rubber
seal that will rest on top of the fenders is facing outwards.) Secure the top of
each rear leg to the roll bar using a roll bar bracket, 5/16” x 1” long carriage
bolts, steel washers, and locknuts. See fig. 2.2. (Note: the rounded heads of
the carriage bolts must be toward the inside of the roll bar.)
2.3 Secure the lower rear panel to the roll bar using the two bolts previously re moved in VEHICLE PREP. step 1.3. (See fig. 2.3.)
plastic pins
Fig. 1.1 Remove grab handle,
bolt, and three plastic pins
not on
S.S. Cab
Fig. 2.1 Pre-assemble Lower
Rear Panel, Rear Legs, and
Rear Window Support
Roll Bar Brackets
Fig. 2.2
Install Rear
pre-assembled
unit
bolts
Lower Rear Panel
Fig. 2.3
Secure Lower
Rear Panel
CABS/BLADES/ SPREADERS/ACCESSORIES
p. 3 of 10
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INDUSTRIES, LLC.
111 HIGGINS STREET, WORCESTER, MA 01606
JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS
3. FRONT COWL
3.1 For model 42/43/4410, pre-assemble the cowl and the cowl insert using a
total of four bolts (5/16-18 x 3/4” long), eight steel washers, four nylon
washers, and four locknuts. Note: fig. 3.1 shows the cowl insert and wh ich
four holes to bolt up initially (bolt location “A”). Bolt the cowl insert to the
inside surface of the cowl. Note: the cowl insert and the associated hardware
is only required on model 42/43/4410 vehicles.
3.2 Next, bolt the front legs onto the inside surface of the cowl insert so that the
cowl insert becomes sandwiched between the cowl and the front legs (bolt
location “B”). Attach the front legs using a total of two bolts (5/16-18 x 3/4”
long), four steel washers, two nylon washers, and two locknuts. Install 1”
bulb rubber (approximately 52”) along the sheet metal edges as shown in
fig. 3.2. Trim any extra bulb rubber.
3.3 For all 20 series models (example: 3120, etc.), pre-assemble the cowl and
front legs (as shown in fig. 3.2) by fastening together at the inside hole only,
using two 5/16” x 3/4” long button head screws, steel washers, nylon washers, and locknuts. Locknuts to be on the inside surface of the cowl assembly.
Install 1” bulb rubber (approximately 52”) along the sheet metal edges as
shown in fig. 3.2. Trim any extra bulb rubber. Note: the cowl insert (shown in
fig. 3.1) and the associated hardware is only required on model 42/43/4410
vehicles.
3.4 Place cowl assembly onto tractor (as shown in fig. 3.3) with the flap of bulb
rubber extended inward towards the passenger’s compartment.
A
A
B
Fig. 3.1 4510 front cowl insert
A
A
B
1” bulb rubber
bolt these
two places
only
front legs
Fig. 3.2 20 series front cowl assembly
(outside surface shown)
cowl
bulb rubber inwards
Fig. 3.3 front cowl
installed (20 series shown)
CABS/BLADES/ SPREADERS/ACCESSORIES
p. 4 of 10
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INDUSTRIES, LLC.
111 HIGGINS STREET, WORCESTER, MA 01606
JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS
4. SIDE FRAMES
4.1 Remove doors from side frames (for easier handling) by unlatching and slid-
ing up and off the hinge pins..
4.2 Install left and right side frames to vehicle as shown in fig. 4.2. The bottom
of the side frame is to be on top of the floorboard, but under the mat and the
bottom flange of the front cowl assembly. Push the side frame back and rein-
stall the floorboard bolt and nut that was removed in VEHICLE PREP. step
1.2. The bolt is to pass through the bottom of the side frame and the floorboard.
4.3 Starting at the bottom bolt hole, attach frames to rear legs using 5/16 x 3/4”
long button head screws, steel washers, and nylon washers. NOTE: On 3000
series tractors, the mount in the fender for the grab handle will cause the top
of the frame to tip in. After installing the bottom bolt, the top of the frame
can be easily pulled into place and the top bolt installed.
4.4 Install the front cowl to the side frames using 5/16 x 3/4” long button head
screws, steel washers, and nylon washers.
5. FRONT WINDSHIELD SUPPORT
5.1 Install the front windshield support to the side frames with the bent flange
down. Install only the bottom two 5/16 x 3/4” long button head screws, steel
washers, nylon washers, and locknuts. (see fig. 5.1) (Note: the top holes will
get fasteners once the roof is installed.)
6. WINDSHIELD
6.1 With assistance, install the windshield to the windshield support (see fig.
6.1). Use four 5/16 x 1 3/4” long flat head screws and 3/4” thick plastic
spacer blocks (placed between the plastic hinge and the windshield support
as shown in fig. 6.1.1). Do not tighten.
