CUMMINS Onan EGMBJ/P3200ie, Onan EGMBK/P4300ie Operator's Manual
Operator Manual
60 Hz Portable Inverter Generator Set
EGMBJ / P3200ie
EGMBK / P4300ie
English 08−2008 914−0106 (Issue3)
Redistribution or publication of this document
by any means, is strictly prohibited.
P3200ie Inverter Portable Generator Set
P4300ie Inverter Portable Generator Set
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FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE – This emission warranty is applicable in all states, except the
state of California.
Cummins Power Generation and Cummins Onan, Minneapolis, MN, (herein "CUMMINS ONAN") warrant(s) to the initial retail purchaser and
each subsequent owner, that this Nonroad engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial
sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and
workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.
For the components listed under PARTS COVERED, the service dealer authorized by CUMMINS ONAN will, at no cost to you, make the
necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
ENGLISHFRANÇAISEESPAÑOL
EMISSISON COMPONENT DEFECT WARRANTY PERIOD
The warranty period for this engine begins on the date of sale to the
initial purchaser and continues for a period of 2 years.
PARTS COVERED
Listed below are the parts covered by the Emission Components
Defect Warranty. Some of the parts listed below may require
scheduled maintenance and are warranted up to the first scheduled
replacement point for that part.
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or
fuel injection system).
(ii) Air/fuel ratio feedback and control system, if applicable.
(iii) Cold start enrichment system, if applicable.
(iv) Regulator assy (gaseous fuel, if applicable)
(2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter.
(3) Ignition System
(i) Spark plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable.
(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies.
(iii) Filter lock assy (gaseous fuel, if applicable)
OBTAINING WARRANTY SERVICE
To obtain warranty service, take your engine to the nearest authorized
CUMMINS ONAN service dealer . Bring your sales receipts indicating
date of purchase for this engine. The service dealer authorized by
CUMMINS ONAN will perform the necessary repairs or adjustments
within a reasonable amount of time and furnish you with a copy of the
repair order. All parts and accessories replaced under this warranty
become the property of CUMMINS ONAN.
OWNER’S WARRANTY RESPONSIBILITIES
As the engine owner, you are responsible for the performance of the
required maintenance listed in your owner’s manual.
CUMMINS ONAN recommends that you retain all receipts
covering maintenance on your engine, but CUMMINS ONAN
cannot deny warranty solely for the lack of receipts or for your
failure to ensure the performance of all scheduled maintenance.
As the engine owner, you should however be aware that
CUMMINS ONAN may deny warranty coverage if your engine or a
part has failed due to abuse, neglect, improper maintenance or
unapproved modifications.
You are responsible for presenting your engine to the nearest service
dealer authorized by CUMMINS ONAN when a problem exists.
If you have any questions regarding your warranty rights and
responsibilities, you should contact the CUMMINS ONAN customer
service department at 1-800-344-0039 for the information.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION
CONTROL SYSTEM WARRANTY MAINTENANCE AND
REPAIRS
You are responsible for the proper maintenance of the engine.
You should keep all receipts and maintenance records covering the
performance of regular maintenance in the event questions arise.
These receipts and maintenance records should be transferred to
each subsequent owner of the engine. CUMMINS ONAN reserves
the right to deny warranty coverage if the engine has not been properly
maintained. Warranty claims will not be denied, however, solely
because of the lack of required maintenance or failure to keep
maintenance records.
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION
CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY
ANY REPAIR ESTABLISHMENT OR INDIVIDUAL;
HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A
SERVICE DEALER AUTHORIZED BY CUMMINS ONAN. THE USE
OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND
DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE
EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY
HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
WHAT IS NOT COVERED
*Conditions resulting from tampering, misuse, improper adjustment
(unless they were made by the service dealer authorized by
CUMMINS ONAN during a warranty repair), alteration, accident,
failure to use the recommended fuel and oil, or not performing
required maintenance services.
*The replacement parts used for required maintenance services.
*Consequential damages such as loss of time, inconvenience, loss
of use of the engine or equipment, etc.
*Diagnosis and inspection charges that do not result in warranty-
eligible service being performed.
*Any non-authorized replacement part, or malfunction of authorized
parts due to use of non-authorized parts.
If other than the parts authorized by CUMMINS ONAN are used for
maintenance replacements or for the repair of components affecting
emission control, you should assure yourself that such parts are
warranted by their manufacturer to be equivalent to the parts
authorized by CUMMINS ONAN in their performance and durability.
