CUMMINS PowerCommand FT-10 Installation And Operation Manual

PowerCommand

Network Installation and Operation Manual

FT−10

English Original Instructions 5-2017 0900−0529 (Issue 3)

Table of Contents

SECTION TITLE PAGE

Safety Precautions xi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Manual 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Background 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Installation Tools 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

New and Old Versions of LonMaker 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Obtain Service 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Overview 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Network Hardware and Wiring 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Configuration 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Description 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communications Protocol 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Neuron Chip 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PowerCommand Controls 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Modules 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Genset Communications Module (GCM) 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Genset LonWorks Card (GLC) 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Genset Network Communications Module (NCM) − PCC 2100 Control 2-4 . . . . .

Network Communications Module (NCM) − PowerCommand ATS 2-4 . . . . . . . . .

Digital I/O Module (DIM) 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLTA-10 Gateway 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box/Terminator 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonWorks System Annunciator (LSA) 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controls Communications Module

for Generator Set and Transfer Switch Monitoring 2-5 . . . . . . . . . . . . . . . . . . . . . . .

Network Router 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Etherlon Router 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ModLon II Gateway 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Data Transmission Media 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connectors and Wire Color Codes 2-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Guidelines 2-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Power 2-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting Network Power Configuration and Wire Size 2-12 . . . . . . . . . . . . . . . . . . . .

3. Self-Installation 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation Guidelines 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Custom Annunciation and Custom Relay Events − PowerCommand Controls 3-1

Self-Installation 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Using LonMaker for Windows 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPG Network Support Files 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Support Files Installation Instructions 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration Plug-In Installation Instructions 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using LonMaker 4-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting LonMaker 4-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adding the CPG Device Stencil 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adding a Device to the Network 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adding Bindings 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Saving the Drawing and Commissioning Devices 4-10 . . . . . . . . . . . . . . . . . . . . . . . .

Registering Plug-Ins 4-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the LonMaker Browser 4-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Software Upgrades to an Existing Network 4-14 . . . . . . . . . . . . . . . . . . . . . .

If Both the .nxe and .xif Files Have Changed: 4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . .

If Only the .nxe File Has Changed: 4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing FT-10 Networks for Both Local and Remote Monitoring 4-15 . . . . . . . . . . .

5. Device Configuration Using LonMaker Plug-Ins 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using Plug-Ins 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonWorks System Annunciator (LSA) 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Generator Set Control Communications Module (CCM-G) 5-2 . . . . . . . . . . . . . . . . .

CCM − Volts 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Amps 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Relays 5-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dial Out 5-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Analog Inputs 5-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Temperature 5-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Oil Pressure 5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Spare 1, Spare 2, Spare 3 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Discrete Inputs 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 3100 Genset Communications Module (GCM) 5-7 . . . . . . . . . . . . . . . . . . . . . . .

Using the Plug-In on a Self-Installed GCM 5-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dial Out 5-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault Codes 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 3200 Genset LonWorks Card (GLC), PCC 2100 Network Communications Module

(NCM), and PowerCommand ATS NCM 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dial Out 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. Device Configuration Using InPower 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Configuration 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 3200 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Custom Annunciation 6-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Custom Outputs 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dialout 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault Settings 6-6 .

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PCC 3200 Events Configuration 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Custom Annunciation 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Custom Relay Events 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device 6-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dialout 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault Settings 6-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 Events and Faults Configuration 6-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PC ATS 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC ATS Event Configuration 6-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Connection Setup 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gateway Driver Installation and Setup 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gateway Settings 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Settings 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Importing the Network Site Database 6-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Local Network Site Setup 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote Network Site Setup 6-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

InPower Communications Setup 6-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Connection Example 6-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setup Dialout 6-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. Device Monitoring Using PowerCommand for Windows II 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LNS Server Installation 7-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gateway Driver Installation and Setup 7-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gateway Module Settings 7-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Settings 7-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dialing Configuration for Alarms 7-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enabling the Monitoring PC to Receive Remote Alarms 7-6 . . . . . . . . . . . . . . . . . .

Importing the Network Site Database 7-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prepare the Network Site Database File for PCW II 7-7 . . . . . . . . . . . . . . . . . . . . . .

Local Network Site Setup Example 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Setup 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Create Site 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote Network Site Setup Example 7-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Setup 7-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Create Site 7-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communications Setup Network Site Example 7-10 . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. Genset Communications Module used with PCC 3100 Controls 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Tools Required 8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Board Handling Precautions 8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonMaker Installation 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring the GCM 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GCM Connections 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology, Data Media, and Network Power 8-7 . . . . . . . . . . . . . . . . . . . . . .

Network Data Media and Power Wiring 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TB1 Connections 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conduit 8-7 .

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iii

Switches and LEDs 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. Genset LonWorks Card used with PCC 3200 Controls 9-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 9-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 9-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 9-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Board Handling Precautions 9-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 9-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Termination 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Voltage Setting 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address (Self-Installation Only) 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 9-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 9-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 9-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 9-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 9-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonMaker Installation 9-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 9-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 9-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 9-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10. Network Communications Module used with PCC 2100 Controls 10-1 . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 10-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Precautions 10-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 10-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Board Removal Safety Precautions 10-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 10-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Module Installation 10-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 10-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 10-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 10-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 10-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 10-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 10-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 10-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 10-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonMaker Installation 10-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 10-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 10-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 10-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. Network Communications Module used with PowerCommand Automatic Transfer Switches 11-1 . .

About This Section 11-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 11-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 11-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 11-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 11-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Module Installation 11-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIN Rail Installation 11-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 11-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 11-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 11-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 11-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonMaker Installation 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12. Digital I/O Module 12-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 12-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Base Digital I/O Module 12-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital I/O Expansion Module 12-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 12-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 12-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location 12-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 12-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Termination 12-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagram 12-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inputs 12-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outputs 12-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Supply 12-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 12-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 12-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 12-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Autobinding Configurations 12-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 Custom Relay Autobinding Configurations 12-8 . . . . . . . . . . . . . . . . . . . .

