CUMMINS QC5600 User Manual

Download

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……

QC5600

Handheld Computer

User’s Guide

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Copyright © 2014 Cummins Inc. All rights reserved. No part of this documentation may be reproduced or transmitted in any form or by any means or used to make any derivative work (such as translation, transformation, or adaptation) without express written consent from Cummins Inc.

Windows CE is a registered trademark of Microsoft.

Cummins Inc. reserves the right to revise this documentation and to make changes in content from time to time without obligation on the part of Cummins Inc. to provide notification of such revision or changes.

Cummins Inc. makes no representations or warranties that the documentation is free of errors. The documentation is provided on an ‘as is’ basis.

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DISCLAIMER

POWERSPEC CE AND QUICKCHECK CE SOFTWARE, REFERRED TO HEREAFTER AS COVERED CODE, IS PROVIDED UNDER THIS LICENSE ON AN ''AS IS'' BASIS, WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES THAT THE COVERED CODE IS FREE OF DEFECTS, MERCHANTABLE, FIT FOR A PARTICULAR PURPOSE OR NON-INFRINGING. LICENSEE BEARS THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF THE COVERED CODE. SHOULD ANY COVERED CODE PROVE INEFFECTIVE IN ANY RESPECT, LICENSEE SHALL ASSUME THE COST OF ANY NECESSARY SERVICING, REPAIR OR CORRECTION. THIS DISCLAIMER OF WARRANTY CONSTITUTES AN ESSENTIAL PART OF THIS LICENSE. NO USE OF ANY COVERED CODE IS AUTHORIZED HEREUNDER EXCEPT UNDER THIS DISCLAIMER. LICENSEE AGREES NOT TO TRANSLATE, REVERSE ASSEMBLE, REVERSE COMPILE, ADAPT, TRANSLATE, ALTAR, MODIFY, OR CHANGE IN ANY WAY THE LICENSED SOFTWARE OR ANY UPDATE THERETO WITHOUT THE PRIOR WRITTEN AUTHORIZATION OF CUMMINS. LICENSEE AGREES THAT UNDER NO CIRCUMSTANCES SHALL LICENSOR BE RESPONSIBLE FOR ANY DAMAGES, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, EXEMPLARY OR PUNITIVE, STEMMING FROM LOSS OF USE, DATA, PROFITS OR OTHER LOSSES RESULTING IN WHOLE OR IN PART FROM LICENSEE’S INSTALLATION OR USE OF THE COVERED CODE. BY ITS INSTALLATION OF THE COVERED CODE, LICENSEE AFFIRMS ITS

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ACCEPTANCE OF THE ABOVE DISCLAIMER AND RELEASES LICENSOR, ITS SUBSIDIARIES AND ITS AFFILIATES FROM ANY AND ALL CLAIMS FOR DAMAGE STEMMING EITHER FROM LICENSEE’S INSTALLATION OR USE OF THE COVERED CODE.

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Table of Contents

Caution ......................................................................................... 7

Welcome ...................................................................................... 8

Introduction to QC5600 Handheld ............................................... 9

Starting a QC5600 Application ....................................................... 9

Introduction to Windows CE ..................................................... 10

Command Bar ............................................................................... 11

Popup Menus ................................................................................ 11

Stylus and Taps ............................................................................. 11

Control Panel ................................................................................ 12

About Your QC5600 Handheld ................................................. 13

Touch Screen ................................................................................ 13

Stylus ............................................................................................ 14

LED’s............................................................................................ 14

Display .......................................................................................... 15

Speaker ......................................................................................... 16

Keypad .......................................................................................... 17

Reset Button ................................................................................. 18

USB Connector ............................................................................. 19

Battery Charging ........................................................................... 20

Windows Mobile Device Center ................................................... 20

PC Requirements .......................................................................... 20

Installing QC5600 PC Software ................................................. 21

Licensing the QC5600 handheld device ....................................... 22

Introduction to PowerSpec CE ................................................... 24

Activating P

OWERSPEC

CE ........................................................... 24

Main Menu Screen ........................................................................ 24

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Trip Screen ................................................................................... 26

Read/ Reset Faults ........................................................................ 27

Read Feature Settings ................................................................... 28

Direct Engine Edit ........................................................................ 30

Edit Feature Settings ..................................................................... 30

Edit Data Plate .............................................................................. 31

Transfer HotSpec Option .............................................................. 31

Browse Engine Reports ................................................................ 34

Configuration Options .................................................................. 35

About Screen ................................................................................ 36

OWERSPEC

CE Basic Tutorial .................................................. 37

Installation .................................................................................... 40

Data ............................................................................................... 40

Formats ......................................................................................... 40

Introduction to Q

UICKCHECK

CE .............................................. 41

Activating Q

UICKCHECK

CE ........................................................ 41

Equipment Screen ......................................................................... 41

QuickCheck Fault Screen ............................................................. 45

QuickCheck Monitor Screen ........................................................ 47

QuickCheck Trip Screen ............................................................... 48

QuickCheck Menu Options .......................................................... 48

About Screen ................................................................................ 51

QuickCheck Configurator .......................................................... 52

Faults Selector .............................................................................. 53

QC Configurator Menu Options ................................................... 54

About Screen ................................................................................ 55

Parameter Identifier Description Screen ....................................... 55

UICKCHECK

CE Basic Tutorial ............................................... 57

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QC C

ONFIGURATOR

Basic Tutorial ........................................... 61

PowerSpec Conduit .................................................................... 62

Transfer Mechanism ..................................................................... 63

Data ............................................................................................... 63

Location ........................................................................................ 63

Formats ......................................................................................... 63

System Specifications ................................................................ 67

Physical ......................................................................................... 67

Environmental............................................................................... 67

Hardware ...................................................................................... 67

Battery .......................................................................................... 68

Troubleshooting and Technical Support .................................... 68

Warranty .................................................................................... 69

Products Warranted ...................................................................... 69

Warranty ....................................................................................... 69

Return Policy ............................................................................. 70

Appendix A: Maintaining Your QC5600 Handheld .................. 71

Datalink Cable Storage ................................................................. 71

Care ............................................................................................... 71

Windows Mobile Device Center Problems ................................... 74

How to Fix the QuickCheck drivers .......................................... 75

OWERSPEC

CE Installation Problems ...................................... 77

OWERSPEC

CE Application Problems...................................... 78

UICKCHECK

CE Installation Problems .................................... 80

UICKCHECK

CE Hardware Problems ...................................... 81

UICKCHECK

CE Application Problems ................................... 82

Appendix C: Fault Codes .......................................................... 84

SAE J1587* and J1939 Failure Mode Identifiers (FMI)**........... 85

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Appendix D: Glossary ............................................................... 87

Appendix E: Connector Pin-outs .............................................. 91

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Caution

Do not attempt to service the QC5600 Handheld

yourself. Do not disassemble, modify, drop, puncture, mutilate, solder, or alter the device. Always follow the installation instructions closely.

The only servicable part of the QC5600 handheld

device is the battery. If the battery has reached it’s end of life one may be ordered through your nearest distrubutor. The battery part number is

4919734.

Do not expose the device to temperatures in excess

of 60º C (140º F). When heated to excessive temperatures, battery cell could explode or vent, posing a risk of fire. While a recharging battery will normally feel warm to the touch, a damaged pack may produce extreme heat or give off a burning odor. Use only the specified charger to charge the battery.

Before you clean your QC5600 Handheld, disconnect

the device from the vehicle, electrical outlet power, or person computer. Clean your handheld device with a soft cloth dampened with water. Do not use liquid or aerosol cleaners. Do not use abrasive cleansers or materials on the screen - they may cause scratches.

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Welcome

We thank you for purchasing a Cummins QC5600 Handheld Computer for Automotive diesel engine applications. It is our hope that this device will add value to your already valuable Cummins engine by giving you the ability to read engine and vehicle subsystem information quickly and conveniently. It is not intended to replace the Cummins INSITE™ tool. It has limited functionality compared to INSITE™, but offers the advantage of being more portable, affordable, and convenient for basic engine and vehicle subsystem data gathering.

The Q

UICKCHECK

CE application communicates with the engine ECM (electronic control module) component, as well as other vehicle subsystem components that broadcast on the SAE J1939 or J1587 datalink. The P

OWERSPEC

CE application communicates with an engine ECM on the SAE J1939 or J1587 datalink(s). The P

OWERSPEC

CE application is designed to work with late-model Cummins automotive engines PowerSpec's full functionality is available to support all Cummins 2013 On-Highway engine products (ISX15, ISX12, ISL9, and ISB6.7), 2010 engine products (ISX15, ISX12, ISL9, ISC8.3 and ISB6.7), 2007 products (ISX, ISM, ISL, ISC, ISB), some of the Natural Gas products (ISL G and ISX12 G) and earlier products. It also supports fault codes and trip information on Euro 3/4.5/5, ISBe, N14+ and M11+ CELECT Plus engines. Other functionality is not available for the Euro 3/4.5/5, ISBe and Celect Plus engines.

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Introduction to QC5600 Handheld

When you first power on the Cummins QC5600

Handheld

Computer, the QC5600 User Interface screen

will be launched

Figure 1 – QC5600 User Interface

Starting a QC5600 Application

You have several options that can be selected from the QC5600 User Interface:

To start the P

OWERSPEC

CE application, simply tap the

PowerSpec icon on the screen or use the

numeric key “1” on

the keypad.

