CUMMINS ISX11.9, ISM Servicing

Page 1
ISX11.9 and ISM
Well Servicing Applications
Model Pages ISX11.9
310-425 hp (231-317 kW)
(EPA 2010)
ISM
280-425 hp (208-317 kW)
(EPA 2007)
4-5
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Better Every™ Mile.
ISX11.9 For EPA 2010.
n Cooled Exhaust
Gas Recirculation (EGR)
n Compact Design
n Cummins
Aftertreatment
System
n Fully Integrated
Electronic Controls
n XPI Fuel
System
n Variable Geometry
Turbocharger
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Cummins Inc. Box 3005 Columbus, IN 47202-3005 U.S.A.
Phone: 1-800-DIESELS (1-800-343-7357) Fax: 1-800-232-6393 Internet: everytime.cummins.com
Bulletin 4971191 Printed in U.S.A. 3/09 ©2009 Cummins Inc.
Superior driveability is now available in the industry’s most compact 10- to 13-liter engine. Cummins ISX11.9 EPA 2010 is a clean-sheet design that delivers everything you want – strong pulling power, excellent throttle response and high fuel economy numbers with legendary Cummins reliability and durability.
A high power-to-weight ratio and strong clutch engagement torque make it ideal for severe-duty applications like refuse haulers, dump trucks and mixers. The horsepower range and exceptional fuel efficiency are an ideal match for local and LTL trucking operations.
Every major component and system is designed and built by Cummins for total quality control, and the ISX11.9 shares technology with the proven ISX15 engine.
The ISX11.9 doesn’t just replace the ISM. It surpasses it, in every way.
XPI Fuel System – The proven technology of the XPI common-rail fuel system delivers a precise quantity of fuel at ultra-high pressures. This, together with more robust electronic engine controls, enables multiple injection events per cycle. Flexibility in injection timing increases fuel economy and performance while decreasing exhaust emissions.
Cooled EGR – This next-generation system lowers combustion temperatures for reduced emissions and optimized fuel economy.
Fully Integrated Electronic Controls – A single higher-capacity Electronic Control Module (ECM) controls everything from air intake to exhaust aftertreatment for peak performance and near-zero emissions.
Cummins Aftertreatment System – The proven Cummins Particulate Filter reduces particulate matter by over 90%. In 2010 it is combined with Cummins Selective Catalytic Reduction (SCR) to meet emissions standards while maintaining best-in-class performance, reliability and durability. Cummins SCR technology has been proven in over 200,000 European vehicles and uses Diesel Exhaust Fluid (DEF) to achieve NOx emissions at near-zero levels. DEF will be readily available; reference Cummins Filtration flyer LT15618 for more information.
A Perfect Fit. Every™ Time. ISX11.9 For EPA 2010.
ISX11.9 Specifications
Advertised Horsepower 310-425 h p 231-317 kW
Peak Torque 1150-1650
lb -f t 1559-2237N•m
Governed Speed 2100 r p m
Clutch Engagement Torque 700 l b -ft 949N•m
Number of Cylinders 6
Oil System Capacity 12 U.S.
g a l l o n s 45.4 l i t e r s
System Weight 2,812 l b 1,276 k g
Engine (Dry) 2,590 l b 1,175 k g
Aftertreatment System* 222 l b 101 k g
*
Increase over standard muffler and does not include chassis OEM-supplied components.
Compact Design – Designed from the ground up to be the best medium-bore engine in the industry. Compact and powerful, the ISX11.9 has plenty of torque to pull every load while delivering optimum fuel economy. It shares many major components with the ISX15, so it’s strong enough to handle virtually any application.
VGT
Turbocharger – The Cummins VGT Turbocharger
is both simple and precise. Electric actuation allows infinite adjustment, providing the exact amount of boost necessary for superior response. The proven sliding­nozzle design has best-in-class reliability and durability.
ISX11.9 Maintenance Intervals
Duty Cycle* Light Normal Severe
Oil and Filter 35,000
m i 25,000 mi 15,000 m i
56,000 km 40,000 km 24,000 km
Fuel Filter 25,000 m i 25,000 m i 25,000 m i 40,000 km 40,000 km 40,000 km
Coolant Filter** 50,000 m i 50,000 m i 50,000 mi 80,000 km 80,000 km 80,000 km
Valve Adjustment 250,000 m i 250,000 mi 250,000 mi 402,000 km 402,000 km 402,000 km
Coalescing Filter 150,000 m i (240,000 k m ) or Every 6th to 7th Oil Change Interval
DEF Filter 200,000
m i (320,000 k m )
Particulate Filter Cleaning 200,000-400,000
m i (320,000-640,000 k m )
*
Light Duty = > 6.7 mpg; Normal Duty = 5.5-6.7 mpg; Severe Duty = < 5.5 mpg
**
With appropriate filter.
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ISM
For Oil and Gas Applications
Every Advantage.
For reliability, low operating costs and strong performance, Cummins ISM can’t be beat.
It has one of the highest power-to-weight ratios in its class. An advanced fuel injection system and the patented Variable Geometry Turbocharger (VG Turbo) result in superior performance over every terrain, in any condition. Cummins ISM for EPA 2007 has comparable fuel economy to the previous model, so you get added savings every mile.
Plus, every element has been designed and manufactured by Cummins using Six Sigma processes to ensure a consistently superior level of quality in every ISM engine, every time.