Logical Installation 12-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 12-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 12-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 12-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 12-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonMaker Installation 12-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology, Data Media, and Network Power 12-11 . . . . . . . . . . . . . . . . . . . . . .

Network Data Media and Power Wiring 12-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connections 12-11

Conduit 12-11

Customer Input and Relay Output Connections 12-11 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 12-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 12-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 12-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variable Outputs 12-13

Network Variable Inputs 12-13

13. SLTA-10 Gateway 13-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 13-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 13-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 13-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 13-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Connection 13-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PC Connection 13-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 13-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial Cables 13-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14. Junction Box / Terminator 14-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview 14-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 14-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location 14-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 14-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagram 14-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology, Data Media, and Network Power 14-3 . . . . . . . . . . . . . . . . . . . . . .

Network Data Media and Power Wiring 14-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connections 14-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conduit 14-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches 14-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15. Network LonWorks System Annunciator 15-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 15-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 15-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 15-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Overview 15-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 15-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 15-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring 15-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Termination 15-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power 15-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conduit 15-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inserts 15-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 15-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 15-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 15-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Annunciation Set 15-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lamps 15-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horn 15-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 15-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 15-10

Verify Binding 15-10

Removing Bindings 15-10

Re-Binding 15-10

LonMaker Installation 15-10

Network Variables 15-10

Configuration 15-12

Operation 15-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status Lamps 15-13

Horn 15-13

Silence/Lamp Test 15-13

Network Status Lamp 15-13

Troubleshooting 15-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Pre-Checks 15-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting LSA Components 15-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 15-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 15-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 15-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16. Controls Communications Module / Genset 16-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 16-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 16-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM-G Inputs 16-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM-G Outputs 16-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM-G Power Supply 16-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Displays 16-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 16-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location 16-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Box Mounting 16-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire and Conduit 16-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Connections 16-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 16-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 16-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 16-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 16-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 16-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 16-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 16-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 16-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LonMaker Installation 16-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology, Data Media, and Network Power 16-10 . . . . . . . . . . . . . . . . . . . . . .

Network Data Media and Power Wiring 16-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connections 16-10

Conduit 16-11

Network Installation 16-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 16-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 16-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17. Controls Communications Module / ATS 17-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 17-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre-Installation 17-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 17-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM-T Inputs 17-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM-T Outputs 17-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM-T Power Supply 17-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Displays 17-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Installation 17-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the CCM-T 17-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Box Mounting 17-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire and Conduit 17-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Connections 17-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Self-Installation 17-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements 17-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node Address 17-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 17-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Binding Sequence 17-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verify Binding 17-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove Bindings 17-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Re-Binding 17-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii

LonMaker Installation 17-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology and Data Media 17-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Power 17-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Data Media and Power Wiring 17-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connections 17-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conduit 17-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 17-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switches and LEDs 17-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variables 17-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18. Network Router 18-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 18-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 18-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 18-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location 18-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 18-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring 18-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power 18-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Connection 18-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Stranded Twisted Pair Wiring 18-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery and Replacement 18-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logical Installation 18-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19. Etherlon Router 19-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 19-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 19-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site requirements 19-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware Installation 19-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIP Switch Settings 19-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 19-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet Network 19-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PowerCommand Network 19-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power 19-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Connection 19-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet Configuration 19-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IP Configuration 19-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PowerCommand Configuration 19-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Channels 19-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Devices 19-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 19-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verification 19-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20. ModLon II Gateway 20-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About This Section 20-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Software 20-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Software 20-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 20-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Termination Switch 20-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ModLon II Gateway Installation 20-3

Power

Supply 20-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Topology and Data Media 20-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connections 20-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Template Selection Dipswitch 20-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch and LEDs 20-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

Service Pushbutton and Service LED 20-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reset Pushbutton 20-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status LEDs 20-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Installation 20-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ModLon Configuration 20-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FT-10 Networks 20-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Template 5 20-14

Using ModScan Software 20-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes 20-15

Genset Control 20-15 Miscellaneous 20-15

ModLon II Write Commands 20-19

ModLon II with LonWorks Troubleshooting Guide 20-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General 20-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ModLon II with LonWorks 20-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 20-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ModLon II Write Commands 20-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Cables / DB9 Connection 20-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RS-232 Communications 20-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RS-485 Communications 20-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A. Glossary of Network Terms A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix B. Application Notes B-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Determining Sender Settings B-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix C. Network Troubleshooting C-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction C-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using LonMaker for Windows Troubleshooting C-1 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix D. Wiring Diagrams D-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix E. Bindings E-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Genset Applications Control Communications Module (CCM-G) Bindings E-1 . . . Automatic Transfer Switch Control Communications Module (CCM-T) Bindings E-3

Digital I/O Module (DIM) Bindings E-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Genset Communications Module (GCM) Bindings E-8 . . . . . . . . . . . . . . . . . . . . . . .

Genset LonWorks Card (GLC) Bindings E-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 Genset Network Communications Module (NCM) Bindings E-12 . . . . . .

PowerCommand ATS (OTPC/BTPC) Network Communications Module (NCM) Bind-

ings E-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix F. Network Variables F-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Variable Types F-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Message Tags F-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration Inputs F-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Variable Inputs F-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Variable Outputs F-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix G. Using LonMaker for Windows Browser with TP/XF-78 Devices G-1 . . . . . . . . . . . . . . . . . . .

Basic Procedure G-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controls Communications Module G-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − General G-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Voltage Scaling G-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Current Scaling G-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Relays G-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

− Dial Out G-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM

CCM − Analog Inputs G-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Temperature 1, Temperature 2, Temperature 3 G-11 . . . . . . . . . . . . . . . . . . .

CCM − Oil Pressure G-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Spare 1, Spare 2 G-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Spare 3 G-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCM − Discrete Inputs G-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix H. Index H-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions

The PowerCommand Network can be used to remotely operate power transfer equipment (e.g., transfer switches, paralleling systems) and start and stop generator sets. All of the safety precautions for that equipment must be observed. Refer to the Operator’s Manual for the equipment that is being monitored and controlled by the network for important safety precautions.

The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or the equipment.

DANGER

hazards which will result in severe personal injury or death.

