CUMMINS jetscan Quick Reference Manual

Page 1
JetScan
Q
uick Reference
for
© 2009 CUMMINS-ALLISON CORP. ALL RIGHTS RESERVED.
PRINTED IN USA
Factory Part 022-7271-00
Rev. F 11/2009
852 Feehanville Drive Mt. Prospect, IL 60056 Telephone: (847) 299-9550 Fax: (847) 759-3091
Daily Cleaning Procedures – Pages 3-8 Stopping Conditions & Recovery Steps – Pages 9-20
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JetScan
DAILY CLEANING
2
JetScan
DAILY CLEANING
3
JetScan
Q
uick Reference
for
Machine Diagram
Display
Stacker wheels
Stacker mirror
Stacker
Function keys
Stacker sensor
Thickness adjustment dial
Hopper guides
Hopper
Function keys
Daily Cleaning Procedures
Daily cleaning of the JetScan™ currency scanner is recommended to ensure maximum productivity and reliability, especially for high-volume applications, as well as for those processing highly circulated (dirty) currency.
Follow these steps, which only will take a few minutes.
Recommended Cleaning Materials
Simple Green®, the recommended cleaning agent, can be an eye irritant. Avoid eye contact. If eye contact occurs, flush eye(s) with cool water for 5 minutes – remove
contact lenses if present – continue flushing eye(s) with cool water for 15 more minutes. If irritation persists, consult physician.
Individuals with sensitive skin should rinse hands after using.
High voltage inside. Risk of electric shock. Turn power OFF and unplug power cord from machine before cleaning.
Simple Green
®
Safety Towels*. (Part number: 022-2118-00.) A pre-moistened towelette or pre-moistened microfiber towel also may be used. If using Simple Green
®
concentrate, dilute to: 1 ounce of Simple
Green
®
per 8 ounces of water.
• Microfiber towels. (Part number: 022-2223-00.)
• A clean, soft eraser. (Part number: 022-1695-00.)
• Vacuum. (Part number for standard vacuum: 022-1959-00; part number for heavy-duty vacuum: 022-1308-00.)
* Simple Green®is a registered trademark of Sunshine Makers Inc. For a material-safety-data
sheet, see www.SimpleGreen.com.
Daily Cleaning
Feed roller
Feeder plate
Feed roller
Power switch and power cord on rear of unit
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JetScan
DAILY CLEANING
4
JetScan
DAILY CLEANING
5
Turn power OFF (rocker panel to 0).
Disconnect power cor
d from
the rear of the JetScan.
Helpful Hint: Rotating the large, black feed rollers will rotate
all other shafts and rollers in the machine. These rollers can be rotated in either direction by using fingers. Generally, the top of these rollers should be rotated forward (direction of note flow), so any dirt or stray material is moved out of the unit.
Center rubber­drive tire
Black feed rollers
Use a Simple Green®Safety
Towel to remove dirt buildup from the upper and lower aluminum rollers. To reach all exposed surfaces, rotate the large, black feed rollers forward (direction of note flow). (See Helpful Hint below.)
If there is heavy buildup on the aluminum rollers, remove it with a clean, soft eraser as shown.
Remove feeder plate as shown
at left.
Use a microfiber towel to clean
the black start sensor at the top, middle of the feeder plate.
Start sensor
To avoid machine/component damage and potential voiding of existing warranty, follow these procedures:
Only use specified tools for cleaning machine. Never use metal tools. If using Simple Green
®
concentrate, dilute to: 1 ounce of Simple Green
®
per 8 ounces of water. Never use cleaners containing ammonia. Ammonia may remove labels
from machine. Never spray cleaners directly on machine components.
1
2
6
4
5
Remove hopper extension.
3
Page 4
Replace feeder plate. Insert curved edge of feeder plate first. Gently press down
on feeder plate until it snaps into position.
Curved edge
Clean exterior surfaces as necessary with a Simple Green
®
Safety Towel.
Replace hopper extension.
JetScan
DAILY CLEANING
6
JetScan
DAILY CLEANING
7
Use a Simple Green®Safety Towel to clean all rubber sections of the large, black
feed rollers. Rotate the rollers.
Also clean the flat, center rubber-drive tire.
Use a microfiber towel or vacuum to remove any remaining dust in
the bottom stacker.
Use a microfiber towel to clean the stacker­sensor lens located in the stacker tray
between the two gray stacker wheels.
Clean the stacker mirror located directly across from the stacker-sensor lens.
Stacker-sensor lens Stacker mirror
Flat, center rubber-drive tire
7
8
9
11
10
12
Carefully reconnect power cord.
13
Turn power ON (rocker panel to I).
14
Perform a test run with some currency.
15
Page 5
To place an order in the United States, please call 1-800-745-9483, visit www.CumminsSupplies.com, or contact your local Cummins representative.
To place an order outside of the United States, contact your local C
ummins representative.