Ratings
SmartTorque Ratings
Vocational Ratings
Specifications
ENGINE
MODEL
ISM 450* 450 (336) 1550 (2103) @ 1200
ISM 410 410 (306) 1550 (2103) @ 1200
ISM 370 370 (276) 1450 (1966) @ 1200
ISM 370 370 (276) 1350 (1830) @ 1200
ISM 350 350 (261) 1350 (1830) @ 1200
ISM 350 350 (261) 1250 (1695) @ 1200
ISM 330 330 (246) 1350 (1830) @ 1200
ISM 330 330 (246) 1250 (1695) @ 1200
ISM 310 310 (231) 1150 (1559) @ 1200
ISM 280 280 (209) 1150 (1559) @ 1200
ISM 350 ST 350 (261)
ISM 330 ST 330 (246)
ISM 425V 425 (317) 1550 (2103) @ 1200
ISM 385V 385 (287) 1450 (1966) @ 1200
ISM 385V 385 (287) 1350 (1830) @ 1200
ISM 350V 350 (261) 1450 (1966) @ 1200
ISM 350V 350 (261) 1350 (1830) @ 1200
ISM 320V 320 (239) 1150 (1559) @ 1200
* Indicates a restricted rating for Oil and Gas applications only.
ADVERTISED HORSEPOWER*
PEAK TORQUE
GOVERNED SPEED 2100 RPM
CLUTCH ENGAGEMENT TORQUE
NUMBER OF CYLINDERS 6
OIL SYSTEM CAPACITY
SYSTEM WEIGHT 2268 LB 1028 KG
ENGINE (DRY) 2206 LB 1000 KG
AFTERTREATMENT** 62 LB 28 KG
* Additional ratings may be available. Check with your local Cummins distributor or dealer.
** Increase over standard muffler
ADVERTISED
HP (kW)
280-450 HP 209-336 kW
1150-1550 LB­FT
700 LB-FT 949 Nm
10.2 US GALLONS
PEAK TORQUE
LB-FT (Nm) @ RPM
1350/1450 (1830/1966) @
1250/1350 (1695/1830) @
1200
1200
1559-2102 Nm
38.6 LITRES
Page 5
Features And Benefits.
The ISM meets the latest EPA and Carb emissions requirements and delivers dependable, powerful performance with proven technology. It also has a lower cost of operation than other engines in its class. Standard features include:
Fully Integrated Electronic Controls – A single Electronic
Control Module (ECM) controls the engine and aftertreatment. Also coordinates interaction with the transmission, ABS, engine brake, cooling fan and more.
Variable Geometry Turbocharger – Enhanced response
and control with electric actuation for infinite adjustment, providing exact boost at any rpm. Sliding nozzle design increases reliability, durability.
Cooled Exhaust Gas Recirculation – Lowers combustion
temperatures for reduced emissions and optimized mpg.
Articulated piston design featuring forged-steel crown
and aluminum skirt allows for higher top ring position, optimizing fuel efficiency.
Key Electronic Features.
Load-Based Speed Control – Improves both fuel
economy and driver satisfaction by balancing performance while reducing noise.
Gear-Down Protection – Improves fuel economy by
encouraging the driver to operate in the top two gears.
Idle Control – Electronic features control idle speed, idle
time, engine shutdown and PTO utilization.
Road Speed Governor and Cruise Control – Settings
optimize both fuel economy and performance.
Every Question. Answered.
Service Network – Cummins engines are backed by the
strength of Cummins global network of over 5,500 service locations worldwide.
Customer Assistance Center – For technical assistance
and service locations, call 1-800-DIESELS (1-800-343-7357).
Cummins Particulate Filter – Fully integrated for
uncompromising performance, reliability. Cummins design allows regeneration even in adverse operating conditions. Reduces particulate matter by more than 90%.
Crankcase Ventilation System – Electronically managed
for optimum efficiency and does not add any parasitic load or complexity to the engine. The coalescing filter is easily serviced, only needing replacement every 2 years or 150,000 miles (240,000 km).
High-Pressure Fuel Injection System – For cleaner,
more complete combustion.
SmartTorque Ratings – Deliver up to 100 lb-ft of extra
torque in the top two gears for better fuel economy, fewer shifts and less driver fatigue.
Designed For Dependability. Every Day Of Every Year.
Self-tensioning belt drive system drives both fan and
alternator for reduced maintenance and increased belt life.
Mid-stop cylinder liner increases durability and
minimizes oil consumption
For customers in Europe, the Middle East and Africa,
call +44 (0) 1327 886464 or e-mail: cabo.customerassistance@cummins.com.
Cummins Web Site – Visit us at
www.CumminsOilandGas.com for more information on Cummins Oil and Gas products.
Cummins E-Mail – For online assistance to Cummins
related questions, click on the Contact Us link in the header at www.CumminsOilandGas.com.
Cummins Online Registration – Register all your
Cummins engines quickly and easily at www.CumminsOilandGas.com to ensure quality parts and service for your engine.
Cummins Inc. Box 3005 Columbus, IN47202-3005 U.S.A.
Phone: 1-800-DIESELS Fax: 812-232-6393 Internet: www.CumminsOilandGas.com
Bulletin XXXXXXX Printed in U.S.A. 4/09 ©2009 Cummins Inc.
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