To start the Q

UICKCHECK

CE application, simply tap the

QuickCheck icon on the screen or use the numeric key “2” on

the keypad.

To close the QC5600 User Interface and enter into the

Windows CE User Interface, tap the Close icon on the screen

or use the numeric key “9” on the keypad.

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Introduction to Windows CE

The QC5600 Handheld Computer is powered by Microsoft® Windows® CE, an operating system designed for mobile devices. Windows PC users will find a familiar look and feel to the user interface of Windows CE-based devices.

Figure 2 – Windows CE User Interface

The Windows CE environment provides users with the tools necessary to access files, run applications, and change settings. Windows CE includes the following user interface features:

Taskbar

Popup

Menus

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Command Bar

Use the command bar (also referred to as the taskbar) at the bottom of the screen to perform tasks within applications. The command bar includes menu names, functions, and the Input Panel icon, when needed. To see the name of an icon, tap and hold the stylus on the icon. To cancel the action, drag the stylus off the icon.

Popup Menus

Tap and hold an item to see a pop-up menu containing a list of actions that can be performed. Pop-up menus allow quick and easy access to the most common actions. When the menu appears, tap the action to be performed. To cancel the menu, tap anywhere on the screen outside the menu.

Stylus and Taps

The stylus replaces the mouse in the Windows CE environment and is used as follows:

Tap Touch the screen once with the stylus to

select options, close applications, or launch menus from the taskbar.

Double Tap

Touch the screen twice with the stylus to launch applications.

Drag Hold the stylus on the screen and drag

across the screen to select text and images.

Tap and hold

Tap and hold the stylus on an icon to see a list of actions available for the item. On the pop-up menu that appears, tap the action to be performed.

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Control Panel

The Windows CE Control Panel can be used to configure and customize the settings of the QC5600 Handheld Computer. Use the Control Panel for such tasks as changing the speaker volume, adjusting the display, or monitoring the battery level.

Figure 3 – Control Panel

To launch the Control Panel, tap the Start button in the Command Bar. Next tap Settings. Then tap Control Panel.

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About Your QC5600 Handheld

This section will introduce some of the basic components of the QC5600 Handheld Computer, including its display, memory, and keypad.

Figure 4 – Front View

Touch Screen

Use the touch screen to enter information into the device.

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Stylus

Use the stylus to draw or tap on the touch screen. To remove the stylus, pull it straight up and out of the holder. Make sure to return the stylus to its holder when not in use.

LED’s

The orange LED indicates the status of the battery-charging circuitry. The green LED indicates the status of the datalink.

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Display

The QC5600 Handheld Computer contains a 4” LCD

display

with a resolution of 480 x 800 pixe

ls. The device is a color

LCD. The backlight of the LC

D can be shut off to preserve

power. Press and hold the Power key for approximately one

second to toggle the backlight on and off.

Display Properties can also be adjusted by going to the Settings then Control Panel and opening the Display Properties.

Select the Advanced button to adjust the Backlight setting depending on your power settings.

Figure 6 – Display Properties

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Speaker

The QC5600 Handheld Computer includes a front-

facing

speaker with a sound pressure level of 70 dB. Use the Volume

& Sounds by navigating to Settings then the

Control Panel to

configure the speaker settings. Move the slider to select the

desired volume le

vel. The sounds associated with different

system events can also be adjusted.

Figure 7 – Volume & Sounds Properties

Memory RAM

The QC5600

Handheld Computer contains 64 MB of RAM

(Random Access Memory). Approximately half of this

memory is used by the

Operating System. The remaining part

of the memory is used to run applications. To launch an

application, tap Start, then tap Start > Programs

, and then

select the application.

When a new application is launched,

the previous application does not need

to be closed. Windows

CE will manage this memory automatically.

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Keypad

Figure 9 – Keypad Layout

Keypad Layout

The QC5600 Handheld Computer features a keypad consisting of twenty keys, as shown in Figure 9 – Keypad Layout. The keypad includes the following:

Arrow Keys

Numeric Keys

Tab

Enter

Backspace

Shift

Power

Reset button

Power Key

The Power key is used to turn the unit on and off. When the Power key is pressed to turn the unit off, the QC5600 Handheld Computer actually enters Suspend mode. In Suspend mode, the unit continues to supply power to all memory, but turns off power to most hardware. This feature is designed to prolong battery life. When the Power key is pressed to turn the unit back on, the unit exits Suspend mode.

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The Power key can be used to generate shortcuts to various QC5600 Handheld Computer functions. These shortcuts are as follows:

Toggle Backlight. Press and hold the Power key for approximately one second to toggle the backlight on and off.

Adjust Contrast. Press the Shift and Power keys briefly to launch the Contrast Control Panel.

Reset Button

A reset may become necessary when the device no longer responds to a tap or button press. For example, the device may require a reset after the battery power drops below a critical level.

This is comparable to restarting a Windows PC. It reboots the operating system and preserves any saved data. To perform a soft reset depress the down key while pressing the reset button. Release the reset button, then release the down arrow key

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USB Connector

Figure 11 – USB Cable

The QC5600 Handheld Computer includes a proprietary cable for connecting it to a standard USB port on a Windows PC. The USB cable is used for charging the internal battery, as well as for establishing an USB connection between the QC5600 Handheld device and a PC.

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Battery Charging

The QC5600 Handheld Computer contains a removable Lithium Ion soft-pack cell with built-in protection circuitry. It has a battery life of approximately 14 hours (depending on usage). Launch the Power Properties Control Panel to change the settings which affect battery life. When connected to a PC via the USB cable, the battery will recharge in eight hours. If DC power is used, the battery will recharge in four hours.

The orange LED on the front of the unit will indicate when the unit is charging.

Figure 12 – Power Properties

Windows Mobile Device Center

Windows Mobile Device Center is a feature of Windows CE Services that manages data synchronization between the QC5600 Handheld Device and a Windows PC. Windows Mobile Device Center will automatically install as part of the PowerSpec PC application..

PC Requirements

Windows Vista sp2, Windows 7 or Windows 8.

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Installing QC5600 PC Software

To install your QC5600 PC Software, please follow the instructions below:

DO NOT PLUG THE HANDHELD DEVICE INTO the COMPUTER UNTIL the SOFTWARE INSTALLATION IS COMPLETE.

Note: Licensing the QC5600 handheld device requires an Internet connection, for traceability purposes. PowerSpec will remember your licensed handheld devices, so you will only have to license them once.

HE QUICKCHECK HANDHELD DEVICE IS NOW INTEGRATED

WITHIN POWERSPEC PC. POWERSPEC

PC may be obtained from

our website at:

http://www.powerspec.cummins.com/site/home/download.ht m

Find and run the latest installation file called:

PowerSpec_Installer_5.- 32Bit or PowerSpec_Installer_5.64Bit , depending on your computer operating system.

Follow the instructions on the screen

When the installation program has completed, please start the application by navigating to

StartAll ProgramsCumminsPowerSpecPowerSpec 5.

After the PowerSpec PC installation is complete, you are ready to synchronize the QC5600 device with the PC. Do this by simply powering on your handheld device and connecting the USB cable between the QC5600 device and the PC. This will automatically start the Windows Mobile Device Center and PowerSpec PC application, which will handle the synchronization and possible updates of the QC5600 software.

Complete the PowerSpec PC registration to receive updates and notices regarding your PowerSpec software and QuickCheck handheld device. The application will not activate until it is registered.

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Licensing the QC5600 handheld device

NOTE: Please contact your local Cummins distributor with the PCID of the handheld and the following personal information

First/Last Name

Email Address

Company Name

Zip Code

Phone Number

PCID (Located in PowerSpec CE “About” screen.

If the local Cummins Distributor is unable to provide assistance contact the Cummins Electronic Tools help desk at :

The QC5600 handheld device must be licensed in order for Reset and Edit engine features. This must be done through PowerSpec PC. Within the PowerSpec PC application, the licensing key can be obtained by selecting “License Device”. The handheld must be connected to the PC in order for the PC ID to be automatically obtained from the QC5600 handheld.

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NOTE: If no internet connection is available the “Check if internet connected” may be unchecked and the license registration key manually entered.

After the licensing key is obtained the QC5600 device should be reconnected to the PC and the license will be automatically transferred to the QC5600 handheld device.

Click the Obtain button

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Introduction to PowerSpec CE

The P

OWERSPEC CE

application allows you to read and capture

select engine and subsystem data from your Cummins

diesel

powered vehicle. This data includes equipment identification

information, equipment configuration, fault

information, current

operating parameters, and trip parameters.

NOTE:

Certain features of

PowerSpec CE are only available in

North America. Dataplate Edits, Direct Engine Edits and Transfer

Hotspec are not available outside of North America.

With P

OWERSPEC

CE, you can:

Read and store engine configuration information

Read both active and inactive engine faults.

Clear inactive faults from the ECM.

Read Feature Settings from the engine.

Read Engine Data Plate.

Edit Customer Name, Customer Location and Vehicle Unit Number using Direct Engine Edit

Read and reset

trip data, such as idle parameters and vehicle

distance.

Edit Feature Settings individually using Direct Engine Edit

Edit Feature Settings using the Transfer HotSpec option.

Activating P

OWERSPEC

Once installation is complete, the P

OWERSPEC

CE application icon depicted at the right appearson the application launcher. Tap the icon to launch the P

OWERSPEC

CE application.