JetScan
STOPPING CONDITIONS & RECOVERY
9
JetScan
DAILY CLEANING
8
SAMPLE
JetScan
Q
uick Reference
for
Stopping Conditions
and Recovery Steps
In operation, the JetScan currency scanner display will advise users of conditions that have caused the machine to stop. These stopping conditions require attention.
Stopping-condition displays are shown in alphabetical order on the following pages, along with brief explanations and steps that should be taken to continue operation. A sample is shown below.
Explanation
Display
(Listed alphabetically)
Remove all notes from the bottom stacker and place them on the top hopper. Press Cont. If an alarm repeatedly occurs, adjust the gray thickness dial located on top of the machine behind the hopper. Rotate in the negative (-) dir
ection as indicated by numbers on front of the
thickness dial.
DISPLAY
JetScan may have processed two or more notes as one.
Necessary steps
to continue operation
The following items are
available for purchase through
Cummins-Allison Corp.
How to Order
Cleaning Supplies
Desktop-Currency-Equipment Cleaning Kit
(Part Number: 406-1000-0
1.)
The kit contains:
2 stick erasers
20 microfiber towels
50 Simple Green
®
Safety Towels
Quick-reference guides
Items Sold Separately
1 stick eraser
. (Part number: 022-1695-00.)
20 microfiber towels. (Part number: 022-2223-00.)
50 Simple Green
®
Safety Towels. (Part number: 022-2118-00.)
Vacuum. (Part number for standard vacuum: 022-1959-00;
part number for heavy-duty vacuum: 022-1308-00.)
Power-Adapter Cable (Part Number: 022-1962-00.)
This cable allows the power cord that is disconnected from the rear of the JetScan to be used to power the vacuum.
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JetScan
STOPPING CONDITIONS & RECOVERY
11
JetScan
10
STOPPING CONDITIONS & RECOVERY
Remove all notes from the bottom stacker and place them on the top hop­per. Press Cont. If an alarm repeatedly occurs, adjust the gray thickness dial located on top of the machine behind the hopper extension. Rotate in the negative (-) dir
ection as indicated by the numbers on the front of the
thickness dial.
Remove all notes from the bottom stacker. Separate the top note from the remaining notes. Put the top note in the location for its denomination. Put all the other notes (they are all the same) in the location for their denomination.
JetScan automatically will restart.
Remove all notes from the bottom stacker and put them on the top hopper. Press Cont. If an alarm repeatedly occurs, adjust the gray thickness dial on top of the machine behind the hopper extension. Rotate in the negative (-) dir
ection as indicated by the numbers on the front of the thickness dial.
DISPLAY
DISPLAY
DISPLAY
JetScan may have processed two or more notes as one.
JetScan has identified a note that is different than those it has been processing while using sort mode.
This first note of the different denomination is the top note in the lower stacker.
JetScan may have processed two or more notes as one.
Stopping Conditions and Recovery Steps
Screens Listed Alphabetically
Display
Denomination value keys
Clear key
Cont
key
Machine Diagram
Display
Stacker wheels
Stacker mirror
Stacker
Function keys
Stacker sensor
Thickness adjustment dial
Hopper guides
Hopper
Function keys
Feed roller
Feeder plate
Feed roller
Power switch and power cord on rear of unit
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JetScan
STOPPING CONDITIONS & RECOVERY
13
JetScan
12
STOPPING CONDITIONS & RECOVERY
When notes are removed from the bottom stacker, the display will show:
Raise the two red, plastic “T” handles at the same time and hook them onto the metal shaft. Then either:
• Move jammed notes forward/ back by manually rotating the large, black feed rollers. (See Helpful Hint on Page 5.)
• Press Clear to slowly move the feeder for
war
d
.
• Press Strap to slowly move the feeder in r
everse.
Remove all jammed notes and foreign material.
DISPLAY
Currency or possibly foreign material is jammed in the paper path and must be removed.
Remove all notes from the top hopper and bottom stacker.
Remove the hopper extension, as shown in inset.
Remove the feeder plate, as shown at right.
Remove feeder plate by lifting with fingers in the two depressions.
Users should either:
• Face the note, replace it in the bottom stacker, and press the appropriate
denomination value key.
Correctly face the note, return it to the top hopper, and press Cont.
DISPLAY
JetScan has identified a note that is incorrectly faced.
Do not use tools or metal devices to remove jammed currency from paper path.
Use of tools or metal devices could cause machine damage and void existing warranty.
For proper removal of jammed currency, see step No. 2 on Page 13.
1
2
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JetScan
STOPPING CONDITIONS & RECOVERY
15
JetScan
14
STOPPING CONDITIONS & RECOVERY
Inspect the top note in the bottom stacker. DO NOT remove all notes from the bottom stacker.
To count the note, keep the note in the bottom stacker and then enter its denomination using the correct denomination value key ($1, $5, $10, etc.). JetScan will star
t, and this note will be added to the count.
