CUMMINS QSX15 Parts Manual
Parts Manual
Generator Set
QSX15-G8,G9 Engine with PC2.2 or 3.3
or 3.3 MLD Control
C400 D5e
C450 D5e
C450 D6e
C450D6E (Spec A)
C500 D5e
C500D5E (Spec A)
C550 D5e
C550D5E (Spec A)
C500 D6e
C500D6E (Spec A)
English
Original Instructions 8-2017 A058A980 (Issue 2)
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Table of Contents
Description Page
Safety Precautions 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About This Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Serve Online (QSOL) 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Literature 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Identification 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consumables 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Consumables 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Paint and Thread Sealant 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Accessories 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Shield 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Heater 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Heater Control 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Heater 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Tray Kit 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground Strap 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel Heater 88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Charger 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Bracket 94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Module 97 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground Fault 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pyrometer 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Transformer 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motorised Circuit Breaker 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Accessories 119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leads 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Harness 123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery 127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copyright 2017 Cummins Inc.
Page 1
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Safety Precautions
The following symbols are used in Cummins Inc. manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Product Safety Precautions
Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note:
It is in the Operator’s interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Service and repair of Cummins Inc. equipment must be performed by trained, experienced personnel only. Improper service, repair or replacement of parts may result in
damage to equipment & property, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY
INSTRUCTIONS in the Service Manual appropriate for the equipment you are working
on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Page 2
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
y
Model and
Battery
Issue 2 − 8-2017 Model: C400D5e − C550D5e
About This Manual
This manual applies to the generator models C400D5e−C550D5e. Parts illustrations are arranged in groups
relating to their position and function on the generator set. Each part illustrated is identified by a reference
number corresponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Inc. are identified in this catalogue.
Contact your nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and
supplying all available information.
Cummins Inc.
Generator Model
C400D5e QSX15G8
C450D5e QSX15G8
C500D5e QSX15G8
C550D5e QSX15G8
C450D6e QSX15G9
C500D6e QSX15G9
Cummins Engine Model
Generator Set Data Table
Model and
Specification
C400D5e/* 400,000 # 50 4L, 6L 3 24VDC
C450D5e/* 450,000 # 50 4L, 6L 3 24VDC
C500D5e/* 500,000 # 50 4L, 6L 3 24VDC
C550D5e/* 550,000 # 50 4L, 6L 3 24VDC
C450D6e/* 450,000 # 60 4L, 6L 3 24VDC
C500D6e/* 500,000 # 60 4L, 6L 3 24VDC
KVA Volts Hertz Wire Phase
Electrical Data
Batter
Voltage
* − The diagonal line (/) in the model and specification number separates generator set characteristics from the
specification number and letter. The specification number denotes customer requested options or deviations from the
standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.
# − 380−13,800V (Refer to Genset Data Sheet).
Replacement parts not identified in this manual can be ordered by contacting:
Engine Parts:
Cummins Engine Company, Ltd
+1 (800) 343−7357
Web: http://www.quickserve.cummins.com
Copyright 2017 Cummins Inc.
Page 3
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Quick Serve Online (QSOL)
Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Inc. policy of continuous development and improvement, information may change at any
time without notice. Obtain the most up to date version available on QuickServe Online or contact your authorized distributor for assistance.
