Cumberland Evolution 3000, Evolution 3001, Evolution 1200 Series, Evolution EV-1200-08-00, Evolution EV-1200-08-01 Owner's Manual

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Evolution 3000 and 3001

Environmental Controller

Cumberland

Date: 05-18-15 1004 E. Illinois St.

Assumption, IL 62510

Controller Software Version V0.37

Part No. 4801-5307 Rev 2-15 Owners Manual Evolution 3000 and 3001

CUMBERLAND Assumption, IL 62510 • Phone 217-226-4421 • Fax 217-226-4420

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Table of Contents

Section Title Page

1. Warranty ........................................................................................................................................................4

2. Warnings ........................................................................................................................................................5

3. Ratings and Specifications .............................................................................................................................5

4. Introduction ....................................................................................................................................................6

5. Evolution Front Panel ....................................................................................................................................6

5.1 Navigator Panel .......................................................................................................................................8

5.2 Editor Panel ............................................................................................................................................8

5.3 Main Display Contrast ............................................................................................................................9

5.4 Inlet Stages ..............................................................................................................................................9

5.5 Status Display .......................................................................................................................................10

5.6 Stage Switch ..........................................................................................................................................10

5.7 Locks .....................................................................................................................................................10

6. Viewing Navigator Status Screens ...............................................................................................................11

6.1 Current Conditions ................................................................................................................................11

6.2 Target Conditions..................................................................................................................................12

6.2.1 Target Conditions - Standard Screen With Optimum Mode OFF .................................................12

6.2.2 Target Conditions – Optimum Screen With Optimum Mode ON .................................................13

6.3 Minimum Vent ......................................................................................................................................14

6.4 Stage Conditions ...................................................................................................................................15

6.4.1 Inlet Conditions .............................................................................................................................15

6.4.2 On/Off Stages ................................................................................................................................16

6.4.3 Natural Ventilation Stages ............................................................................................................16

6.4.4 Variable Stages .............................................................................................................................17

6.5 Historical Data ......................................................................................................................................17

6.5.1 Room Temperature .......................................................................................................................17

6.5.2 Humidity #1 (Room) & Humidity #2 (Cooler) .............................................................................18

6.5.3 Water Usage (#1 or #2) .................................................................................................................18

6.5.4 Ventilation Mode ..........................................................................................................................18

6.5.5 Feed History ..................................................................................................................................19

6.5.6 Belt Run Times .............................................................................................................................19

6.5.7 Stage Run Times ...........................................................................................................................19

6.5.8 Power Track Run Times................................................................................................................19

6.5.9 Alarm Log .....................................................................................................................................20

6.5.10 Cooler Temp .................................................................................................................................20

6.6 Back-Up Status .....................................................................................................................................20

6.7 Alarm Status ..........................................................................................................................................21

6.7.1 High Temperature Alarm Details ..................................................................................................22

6.7.2 Low Temperature Alarm Details ...................................................................................................23

6.7.3 Tunnel Vent Alarm Details ...........................................................................................................23

6.8 Network Status ......................................................................................................................................24

6.9 Program Set-Up ....................................................................................................................................24

7. Setting Programming Functions ...................................................................................................................25

7.1 General Settings ....................................................................................................................................25

7.2 Temperature Sensors .............................................................................................................................25

7.3 Feed Level Sensors ...............................................................................................................................26

7.4 Ventilation Inlets ...................................................................................................................................26

7.5 Natural Ventilation ................................................................................................................................27

7.6 Growout Curve ......................................................................................................................................28

7.6.1 Growout Curve With Optimum Mode OFF ..................................................................................28

7.6.2 Growout Curve With Optimum Mode ON ....................................................................................30

7.7 Tunnel Ventilation ................................................................................................................................33

7.8 ON/OFF Stages ................................................................................................ ................................ .....34

7.8.1 On/Off Stage Details .....................................................................................................................35

7.9 Variable Stage Outputs .........................................................................................................................35

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 Table of Contents

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7.10 Stage Properties ....................................................................................................................................36

7.10.1 Heat Properties ..............................................................................................................................36

7.10.2 Cool Stir Properties .......................................................................................................................36

7.10.3 Cool Negative Properties ..............................................................................................................36

7.10.4 Cool Negative Tunnel Properties ..................................................................................................37

7.10.5 Cool Tunnel Properties .................................................................................................................37

7.10.6 Cool Evaporative Properties .........................................................................................................38

7.10.7 Natural Ventilation Properties.......................................................................................................38

7.11 Feed Clock Setup ..................................................................................................................................39

7.11.1 Feed Clock Schedules ...................................................................................................................39

7.12 Light Clock Setup .................................................................................................................................40

7.12.1 Light Clock Details .......................................................................................................................40

7.13 Seasonal Programs & Password Setup ..................................................................................................40

7.14 Diagnostics ............................................................................................................................................41

8. Fail-Safe Relay Operation ............................................................................................................................43

9. Wiring Diagrams ..........................................................................................................................................44

9.1 Connections of Evolution 3000 & 3001 Enclosure ...............................................................................44

9.2 Setting Address Switches & LEDs on PCB 168 Stage Board ...............................................................45

9.3 Connecting Temperature Sensor to Evolution 3000 & 3001 ................................................................46

9.4 Connecting Static Pressure Sensor to Evolution 3000 & 3001 .............................................................47

9.5 Connecting Humidity Sensor to Evolution 3000 & 3001 ......................................................................47