Main Menu Screen

Once the P

OWERSPEC

icon is tapped, the Main Menu screen

appears. This screen displays the Trip Information, Fault Codes,

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Read Feature Settings, Direct Engine Edit

and Transfer HotSpec

screens. Each option,

s described later, is considered to be a data

display screen. This a

llows certain information and functionality to

be available in multiple places in the application.

The Main Menu screen contains several screen objects—

each

pointed out in the picture below and described in the paragraphs

that follow.

Current Screen

This label is an indicator of which screen is currently being displayed: Trip Information, Fault Codes

, Read Feature Settings,

Dataplate or Transfer HotSpec.

Navigation

A single screen tap allows

the user to easily select the desired

screen. This enables one to navigate to any other screen in a

convenient, intuitive fashion. Using the Up and Down arrow keys

will also navigate the main menu options.

Hot Keys

Hot keys allow the user to easily select the desired screen with a

key function. This enables one to navigate to any other screen in a

convenient, intuitive fashion. Selecting the numeric key value will

also change the viewing screens.

Hot Keys

Menu Icon

Exit Icon

Current

Screen

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Exit Icon

This icon is used to exit the P

OWERSPEC

CE application.Tapping this icon will display the “Are you sure…”box shown in the figure to the right. Clicking ‘Yes’will exit the application. Clicking ‘No’ will return the user to PowerSpec CE.

Trip Screen

The Trip screen is utilized to monitor vehicle trip-related data, such as vehicle distance, fuel consumed, and speed settings. It also displays lifetime totals of the engine and ECM. This is useful for understanding the vehicle usage. The units displayed can be converted to the metric system by using the Configuration Options. The trip data may be saved in a report format using the Reset Trip option. The trip data ‘must’ be reset in order for a trip report to be created.

Reset Trip

If the Engine contain s a Reset or Master passwo rd, the passwo rd

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must be entered before the trip data can be reset. The Reset password can be pre-entered under the Configuration Menu

Read/ Reset Faults

The Fault screen's primary purpose is the display of diagnostic fault codes that are currently recorded on the vehicle. The list box contains the Active and Inactive Faults (if any are recorded on the vehicle), respectively. The Current Screen, Navigation Tabs, and Exit Icon are available on this screen. Using the Up and Down arrows will traverse through the fault lists. Pressing the Enter key on a selected fault will display the Fault Description dialog box(describe below).

Fault Description Dialog Box

The list box on the Fault Screen shows all of the active or inactive faults that are recorded on the current ECM or that are stored in the current record. Faults are listed as PID/SID/SPN (see Glossary) and FMI numbers, along with an abbreviated textual description of the problem. More descriptive information can be obtained from these codes by selecting the row of the desired fault with the stylus or pressing the Enter key while the selected row is highlighted. When a fault code is selected, the Fault Description dialog box is opened. The Fault Description dialog

Active Faults

Current Screen

Scroll Bar

Exit Icon

Engine Info

Reset Faults

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box provides more detailed information about the fault code. This includes a description of the fault, the Parameter Identifier (PID), Subsystem Identifier (SID), or Suspect Parameter Number (SPN), the Failure Mode Identifier (FMI), and the fault occurrence count. This information can be retrieved on current faults, as well as on fault records that are stored on the handheld device. When finished with the Fault Description information, exit this mode by tapping the ‘Done’ button on the form.

Active-Inactive Faults

A fault can be either active, which indicates that the conditions which trigger that fault are currently active, or it can be inactive, which indicates that conditions have existed in the past to trigger that fault code, but they no longer exist. Both active and inactive types of faults can be monitored with the P

OWERSPEC CE

application. They are displayed in the Active or Inactive Faults lists, respectively.

Reset Faults Button

The Reset Faults button will issue a command to the ECM to remove the current inactive faults from the module. This will also clear the fault lists and request all of the fault information again.

Read Feature Settings

Select 'Read Feature Settings' to have P

OWERSPEC

CE read your engine feature settings and display them in a viewable report. Then select 'Done' to close the report. Each time you read feature settings, P

OWERSPEC

CE generates a report that can be viewed later using the Browse Engine Reports option from the top menu bar 'File' option.

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Direct Engine Edit

Select 'Direct Engine Edit' to have P

OWERSPEC

CE read and edit your engine feature settings or Data Plate information. and display a report. Tap the Edit icon next to the parameter value to open the Edit screen. If no changes with to be made select 'Done' to close the report. Unlike the other four options above, P

OWERSPEC

CE does not

generate a report for this operation.

Edit Feature Settings

A feature may be enable or disabled by tapping the appropriate symbol and tapping the Apply button. Other parameters may be edited using the numeric keypad or selecting the parameter from a dropdown list. Select Cancel when no changes are to be made.

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Edit Data Plate

Select the 'Direct Engine Edit' icon, then the “+ Engine Info” to have P

OWERSPEC

CE modify your engine data plate information. The Customer Name, Customer Location and Vehicle Unit Number can be modified and written to the engine data plate. Then select 'Ok' for P

OWERSPEC

CE to write the changes to the data

plate engine. Unlike the other four options above, P

OWERSPEC

does not generate a report for this operation

Transfer HotSpec Option

The Transfer HotSpec option is used in conjunction with P

OWERSPEC

PC to transfer a HotSpec to the QC5600 Handheld Computer. Each HotSpec contains a set of customized electronic engine feature settings to be transferred to a single engine type ISX, ISM, ISL, ISC, or ISB.

Create a HotSpec in PowerSpec PC

The HotSpec created in PowerSpec PC can be moved to the QC5600 handheld device automatically by selecting ‘Yes’ with the ‘Save as a Quickcheck Hot Spec’ button, then selecting the PCID of the handheld device. Click Save to save your Hot Spec.

Input

Keyboard

Modifiable

fields

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In the PC ID REGISTERATION FORM form, select the Register PC ID button; enter a PC description (meaningful to you) and the PC ID of each target (obtained from P

OWERSPEC

CE’s

'About' menu on each QC5600 Handheld Computer).

Moving the HotSpec

The HotSpec will be automatically copied from the desktop PC to the QC5600 handheld device. The HotSpec can then be transferred to a matching Cummins engine via P

OWERSPEC

CE.

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Transfer HotSpec

Tap the ‘Transfer HotSpec’ option or press the ‘5’ key on the QC5600 Handheld Computer. The files are transferred to the Handheld and the list is automatically update. If a newly transferred HotSpec does not appear in the Tranfer HotSpec window exit the PowerSpec application and return to the Transfer HotSpec option. This allows the feature database to be updated.

Double tap the name of the feature spec to be transferred and select Transfer Spec to complete the transfer. You must already be connected to the engine before you select the HotSpec. If the ECM is password protected, and that password is not already entered into the HotSpec, P

OWERSPEC

CE will prompt you to enter the Master Password. If the password is not entered correctly within three tries, the transfer will abort. Once the transfer completes, you will be prompted to turn the engine key off and back on again. Tap 'OK' after keying off the engine, and P

OWERSPEC

CE will show you the Feature Change Report in the default 'Changes Only' mode, which means that it only shows feature settings that were changed during the transfer. If no parameters were changed, the 'No Changes Found’ message will appear. Each time you transfer a feature spec to the engine a change report is generated and saved to your handheld. You can view these reports later by using the "FileBrowse Engine Reports" option from the top menu.

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Browse Engine Reports

Browse Engine Reports is used to view data records that have been stored on the handheld unit. For the P

OWERSPEC

CE application, the only information that is stored is Trip Information, Fault, Feature Settings and Feature Settings Change Report. In order to view previously saved Engine Reports, simply select File from the main menu and select Browse Engine Reports. Records that are saved on the handheld device remain there until they are deleted or until they are synchronized to the PC, at which point they are no longer available on the QC5600 Handheld Computer.

Equipment Pull-Down

The Equipment Pull-Down is used to classify records according to the vehicles they were extracted from. The items on this list correspond to the unique Vehicle Unit Number that was entered for a particular vehicle. The engine serial number is displayed next to the Vehicle Unit Number, for each of the vehicle engines in this list will be unique.

Record List

The Record List will show all records saved for that vehicle. Remember that, once the handheld devive is syncedto the PC, these records are archived to the PC. The desired vehicle is selected from the Equipment Pull-Down; select the desired record by report type, sorted by extraction date.

Equipment Pull Down

Report Categories

Reports by Date

Delete Report

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Deleting Records

Records can be deleted by utilizing the delete icon or tapping the word ‘Delete’ to the right of the record to be deleted. This will erase the current record from memory. Once erased, this record can be neither viewed nor transferred to the PC during a synchronization process. Note that deleting records on your handheld does not affect files already stored on your PC.

Configuration Options

The Configuration Options screen allows the user to select the Unit of Measure, Pre-Enter Reset Password, and Datalink connections. To change the Unit of Measure, select English or Metric by tapping the desired radio button. Enter the Reset password by tapping the ‘abc’ button next to the password text box and typing the correct Reset password. Tap the ‘abc’ button again to close the input keyboard. Tap OK to save and exit the screen. When you open the P

OWERSPEC

CE application, it will start in Auto Detect mode and make a default connection to the J1939 datalink if it is available, or it will select the J1708 datalink if the J1939 datalink is not active. Select the appropriate datalink and press OK. The application will be “forced” to use only the selected datalink throughout the duration of its execution. This only changes the datalink selection for this session. This selection will not be saved once the P

OWERSPEC

CE application is closed.