HOW TO MAKE A CLAIM
All repair qualifying under this limited warranty must be performed by a
service dealer authorized by CUMMINS ONAN. In the event that any
emission-related part is found to be defective during the warranty period,
you shall notify CUMMINS ONAN customer service department at 1-800-
344-0039 and you will be advised of the appropriate warranty service
ealer or service providers where the warranty repair can be performed.
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FOREWORD
Thank you very much for purchasing a Cummins Onan GENERATOR.
This manual covers operation and maintenance of the Cummins Onan GENERATOR.
This Cummins Onan GENERATOR can be used for general electrical equipments, appliances, lamps,
tools as an AC
12 volt battery.
power source. With regards to DC application, the terminals are used only for charging a
Never use this generator for any other purposes.
Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order
to maximize the safe and efficient use of this product.
Keep this owner’s manual at hand, so that you can refer to it at any time.
Due to constant efforts to improve our products, certain procedures and specifications are subject to change
without notice.
When ordering spare parts, always give us the MODEL, PRODUCTION NUMBER (PROD No.) and
SERIAL NUMBER (SER No.) of your Product.
Please fill in the following blanks after checking the production number on your product.
(Location of label is different depending on the product model.)
PROD No. / SER No. (Label)
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CONTENTS
1. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. WATTAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. SPARK ARRESTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. "HOW-TO" MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. PERIODIC OPERATION AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
. TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
. PREPARATION FOR STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE
Please refer to the illustrations on the back page of the front cover or back cover
for Fig. 11to 66indicated in the sentence.
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1. SAFETY PRECAUTIONS
Please make sure you review each precaution carefully.
Pay special attention to statement preceded by the following words.
WARNING
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CAUTION
“WARNING” indicates a strong possibility of severe personal injury or loss
of life if instructions are not followed.
“CAUTION” indicates a possibility of personal injury or
equipment damage if instructions are not followed.
WARNING
Do not operate the generator near gasoline or gaseous fuel because of the potential
danger of explosion or fire.
Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open
flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe
it off and let dry before starting the engine.
WARNING
Do not place inflammables near the generator.
Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other inflammables near
the generator.
WARNING
Do not operate the generator inside a room, cave, tunnel, or other
insufficiently ventilated area. Always operate it in a well-ventilated area,
otherwise the engine may become overheated, and the poisonous carbon
monoxide gas contained in the exhaust gases will endanger human lives.
Keep the generator at least 1 meter (3 feet) away from any structure or
building during use.
If the generator must be used indoors, the area must be well-ventilated and
extreme caution must be taken regarding the discharge of exhaust gases.
1m
1m
WARNING
Do not enclose the generator nor cover it with a box.
The generator has a built-in forced air cooling system, and may become overheated if it is enclosed.
If generator has been covered to protect it from the weather during nonuse, be sure to remove it and keep
it well away from the area during generator use.
WARNING
Operate the generator on a level surface.
It is not necessary to prepare a special foundation for the generator.
However, the generator will vibrate on an irregular surface, so choose a level place without surface
irregularities.
If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over, causing
a hazardous situation.
Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case,
piston seizure may occur even if the oil is above the upper level.
WARNING
Pay attention to the wiring or extension cords from the generator to the connected device.
If the wire is under the generator or in contact with a vibrating part, it may break and
possibly cause a fire, generator burnout, or electric shock hazard.
Replace damaged or worn cords immediately.
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WARNING
Do not operate in rain, in wet or damp conditions, or with wet hands.
The operator may suffer severe electric shock if the generator is wet due to rain or snow.
WARNING
If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it with
water.
WARNING
Be extremely careful that all necessary electrical grounding procedures are followed during each and every
use. Failure to do so can be fatal.
WARNING
Do not connect the generator to a commercial power line. Connection to a commercial
power line may short circuit the generator and ruin it or cause electric shock hazard. Use
the transfer switch for connecting to domestic circuit.
WARNING
No smoking while handling the battery. The battery emits flammable hydrogen gas,
which can explode if exposed to electric arcing or open flame.
Keep the area well-ventilated and keep open flames/sparks away when handling the battery.
WARNING
Engine becomes extremely hot during and for some time after operation. Keep
combustible materials well away from generator area.
Be very careful not to touch any parts of the hot engine especially the muffler area or
serious burns may result.
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WARNING
Keep children and all bystanders at a safe distance from work areas.
WARNING
It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend
to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance
applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all
instruction manuals and literature in a safe place for future reference.
WARNING
Use only "LISTED" extension cords.
When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use." Extension
cords, when not in use should be stored in a dry and well ventilated area.
WARNING
Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use, before
servicing, adjusting, or installing accessories and attachments.
CAUTION
Make sure the engine is stopped before starting any maintenance, servicing or repair.
NOTE :
Make sure maintenance and repair of the generator set are performed by properly trained personnel only.
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