Related Literature
The related literature that is appropriate to your generator set includes:
S Operator Manual for QSX15−G8/G9 with PowerCommand 2.2 Control (A048B706)
S Operator Manual for QSX15−G8/G9 with PowerCommand 3.3 or 3.3 MLD Control (A048B718)
S Installation Manual for QSX15−G8/G9 with PowerCommand 2.2 or 3.3 or 3.3 MLD Control (A048B667)
S Service Manual for QSX15−G8/G9 with PowerCommand 2.2 or 3.3 or 3.3 MLD Control (A056X840)
S Recommended Spares List (RSL) for C500 D5e PowerCommand 2.2 Control (0900−1278)
S Recommended Spares List (RSL) for C550 D5e PowerCommand 2.2 Control (0900−1279)
S Recommended Spares List (RSL) for C450 D6e PowerCommand 2.2 Control (0900−1280)
S Recommended Spares List (RSL) for C500 D6e PowerCommand 2.2 Control (0900−1281)
S Recommended Spares List (RSL) for C400 D5e PowerCommand 3.3 Control (0900−1284)
S Recommended Spares List (RSL) for C450 D5e PowerCommand 3.3 Control (0900−1285)
S Recommended Spares List (RSL) for C500 D5e PowerCommand 3.3 or 3.3 MLD Control (0900−1286)
S Recommended Spares List (RSL) for C550 D5e PowerCommand 3.3 or 3.3 MLD Control (0900−1287)
S Recommended Spares List (RSL) for C450 D6e PowerCommand 3.3 or 3.3 MLD Control (0900−1288)
S Recommended Spares List (RSL) for C500 D6e PowerCommand 3.3 or 3.3 MLD Control (0900−1289)
S Recommended Spares List (RSL) for C450D6E PowerCommand 2.2 Control (A058K050)
S Recommended Spares List (RSL) for C550D5E PowerCommand 2.2 Control (A058K046)
S Recommended Spares List (RSL) for C500D5E PowerCommand 2.2 Control (A058K054)
S Recommended Spares List (RSL) for C500D6E PowerCommand 2.2 Control (A058K057)
S Recommended Spares List (RSL) for C550D5E PowerCommand 3.3 or 3.3 MLD Control (A058K042)
S Recommended Spares List (RSL) for C450D6E PowerCommand 3.3 or 3.3 MLD Control (A058K039)
S Recommended Spares List (RSL) for C500D5E PowerCommand 3.3 or 3.3 MLD Control (A058K034)
S Recommended Spares List (RSL) for C500D6E PowerCommand 3.3 or 3.3 MLD Control (A058K036)
S Standard Repair Times − CH Family (A030H046)
S Service Tool Manual (A043D529)
S Failure Code Manual (F1115C)
S Application Manual T−030, Liquid Cooled Generator Sets − for application information (A040S369)
S Engine Operation & Maintenance Manual for QSX15 Engines (3666423)
S Warranty Manual (A040W374)
S Global Commercial Warranty Statement (A028U870)
Page 4
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Model Identification
This manual covers generator set models produced under the Cummins Inc. and Cummins Onan brand
names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Inc. nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number: _________________________________
Generator Set Serial Number: _________________________________
Generator Spec Letter: _________________________________
Engine Serial Number: _________________________________
Digital Control Software: _________________________________
Copyright 2017 Cummins Inc.
Page 5
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current
ACB Air Circuit Breaker
ACH Anti−Condensations Heaters
ATS Automatic Transfer Switch
Amp Ampere
A/R As Required
AVR Automatic Voltage Regulator
AWG American Wire Gauge
BHP Brake Horsepower
BMS Building Measurement System
BST Busnar Sensing Transformer
CAN Controlled Area Network
CB Circuit Breaker
CCA Cold Cranking Amps
CHP Combined Heat and Power
COP Continuous Power Rating
CT Current Transformer
dB(A) Unit of noise level
DC Direct Current
Deg Degree
DIP Dual In−line Package