WARNING

unsafe practice which can result in severe personal injury or death.

CAUTION

unsafe practice which can result in personal injury or product or property damage.

This symbol warns of immediate

This symbol refers to a hazard or

MOVING PARTS CAN CAUSE SEVERE PERSONAL INJURY OR DEATH



Keep your hands, clothing, and jewelry away from moving parts.

 Before starting work on the generator set, dis-

connect battery charger from its AC source, then disconnect starting batteries, negative (-) cable first. This will prevent accidental starting.

 Make sure that fasteners on the generator set

are secure. Tighten supports and clamps, keep guards in position over fans, drive belts, etc.

 Do not wear loose clothing or jewelry in the vi-

cinity of moving parts, or while working on electrical equipment. Loose clothing and jewelry can become caught in moving parts. Jewelry can short out electrical contacts and cause shock or burning.

 If adjustment must be made while the unit is

running, use extreme caution around hot manifolds, moving parts, etc.

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH



Remove electric power before removing protective shields or touching electrical equipment. Use rubber insulative mats placed on dry wood platforms over floors that are metal or concrete when around electrical equipment. Do not wear damp clothing (particularly wet shoes) or allow skin surface to be damp when handling electrical equipment.

 Use extreme caution when working on electri-

cal components. High voltages can cause injury or death. DO NOT tamper with interlocks.

 Follow all applicable state and local electrical

codes. Have all electrical installations performed by a qualified licensed electrician. Tag and lock open switches to avoid accidental closure.

 Jewelry is a good conductor of electricity and

should be removed before working on electrical equipment.

MEDIUM VOLTAGE GENERATOR SETS

(601V to 15kV)

Medium voltage acts differently than low volt-



age. Special equipment and training is required to work on or around medium voltage equipment. Operation and maintenance must be done only by persons trained and qualified to work on such devices. Improper use or procedures will result in severe personal injury or death.

 Do not work on energized equipment. Unau-

thorized personnel must not be permitted near energized equipment. Due to the nature of medium voltage electrical equipment, induced voltage can remain even after the equipment is disconnected from the power source. Plan the time for maintenance with authorized personnel so that the equipment can be de-energized and safely grounded.

TRANSFER SWITCHES

AC and DC voltages in the transfer switch com-



ponents present serious shock hazards that can result in severe personal injury or death. Read and follow these instructions.

 Keep the transfer switch cabinet closed and

locked. Make sure only authorized personnel have cabinet and operational keys.

 Due to the serious shock hazard from medium

voltages within the cabinet, all service and adjustments to the transfer switch must be performed only by an electrician or authorized service representative.

 If the cabinet must be opened for any reason:

1. Move the operation selector switch on the generator set to Stop.

2. Disconnect battery charger from its AC source. Disconnect the starting batteries of the generator set. (Remove the negative [−] lead first to prevent arcing from igniting explosive battery gas.)

3. Remove AC power to the automatic transfer switch. If the instructions require otherwise, use extreme caution due to the danger of shock hazard.

GENERAL SAFETY PRECAUTIONS

The PowerCommand Network allows remote



operation of equipment. PowerCommand Software for Windows can remotely start and stop a genset or exercise a transfer switch. Network modules can independently control other network modules and operate other electrical devices such as fans or pumps etc. Make certain that all appropriate personnel are notified before remotely operating equipment and make them aware of any equipment that can be energized automatically.

 Do not work on this equipment when mentally

or physically fatigued, or after consuming any alcohol or drug that makes the operation of equipment unsafe.

 Use only the latest physical and logical connec-

tion diagrams for installing and maintaining the PowerCommand Network. If changes are made to the physical or logical network connections, make sure the site connection diagrams are updated. Create a new CSV file if the number or type of modules changes or if the bindings change.

xii

1. Introduction

ABOUT THIS MANUAL

This manual covers the PowerCommandR FT-10 Network installation, setup, and service information. The PowerCommand FT-10 Network is an Echelon trol network. This manual is intended for use by trained network installers and operators.

Sections 1 and 2 provide an overview of this manual, the expected technical background of the installer/operator, the required hardware and software tools, installation guidelines, and some basic network concepts.

Section 3 describes creating a self-installed network using auto-binding of devices. It includes guidelines for a self-installed network. If these guidelines cannot be met, the network must be installed using LonMakert software.

Section 4 describes the logical installation and con- nection of the various modules on the network using LonMaker software. This section also describes network testing and service procedures using LonMaker.

Much of the material in Section 4 is derived from the Echelon LonMaker Installation Tool Users Guide. The Echelon manual is included with the LonMaker software, and should be considered a reference companion to this manual.

Section 5 describes using Plug-Ins with LonMaker software to configure devices. This program is used to complete the network installation by performing

LONWORKSR based local operating con-

several functions including setting network settings for each device.

Section 6 describes using InPowert to configure devices. This program is used to complete the network installation by performing several functions including setting device network settings.

Section 7 describes monitoring network devices using PowerCommand for Windows

II (PCW II)

software.

Sections 8 thru 20 describe individual modules, routers, the SLTA-10 Gateway, the ModLon Gateway, and the Junction Box/Terminator on the PowerCommand Network and provide procedures for locating, mounting, and wiring these devices (physical installation). As new devices are made available, they will be added to this manual.

A glossary of network terms, troubleshooting information, and installation aids (application notes, wiring diagrams, bindings, and network variables), are included in the Appendices at the back of this manual.

Use normal and necessary safety precautions before starting any service procedures. Identify all hazards by referring to the Safety Precautions section and observing all warnings and cautions within the manual. When troubleshooting, remember that the PowerCommand Network, generator set, transfer switch, and utility power source are all interdependent.

Keep this manual where it will be readily available to the network installer and operator.

