Cuno SCALEGARD SGLP-RO User Manual

TABLE OF CONTENTS
SAFETY INSTRUCTIONS ......................................................................................................................................PAGE 1
FEEDWATER PARAMETERS ................................................................................................................................PAGE 1
PARTS LIST............................................................................................................................................................PAGE 1
MOUNTING ............................................................................................................................................................PAGE 1
PLUMBING CONNECTIONS ................................................................................................................................PAGE 2
SYSTEM START-UP ..............................................................................................................................................PAGE 3
CARTRIDGE CHANGE INSTRUCTIONS ..............................................................................................................PAGE 4
PRODUCT DIMENSIONS ......................................................................................................................................PAGE 5
TROUBLESHOOTING GUIDE ..............................................................................................................................PAGE 6
WARRANTY ..........................................................................................................................................................PAGE 7
PLANNED MAINTENANCE ..................................................................................................................................PAGE 8
SCALEGARD™ LP REVERSE OSMOSIS FILTRATION SYSTEM
CUNO MODEL NUMBER SGLP-RO
CUNO INCORPORATED 400 RESEARCH PARKWAY MERIDEN, CT 06450 U.S.A
PH: 1-888-218-2866
IN CONN. OR WORLDWIDE
203-237-5541
FAX: 203-238-8701
WARRANTY
A warranty card is shipped with every new CUNO®system that leaves the factory, and will be found in the same envelope as this owner's manual. Please fill out the bottom portion and return it to CUNO Incorporated as soon as the system is installed. Keep the top portion for your records.
CUNO offers a 2 year warranty on this system after purchase if any part of the CUNO system is found to be defective in materials or workmanship by CUNO's Engineers, CUNO Incorporated will replace such part at no charge, F.O.B. Enfield factory. CUNO Incorporated, however, shall not be liable for damages or delays caused by any defective material or workmanship, or by failure of any parts due to normal wear and tear.
No equipment may be returned without a Returned Goods Authorization Number (RGA). Call CUNO Incorporated to obtain your RGA.
®
Installation Procedure
SAFETY
Always follow these safety precautions when installing and operating the water filter system:
DO NOT use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.
DO NOT use a torch or other high temperature sources near filter or cartridge.
DO NOT install on line pressures above 125 psi (862 kPa).
DO NOT install on hot water line. Maximum temperature allowed is 100°F (38°C).
DO NOT install in direct sunlight. DO NOT reverse connections. The system must
be installed with the inlet and outlet as labeled. DO NOT install filter system in locations where it
can be damaged by other freestanding equipment. DRAIN filter system at temperatures below 40°F
(4.4°C). Protect from freezing. INSTALLATION must comply with existing state
or local plumbing codes. This piece of equipment is made in America and
has American sizes on hardware. All metric conversions are approximate and vary in size.
FEEDWATER PARAMETERS
Be sure to confirm that the feedwater falls within the limits shown below. If you’re not sure if this has been done, check with your distributor before installing the system. This is important because failures caused by water related problems are not covered under the system warranty.
Feed TDS . . . . . . . . .Up to 2,000 ppm (mg/L)
Hardness* . . . . . . . . . . .<10 grains (171 mg/L)
Iron (Fe) . . . . . . . . . . . . . . . . . . . . . .<0.1 mg/L
Hydrogen Sulfide . . . . . . . . . . .none allowable
Feed pH . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Free chlorine . . . . . . . . . . . . . . . . . . . .<2 mg/L
Manganese (Mn) . . . . . . . . . . . . . .<0.05 mg/L
Turbidity . . . . . . . . . . . . . . . . . . . . . . . .<5 NTU
* NOTE: For waters over 10 grain hard, a CUNO water
softener is recommended for pretreatment. Consult CUNO technical services for correct sizing
.
PARTS LIST (SEE FIGURE 1, PAGE 2)
THE FOLLOWING PARTS ARE INCLUDED WITH THE SCALEGARD REVERSE OSMOSIS WATER FILTRATION SYSTEM. PLEASE UNPACK THE CONTENTS FROM THE PRODUCT BOX AND CHECK TO VERIFY THAT ALL OF THE PARTS LISTED BELOW ARE INCLUDED. SHOULD ANY PARTS BE MISSING, PLEASE CONTACT CUNO AT 1-888-218-2866.
QTY DESCRIPTION 1 TANK & BRACKET ASSEMBLY 1 PREFILTER CARTRIDGE 1 REVERSE OSMOSIS MEMBRANE
CARTRIDGE
1 WATER SAMPLE VALVE ASSEMBLY
(SEE FIGURE 1) 1 1’ LENGTH OF 3/8” BLUE TUBING 1 10’ LENGTH OF RED TUBING 1 ADAPTER - STEM X BARB (1/4X1/4”) 1 ADAPTER - STEM X BARB (3/8 X 1/4”)
MOUNTING
1) Remove the mounting bracket template from
this manual. Tape it to the wall where the mounting bracket is to be installed.