DMC Digital Master Control
DMSU Demand Load Standby Unit
ECM Engine Control Module
EFC Electronic Fuel Control
EIT External/Internal Tooth
EMCU Engine Monitoring and Control Unit
EMF Electromotive Force
EPROM Erasable Programmable Read
Only Memory
EPU Engine Protection Unit
ET External Tooth
FAE Full Authority Engine
FSS First Start Sensor
GCP Generator Control Panel
Genset Generator set
GFI Ground Fault Interrupter
GKWT Global Kilowatt Transducer
HMI Human/Machine Interface
HV High Voltage
IC Integrated Circuit
ID Inside Diameter
IEC International Electrotechnical
Commission
I/O Input / Output
IT Internal Tooth
kVA Apparent Power
kVAR Reactive Power
kW Active / Real Power (Kilowatt)
kWh Unit of electrical energy or work
LPG Liquid Petroleum Gas
LT Left
LED Light−Emitting Diode
LTP Limited Time Power Rating
LTA Low Temperature Aftercooling
LV Low Voltage
M Meter
MCB Miniature Circuit Breaker
MCCB Moulded Case Circuit Breaker
MF Mains Failed
MFSS Master First Start Sensor
mm Millimeter
MOH Mobile Off Highway
MR Mains Returned
MST Mains Sensing Transformer
MSU Mains Sensing Unit
MV Medium Voltage
NEC Neutral Earthing Contact
NFS Not For Sale
NPT National Pipe Thread
OD Outside Diameter
oz. Ounce
PC PowerCommand 3.3
PC Printed Circuit
PF Power Factor
Ph Phase
PFC Power Factor Controller
PLC Programmable Logic Controller
PMG Permanent Magnet Generator
PRP Prime Power Rating
PSU Power Supply Unit
PT/CT Potential Transformer/Current
Transformer
PTC Power Transfer Control
QCC Quadrature Current Control
RFI Radio Frequency Interference
RMS Root Mean Square
RPM Revolutions Per Minute
RT Right
RTD Resistance Temperature Detector
Spec Specification
Thk Thick
UL Underwriters Laboratories Inc.
UNC Union National Coarse
UNF Union National Fine
V Volts
VAC Volts, Alternating Current
VCB Vacuum Circuit Breaker
VDC Volts, Direct Current
VF Volt−free
VT Voltage Transformer
W/(ET, IT, EIT) With
Page 6
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
This page is Intentionally blank.
Copyright 2017 Cummins Inc.
Page 7
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Labels
1
7
11 12
2
345
6
9 10
8
14
15
13
16
17
Page 8
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Labels
Item Part No. Description Qty
1 0098−7895 Label, Warning (Do Not Lift) A/R
2 A030F080 Label, Warning A/R
3 0098−7902−03 Label, Logo A/R
4 0098−8094 Label, Warning A/R
5 0098−8097 Label, Information A/R
6 0098−8099 Label, Danger A/R
7 0098−8102 Label, Information A/R
8 0098−8103 Label, Information A/R
9 0098−8130 Label, Caution A/R
10 0098−8220 Label, Information A/R
11 0098−8104−05 Label, Warning (480V AC) A/R
12 0098−8101 Label, Information A/R
13 A030J109 Label, Warning A/R
14 A048F940 Label, Warning A/R
15 A048J466 Label, Warning A/R
16 A050B260 Label, Information A/R
17 A050B410 Label, Caution A/R
Copyright 2017 Cummins Inc.
Page 9
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No.
19 0140−3230 Air Filter for HD Air Cleaner 1
19 70781N Primary Element for HD Air Cleaner (Nelson) 1
19 AF25544 Primary Element for HD Air Cleaner (Fleetguard) 1
19 70782N Safety Element for HD Air Cleaner (Nelson) 1
19 AF25545 Safety Element for HD Air Cleaner (Fleetguard) 1
Paint and Thread Sealant
Item Part No. Description Qty
1 525−0305 Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can n/a
2 518−0601 Sealant, Thread (6 ml Tube) n/a
Part No. Description Qty
Page 10
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
This page is Intentionally blank.
Copyright 2017 Cummins Inc.