WARNING

THE GENSET, TRANSFER SWITCH, AND OTHER EQUIPMENT ASSOCIATED WITH THE POWERCOM-

MAND NETWORK WILL NOT FUNCTION PROPERLY, OR WILL NOT BE SUBJECT TO PROPER MONITORING AND SERVICE, UNLESS THE INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED IN DETAIL. IMPROPER FUNCTIONING CAN RESULT IN SEVERE PERSONAL INJURY, DEATH, AND/OR EQUIPMENT DAMAGE. SERVICE PERSONNEL MUST HAVE THE REQUIRED INSTALLATION TOOLS AND BE TRAINED AND EXPERIENCED TO PERFORM NETWORK INSTALLATIONS, INCLUDING USE OF INSTALLATION SOFTWARE, AND BE ABLE TO PERFORM ELECTRICAL AND MECHANICAL SERVICE. READ THIS ENTIRE MANUAL BEFORE STARTING.

Cummins and PowerCommand are registered trademarks of Cummins Inc. Echelon and L LonMaker is a trademark of Echelon Corporation. InPower is a trademark of Onan Corporation. Windows is a registered trademark of Microsoft Corporation. PartitionMagic is a registered trademark of PowerQuest Corporation.

ONWORKS are registered trademarks of Echelon Corporation.

1-1

REQUIRED BACKGROUND

To use this manual, you need:

 Experience and familiarity with generator set

installation and service.

 A basic understanding of control networks.  Experience and familiarity with personal com-

puters and using a mouse.

 Experience and familiarity with DOS, and Win-

dows-type graphical user interfaces.

 Experience and familiarity with the organiza-

tion of disk drives, directories, subdirectories, files, and path names.

REQUIRED INSTALLATION TOOLS

In additional to conventional tools and all system components and cabling, you need the following tools and manuals to install a PowerCommand work:

 PowerCommand Network Support CD (part

number 326−5706) − includes the following:

− Cummins Inc. Device Stencil

− Resource Files

− .XIF Files

− .NXE Files

− Plug-Ins

 Echelon

LonMaker for Windows, version 3.1

software

 InPower, version 3.0  PC with Pentium II 350 or better  VGA monitor (color or gray scale) and video

card

 Windows 2000 or Windows NT 4.0 with Service

Pack 3

 64 MB of conventional RAM  225 MB of available hard disk storage  CD ROM drive  Serial port, Network Gateway, cable, and driver

software or PCC-10 network interface card, cables, connectors, PCMCIA-II Slot, and driver software

 Microsoft-compatible mouse and mouse driver

software

Net-

 The LonMaker Installation Tool Users Guide

(provided with LonMaker)

To test the PowerCommand Network before leaving the site, the following tools will be needed:

 A Network Gateway Module or a PCC-10 card,

cables, and PCMCIA-II Slot

 InPower version 3.0  LonMaker for Windows, version 3.1

New and Old Versions of LonMaker

IMPORTANT! Installing LonMaker 3.1 for Windows

on the same computer as LonMaker 2.02 for DOS can cause software problems.

 If enough space is available on the hard drive,

PartitionMagic

can be used to separate the

two versions of software.

 If not enough space is available on the hard

drive, install LonMaker for Windows and its operating software companions on a separate hard drive.

HOW TO OBTAIN SERVICE

When the equipment requires service, contact the nearest dealer or distributor. Factory-trained Parts and Service representatives are ready to handle all your service needs.

To contact your local Cummins Inc. distributor in the United States or Canada, call 1-800-CUMMINS (1−800−286−6467).

If you are unable to contact a distributor using the automated service, consult the Yellow Pages. Typically, our distributors are listed under:

Generators-Electric, Engines-Gasoline or Engines-Diesel, or Recreational Vehicles-Equipment, Parts and Service.

For outside North America, call Cummins Inc., 1-763-574-5000, 7:30 AM to 4:00 PM, Central Standard Time, Monday through Friday. Or, send a fax to Cummins Inc. using fax number 1-763-528-7229.

WARNING

INCORRECT SERVICE OR PARTS REPLACEMENT CAN RESULT IN SEVERE PERSONAL INJURY, DEATH, AND/OR EQUIPMENT DAMAGE. SERVICE PERSONNEL MUST BE TRAINED AND EXPERIENCED TO PERFORM ELECTRICAL AND/OR MECHANICAL SERVICE ON HIGH VOLTAGE EQUIPMENT.

1-2

SYSTEM OVERVIEW

Figure 1-1 shows a block diagram using some of the network modules described in this manual. The network and network modules are covered in detail in the following sections.

The PowerCommand Control (PCC) communi- cates through the Genset Communications Module with other modules, such as a Digital I/O Module, or Network Communications Module.

The Genset Communications Module (GCM) is mounted in the PCC 3100 and is required for connecting the PCC to the network.

The Genset L the PCC 3200 and is required for connecting the PCC to the network.

ONWORKS Card (GLC) is mounted in

The Genset Network Communications Module (NCM) is mounted in the PCC 2100 and is required for connecting the PCC to the network.

The ATS Network Communications Module (NCM) is mounted in the PowerCommand automatic transfer switch (OTPC, BTPC, OHPC, or CHPC) and is required for connecting the transfer switch to the network.

The Digital I/O Module (DIM) provides a group of relay contact outputs and discrete inputs for interfacing the PowerCommand system to alarm or status outputs and to equipment that does not have compatible communications capability.

PCC 2100 NETWORK

COMMUNICATIONS MODULE

(NCM)

DIGITAL I/O

MODULE (DIM)

NON-OTPC/BTPC

TRANSFER SWITCH

CONTROLS

COMMUNICATIONS

POWERCOMMAND

FT-10 NETWORK

JUNCTION

BOX

ANNUNCIATOR

MODULE

(CCM-T)

LONWORKS

SYSTEM

(LSA)

NON-PCC

GENERATOR SET

CONTROLS

COMMUNICATIONS

MODULE

(CCM-G)

JUNCTION

BOX

SLTA-10

CUSTOMER

= NETWORK TERMINATOR

RELAY

INPUTS

OUTPUTS

FIGURE 1-1. BLOCK DIAGRAM OF NETWORK MODULES

1-3

MODEM OR

LOCAL PC

The LONWORKSR System Annunciator (LSA) al-

lows remote annunciation via the PowerCommand Network of a genset or transfer switch etc. The annunciator shows an operator what is happening in the network.

FT-10 NETWORK CHANNEL

The SLTA-10 Gateway provides a network inter- face to a PC or modem.