6.2 To install windshield bottom latches into the cowl brackets, open windshield
slightly. Grasp and squeeze the spring-loaded tabs and cradle latches into
cowl brackets, aligning tab bosses with their respective mounting holes.
6.3 To close, grasp the windshield bottom edge and lift slightly while pushing
closed. Fully close latches. Align sides of windshield with side frames and
tighten hinges. HINGES ARE PLASTIC COMPONENTS. DO NOT OVER
TIGHTEN. TORQUE TO 7 FT./LBS. MAX.
Side Frames
Fig. 4.2 Install Side Frames
only these two holes
Fig. 5.1 Install Front
Windshield Support
Fig. 6.1 Install Windshield
CABS/BLADES/ SPREADERS/ACCESSORIES
3/4” thick spacer
Fig. 6.1.1 Install Spacer Block
p. 5 of 10
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INDUSTRIES, LLC.
111 HIGGINS STREET, WORCESTER, MA 01606
JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS
7. ROOF
7.1 With assistance, install roof as shown using 5/16 x 3/4” lo n g but t o n head
screws, plastic washers, steel washers, and locknuts in all holes except the
two front corners and the middle ones on the left and right sides (these two
middle bolts do not require locknuts). Use 1” long bolts on the 2 front corners (see fig. 7.1).
8. REAR WINDOW (hard side only)
8.1 See fig. 8.1. Install two (2) ball studs to the inner curved surface of the win-
dow (Note: the Phillips head portion of the screw is to be on the outside of
the window.) The base of the ball stud goes against the inner surface of the
window, with the boss sitting inside the window hole. Next, the plastic
countersunk washer goes on the outside window surface. Bolt these compo nents together, making sure that the ball portion of the ball stud is facing the
outside edge of the window as shown in fig. 8.1.1 (so that the gas shocks
will be as close to the edge of the window as possible.)
threaded inserts here
Fig. 7.1 Install Roof
Ball stud
Window will be in here
Ball stud
Fig. 8.1 Loose ball
stud components
Plastic countersunk
washer w/ built in o-ring
and a short flat head screw
Inside of window
Fig. 8.1.1 Ball stud
assembly view
Gas shock
CABS/BLADES/ SPREADERS/ACCESSORIES
p. 6 of 10
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INDUSTRIES, LLC.
111 HIGGINS STREET, WORCESTER, MA 01606
JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS
8. REAR WINDOW (continued)
8.2 Install rear window using same procedure as windshield. Once aligned and
tightened, open window and install gas springs to ball studs provided. Re-
lease latches from latch mounts and open window all the way in order to
snap the gas springs onto the ball studs. (see figures 8.2, 8.2.1, & 8.2.2).
Note: rear window has holes for optional wiper.
Note: rear window can be opened for ventilation, or latches can be com pletely released to access rear attachments.
9. FLOORBOARD (drill hole)
9.1 Align holes in bottom of front legs with those on the bottom of the side
frames. Use these lined up holes as a guide to drill an 3/8” hole through
the tractor floorboard (see fig. 9.1). Fasten each side with a 5/16 x 3/4”
long button head screw, steel washers, and locknut. Trim floor mat as neces sary to lay flat over side frame, then re-install the plastic pins to secure the
floor mat.
10. DOORS
10.1 Install doors onto hinges. (see fig. 10.1) Work the doors back and forth until
the hinges are completely seated. (NOTE: the hinges, inside latch, and
striker bolt can also be adjusted for proper engagement.)
10.2 On hard sided cabs, install the gas springs to the frames and doors with
the small piston end towards the door. (See fig. 10.2) Press the button on the
compression fastener to lock the gas spring to the ball stud.
10.3 On soft sided cabs, install the cable stops and hardware provided. Attach to
the same mounting tabs as shown in fig. 10.2. WARNING: Do not attempt
to install gas springs on soft sided doors as this will cause damage to the
doors!
10.4 Tighten all remaining bolts.
3/4” spacer
Fig. 8.2 Install Rear Window
latches
Fig. 8.2.1 Release latches
Gas Spring
Rear Window
Drill 11/32” dia. hole
Fig. 9.1 Drill out Floorboard Fig. 10.1 Install Doors
CABS/BLADES/ SPREADERS/ACCESSORIES
Fig. 8.2.2 Install Gas Springs
Fig. 10.2 Gas spring installation for hard sided doors only
p. 7 of 10
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INDUSTRIES, LLC.
111 HIGGINS STREET, WORCESTER, MA
JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS
11. REAR CURTAIN (soft sided only)
11.1 Install rear curtain by snapping to the inside back vertical edge of the roof.
See fig. 11.1.