2) Install mounting screws (not included) into
each of the keyhole locations on the template. Be sure to leave a 1/8" to 1/4" space between the bottom of the screw head and the wall so that the bracket can be hung.
NOTE: Mounting hardware must be capable of supporting a minimum of 50 lbs (22.7 kg).
3) Hang the Bracket/Tank Assembly from the
mounting screws.
4) Once the bracket is hung, tighten the
mounting screws so that the bracket is snug between the screw and the wall.
Note: Make sure that the bracket is securely mounted to a wall stud or other appropriate wall structure.
1
2
Plumbing Connections
Note: The ScaleGard LP Reverse Osmosis Water Filtration System requires a minimum 50 psi inlet water pressure. If inlet water pressure is less than 50 psi, a water booster pump may be required. Refer to Figure 1 for proper tubing connections.
All connections are made with "Push-In" connectors. Refer to Figure 2 on the use of "Push­In" plastic fittings. Use care in routing the tubing to ensure that there are no bends or kinks.
1) Shut off water supply and water booster pump (if applicable).
2) Insert the 1/4” x 1/4” Stem X Barb Adapter (See Figure 1) into Inlet Water Valve. Run a 1/4” I.D. hose from the Water Supply or Booster Pump to the Inlet Water Valve.
3) Insert one end of the 3/8" blue tubing (included) into one end of the outlet tee on the RO system and the other end to one side of the Water Sample Valve Assembly. See Figure 1.
4) Insert the 3/8” x 1/4” Stem x Barb adapter into the open 3/8” port of the sample valve assembly. Run a 1/4” I.D. hose from the water sample valve assembly to the inlet of the Foodservice Equipment. See Figure 1.
5) Remove the white plug from the bottom port of the RO Module.
6) Remove the red cap from the RO module and moisten the o-rings with water. Insert the cartridge into the filter head. Be sure the ears on the cartridge line up with the spaces in the head. Then turn the cartridge 1/4 turn to the right.
7) Connect the 1/4” red tube from the “Brine In” side of the permeate pump to bottom port of the RO Module. (See Figure 3).
8) Run the separate 1/4” red tubing (included) from the “Brine Out” port of the permeate pump to the drain.
Side View Front View
Tank Shut-Off Valve
Inlet Water Valve
1/4” x 1/4”
Stem x Barb Adapter
Feedwater
from Incoming
Water Line or
Booster Pump
Prefilter Cartridge
P/N: 55706-10
Schrader Air Valve
Reverse Osmosis (RO) Membrane P/N: 55987-20
“Brine Out”
Por t
1/4” Red Tubing (To Drain)
“Brine In”
Por t
Red Tubing
(To Bottom of RO Membrane Cartridge)
Outlet Tee
3/8” Blue Tubing
Water Sample Valve Assembly
Feedwater from Incoming Water Line or
Booster Pump
3/8” x 1/4” Stem x Barb Adapter
To E quipment
RO Membrane Plug
Step
2
Step
8
Step
3
Step
4
Step
5
Step
7
Figure 1
3
System Start-Up
1) Remove the prefilter cartridge from its packaging. Remove the red cap from the cartridge and moisten the o-rings with water. Insert the cartridge into the filter head. Be sure that the ears on the cartridge line up with the spaces in the head. Then, turn the cartridge 1/4 turn to the right.
Note: Be sure to install the cartridge into the proper head by matching the icon on the cartridge label with the icon on the head.
2) Check that all plumbing connections are secure.
3) Open the tank shut-off valve and inlet water valve. Turn on the incoming water supply or beverage booster pump (if applicable) and check the system for leaks. If any leaks are noted, turn off the water supply and/or booster pump and correct the leak before proceeding. If a leak is detected at a push-in fitting, refer to Figure 2.
4) Divert the Water Sample Valve outlet to drain. Open valve and let water run through the RO to drain for 10 minutes.
5) Close sample valve.
6) Allow tank to fill (Approximately 60 minutes).
7) Open Water Sample Valve outlet to drain. Empty tank. Water flowing from tank will reduce to a fast drip when tank is empty.
8) Allow product water to run to drain for 60 minutes.
9) Close sample valve and allow the tank to fill (Approximately 60 minutes).
How to Use ‘Push-In’ Connectors (Figure 2)
This product is outfitted with user friendly ‘Push In’ connectors. Proper use of the connectors is shown in the diagrams. It is most important that the tubing selected for use with these connectors be of high quality, exact size and roundness, and with no surface nicks or scratches. If it is necessary to cut the tubing, use a plastic tubing cutter or sharp razor knife. Make a clean square cut. Should a leak occur at a ‘Push-In’ connector, the cause is usually defective tubing.
To Fix:
1. Relieve pressure 2. Release tubing 3. Cut off at least 1/4” from end
4. Reattach tubing 5. Confirm connection is leak free
To Attach Tubing To Release Tubing
1
Grey Collet
Push tubing straight in as far as it will go.
Tube
O-Ring
2
Tubing is secured in.
1
Push in collet to release tubing.
2
Pull tubing straight out.
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