The Junction Box/Terminator provides connec- tion points for network power and data wires.

The Controls Communications Module (CCM) allows interfacing the network to a non−PCC generator set (CCM-G) or transfer switch (CCM-T).

The PowerCommand L

ONWORKS Network Router

connects two communications channels (for example, FT-10 to FT-10) and routes messages between them (see Figure 1-2).

The PowerCommand Etherlon Router connects one FT-10 Network LonWorks channel to one Ethernet channel (see Figure 1-3).

ROUTER

NETWORK

FT-10 NETWORK CHANNEL

ROUTER

NETWORK

FIGURE 1-2. NETWORK ROUTERS

FT-10 NETWORK CHANNEL

ROUTER

EITHERLON

FT-10 NETWORK CHANNEL

TP-78 NETWORK CHANNEL

EITHERNET CHANNEL

FIGURE 1-3. ETHERLON ROUTER

1-4

2. Network Hardware and Wiring

OVERVIEW

This section describes the free topology (FT) network communications protocol and the individual

modules used in the PowerCommand

FT-10 network. This section also describes network media, network power supply, and physical connection requirements. For a definition of the terms used in a PowerCommand network, refer to the Glossary in Appendix A.

NETWORK CONFIGURATION

The PowerCommand network uses a free topology (Figure 2-1). The network is made up of individual devices that are connected by stranded twisted-pair

MODEM

communications cable for the transmission of network data. Network power is transmitted over wires in the DC conduit.

The devices used in this network include a free topology transceiver (FTT-10). FTT-10 devices are transformer isolated, have a 78 kbps bit rate, and are polarity insensitive. External power must be provided for FTT-10 devices (LSA, DIM, CCM-T, CCM-G, GLC, NCM, and GCM).

A router can be configured as a repeater to extend a segment into a channel. Repeaters transmit every network variable signal they receive, no matter where it originates.

POWERCOMMAND NETWORK

22 AWG MAXIMUM LENGTH

1640 FEET (500 M) PER SEGMENT

NOTE: Although 128 devices can be added to a channel, only 64 devices are allowed per segment. Add a repeater between segments to extend the reach and allow for a higher device count.

CCM-G

= Network Terminator

GLC

CCM-T

SLTA-10

Channel 1

PCC 2100

NCM

NOTE: One device on each segment must be terminated.

* Do not use the JBT terminator in FT-10 networks.

FIGURE 2-1. FREE TOPOLOGY NETWORK EXAMPLE

PowerCommand is a registered trademark of Cummins Inc. Echelon, LonW

ORKS, AND Neuron are registered trademarks of Echelon Corporation.

JBT*

ETHERLON

ETHERNET

CCM-T

OTPC/BTPC/ OHPC/CHPC

ATS NCM

ETHERLON

DIM

LSA

GCM

SLTA-10

2-1

A free topology architecture allows for wiring the control devices without topology restrictions. It supports the use of star, loop, and/or bus wiring. Some of the advantages of free topology include:

 It allows for a method of wiring that best suits

the installation, thus reducing the need for advanced planning. It also allows for last minute changes.

PowerCommand Network

(twisted pair)

 Rewiring of existing installations is usually not

required.

 The network can be expanded by tapping into

the existing wiring where it is most convenient to do so.

Figure 2-2 shows a typical network with several modules. Refer to Figure E-1 in Appendix D for a more detailed network example.

Data

on pins

1 & 2

−−

TRANSFER

SWITCH

Non-PowerCommand Network

NOTE: JBTs can be used as twisted pair or power connection points only. Do not use the JBT terminator for FT-10 networks.

Customer’s PC

COM1

Connect one

Power Wiring

(RS−232C)

SLTA-10 Cable

Network Patch Cable

FT-10 SLTA-10

Gateway Module

Site Gateway

Control Wiring

PowerCommand

CCM-G

(Terminated)

Blue

Network Data and Power Connector:

6-pin Black connector

Blue − White/Blue

For Installation

and Service only

Blue − White/BlueBlue − White/Blue

RJ45

Jack

Technician’s

Laptop PC

Echelon PCC-10

PowerCommand

Control 2100

Connect to NCM Terminal Block

PCMCIA card

AC WIRING

PowerCommand

Controls Communications

Module - ATS

DC WIRING

RJ45

Jack

Echelon FT-10 Cable

Data

on pins

1 & 2

−−

PowerCommand

LonWorks System Annunciator

Blue

B+

Ground

FIGURE 2-2. TYPICAL NETWORK CONFIGURATION

2-2

SYSTEM DESCRIPTION

The PowerCommand Network is a distributed control network. Echelon vides the communications protocol via Echelon’s Neuron



Chip and firmware. The network consists of nodes (for example: PCCs with Genset Communications Modules, Digital I/O Modules, Controls Communication Modules, and Network Gateway Modules) wired together on a common network data bus.

The control of the system does not reside in a central device, but rather is distributed at the system component level. That is, each node has its own intelligenceintelligence needed at that location to perform functions for that particular component.

The nodes communicate control and monitoring information to one another over the network data bus.



LonWorks technology pro-

The application is defined by naming the network variable inputs and outputs for each device.

Nodes that do not have a local source of uninterrupted power are supplied by the network power lines. These power lines must be in the DC power conduit.

Neuron Chip

Each node contains a Neuron Chip. The primary function of the Neuron Chip is to serve as a communications link between the system component located at that node and other system components on the network. The Neuron Chip also provides the node with some local processing power to read switch positions, drive outputs, read analog data, etc. The Neuron Chip communicates by directly transmitting and receiving through a transformercoupled transceiver.

The nodes, their connections to one another, and the modules/devices they control/monitor collectively form the distributed control system. A distributed control system is a more robust control scheme than a conventional central control system. Single points of failure in the distributed control system do not necessarily render the whole system inoperative.

Communications Protocol

A distributed control network operates on a peer-topeer communication protocol, whereby any device on the communication channel can communicate with any other device at any time.

Messages can be prioritized so that critical control messages have first access to the network. Reliability of transmission is provided through use of acknowledged or repeated message service levels. Accuracy of the message is checked by cyclical redundancy checking.