Unit of Measure

Datalink Selection

Reset Password

Keyboard Input

PowerSpec Configuration Options

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About Screen

The About screen displays information about the P

OWER

PEC

software such as the current version and build date. It also contains

the PC ID that must be used when creating a HotSpec.

Activate the

About screen via the Help menu item and selecting ‘About’.

Software Version Number

PC ID

Registration

Status

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OWERSPEC

CE Basic Tutorial

This section describes a typical data-gathering session. It begins with collecting (scanning) the data, saving data, reviewing previously collected data, then downloading the saved data to the PC using the Windows Mobile Device Center and PowerSpec PC.

This tutorial assumes the following:

The handheld device will be connected to a vehicle that it has not been previously connected to.

The user is familiar with handheld organizer standard operations.

The cables and handheld device have all been properly connected.

View the Trip Screen

Tap the Trip Information screen or ‘1’ on the device keypad hen a successful connection is established, P

OWERSPEC CE

displays a window with updating messages such as ‘Connecting to vehicle,’ then ‘Reading Module Info,’ and finally ‘Reading Trip Info.’ Then the Vehicle trip info will display with the Reset Trip option at the bottom of the screen. Tap the Engine Info at the top of the screen to view data. Select the Trip screen and vehicle trip information will be displayed (for example, Maximum Road Speed, Total Fuel Used, etc.).

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Fault Screen

Next choose Fault Codes by tapping the Fault Code or pressing the ‘2’ on the keypad. This screen shows current engine faults and inactive faults. Select Reset Faults to remove any inactive faults from the engine. If faults are present, you will see them listed in the Faults List box located on the Fault screen. Selecting any fault takes you immediately to a pop-up that displays more details about the selected fault.

Reviewing Data

At this time, select the Menu Icon Browse Engine

Reports menu item. The application saves the current values for the equipment and fault information. This information is time-stamped and can be viewed later, even when P

OWERSPEC CE

is not connected to the engine. You can view previously stored data on the handheld by selecting the Browse Engine Reports menu item. When Browse Engine Reports is selected, a pull-down menu is available at the top of the screen. Once a piece of equipment is selected, four report categories are displayed. Each category will contain record entries for that particular vehicle

Page 41

Deleting Records

Previously stored data can be deleted while Browsing Engine Reports. Choose the equipment from the pull-down list and select either the ‘Delete’ icon or tap Delete on the device screen. Deleting the record will only remove the currently viewed date/time record from the record pulldown list.

Note:It is recommended to perform synchronization with the PC before deleting any equipment data from the P

OWERSPEC CE

application.

Page 42

Installation

The installation of the P

OWERSPEC

CE is described in the QC5600

Installation of PC software section.

Data

The conduit transfers five types of information from the handheld organizer to the PC— engine information, trip, faults, feature settings, and feature settings change reports. It creates and maintains four “globally accessible” files, one for each type of data. By default the files are placed in:

C:\ProgramData\Cummins\PowerSpec5\Reports\

The four reports are placed in a directory under the engine serial number. The engine information is contained in the engInfo.xml under the engine serial number directory.

An additional copy of the trip information is placed in:

C:\ProgramData\Cummins\Common\Reports

To be used by the PowerSpec PC software.

Upon a successful synchronization of P

OWERSPEC CE

data, the conduit instructs the handheld device to remove the downloaded fault, trip, feature settings and feature settings change reports from the handheld organizer, freeing disk space for future downloads or other application data. As a result, all fault, trip, and equipment data older than the last synchronization is not available to be examined on the handheld device—only on the PC.

Formats

The conduit writes in spreadsheet-compatible XML file format. Each entry or record is a single line with multiple fields. This allows files to be easily imported into a program such as Microsoft Excel for further analysis.

Page 43

Introduction to Q

UICKCHECK

The Q

UICKCHECK CE

application in conjunction with the QC

ONFIGURATOR

program, allows you to read and capture select engine and subsystem data from your diesel-powered vehicle. This data includes equipment identification information, equipment configuration, fault information, current operating parameters, and trip parameters.

With Q

UICKCHECK

CE, you can:

 Read and store engine configuration information

 Read and store both active and inactive engine and

subsystem faults

 Monitor engine and subsystem operating parameters,

such as engine rpm, coolant temperature, and transmission output shaft speed readings

 Read engine trip data, such as idle parameters and

vehicle distance

 Clear Inactive faults from the ECM.

Activating Q

UICKCHECK

The Q

UICKCHECK

CE application icon depicted at the right appears on the application launcher. Tap the icon to launch the Q

UICKCHECK CE

application.

Equipment Screen

Once the Q

UICKCHECK

CE icon is tapped, the Equipment screen appears. This screen, along with the Monitor and Trip screens described later, is considered to be a data display screen. Each data display screen contains a connection status display, an exit icon and a menu. This allows certain information and functionality to be available in multiple places in the application. This section serves to document the repeated information for all screens. A fourth screen, the Fault screen, is discussed later. The Equipment screen contains several screen objects—each pointed out in the picture below and described in the paragraphs that follow.

Page 44

Current Screen

This label is an indicator of the currently active screen: Equipment,

Fault, Monitor, or Trip. It changes as the Navigation Tabs are used

to change between screens.

Navigation Tabs

Navigation Icons are available on all Q

UICKCHECK

screens.

These allow the user to easily select the desired screen with a

single screen tap. This enables one to navigate to any other screen

in a convenient, intuitive fashion. Using the Left and Right arrow

keys will also change the viewing screens.

Engine Information

The Equipment screen displays information about the engine and

its configuration. If Q

UICKCHECK

has been configured by

ONFIGURATOR

to read another vehicle subsystem’s faults,

component identification information for this subsystem is

displayed at the bottom of the screen. Equipment information

uniquely identifies a vehicle and can be used to distinguish one set

Connection Status

Menu Icon

Current

Engine

Information

Exit Icon

Page 45

of data from another. With the exception of Total Engine Hours (which is found underneath the Software ID on the equipment list), all data on this screen is static and should remain the same each time the vehicle is connected to Q

UICKCHECK

CE. When more data parameters for a screen are available than can fit on the display, a scroll bar appears, which the user can utilize to move the display list up and down (alternatively, the Up and Down arrows on the handheld device can be used to scroll up and down the list).

Equipment ID

The Equipment ID is a unique item in that it is a label that is established by the user and will be associated with subsequent connections to that vehicle, as well as being used to identify that vehicle’s data. Once the Equipment ID is established for a particular vehicle, it will automatically be retrieved on subsequent connections to that vehicle. This feature allows the user to connect and save data from multiple vehicles. In order to establish an Equipment ID, the user must first connect to the desired vehicle. If an Equipment ID has already been defined, it will appear in the Equipment ID field; otherwise that field will be blank. In order to set or modify that field, simply tap the stylus on the field and an entry box will appear on the screen (as shown in the Figure on the right). The user may then utilize the Input Panel keyboard to edit the field. When finished, simply tap anywhere or use the exit button to close the Equipment ID box. A save must be performed the first time an Equipment ID is entered for a new vehicle so that it can be retrieved in future connections.

Page 46

Zoom Box

Some data plate fields may contain strings of information that will not fit in the allocated display area. For these fields, an expanded display zoom box allows you to view the entire field. To activate the zoom box, simply tap the stylus on the field. Alternatively you may use the Up and Down arrows to highlight individual rows (as VIN is in the figure shown to the right) and then press the Enter key to activate the zoom box. If it is supported for that row, the box will automatically appear. Tap the Exit icon to close it.

Parameter Value Validity

Three of the four screens (Equipment, Monitor, and Trip) convey data validity information for a given value. This easily lets you know whether a given value has been received or is up to date. In Live mode, if the screen is displaying normal information for a given parameter, it is the most recently received information. If the information becomes out of date, the values are displayed in rReverse Color o. In addition, the fields can contain strings that convey the validity status of a given parameter. For example, Disconnected or Unavailable is displayed if the data is not accessible.

Connection Status

This message field contains information about either the connection status or the data-saving status. Messages such as

J1939, J1587, No Adapter, Communicating, Datalink Down! and Saving are phrases displayed in this area of the screen. When

using Q

UICKCHECK

CE, glance at this portion of the screen for an

idea of the current overall status of the application.

Page 47

Exit Icon

The Exit icon at the top of the screen is used to close the Q

UICKCHECK

CE application. Tapping this icon will display the “Are you sure…” box shown in the figure to the right. Clicking ‘Yes’ will exit the application. Clicking ‘No’ will return the user to Q

UICKCHECK

CE.

QuickCheck Fault Screen

The Fault screen’s primary purpose is the display of diagnostic

fault codes that are currently recorded on the vehicle. There are

two list boxes which contain the Active and Inactive Faults (if any

are recorded on the vehicle), respectiv

ely. The Current Screen,

Navigation Tabs, Connection Status,

and Exit Icon are available on

this screen. Using the Up and Down arrows will traverse through

the fault lists. Once you have reached the bottom of the Active

Fault list, pressing down once mo

re will expand the Inactive Fault

List. Pressing the Enter key on a selected fault will display the

Fault Description dialog box

Clear Inactive

Faults

Active Fault List

Inactive Fault List

Fault Subsystem

Page 48

Faults Subsystem Selection

Tapping the Fault Subsystem will expand to show all of the available subsystems from which faults may be read.