11.2 (NOTE: adhesive backed velcro should be applied to a clean, dry surface at
room temperature.) Apply self adhesive hook velcro, as needed, along the
rear legs and rear panel. Adhere rear curtain to newly applied velcro strips.
12. FINISHING TOUCHES
12.1 Install wiper motor per instructions included with the kit.
12.2 Install 5/16” plastic nut covers on all interior locknuts. Install two 1/4” plastic nut covers on rubber bumper locknuts on rear legs (see fig. 12.2 for location).
12.3 Install 10 series vinyl fillers as shown in figure 12.3 for 42/43/4410 series
tractors by applying self adhesive hook velcro, as needed, along the hood and
front legs. (NOTE: adhesive backed velcro should be applied to a clean, dry
surface at room temperature.) (NOTE: left, driver’s side shown, repeat for
opposite side.)
12.4 Install 20 series vinyl fillers as shown in figure 12.4 for 31/33/35/3720 series tractors by applying self adhesive hook velcro, as needed, along the under dash area and front legs. (NOTE: adhesive backed velcro should be applied to a clean, dry surface at room temperature.) (NOTE: left, driver’s side
shown, repeat for opposite side.)
Care and Maintenance Instructions
* Check and tighten hardware after 40 hours of operation.
Periodically inspect and tighten hardware for the remainder of the unit’s life.
* Wash the painted surfaces of the unit with commercial automotive cleaning
products.
* Clean windows with glass cleaner.
* Vinyl components should be washed with a mild solution of warm soapy water.
* Clear vinyl can be easily scratched. Be careful cleaning frost or snow from
windows. Do not roll curtains in cold weather. The windows become stiff and
may crack. Keep windows clean.
Fig. 11.1 Rear Curtain
install nut
cover here
Fig. 12.2 Rear Curtain
Hood
Fig. 12.3
CABS/BLADES/ SPREADERS/ACCESSORIES
Front leg
Vinyl filler
Position tip
over seal
Vinyl filler
Fig. 12.4
p. 8 of 10
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INDUSTRIES, LL C .
J.D. 3000 SERIES (4200/4300/4400) (4210/4310/4410) (3120/ 332 0/3 520/37 20) HA R D SI DED CAB PARTS LIST
QTY. P/N
ROOF
QTY. P/N
*
HEADLINER
REAR WINDOW
QTY. P/N
SUPPORT
WINDSHIELD
SUPPORT
*
HEYCO PLUGS
1/2" WEATHER
*
SEAL (INSIDE)
WINDSHIELD
QTY. P/N
COWL
(1" FLAT BULB)
1 JD3520- 01
*
TRIM-LOK
3 SIDES
1 JD4210-05
1/2" WEATHER
*
SEAL (INSIDE)
QTY. P/N
1 JD4120-04
DECALS (INSIDE)
(SERIAL #, OPTIONS,
& R.O.P.S.)
1 JD3520-08
WINDSHIELD LATCH
*
MOUNTS
REFLECTORS
*
LOGO
*
*
W/ 1/4" GRIP
*
DECAL (STATING
FUEL FILL
PROCEDURE)
1/2" WEATHER
SEAL (INSIDE)
WINDSHIELD
*
HINGES
LATCHES
*
FRONT FILLERS
QTY. P/N
10 SERIES
LEFT
RIGHT
FRONT FILLERS
QTY. P/N
20 SERIES
1 JD3520-15LLEFT
1 JD3520-15RRIGHT
10 SERIES COWL
QTY. P/N
INSERT
ROLL BAR
QTY. P/N
BRACKETS
1 JD4210-02
1 JD4210-15L
1 JD4210-15R
1 JD3520-17A
SEAM BULB
*
5/8"
SIDE
BULB
1/4" GRIP
LOWER
REAR PANEL
FRONT LEGS
1/2" WEATHER
*
SEAL (INSIDE)
2 JD4210-12
* WEATHER SEAL
2 PCS. (ALL 3
INSIDE SURFACES)
REAR WINDOW
QTY. P/N
SEAM BULB
GAS SHOCK
*
MOUNTS
(FACE OUT)
*
5/8"
SIDE
BULB
1/4" GRIP
LATCHES
*
QTY. P/N
WINDSHIELD LATCH
*
MOUNTS
*
1" FLAT BULB
*
QTY. P/N
LEFT
RIGHT
*
HEYCO
PLUGS
(1" FLAT BULB)
REAR LEGS
*
1" FLAT
BULB
1 JD4120-10L
1 JD4120-10R
QTY. P/N
*
BUMPERS
9BM01 (OUTSIDE)
*
1 JD4210-03
*
1 JD4210-06
*
TRIM-LOK
(2 PCS.) 1/2" WEATHER
SEAL (OUTSIDE)
*
1/2" WEATHER
SEAL (INSI D E)
LEFT 1 JD4210-11L
RIGHT
1 JD4210-11R
5/16" INSERTS
& BALL STUDS
HINGES
*
PLUGS
UNITIZED SIDE
FRAMES HARD CAB
*
5/16" - 18
INSERTS
8 PLACES
/ SIDE
* HINGE PIN
LH,RH
& HINGE
PLATES
RIGHT
* HEATER
LABEL
* 1" FLAT
BULB
*IN HOUSE APPLICATIONS
(INSIDE)
1RIGHT
P/NQTY.