POWERCOMMAND CONTROLS

The PowerCommand Controls (PCCs) are a family of microprocessor-based controls for Cummins Inc. generator sets. They provide fuel control and engine speed governing, main alternator voltage output regulation, and complete generator set control and monitoring.

The operating software provides control of the generator set and its performance characteristics, and displays operating information on a digital and analog display panel.

The PCC communicates through the Genset Communications Module or Network Communications Module with other modules, such as a L System Annunciator or Network Gateway Module.

Variations of the PowerCommand Controls are covered in your generator set Installation, Operator’s, and Service manuals.

ONWORKS

2-3

SYSTEM MODULES

Genset Communications Module (GCM)

The Genset Communications Module (GCM) is mounted inside the PCC 3100, and is required for connection of the PCC 3100 to the network.

The GCM provides an interface for data between the PCC 3100 and other modules on the network. It communicates with the PCC 3100 base board through the PCC’s serial port to determine the operating state of the control. For example, the GCM monitors PCC 3100 data such as voltage, current, engine speed, and oil temp; and then stores it for the network.

The GCM also provides some direct local control and monitoring of the PCC 3100. Outputs from the GCM allow it to “wake up” the PCC 3100 when needed, or to cause an emergency shutdown on command. It monitors Not-In-Auto mode and battery voltage (when the PCC is asleep).

The GCM is installed piggyback on the analog board within the PCC 3100. A description of the GCM for PCC 3100 controls is covered in Section 7.

Genset LonWorks Card (GLC)

ules on the network. It communicates with the PCC base board through the PCC’s serial port to determine the operating state of the control. For example, the NCM monitors PCC data such as voltage, current, engine speed, and oil temp; and then stores it for the network.

The NCM is installed piggyback on the base circuit board within the PCC 2100. A description of the NCM for PCC 2100 controls is covered in Section

10.

Network Communications Module (NCM) − PowerCommand ATS

The PowerCommand ATS Network Communications Module (NCM) is mounted inside the OTPC/ BTPC/OHPC/CHPC ATS, and is required for connection of the ATS to the network.

The NCM provides an interface for data from the transfer switch to other modules on the network. It communicates with the digital board providing complete monitoring and control of the transfer switch.

The NCM is installed piggyback on the digital module within the ATS. A description of the NCM for PowerCommand Automatic Transfer Switches is covered in Section 11.

The Genset LONWORKS Card (GLC) is mounted in- side the PCC 3200, and is required for connection of the PCC 3200 to the network.

The GLC provides an interface for data between the PCC 3200 and other modules on the network. It communicates with the PCC 3200 base board to determine the operating state of the control. For example, the GLC monitors PCC data such as voltage, current, engine speed, and oil temp; and then stores it for the network.

The GLC is installed in slot 4 in the control box card cage assembly. A description of the GLC for PCC 3200 controls is covered in Section 9.

Genset Network Communications Module (NCM) − PCC 2100 Control

The Genset Network Communications Module (NCM) is mounted inside the PCC 2100, and is required for connection of the PCC to the network.

The NCM provides an interface for data between the PowerCommand 2100 Control and other mod-

Digital I/O Module (DIM)

The base and expansion DIMs provide a group of relay contact outputs and discrete inputs for interfacing the PowerCommand System to status outputs and to equipment that does not have compatible communications capability.

Each module (base and expansion) provide eight

0.5A, 250VAC/30VDC Form-C dry contact relay outputs, which are driven by data from the network. The contacts are connected to pluggable terminal blocks for field wiring. Each relay can be programmed to operate from any SNVT switch variable on the network. Each module also includes four digital inputs to couple user inputs to the network for use elsewhere in control or monitoring.

Description and installation of the Digital I/O Module is covered in Section 12.

SLTA-10 Gateway

The PowerCommand LONWORKS SLTA-10 Gateway provides a network interface to a PC either directly or through a modem. It translates network

2-4

protocol into a protocol that can be understood by a PC.

PCC generator sets, transfer switches, system or breakers.

The SLTA-10 Gateway connects to network data wire through a 2-position connector. The SLTA-10 Gateway receives its power from AC wall power, and should be backed up by a standby uninterruptable power supply (UPS).

The SLTA-10 Gateway allows software running on a PC to access, and control all modules on a network. The PowerCommand Software uses this module to access the network.

A description of the SLTA-10 Gateway is covered in Section 13.

Junction Box/Terminator

A Junction Box/Terminator (JBT) provides connection points for network power and data wire. Junction Boxes may be used throughout a network for connecting in Pass Thru, Local Loop and Stub configurations. Stub connections are used in a multidrop bus topology. The JBT is a potted assembly.

A junction box provides two 6-position pluggable connector for data and power, two RJ45 jacks for 24AWG stub connections, a switch to connect the data lines to a terminator circuit*, and a switch to select either a Pass Thru or a Local Loop connection between the data lines on the two connectors.

These modules monitor discrete inputs, AC and DC analog inputs, and communicate data to the PowerCommand Network.

The CCM has 16 channels of analog input and 32 digital inputs.

The module also includes eight Form-C output relays to provide control of the monitored equipment from the network. For example, these outputs can be used to initiate a test within a transfer switch, or to remotely start a generator set.

A description of the CCM for genset applications is covered in Section 16, and a description of transfer switch applications is covered in Section 17.

Network Router

The Network Router (RTR) connects two communications channels by passing messages between the two channels. The PowerCommand Network Router is configured to connect two stranded twisted pair/transformer isolated 78kb (FT-10) channels.

* The terminator circuit must only be used in a TP-78 network.

Description of the JBT is covered in Section 14.

LONWORKS System Annunciator (LSA)

The LONWORKSR System Annunciator (LSA) is connected to the network by stranded twisted pair communication wire.

The LSA has 20 LEDs to annunciate alarms. This module has its own Operator’s Manual (900-0293).

The LSA is covered in Section 15 of this manual.

Controls Communications Module for Generator Set and Transfer Switch Monitoring

The Controls Communications Module (CCM) allows interfacing the network to conventional non-

The Router can be used within a PowerCommand Network to extend the physical length of the network beyond 1640 feet (500 m) and/or increase the maximum number of nodes to more than 64 nodes. Refer to the Section 18 for application information on the Network Router.