Page 11
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Engine
4
3
2
7
16
14
15
13
11
5
68
1
12
9
10
Page 12
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Engine Accessories
Item Part No. Description Qty
A028Z496 Complete Engine − QSX15−G8 (50Hz) 1
A028Z824 Complete Engine − QSX15−G9 (60Hz) 1
1 0504−0264−01 Valve, Hydraulic Oil 1
2 0526−0026 Washer, Flat 1
3 0850−0050 Washer, Lock 1
4 0800−0048 Screw, Hex Head 1
5 050400 Fitting, Elbow Hose 1
6 0505−2244 Adapter, Pipe 1
7 0337−0090 Strap, Electrical 1
8 0501−0888 Line, Fuel Inlet 1
9 0502−1507 Adapter, Oil Hose 1
10 0509−0353 Seal, O Ring 1
11 0505−2259 Bushing, Reducer 1
12 0505−2296 Adapter, Pipe 1
13 B2510335−01 Lead, Battery 1
14 A042R016 Lead, Battery 1
15 A042R018 Lead, Battery 1
16 0416−1142 Boot, Insulation 2
Copyright 2017 Cummins Inc.
Page 13
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Engine Supports
8
11
9
4
5
10
1
3
2
7
7
12
6
12
6
Page 14
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Engine Supports
Item Part No. Description Qty
1 0403−5593−02 Bracket 2
2 0403−5592−02 Bracket 1
3 0526−0399−70 Washer, Flat 4
4 0800−3017−91 Screw, Hex Head 2
5 0862−0026−59 Nut, Hex 2
6 0526−0238−01 Washer, Flat 4
7 0800−0310−91 Screw, Hex Head 4
8 0526−0416 Washer, Flat 6
9 0800−0132 Screw, Hex Head 6
10 0850−0114−58 Washer, Lock 2
11 0850−0114−57 Washer, Lock 6
12 0850−0114−11 Washer, Lock 4
Copyright 2017 Cummins Inc.
Page 15
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Heat Shield
7
164
3
5
2
Item Part No. Description Qty
1 0155−4399−02 Bracket, Heat Shield 2
2 0155−4400−02 Shield, Heat 1
3 0526−0399−61 Washer, Flat 4
4 0526−0399−64 Washer, Flat 4
5 0800−3017−21 Screw, Hex Head 4
6 0800−3017−53 Screw, Hex Head 4
7 A048J466 Label, Warning 1
Page 16
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
This page is Intentionally blank.
Copyright 2017 Cummins Inc.
Page 17
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Air Cleaner
HD
11
6
16
10
15
14
13
12
7
13
9
1
5
43
2
8
Page 18
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Air Cleaner − HD
Item Part No. Description Qty
1 0526−0399−64 Washer, Flat 4
2 0800−0310−64 Screw, Hex Head 4
3 0821−6003−02 Screw, Hex Head 4
4 0870−2065−03 Nut, Hex Flange 4
A030W214 Kit, Air Filter (Includes the Following Indented Parts) 1
5 0140−4245−02 Bracket, Air Filter 1
6 0140−3230 Filter, Air 1
Primary Element
70781N Nelson
AF25544 Fleetguard
Safety Element
70782N Nelson
AF25545 Fleetguard
7 0503−1675 Hose, Reducer 1
8 0502−1647−02 Fitting, Tube Elbow 1
9 0503−1721 Hose, Hump 1
10 0140−2009 Band, Mounting 2
11 0140−3370 Cap, Rain 1
12 0503−1870−10 Clamp 1
13 0503−1870−13 Clamp 2
14 0503−1870−16 Clamp, Hose 1
15 0505−1503 Adapter, Pipe 1
16 0140−1548 Indicator, Service 1
Copyright 2017 Cummins Inc.
Page 19
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Air Cleaner − ND
1
2
Open Generator Sets
4
3
1
2
Enclosed Generator Sets
Item Part No. Description Qty
1 0526−2140 Washer, Flat 1
2 0800−3017−55 Screw, Hex Head 1
3 A030L310 Elbow, Hose 1
4 A030L308 Tube, Air Filter 1
Page 20
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
This page is Intentionally blank.
Copyright 2017 Cummins Inc.