JD3520AS-09L1LEFT
JD3520AS-09R
BALL STUD
LEFT
* STRIKER
RIGHT
HARD DOORS
* HINGE SLEEVES
* GRAB
HANDLE
* OUTSIDE
HANDLE
* 5/8" SIDE
BULB
QTY. P/N
LEFT 1 JD3520AS-07L
RIGHT 1 JD3520AS-07R
BALL STUD
LEFT
CABS/BLADES/SPREADERS/ACCESSORIES
* 1" HEYCO
PLUG
* DOOR
LATCH
p. 9 of 10
Page 10
INDUSTRIES, LLC.
J.D. 3000 SERIES (4200/4300/4400) (4210/4310/4410) (3120/3320/3520/3720) SOFT SIDED CAB PARTS LIST
QTY. P/N
ROOF
QTY. P/N
*
HEADLINER
QTY. P/N
FRONT LEGS
(1" FLAT BULB)
*
HEYCO
PLUGS
LEFT
RIGHT
WINDSHIELD
SUPPORT
*
HEYCO PLUGS
1 JD3520-01A
*
TRIM-LOK
3 SIDES
1 JD4120-10L
1 JD4120-10R
*
QTY. P/N
1 JD4120-04
DECALS (INSIDE)
(SERIAL #, OPTIONS,
& R.O.P.S.)
SNAPS
*
LOGO
*
1/2" WEATHER
SEAL (INSIDE)
WINDSHIELD
REFLECTORS
*
1 JD4210-02
*
HINGES
LATCHES
*
FRONT FILLERS
QTY. P/N
10 SERIES
LEFT
RIGHT
1 JD4210-15L
1 JD4210-15R
FRONT FILLERS
QTY. P/N
20 SERIES
LEFT
RIGHT
1 JD3520-15L
1 JD3520-15R
SEAM BULB
*
5/8"
SIDE
BULB
1/4" GRIP
REAR CURTAIN
QTY. P/N
LOWER
REAR PANEL
QTY. P/N
1 JD4210-13
1 JD4210-06
*
TRIM-LOK
(2 PCS.) 1 / 2" WE ATH E R
*
SEAL (OUTSIDE)
1" FLAT BULB
*
1/2" WEATHER
*
SEAL (INSIDE)
WINDSHIELD
QTY. P/N
COWL
(1" FLAT BULB)
UNITIZED SIDE
FRAMES SOFT CAB
*
5/16" - 18
INSERTS
8 PLACES
/ SIDE
* HINGE PIN
LH,RH
& HINGE
PLATES
RIGHT
* HEATER
LABEL
* 1" FLAT
BULB
(INSIDE)
1 JD3520-08
WINDSHIELD LATCH
*
MOUNTS
W/ 1/4" GRIP
QTY. P/N
1 JD3520SS-09LLEFT
JD3520SS-09R
1RIGHT
*
DECAL (S TATI NG
FUEL FILL
PROCEDURE)
*
1/2" WEATHER
SEAL (INSIDE)
LEFT
* STRIKER
10 SERIES COWL
QTY. P/N
INSERT
ROLL BAR
BRACKETS
SOFT DOORS
* HINGE SLEEVES
RIGHT
1 JD3520-17A
QTY. P/N
2 JD4210-12
* WEATHER SEAL
2 PCS. (ALL 3
INSIDE SURFACES)
LEFT
* GRAB
HANDLE
* OUTSIDE
HANDLE
* 5/8" SIDE
BULB W/
1/4" GRIP
REAR LEGS
*
1/2" WEATHER
SEAL (INSIDE)
P/NQTY.
JD3520SS-07L1LEFT
JD3520SS-07R1RIGHT
* 1" HEYCO
PLUG
* DOOR
LATCH
QTY. P/N
LEFT 1 JD4210-11L
1 JD4210-11RRIGHT
*
BUMPERS
9BM01 (OUTSIDE)
*
1" FLAT
BULB
*
5/16" INSERTS
*IN HOUSE APPLICATIONS
CABS/BLADES/SPREADERS/ACCESSORIES
p. 10 of 10
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