Etherlon Router

The PowerCommand Etherlon Router(s) connects one FT-10 Network L Ethernet channel.

One Etherlon Router must be used to go from an FT-10 network to an Ethernet channel and another must be used to go from the Ethernet channel back to the FT-10 network.

Refer to the Section 19 for application information on the Etherlon Router.

ONWORKSR channel to an

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ModLon II Gateway

The Modlon II Gateway will be obsoleted in October 2016 and replaced with the PowerCommand Lon Gateway (A054V134). The PowerCommand Lon Gateway is currently available for purchase and will supersede any orders for the Modlon II Gateway after it has been obsoleted. Software and LonMaker stencils for the PowerCommand Lon Gateway are available on InCal for download.

The ModLon II Gateway provides a direct Echelon LonWorks network interface to any device that can communicate ModBus RTU or ModBus ASCII. This module translates LonWorks network protocol into ModLon ASCII or RTU.

A description of the ModLon II Gateway is included in Section 20.

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DATA TRANSMISSION MEDIA

The modules communicate at 78 kbps over a communications channel of 22 AWG UL Level IV (or EIA Category 5) stranded twisted pair communications wire. The network data signal is coupled to the stranded twisted pair wire by transformer-coupled transceivers in each node. Nodes are isolated by transformer from the data lines, which makes the data wiring polarity insensitive. A high degree of noise immunity is achieved with this medium.

Wiring and connection of data transmission media is covered in the individual module sections.

NETWORK TOPOLOGY

There are two types of wiring topologies:

 Free Topology (Preferred − see Table 2-1)

− Maximum Length Per Segment = 500 me-

ters (1640 feet)

TABLE 2-1. NETWORK DATA SPECIFICATION

− Maximum Number of Segments Per Channel = 2

− Maximum Number of Devices per Segment = 64

− Termination − One termination is required on an FT-10 network segment. Proper termination of the network is important for reliable communications. All PGA nodes have the terminator circuit built in except the Gateway and Routers. Termination is activated by a slide switch. Network terminator 300−5669 can also be used.

 Multidrop Bus (Daisy Chain)

− Maximum Length = 2700 meters (8858 feet)

− Maximum Number of Devices = 44

− Termination − Two multidrop bus termina-

tors (not the terminators on the devices) are required, one at each end of the network (Onan P/N 300−5729).

Data Communications Type: Transformer coupled, Differential Manchester encoding Media: Stranded twisted pair communications wire Bit Rate: 78k bits/sec Wiring Topology: Free Topology Polarity: Polarity insensitive Max Segment Length: 1640 feet (500 meters) Termination: One terminator required (recommended that the terminator be located

near the center of the segment)

Minimum Wire Type Required: Segment − Unshielded 22 AWG UL Level IV or EIA Cat. 5

Stranded Twisted Pair Communication Wire

Maximum Length of Exposed Untwisted Wire at a Connector: 1/2 Inch (13 mm)

Maximum Number of Nodes: 128 per channel, 64 per segment Maximum no. of channels: 20

Wire Color Codes: Blue and White/Blue − primary wire pair for data

Orange and White/Orange − secondary wire pair for Local Loops with 2 pair cable

Connector: PGA nodes − 6 position pluggable black screw terminal block

PGA Junction Box/Terminator − pluggable screw terminal blocks and RJ45s NGM node — 2-position connector (orange screw terminal block)

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BLUE

PRIMARY DATA WIRES

WHITE/BLUE

WHITE/ORANGE

SECONDARY DATA WIRES

FOR LOCAL LOOP

DO NOT USE FOR DC POWER

ORANGE

FIGURE 2-3. TWO STRANDED TWISTED PAIR COMMUNICATIONS WIRE

CONNECTORS AND WIRE COLOR CODES

The CCM-G, CCM-T, LSA, GLC, and the base DIM have a black, 6-position pluggable screw terminal block for connection to network data and network power (see Figure 2-4). These devices also have one RJ45 connector (see Figure 2-5).

The Junction Box/Terminator module has two

6-position pluggable terminal blocks (see Figure 2-4), as well as two RJ45 connectors.

The OTPC/BTPC/OHPC/CHPC ATS NCM uses a network harness to connect from the module’s 2-position connector (see Figure 2-6) to two positions on the DIN rail customer connection terminals. This device also has an RJ45 connector.

CONNECTOR

6 5 4 3 2 1

TERMINAL BLOCK

FIGURE 2-4. 6-POSITION PLUGGABLE CONNECTOR

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The PCC 2100 Genset NCM uses a network harness to connect from the module’s 2-position connector (see Figure 2-7) to another network device. This device also has an RJ45 connector.

The SLTA-10 Gateway has a 2-position connector

RJ45 CONNECTOR

POSITION 2

POSITION 1

(see Figure 2-8) for network data connections and network termination.

Connector positions and wire color codes are listed in Tables 2-2 and 2-3.

FIGURE 2-5. RJ45 CONNECTOR

CONNECTOR

NETWORK HARNESS

FIGURE 2-6. OTPC/BTPC/OHPC/CHPC ATS

NCM

TWO-POSITION CONNECTOR (OLD

PRODUCTION)

NETWORK HARNESS

FIGURE 2-7. PCC 2100 AND

OTPC/BTPC/OHPC/CHPC

GENSET

NCM TWO-POSITION CONNECTOR

CONNECTOR

(NEW PRODUCTION)

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LONWORKS GATEWAY

NETWORK

STRANDED

TWISTED PAIR

NETWORK

CONNECTOR

FIGURE 2-8. NETWORK CONNECTION

CLIPPED

GROUND LEAD

NETWORK

TERMINATOR

TABLE 2-2. 6-POSITION PLUGGABLE TERMINAL BLOCK

Position Signal Wire Color Code Comments

1 Net Data1 white/blue if 2pr cable − white/orange for Local Loop

2 Net Data2 blue if 2pr cable − orange for Local Loop

3 Net Power+

4 Net Power+

5 Net Power−

6 Net Power−

TABLE 2-3. RJ45 CONNECTOR

Position Signal Wire Color Code Comments

1 Net Data1 white/blue 24AWG only

2 Net Data2 blue 24AWG only

3 not used

4 not used

5 not used

6 not used

7 not used

8 not used

Note: Position numbering goes from left to right when looking into the jack with the pins at the top and the latching notch at the bottom.