Fault Description Dialog Box

The list box on the Fault Screen shows all of the active or inactive faults that are recorded on the current ECM or that are stored in the current record if Review mode is activated. Faults are listed as PID/SID/SPN (see Glossary) and FMI numbers, along with an abbreviated textual description of the problem. More descriptive information can be obtained from these codes by selecting the row of the desired fault with the stylus or pressing the Enter key while the selected row is highlighted. When a fault code is selected, the Fault Description dialog boxis opened. The Fault Description dialog box provides more detailed information about the fault code. This includes a description of the fault, the Parameter Identifier (PID), Subsystem Identifier (SID), or Suspect Parameter Number (SPN), the Failure Mode Identifier (FMI), and the fault occurrence count. This information can be retrieved on current faults (in Live mode), as well as on fault records that are stored on the handheld device (in Review mode). When finished with the Fault Description information, exit this mode by tapping the OK button on the form.

Page 49

Active-Inactive Faults

UICKCHECK CE

application. They are displayed in the Active or Inactive Faults lists respectively.

Clear Inactive Faults Button

The clear inactive faults button will issue a generic command to the ECM to remove the current inactive faults from the module. This will also clear the fault lists and request all of the fault information again. The Clear Inactive Faults button will be disabled unless the connected vehicle has inactive faults.

QuickCheck Monitor Screen

The Monitor screen is utilized to display live analog sensor and engine or subsystem parameter data, such as various speeds, temperatures, and pressures. The units displayed can be converted to the metric system by using the QC C

ONFIGURATOR

application. Depending on the engine or subsystem model, some SAE parameters may not be supported on your vehicle. These may show up as random character values or as ‘Unavailable.’You may contact the manufacturer of the engine or subsystem to verify whether that model supports a particular SAE parameter. The remainder of the controls and displays on the Monitor screen are identical to those on the Equipment screen. Refer to the documentation on those controls for further information.

Page 50

QuickCheck Trip Screen

The Trip screen is utilized to monitor vehicle trip-related data, such as vehicle distance, fuel consumed, and speed settings. This is useful for understanding the vehicle usage. The units displayed can be converted to the

metric system tapping the Menu Icon at the top of the screen, then selecting Unit of Measure

QuickCheck Menu Options

The menu contains several options, each pointed out in the pictures below and described in the paragraphs that follow.

Open File

Open File displays the list of the Configuration files that have been saved from the QC Configurator.The QC5600 has the ability to save 15 different configurations.

Menu Icon

Page 51

Save Data Record

Save Data Records saves the data of the currently connected vehicle. The Equipment, Fault and Trip screen will be saved and available using the Review Mode.

Delete Equipment

In order to Delete a vehicle, select the Review Mode from the Menu, then select the desired vehicles Engine Serial Number from the drop down list and select Delete Equipment from the Menu Option. Select “Yes: on the Delete Equipment message box.

Delete Record

In order to Delete a vehicle, select the Review Mode from the Menu Options, then select the desired vehicles Engine Serial Number from the drop down list, selected the desired record and select Delete Record from the Menu Option. Select “Yes”: on the Delete Record message box.

Exit

This menu item closes the Menu.

Review Mode Screen tabs

Vehicle list by Engine Serial number

Record List

Page 52

Live Mode

When selecting

Live mode, the QuickCheck CE application is

actively connected to an Electronic Control Module(ECM). The

screen will display four

tabs; Equipment, Fault, Monitor and Trip.

Review Mode

Review mode is used to view data records that have been stored on

the handheld unit. For the Q

UICKCHECK

application, the only

information that is stored is equipment, fault, and trip information.

In order to enter Review mode, simply use and select

Review

under the Menu

. The Connection Status display is replaced with a

pair of record selection controls. These controls are used to

retrieve the desired record from storage on the handheld device.

Records that are saved on the handheld device remain there until

they are deleted or until they are sync

ed to a PC, at which point

they are no longer available on the handheld device.

a PC, at which

point they are no longer available on the handheld device.

Equipment Pull-Down

The Equipment Pull-

Down is used to classify records

according to the vehicles they were extracted from. The

items on this list correspond

to the unique Equipment ID

that was entered for a particular vehicle. That is, the

serial number for each of the vehicle engines in this list

will be unique.

Equipment

Pull-Down

Record Pull-

Record Pull

Down

Page 53

Record Pull-Down

The Record Pull-Down will show all records saved for that vehicle. Remember that, once the QC5600 handheld device is synchronized, these records are archived to the PC. Once the desired vehicle is selected from the Equipment Pull-Down, use the Record Pull-Down to load the desired record, identified by date and time. The dataplate associated with that vehicle and the fault information associated with that record can then be reviewed. Monitor parameters and the subsystem dataplate are not stored and are displayed as Unavailable. This is due to the fact that the record is a single sample, which is typically not useful for analysis. Units Selector

The Units selector has two options: English or Metric. Tapping this pull-down list allows changing the units that are displayed by Q

UICKCHECK CE

for ALL parameters.

About Screen

The About screen displays information about the Q

UICKCHECK

CE software such as the current version and build date. It also contains information about the built-in I

NLINE

4 datalink adapter, such as the adapter firmware version and supported protocols. The About screen can be viewed by selecting the Menu icon and selecting ‘About’.

Software Version Number

Software Build Date

Page 54

QuickCheck Configurator

The QC C

ONFIGURATOR

is launched from the QUICKCHECK CE

Menu icon . The Display screen contains several screen objects, each pointed out in the picture below and described in the paragraphs that follow.

Parameter List

The parameter list table has a much larger set of parameters to choose from than the subset of base parameters that are available with the stand-alone Q

UICKCHECK CE

application. The parameter

list does NOT contain all of the available SAE parameters on the J1587 or J1939 datalinks. The parameter list has two columns. The left column has checkboxes, which are used to select or deselect a parameter; located in the right column are the parameter names. Changing a parameter's subsystem source address and viewing a detailed parameter description are possible by tapping the row of the desired parameter, as described later. Note that a maximum of 35 QC Configurator parameters can be configured to be displayed on the Q

UICKCHECK CE

Monitor screen.

Subsystem Screens

The subsystem screens can be navigated through by use of the four tabs located near the top of the screen, labeled: Engine, Trans., Brakes, and Vehicle. Each tab has associated with it a number of

Scroll Bar

Exit

Menu Icon

Subsystem

Screens

Parameter List

Page 55

parameters that pertain to that label. For example, parameters associated with a transmission will be found on the Trans. screen.

Open File

Configurator subsystem files can be accessed without leaving the Q

UICKCHECK

CE application. Using the Menu icon, and selecting Open File Records will display the Configurator subsystem files.

Parameter List

The parameter list table has a much larger set of parameters to choose from than the subset of base parameters that are available with the stand-alone Q

UICKCHECK CE

application. The parameter

UICKCHECK CE

Monitor screen.

Faults Selector

The Faults selector controls the faults displayed on the Q

UICKCHECK CE

Fault Screen. The Default list configuration is set to view the faults from Engine #1. In order to view the faults from a different subsystem, such as a Transmission or Brakes, tap the Faults selector pull-down list to select that subsystem. Note that component ID information (i.e., Make, Model, and Serial No.) will also appear at the bottom of the Q

UICKCHECK

CE Equipment screen when selecting a subsystem other than Engine #1 to read faults (Engine #1 component ID information always appears near the top of the Q

UICKCHECK CE

Equipment screen).

Subsystem Screens

The subsystem screens can be navigated through by use of the four tabs located near the top of the screen, labeled: Engine, Trans.,

Page 56

Brakes, and Vehicle. Each tab has associated with it a number of parameters that pertain to that label. For example, parameters associated with a transmission will be found on the Trans. screen.

QC Configurator Menu Options

The menu contains several options, described in the paragraphs that follow.

New List

Disregards any changes made and reloads the Default list into the Parameter list table.

Open List

Opens a pop-up list box with all stored configurations. Once a file name has been selected, the configuration is

loaded into the Parameter list table

Save List

If a modified Default list is currently open, then selecting

Save List will prompt a pop-up box to be displayed ‘Save As’ a new file name. If the new configuration had already

been saved under a user-defined name, then the old configuration is overwritten with the new changes for that file. QuickCheck Configurator has the ability to save 15 different configurations.

Save List As

This menu item saves the current configuration with a different file name.

Delete

This menu item removes a configuration from the handheld device.

Exit

This menu item exits the program without saving any changes.

Page 57

About Screen

The About screen displays the QC C

ONFIGURATOR

current

software version. Activate the About screen via the Menu icon and selecting ‘About’.

Parameter Identifier Description Screen

In order to view the Parameter Identifier Description(PID) screen, tap the row of the desired parameter. The Description screen contains several screen objects, each pointed out in the picture below and described in the paragraphs that follow.

J1587 Parameter Number

This is the SAE J1587 defined Parameter Identifier (PID) number. This number is for reference purposes only; it does NOT mean that this parameter is only available on J1587. All QC C

ONFIGURATOR

parameters are SAE-defined for both the J1587 and J1939 datalinks.

SAE Standard DescriptionThis is based on the SAE-defined description of the parameter. Subsystem List

Subsystem List

SAE Standard

Description J1587

Parameter Number

Configuration

File Name

Page 58

This pop-up contains subsystems with parameters that may be broadcast1. In order to change the subsystem source of a parameter, tap the Subsystem pop-up list, select the desired subsystem, and save any changes you have made to update the QuickCheck CE databases with the new configuration. The application will read from the selected subsystems for each parameter configured on either datalink.