To not count the note, remove it and press Cont. JetScan will re-start. The removed document WILL NOT be added to the count.
If the note is not mutilated, it may be r
eturned to the top hopper
for reprocessing.
DISPLAY
DISPLAY
Users should either:
• Orient the note and return it to the bottom stacker, then press the
appropriate denomination value key ($1, $5, $10, etc.).
Correctly orient the note and return it to the top hopper and press Cont.
JetScan cannot recognize the denomination of a note and has stopped. This “NO CALL” note is the top note in the bottom stacker. This note has not been included in the count.
JetScan has identified a note that is incorrectly oriented.
This screen could show any of these messages:
• NO CALL
• NO CALL SKEW
• NO CALL*
• NO CALL**
• NO CALL***
These two screens will sequentially flash:
Replace the hopper extension.
Press Cont. Rerun all notes that were in the
top hopper and bottom stacker at the time of the jam.
Replace feeder plate. Insert
curved edge of feeder plate first. Gently press down on feeder plate until it snaps into position.
Curved edge
Unhook the two red, plastic
“T” handles from the metal shaft and lower them at the same time.
3
4
5
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JetScan
STOPPING CONDITIONS & RECOVERY
17
JetScan
16
STOPPING CONDITIONS & RECOVERY
DISPLAY
Inspect the top note in the bottom stacker. Next there are two options:
• If it is identified as a counterfeit, place it aside and press Cont.
It will not be par
t of the count.
• If the note is determined to be good, return it to the bottom stacker
and press the appropriate denomination value key. JetScan will re-start, and this note will be added to the count.
JetScan sensors have detected a possible counterfeit note. JetScan has stopped with this note as the top note in the bottom stacker. This note has not been included in the count.
ONLY ON MODELS 4062, 4063, 4064, 4065, 4068:
These two screens will sequentially flash:
This line could show different suspect document (SD) codes.
For details, refer to
the SD code chart
below.
SD Code Possible Causes
M
• Incorrect-ink err
or
• Worn note
UV
• Incorrect-currency paper
Soiled note
• Incorrect-currency paper
FL • Machine-washed note
Taped note
DISPLAY
Remove the top note in the bottom stacker and press Cont.
JetScan has detected a note of a different denomination from those being counted and has stopped. This “stranger” note is the top note in the bottom stacker. This note has not been included in the count.
These two screens will sequentially flash:
Review the top note in the bottom stacker and press the correct denomination value key.
DISPLAY
DISPLAY
Remove the notes from the bottom stacker. JetScan automatically will continue if there are additional notes remaining
in the top hopper.
The wrong denomination value key was pressed.
The number of notes in the bottom stacker has reached the preset strap limit.
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JetScan
STOPPING CONDITIONS & RECOVERY
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JetScan
18
STOPPING CONDITIONS & RECOVERY
DISPLAY
Inspect the top note in the bottom stacker. Next there are two options:
• If it is identified as a counterfeit, place it aside and press Cont. It will
not be par
t of the count.
• If the note is determined to be good, return it to the bottom stacker
and press the appropriate denomination value key. JetScan will re-star
t, and this note will be added to the count.
JetScan sensors have detected a possible counterfeit note. JetScan has stopped with this note as the top note in the bottom stacker. This note has not been included in the count.
ONLY ON MODEL 4069:
These two screens will sequentially flash:
This line could show different suspect document (SD) codes.
For details, refer to the SD code chart at right.
S1 S2 S3 S5 S8 S10 S11
Lower probability of a super note, but commonly identifies poor-quality counterfeit notes
Higher probability of a super note
SD Code Possible Causes
S1
• Incorrect-currency paper
Soiled note
• Incorrect-currency paper
S2 • Machine-washed note
Taped note
S3
• Incorrect-currency paper
Soiled note
S5
• Incorrect-ink error
Worn note
S8*
• Note failed advanced counter
feit test
• Worn note
• Incorrect-ink error
S10* • Genuine AK Series $100
Worn note
S11*
• Incorrect-ink error
Worn note
* These error codes are most common among super notes, which are
high-quality counterfeits. Notes producing these codes should be carefully examined.
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JetScan
20
STOPPING CONDITIONS & RECOVERY
Press Cont to continue operation. If the machine is not equipped with ultraviolet (UV), be sure to turn the feature off in SETUP (see JetScan operating instructions). If the message continues to appear, contact a local Cummins service representative.
DISPLAY
JetScan is indicating there possibly is a problem with the ultraviolet (UV) bulb (“BECOMING WEAK,” “INTENSITY OUT OF RANGE” or “UNRELIABLE”).
These four screens will sequentially flash:
Press Cont to attempt continued operation. If the alarm occurs again, clean the machine by following the daily cleaning procedures at the front of this booklet. If the message continues to appear, call a local Cummins service representative.
DISPLAY
JetScan is indicating there possibly is a problem with the right, left or both doubles sensors.
These three screens will sequentially flash:
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