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WIRING GUIDELINES

Communication over stranded unshielded twisted pair (UTP) could be distorted by external sources of electromagnetic interference (EMI), especially if the conductors are physically degraded in any way. To avoid or minimize this interference, observe the following guidelines.*

CAUTION

can cause communication signal distortion, which can cause network failure and unintended equipment operation. Read and follow these wiring guidelines.

Observe all local wiring codes. Refer to the NEC (NFPA70) section on Wiring Methods and Materials for general wiring methods and procedures.

Routing: Whenever possible, cabling should be installed over corridor areas or along lines that are parallel to the contours of buildings. All deviations from straight runs should be made at right angles. Keep wire away from sharp, abrasive, and hot surfaces.

Separation from sources of EMI: All cabling should be installed in such a way as to comply with the minimum separations from AC power sources, as listed in Table 2-4.

In general, communications wiring should not be located in spaces that are shared with electrical panels, transformers, or other high voltage equipment.

Electromagnetic interference (EMI)

Tension: All cabling should be free from tension at both ends, as well as over the length of each run.

Stranded Twisted pairs: All terminations should be made in such a way as to minimize the extent to

which each stranded twisted pair is unraveled at the point of its physical termination. Allow no

more than 0.5 inch (13 mm) of exposed untwisted pairs.

UTP cable bends: UTP cable bends, or radii, should be no less than eight times the cable diameter.

Harsh, hazardous, or corrosive environments:

Communications wiring should not be installed where vapors, fumes, corrosives, dusts, or other industrial byproducts are present without taking appropriate precautions to protect the cables. Installers and cabling manufacturers of the materials involved must be consulted in all such cases.

Grounding and bonding: Although the use of UTP does not involve the use of shielded cables in horizontal station runs, the use of shielding in high-paircount UTP riser cables as well as cables of all types used in outdoor conditions is not uncommon. In some cases, qualified installers or manufacturers will make related recommendations in the interest of human safety or mechanical protection of installed cables (e.g., shielding against rodents).

When shielded cables are used, all applicable regulations for grounding and bonding as defined by local building codes for electrical materials must be strictly adhered to.

TABLE 2-4. MINIMUM SEPARATION DISTANCES OF UTP FROM SOURCES OF EMI

Condition <2 kVA 2−5 kVA >5 kVA

Unshielded power lines or electrical equipment in proximity to open or nonmetal pathways

Unshielded power lines or electrical equipment in proximity to a grounded metal pathway

Power lines enclosed in a grounded metal conduit (or equivalent shielding) in proximity to a grounded metal pathway

*These guidelines are derived from “The Do’s and Don’ts of UTP Cabling,” by Mark W. McElroy, in EC&M, June 1994.

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5 in.

(127 mm)

2.5 in.

(64 mm)

12 in.

(305 mm)

6 in.

(152 mm)

3 in.

(76 mm)

24 in.

(610 mm)

12 in.

(305 mm)

6 in.

(152 mm)

NETWORK POWER

This section describes the methods of supplying power (referred to as network power) to those network modules that require an external power source. Observe all local wiring codes and regulations when designing and installing network power wiring.

The modules that require DC network power are:

Locate the CCM as close to the device being monitored as possible. Do not mount the CCM on a genset or vibration damage can result.

If current transformers will be monitored, the distance limitations between the current transformers and the CCM will generally be more restrictive than the network power distance limitations. Refer to the appropriate CCM section for current transformer distance charts.

 Base Digital I/O Module (DIM)  L

ONWORKS System Annunciator (LSA)

 Controls Communications Module − Genset

Applications (CCM-G)

 Controls Communications Module − Automatic

Transfer Switch Applications (CCM-T)

 OTPC/BTPC/OHPC/CHPC ATS Network

Communications Module (NCM)

The base DIM, LSA, and CCM-G modules can be powered by a 24V genset battery. The 24V genset battery can supply one or more of these modules within specific distance limitations.

The genset batteries cannot deliver network power over a long distance due to the voltage drop during cranking. The genset batteries require a battery charger that can supply the network load and maintain the batteries. Refer to the genset manual to determine B+ and GND connection points.

The CCM-G module can also be powered by a 12V genset battery power supply. The distance is very limited and no other types of modules can be powered off the same network power circuit. Refer to Table 2-6 for distance and wire gauge requirements. (When powering CCM modules only from a 24V genset battery, refer to Table 2-7.)

The CCM-T network power will be supplied by a 12 VDC battery that is included along with a battery charger in the CCM-T kit.

A 12V genset battery will not provide an adequate power supply for DIMs and LSAs. In cases where the genset is powered by a 12V battery, a separate power supply must be used.

The OTPC/BTPC/OHPC/CHPC ATS NCM is powered by two 2V Lithium batteries.

SELECTING NETWORK POWER

CONFIGURATION AND WIRE SIZE

This section describes the procedures for selecting the copper wire gauge needed to supply network power. The wire gauge selected will be a function of the type and number of modules used, the type of power supply selected, and the distance between the power source and the farthest module in the power supply circuit. Do not use stranded twisted pair data wire for DC power.

Use this procedure for developing network power circuits for DIM, LSA, and CCM-G modules only. (CCM-T modules are not included because they are equipped with their own power supply.)

Refer to Figure 2-9 for illustrations of typical circuit configurations and notes.

1. Determine the number and type of load modules (DIM, LSA, and CCM-G modules).

2. Calculate the Total Load Factor by adding up the individual load factors for each DIM, LSA, and CCM-G in each circuit.

Each CCM-G has a load factor of: 2.40 Each DIM has a load factor of: 0.10 Each LSA has a load factor of: 0.10

3. Determine the distance between the power source and the farthest load device (DIM, LSA or CCM-G module) in the circuit.

4. Look up the required minimum copper wire gauge. Refer to Table 2-5 for 24V genset battery power supply.

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CUMMINS PowerCommand FT-10 Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

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