Note that the combination of the faults subsystem and parameter subsystems you can configure with the QC Configurator program is limited to a maximum of 3. If you select more subsystems than that for a configuration, you must remove one or more subsystems from your configuration; otherwise, QuickCheck CE will not properly read some of the messages you have just tried to configure it to read.

Note: When QC C

ONFIGURATOR

is closed, Q

UICKCHECK

CE is automatically updated with the new set of parameters selected from QC C

ONFIGURATOR

A parameter may not be broadcast from every subsystem listed. Even the more common engine or vehicle subsystem parameters may be supported on some subsystem makes and models, but not on others.

Page 59

UICKCHECK

CE Basic Tutorial

UICKCHECK CE

stored data from the

handheld.

This tutorial assumes the following:

The handheld device will be connected to a vehicle that it has not been previously connected to.

The user is familiar with handheld device standard operations.

The Q

UICKCHECK

CE cables, adapter, and handheld device have

all been properly connected.

Step 1: Connecting

Attach the 25-pin connector on the to the Q

UICKCHECK

5600 handheld device. Connect the appropriate 6-pin or 9-pin Deutsch connector to the vehicle’s service connector. The engine should be keyed “ON”. Tap the Q

UICKCHECK

CE application icon. By default the Connection Mode is in Live mode. The Q

UICKCHECK

CE application immediately attempts to connect to the datalink.

Step 2:

Equipment Screen

Next, verify that you are on the Equipment screen. If Q

UICKCHECK CE

was entered from the application launcher, Equipment is the default screen. If the current screen is other than Equipment (i.e. Fault, Monitor or Trip), select the Equipment tab now.

Page 60

Step3:

Equipment

When a successful connection is established, Q

UICKCHECK CE

displays the status “J1939” or “J1587.” If the vehicle is communicating2 with Q

UICKCHECK

CE, the fields on the Equipment

screen are filled in as information is scanned, but the Equipment ID field is blank. This field is populated by the user the first time a vehicle is scanned. Touch to the right of the Equipment ID label to enter the desired text. Using standard Input Panel text methods enter a name or label that is logical, user friendly, and easy to remember.

You should still be looking at the Equipment screen where the engine Make, Model, and

Serial No are listed, along with the VIN, Software ID, and Total Eng Hrs (engine

hours). If the QC C

ONFIGURATOR

program was

used to configure Q

UICKCHECK

CE to read

subsystem faults or display the Rated Eng Pwr (engine power) parameter, not all fields will be visible on the screen at the same time, but they can be seen by scrolling down through the list. If a field is displayed as Initial, Unavailable, or Disconnected after 30 seconds, Q

UICKCHECK

CE i indicating that this particular piece of information has not been received on the datalink or the built-in I

NLINE

4 may not be connected correctly. Check your connections to be sure that this is not the problem.

The vehicle's key switch must be in the ON position.

Page 61

Step 4:

Monitor Screen

Next choose Monitor by tapping the Monitor tab. This screen shows current engine (or subsystem) operating information (sensor information such as engine speed, coolant temperature, and oil pressure) in real time, as they are broadcast. Parameters that are not supported by a particular ECM version typically are displayed as ‘Unavailable’ all the time.

Step 5:

Trip Screen

Choose the Trip screen (tap the ‘Trip’ tab) and vehicle trip information will be displayed (for example, Maximum Road Speed, Total Fuel Used, etc.).

Step 6:

Fault Screen

If faults3 are present, you will see them listed in the Faults List box located on the Fault screen. Selecting any fault takes you immediately to a pop-up that displays more details about the selected fault.

You can switch between the Equipment, Fault,

Monitor, and Trip screens at any time.

Note: The Equipment screen contains mostly non-changing information, while the other screens are continuously updated.

The faults shown depend on the setting (Active or Inactive) of the

fault pull-down.

Page 62

Step 7:

Saving

Data

At this time, tap the icon then Save Data Record menu item. Doing this will initiate the

data-saving mechanism of Q

UICKCHECK

CE. The application saves the current values for the equipment and fault information. This information is time-stamped and can be viewed later, even when Q

UICKCHECK CE

is not

connected to the engine.

Step 8: Reviewing

Data

You can view previously stored data on the handheld by selecting Mode->Review menu item. When Review mode is selected, two pull-downs are available at the bottom of the screen: the one on the left chooses the equipment you want to see, and the one on the right lists records identified by dates and times of storage.

Once a piece of equipment is selected, the other pull-down will contain record entries for that particular vehicle. This allows you to select which stored record is currently viewable.

Step 9:

Deleting Records

Previously stored data can be deleted while in Review mode. Choose the equipment and record from the pull-down lists that you want to

delete, then select the Menu Icon . Select either the ‘Delete Equipment’ or ‘Delete Record’. Deleting the equipment will remove the equipment from the equipment pull-down list and all its records. Deleting the record will only remove the currently viewed date/time record from the record pull-down list.

Note: It is recommended to perform a synchronization operation before deleting any equipment data from the Q

UICKCHECK CE

application.

Page 63

QC C

ONFIGURATOR

Basic Tutorial

This section describes a typical configuration session. It begins with creating a configuration, setting the units, and finally, saving the configuration.

Selecting Parameters and Faults

First, launch the QC C

ONFIGURATOR

application from QUICKCHECK CE Menu icon. The QC C

ONFIGURATOR

will open to the default configuration list, which is the standard set of parameters for the Q

UICKCHECK CE

application. To create a custom configuration, begin by tapping the checkboxes of the desired parameters. If you would like to reconfigure a previously saved list, first open the list by using the Open menu command and make your changes to the parameters checked off on the list, their subsystem source, and the subsystem source for the Faults selector

Saving Lists

To save the changes to a new configuration, you have three choices: 1) use the Save As menu option and create a new file name; 2) if you had opened a prior userdefined list, you can use the Save menu option and QC CONFIGURATOR will overwrite the old configuration.

Page 64

Exiting Program After the "Saving…Please

Wait" message is gone, you can quit the program, either by tapping Exit option in the Menu Options or tapping the Exit Icon key in the left area of your QC5600 handheld display to exit the program. When you subsequently bring up the Q

UICKCHECK

CE application, it will be configured with the changes you just saved using the QC C

ONFIGURATOR

PowerSpec Conduit

The PowerSpec Conduit is part of the PowerSpec PC application that is handling synchronization between the PC and the QC5600 handheld device. It is automatically started once the device is connected to the PC using the USB cable.

Cummins SyncReport handles the following:

• Checks the device operating system version and

makes an update if needed.

• Check the version of the POWERSPEC CE and

QUICKCHECK CE and updates to the same version the PC has installed.

• Moved all reports from the device stores them

under the PC folders:

• Adjust the date and time of the device to be same

as the PC

• Moves all HotSpecs from PC the matches the device

PCID to the device.

Page 65

o QUICKCHECK CE reports are copied to:

C:\ProgramData\Cummins\Common\Quick Check\Reports\

o POWERSPEC CE reports are copied to: C:\ProgramData\Cummins\PowerSpec5\reports

After the PowerSpec Conduit is done, synchronization results may be viewed by selecting Sync Details in the PowerSpec PC side menu.

Transfer Mechanism

When the QC5600 Handheld Computer is connected to the PC (using the USB cable), synchronization is executed and data is transferred from the handheld device to the PC.

Data

UICKCHECK

CE stores information in the form of an XML file. Each XML file is named after the Serial Number of the Engine (ex., 034535986.xml). If the file already exists on the PC, then the new information is appended to the existing XML file. A new time stamp tag is created in the XML file and information (Trip and Faults) is added under this tag.

Upon a successful synchronization of Q

UICKCHECK CE

data, the conduit instructs the QC5600 handheld device to remove the downloaded records from the handheld device, freeing memory for future downloads or other application data. As a result, all fault and trip data older than the last synchronization is not available to be examined on the handheld device – only on the PC.

Location

The location of the Reports

output files is as follows

C:\ProgramData\Cummins\Common\QuickCheck\Reports

Formats

The PowerSpec conduit outputs files in XML format. All information is saved in a tagged format. The root tag contains the Engine information, which is common to all other data contained within that file. Fault and

Page 66

Trip information is saved under a Time Stamp tag. The format is shown below:

Engine Information Tag Name

Description

VEHUNITNUM String – user supplied identification

SERIALNUMBER String – engine serial number

TOTALENGHRS String – total accumulated hours of

engine operation

COMPONENTID String (variable length) –

Make*Model*SerialNumber

Note: Make is always five characters; the Model and SerialNumber are variable length.

The asterisks (*) are part of the string.

VIN String – vehicle identification number

SOFTWAREID String (variable length) –

SoftwareID*AdditionalSoftwareIDField

The asterisk (*) is part of the string.

TOOLID String – Name and version number of

the data extraction tool

Page 67

Faults Information Tag Name

Description

FAULTID Number – PID/SPN or SID, depending

on flag value

FMI Number – Failure Mode Identifier

MID Number – Machine identifier or source

address

FAULTCOUNT Number – number of occurrences of

fault

FLAGS 0x02 set if fault active (cleared if

inactive)

FAULTDESC String – text string describing the fault

Trip

Trip Information

Tag Name

Description

TOTALIDLEHRS

Number – total accumulated hours in idle

TOTALIDLEFUEL

USED

Number – total accumulated gallons of

fuel consumed while in idle

TOTALVEHDIST

Number –

total accumulated miles for the

vehicle

TOTALPTOHRS Number – total accumulated hours in

PTO

TOTALFUELUSED

Number – total accumulated gallons of

fuel consumed

MAXROADSPEED

LIMIT

Number – maximum road speed limit in

miles per hour

Faults

Page 68

Trip Information

Tag Name

Description

CRUISECONTROL

SETSPEED

Number – set speed of cruise control

system in miles per hour

Page 69

System Specifications

Physical

Length: 7.71 in. (196 mm)

Width: 3.64 in. (92 mm)

Thickness: 1.29 in. (33 mm)

Weight: 16 oz.