Page 21
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Coolant Heater
(Illustration #1)
N
13
12
1
2
C
7
6
3
9
10
N
14
8
4
11
9
9
5
Page 22
View From Arrow ’C’
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Coolant Heater (Illustration #1)
Item Part No. Description Qty
1 0300−5356 Control, Heater (See Page 27 for Components) 1
2 0319−2815 Cover, Terminal Box 1
3 0815−0905−06 Screw 1
4 0526−0399−05 Washer, Flat 2
5 0526−0399−57 Washer, Flat 3
6 0526−0399−64 Washer, Flat 4
7 0800−3017−53 Screw, Hex Head 4
8 0815−0539 Screw, Recessed Head 2
9 0850−0114−52 Washer, Lock 6
10 0850−0114−56 Washer, Lock 4
11 0860−2006 Nut, Hex 3
12 0098−8104−20 Label, Warning 2
13 A048J466 Label, Warning 1
14 0526−0399−54 Washer, Flat 1
Copyright 2017 Cummins Inc.
Page 23
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Coolant Heater (Illustration #2)
3
5
1
18
17
15
14
13
16
12
10
11
6
8
7
9
4
2
Page 24
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Coolant Heater (Illustration #2)
Item Part No. Description Qty
1 0870−2065−04 Nut, Hex 2
2 0319−2815 Cover, Terminal Box 1
3 0526−0399−57 Washer, Flat 3
4 0860−2006 Nut, Hex 3
5 0098−8104−20 Label, Warning 2
6 A048J466 Label, Warning 1
7 0526−0399−56 Washer, Flat 1
8 0800−0309−88 Screw, Hex Head 1
9 0526−0399−54 Washer, Flat 2
10 0815−1540−18 Screw, Fillister Head Slot 2
11 0850−0114−51 Washer, Lock 2
12 0333−0634−01 Heater, Water (4990W) 1
13 0505−0021 Bushing, Reducer 2
14 0502−1475 Adapter, Hose 2
15 0821−5002−03 Screw, Hex Head 4
16 0725−1101 Screw, Socket Head 2
17 0850−0114−56 Washer, Lock 2
18 0526−0399−64 Washer, Flat 2
Copyright 2017 Cummins Inc.
Page 25
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Coolant Heater Control
5
15
3
16
A
19
20
21
22
1
4
12
2
A
18
1
12
6
7
12
2
8
9
5
10
View A−A
11
Page 26
Copyright 2017 Cummins Inc.
Publication A058A980 Parts Manual
Issue 2 − 8-2017 Model: C400D5e − C550D5e
Coolant Heater Control
Item Part No. Description Qty
1 0130−4552 Cover, Heater 1
2 A049T171 Harness, Heater 1
3 0331−0042 Connector, Conduit 1
4 0338−3915 Harness, Engine 1
5 0517−0138−02 Plug, Hole 3
6 0319−2814 Box, Terminal 1
7 0332−3440 Jumper, Terminal 1
8 0307−2859 Relay, Power 1
9 0815−0447 Screw, Recessed Head 4
10 0332−1469 Strip, Marker 1
11 0332−1468 Block, Terminal 1
12 0331−0555 Nut, Lock 3
13 0226−4708−01 Lead, Electrical (Not Shown) 1
14 0226−4708−02 Lead, Electrical (Not Shown) 1
15 0098−5347−01 Label, Danger 1
16 0337−3582−06 Conductor, Electrical 1
17 A049T715 Strap, Electrical (Not Shown) 1
18 A049T723 Strap, Electrical 1
19 0800−3017−04 Screw, Hex Head 1
20 0862−0026−54 Nut, Hex 1
21 0850−0114−53 Washer, Lock 1
22 0526−0399−58 Washer, Flat 2
Copyright 2017 Cummins Inc.
Page 27
Parts Manual Publication A058A980
Model: C400D5e − C550D5e Issue 2 − 8-2017
Cooling System
A
11
10
9
8
12
1
12
2
6
4
5
6
4
3
View in Direction of Arrow ’A’
3
7
Page 28
Copyright 2017 Cummins Inc.
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