Environmental

Operating Temperature:

-10° to 50° C (14° to 122° F)

Non-Operating Storage Temperature:

-30° to +70° C (-22° to 158° F)

Relative Humidity: 5% to 95% non-condensing

Note: Operating temperature range is limited by critical components, such as the Lithium Ion Battery (-10° to 50° C) and the LCD Module (-10° to 50° C).

Hardware

Processor: Samsung ARM, S3C2410, 203 MHz

RAM: 64 MB SDRAM

Flash: 32 MB NAND Flash

Display: 4”, STN, 480x800 VGA pixels, LED

backlight

Page 70

Battery

The QC5600 Handheld Computer uses a specially designed Lithium-Ion battery pack. Proper care and usage of the battery pack will allow it to hold a charge longer and lengthen its overall life. The battery life varies in each pack according to storage, operating conditions and environment.

The battery life is limited and its capacity drops little by little with use and with time. If the remaining battery time is considerably shortened, the probable cause is that the battery pack is reaching the end of its life.

Troubleshooting and Technical Support

Always check all wiring to the QC5600 Handheld Computer if you are having problems. Do not open the QC5600 Handheld; doing so will void any warranty you may have. The QC5600 Handheld has no user-serviceable parts, other than the battery.The battery may be ordered from your disturbutor . The battery part number is

4919734.

If you believe the unit is properly wired and is still not functioning, please call Technical Support. They may be reached at:

1-800-433-9341 in the USA

0800-286646 in the United Kingdom

+1-812-3778136 for international calls

To make your call go as smoothly as possible, please have the following information handy when you call:

Engine Type (for example, 98 Cummins N14)

Software Version of your QC5600

Transmission Type

Any electronic systems on the vehicle (for example ABS)

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Warranty

Products Warranted

This warranty applies to New QC5600 Handheld Computers, sold by Cummins Inc. (hereinafter ‘Cummins’) and delivered to the first user on or after January 1, 2007.

Warranty

Cummins Inc. warrants to the original purchaser (“Customer”) that this product (Hardware) will be free from defects in workmanship and materials, under normal use, for ninety (90) days from the date of original purchase from Cummins Inc. or its authorized retailer. If this product does not operate as warranted above during the applicable warranty period, Cummins Inc. may, at its option and expense, replace the defective product or part, or, if neither replacement nor repair is reasonably available, refund the customer the purchase price of the defective product or part. Proof of date of original purchase will be required. Replacement products or parts may be new or reconditioned. Cummins Inc. will warrant replaced or repaired products or parts and hardware upgrades to which Customer is entitled by agreement between Customer and Cummins Inc. for a period of thirty (30) days from shipment of such product, part, or upgrade or through the end of the original warranty, whichever is longer. All products or parts that are replaced become the property of Cummins Inc. Cummins Inc. shall not be liable under this warranty if its testing and examination disclose that the alleged defect in the product does not exist or was caused by Customer’s or any third person’s misuse, neglect, improper installation or testing, unauthorized attempts to repair or modify, or any other cause beyond the range of the intended use.

This warranty is made to the first Owner in the chain of distribution, and Coverage continues until the end of the period of coverage.

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Return Policy

All returned merchandise must be in saleable condition with manufacture’s original packaging. Cummins Inc. and its authorized retailer will accept returns within (30) days of your original receipt. Proof of date of original purchase will be required. All returns must be submitted to the point of purchase. No refund will be granted on items that have been installed, used, modified or that are not in saleable condition in their original packaging.

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Appendix A: Maintaining Your QC5600 Handheld

Datalink Cable Storage

The datalink end of the cable should be disconnected from the vehicle datalink when the adapter is not in use.

Care

Treat the datalink adapter with care, just as you would do with any other handheld organizer. Even though the QuickCheck 5600 is a rugged device (subject to temperature extremes and moisture) the screen is still susceptible to damage if not properly cared for.

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Appendix B: Frequently Asked Questions

Before contacting your local Cummins distributor for support, please experiment a bit to reproduce and isolate the problem. If you find it necessary to contact your distributor, please be ready to provide the following information:

• The version of the Windows operating system you are

using on your PC

• The actual error message or state that you are

experiencing

• The steps you take to reproduce the problem

• The version of Q

UICKCHECK

5600 software you are using

and available memory

• The version of Q

UICKCHECK

CE software you are using

• The version of P

OWERSPEC

CE software you are using

To find Windows operating system version information of the PC:

• Click the Start menu in the Windows system tray on the

bottom left side of your computer screen in the Taskbar

• Choose Control Panel

• Double-Click System

To find P

OWERSPEC

CE version information:

• Tap the P

OWERSPEC CE

application icon

• Tap the Menu icon located on the top of the PowerSpec

CE handheld computer screen.

• Tap About

To find Q

UICKCHECK

CE version information:

• Tap the Q

UICKCHECK

CE application icon

• Tap the Menu icon located at the top of the QuickCheck

main screen.handheld.

• Tap About

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To find Windows Mobile Device Center Version information on the PC:

• Click the icon in the Windows system tray on the bottom

right side of your computer screen in the Taskbar

• Click Windows Mobile Device Center

• Click Help then About

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Windows Mobile Device Center Problems

I tried to do a synchroniztion operation, but it did not complete successfully.

Verify that the Windows Mobile Device Center is running. If the Windows Mobile Device Center is running, exit and restart it.

Make sure the USB cable is connected securely.

Review the QC5600

Handbook, including its Frequently Asked Questions.

Verify that the QC5600

Handheld Computer is turned on and the USB connections are secure on the device and the PC.

Verify that PowerSpec PC is running if not unplug the handheld device from the PC and start PowerSpec PC, then plug the QC5600 back into the PC.

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How to Fix the QuickCheck drivers

If the QC5600 will not connect to the PC, navigate to the Control Panel then Device Manager. Expand the Device manager. The handheld device may appear under “Other Devices when not properly installed, Right Click the USB Serial icon in the Device Manager and select “Update Driver Software”

Select “Browse my computer for driver software”

Select “Let me pick from a list of device drivers on my computer’ Click “Next”

Uncheck the box “Show compatible devices” above the list of manufacturers. Windows will select this driver, DO NOT SELECT THE HANDERA DRIVER

Page 78

Scroll down to you see Microsoft then select Microsoft USB SYNC Microsoft Corporation. Select “Next”

Select “Yes” on the “Update Driver Warning” window.

Select “Close” when the driver is successfully installed.

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OWERSPEC

CE Installation Problems

I’m having problems installing my

Desktop organizer software.

Review the Windows Mobile Device Center Problems section, including its Frequently Asked Questions.

I tried to install the

PowerSpec PC

Application Suite software on my

computer and it would not install.

Verify that your computer and

operating system meet the PCrequirements identified earlier in this document. The Cummins QC5600 Application Suite software is not Maccompatible.

Windows Mobile Device

Center and the PowerSpec PC software must be installed on your computer before PowerSpec CE software can be installed to your QC5600 handheld device. If they are not installed on your computer, then insert the CDROM into your computer and wait for the Installer Menu Screen. Click INSTALL and follow the instructions onscreen. The PowerSpec PC application may also be downloaded from the web at www.powerspec.cummins.co m

I tried to install a new version of PowerSpec C

software and it would not

install properly on my device.

Uninstall the older version of

software from the PC. Select

Control Panel, click Programs and Features, then uninstall

the PowerSpec PC application.

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OWERSPEC

CE Hardware Problems

My QC5600 Handheld Computer won’t turn on.

Verify the adapter cables are securely connected.

Check for bent pins on the QC5600 Handheld connector of the adapter.

Verify the QC5600 is properly charged.

I cannot read engine/vehicle data.

Take the datalink cable off and install again. Verify that the vehicle key is in the ON position and the ECM is getting power.

Verify that all extension cables are properly installed and firmly connected.

Check for loose, bent, broken, or incorrectly installed connector pins on the cables.

Adjust the contrast

OWERSPEC

CE Application Problems

I tried to save engine/vehicle data and it would not save.

Make sure the passwords are

correctly entered.

Verify that the trip distance is at least one mile or more.

I went into Browse Engine Reports to review my saved data and the application is slow.

The more records of saved data that are on the QC5600 handheld device, the longer it will take to view the saved data. Removing records from the handheld device by synchronizing the device to the PC or by deleting unwanted records will speed up the

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application.

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UICKCHECK

CE Installation Problems

I’m having problems installing my Desktop organizer software.

Review the Windows Mobile Device Center Problems section, including its Frequently Asked Questions.

I tried to install the PowerSpec PC software on my computer and it would not install.

Verify that your computer and

operating system meet the PC requirements identified earlier in this document. The Cummins PowerSpec PC software is not Maccompatible.

Windows Mobile Device

Center and PowerSpec PC must be installed on your computer before PowerSpec CE software can be installed. If they are not installed on your computer, then insert the CD-ROM into your computer and wait for the Installer Menu Screen. Click INSTALL and follow the instructions onscreen.

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I am using Desktop organizer software other than the Windows Mobile Device Center software and my Cummins PowerSpec PC software would not install.

Install the Cummins PowerSpec PC software which includes the Windows Mobile Device Center, then activate the Desktop software that you use. The latest version of the Windows Mobile Device Center software can be downloaded without cost at the Microsoft web site:

http://www.microsoft.com

I tried to install a new version of PowerSpec CE software and it would not install properly on my device.

Uninstall the older version of software from the desktop PC. Select Control Panel, click Programs and Features, then uninstall Cummins PowerSpec

I’m having problems installing Windows Mobile Device Center software.

Ensure that the installation is being installed under an administration account.

Use Microsoft Technical Support if needed.

I tried to install the P

OWERSPEC PC

software on my computer and it would not install.

Verify that your computer and operating system meet the PC requirements identified earlier in this document.

Ensure that the installation is being installed under an administration account.

UICKCHECK

CE Hardware Problems

UICKCHECK

CE shows a No Adapter status.

Verify the QC5600 adapter cables are securely connected.

Check for bent pins on the interface

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connector of the QC5600 device.

Verify the correct datalink adapter is selected in the configuration options

Verify the keyswitch is in the ON position.

UICKCHECK

CE Application Problems

I tried to save engine/vehicle data and it would not save.

Make sure an Equipment ID is entered.

Verify that the make, model, and serial number have been received. Data from equipment cannot be saved without an Electronic Dataplate that includes the make, model, and serial number.

I went into Review mode to review my saved data and the application is slow.

The more records of saved data that are on the device, the longer it will take to view the saved data. Removing records from the device by synchronizing data to the PC or by deleting unwanted records or equipment will speed up the application.

Data from deleted equipment is showing up in other equipment data.

Always synchronize all data to the PC before a delete equipment operation is performed.

I cannot see the complete VIN, Software ID, or Engine Serial Number.

Tap on the VIN, Software ID, or Serial No data and a zoom box with the complete number should pop up.

If you encounter a problem with your QC5600 Handheld Computer, please contact your local Cummins distributor only after you have reviewed the previous list of Frequently Asked Questions, the updated Frequently Asked Questions in the QC5600

Page 85

User’s Manual. Information about your local Cummins distributor can be found at our web site:

http://www.cummins.com

Page 86

Appendix C: Fault Codes

This section provides information about the engine and vehicle subsystem fault codes that you may receive from your vehicle. PID is the parameter identifier. SPN is the suspect parameter number. SID is the subsystem identifier. FMI is the failure mode identifier. Each PID, SPN, SID, and FMI is identified by a number. You may notice some numbers missing from the following tables, as NOT all numbers have been defined.

PID Number Range Supported

1 - 511*

* - Not all PID numbers are assigned by SAE. If a fault is read by Q

UICKCHECK

CE with a PID number that is unassigned, it will have a description indicating either “Reserved - to be assigned” or “Description Not Available.”

SPN Number Range Supported

1 - 1709*

* - To minimize the size of the Q

UICKCHECK

CE databases, not all

SPN descriptions are supported. If a fault is read by Q

UICKCHECK

CE with an SPN number that is unassigned by SAE or unsupported in the database, it will have a description indicating either “Reserved - to be assigned” or “Description Not Available.”

SID Number Range Supported

1 - 255*

* - Not all SID numbers are assigned by SAE. If a fault is read by Q

UICKCHECK

CE with an SID number that is unassigned, it will have a description indicating either “Reserved - to be assigned” or “Description Not Available.”

Page 87

SAE J1587* and J1939 Failure Mode Identifiers (FMI)**

FMI Description

0 Data valid but above normal operational range

1 Data valid but below normal operational range

2 Data erratic, intermittent or incorrect

3 Voltage above normal or shorted high

4 Voltage below normal or shorted low

5 Current below normal or open circuit

6 Current above normal or grounded circuit

7 Mechanical system NOT responding properly

8 Abnormal frequency, pulse width or period

9 Abnormal update rate

10 Abnormal rate of change

11 Failure mode NOT identifiable

12 Bad intelligent device or component

13 Out of calibration

14 Special instructions

15 Data valid but above normal operational range (least severe)

16 Data valid but above normal operational range (moderately severe)

17 Data valid but below normal operational range (least severe)

18 Data valid but below normal operational range (moderately severe)

19 Received network data in error

20 Reserved for future assignment

21 Reserved for future assignment

22 Reserved for future assignment

23 Reserved for future assignment

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24 Reserved for future assignment

25 Reserved for future assignment

26 Reserved for future assignment

27 Reserved for future assignment

28 Reserved for future assignment

29 Reserved for future assignment

30 Reserved for future assignment

31 Not available or condition exists

* - J1587 FMI numbers run from only 0 to 15.

** - FMI descriptions always follow the PID, SPN, or SID descriptions in the detailed Fault Description zoom box.

Page 89

Appendix D: Glossary

Accel Ped Pos the ratio of the current accelerator pedal

position to the maximum

position (in percentage)

Windows Mobile Device Center

Microsoft synchronization technology software

Boost Pressure the gage pressure of air discharged from

the turbocharger

(in pounds per square inch or kiloPascals)

CAN 2.0B the Bosch-defined Controller Area

Network message format and hardware interface standard that J1939 is based on

Communicating QuickCheck CE or PowerSpecCE is in the

process of re-establishing communications on the datalink after saving data

Cruise Set Spd the velocity control system setting (in

miles per hour or kilometers per hour)

Datalink Down! QuickCheck CE or PowerSpec CE is not

reading any data from the datalink

Disconnected parameter data is not being read from the

datalink

ECM Electronic Control Module

Eng Cool Temp the temperature of coolant in the engine

cooling system (in degrees Fahrenheit or degrees Celsius)

Eng Oil Pres gage pressure of oil in the engine

lubricating system (in pounds per square inch or kiloPascals)

Engine Speed the rotational velocity of the crankshaft (in

revolutions per minute)

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Equipment ID field containing the user's name of each

vehicle entered into the handheld organizer

Failure Mode Identifier

the SAE-defined J1939/J1587 type of failure detected

Fuel Rate the amount of fuel the engine consumes per

unit of time (in gallons per hour or liters per hour)

Handheld device/handheld

Synonymous terms for the QUICKCHECK 5600

Initial the parameter data has not yet been

received

INLINEV™ another Cummins Inc. datalink adapter

INSITE™ another Cummins Inc. service tool

Intake Manifold the temperature of pre-combustion air

supplied to the intake manifold (in degrees Fahrenheit or degrees Celsius)

J1587 a low-speed SAE-defined message format

used on a J1708 interface

J1708 the SAE-defined hardware interface for

J1587 (and J1922) messages

J1939 a high-speed, SAE-defined, CAN 2.0B

based messaging format

Make the manufacturer of the engine or vehicle

subsystem

Max Road Spd the maximum vehicle velocity limit (in

miles per hour or kilometers per hour)

Model the model of the engine or vehicle

subsystem

No Adapter QuickCheck is not communicating with the

adapter

Page 91

Output Torque the amount of torque available at the

engine flywheel (in foot-pounds of force)

% Engine Load the ratio of the current load of the engine to

the maximum rated load (in percentage)

PID Parameter Identifier, as defined in the SAE

J1587 standard

SAE Society of Automotive Engineers, the

organization that establishes on-road and off-road motor vehicle standards

Saving indicates that data is being stored in a new

record

Serial No the serial number of the engine or vehicle

subsystem

SID Subsystem Identifier, as defined in the

SAE J1587 standard

Software ID the software identifier of an ECM

SPN Suspect Parameter Number, as defined in

the SAE J1939 standard

Total Eng Hrs accumulated time of operation of the

engine (in hours)

Total Fuel Used accumulated amount of fuel used during

vehicle operation

(in gallons or liters)

Total Idle Fuel accumulated amount of fuel used during

vehicle operation while idling

(in gallons or liters)

Total Idle Hrs accumulated time of operation of the

engine while idling (in hours)

Total PTO Hrs accumulated time of operation of the

power takeoff device (in hours)

Page 92

Total Veh Dist accumulated distance traveled by the

vehicle during operation

(in miles or kilometers)

Unavailable data for the parameter is not available to

read

Windows Mobile Device Center

Microsoft synchronization technology software

VIN vehicle identification number assigned by

the vehicle manufacturer

Page 93

Appendix E: Connector Pin-outs

Cable 3165160

DEUTSCH HD16 - 6 - 12S 6-position connector

A - J1587 +

B - J1587 -

C - Power +

D - NC

E - Ground

F – NC

DEUTSCH HD16 - 6 12S

FROM PIN

DB25 Female

TO PIN

FUNCTION

A 3 J1587 +

B 4 J1587 -

C 25 Power +

E 23 Ground

Cable 3165159

DEUTSCH HD16 - 9 - 1939S 9-position connector

A - Ground

B - Power +

C - J1939 +

D - J1939 -

E - NC

F - J1587 +

G - J1587 -

Page 94

H - NC

J - NC

DEUTSCH HD16 - 9 1939S

FROM PIN

DB25 Female

TO PIN

FUNCTION

F 3 J1587 +

G 4 J1587 -

C 6 J1939 +

E 7 J1939 Shield

D 8 J1939 -

A 23 Ground

B 25 Power +