9.6 Connecting PC Network to Evolution 3000 & 3001 .............................................................................48

9.7 Connecting Alarm Device to Evolution 3000 & 3001 ..........................................................................48

9.8 Connecting Water Meter to Evolution 3000 & 3001 ............................................................................49

9.9 Connecting Stage Jumpers of Evolution 3000 & 3001 .........................................................................50

9.10 Connecting the PowerTrak to the Evolution 3000 & 3001 ...................................................................51

9.11 Connecting the PowerTrak and S-3 Back-Up to the Evolution 3000 & 3001 .......................................52

9.12 Connecting the PowerTrak and EV Back-Up to the Evolution 3000 & 3001 .......................................53

9.13 Connecting the PowerTrak Power Auxiliary Switches to Evolution 3000 & 3001 ...............................54

9.14 Connecting PowerTrak Natural Auxiliary Switches to Evolution 3000 & 3001 ...................................55

9.15 Power Supply Connection .....................................................................................................................56

9.16 Evolution 3000 & 3001 Power Connection ..........................................................................................57

9.17 Connecting Local Network & Backup to the Evolution 3000 & 3001 ..................................................58

10. Temperature vs. Sensor Resistance Table ....................................................................................................59

11. Parts List ......................................................................................................................................................60

Poultry House Layout and Specification ..............................................................................................................64

1. House Specification .....................................................................................................................................64

2. Stage Programming ......................................................................................................................................65

3. Temperature Curve ......................................................................................................................................66

4. Static Pressure Settings ................................ ................................................................ ................................ 66

5. Minimum Vent .............................................................................................................................................66

6. Tunnel Settings ............................................................................................................................................66

7. Lighting Program .........................................................................................................................................67

8. Feed Program ...............................................................................................................................................67

9. Back-up Specifications ................................................................................................................................68

10. Alarm Specifications ....................................................................................................................................68

11. Notes ............................................................................................................................................................69

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 Table of Contents

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The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.

Product

Warranty Period

AP Fans and Flooring

Performer Series Direct Drive Fan Motor

3 Years

All Fiberglass Housings

Lifetime

All Fiberglass Propellers

Lifetime

AP/Cumberland

Flex-Flo/Pan Feeding Systems

2 Years

Cumberland Feeding/Watering Systems

Feeder System Pan Assemblies

5 Years **

Feed Tubes (1.75" & 2.00")

10 Years *

Centerless Augers

10 Years *

Watering Nipples

10 Years *

Grain Systems

Grain Bin Structural Design

5 Years

Grain Systems Farm Fans Zimmerman

Portable & Tower Dryers

2 Years

Portable & Tower Dryer Frames and Internal Infrastructure †

5 Years

* Warranty prorated from list price: 0 to 3 years – no cost to end-user 3 to 5 years – end-user pays 25% 5 to 7 years – end-user pays 50% 7 to 10 years – end user pays 75%

** Warranty prorated from list price: 0 to 3 years – no cost to end-user 3 to 5 years – end-user pays 50%

† Motors, burner components and moving parts not included. Portable Dryer screens included. Tower Dryer screens not included.

Limited Warranty

1. Warranty

Warranty Extensions: The Limited Warranty period is extended for the following products:

GSI further warrants that the frame, basket and excluding all auger and auger drive components of the portable and tower dyer shall be free from defects in materials for a period of time beginning on the twelth (12th) month from the date of purchase and continuing until the sixtieth (60th) month from the date of purchase (extended warranty period). During the extended warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (i) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 4 of 70

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HHI Part

Number

Model

Power Supply

Curtain Output

Stage Output

6607-8015

EV-Back-up

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

12V, 3A

6607-8016

EV-16-Expansion

120/230 VAC 50/60 Hz

1 HP @ 240VAC

6607-8020

EV-3000-R1-00

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

N/A

6607-8021

EV-3000-16-00

120/230 VAC 50/60 Hz

N/A

1 HP @ 240 VAC

6607-8022

EV-3000-16-01

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8023

EV-3000-16-02

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8024

EV-3000-16-03

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8025

EV-3001-16-00

120/230 VAC 50/60 Hz

N/A

1 HP @ 240 VAC

6607-8026

EV-3001-16-01

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8027

EV-3001-16-02

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8028

EV-3001-16-03

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8201

EV-3000-16-S0 Spanish

120/230 VAC 50/60 Hz

N/A

1 HP @ 240 VAC

6607-8202

EV-3000-16-S1 Spanish

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8203

EV-3000-16-S2 Spanish

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8204

EV-3000-16-S3 Spanish

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8205

EV-3001-16-S0 Spanish

120/230 VAC 50/60 Hz

N/A

1 HP @ 240 VAC

6607-8206

EV-3001-16-S1 Spanish

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8207

EV-3001-16-S2 Spanish

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

6607-8208

EV-3001-16-S3 Spanish

120/230 VAC 50/60 Hz

½ HP @ 240 VAC

1 HP @ 240 VAC

2. Warnings

Before connecting power to the controller, be sure to check the position of the

voltage selector switch located next to the transformer on the EVI/O board.

Use adequate ventilation to reduce the risk of overheating of controller!

When this controller is used in a life support heating and ventilation system

where failure could result in loss or injury, the user should provide adequate

Warning!

Improper positioning of this switch will cause system failure.

Warning!

Maximum operating temperature of controller is 50 C (122 F).

Warning!

back-up, or accept the risk of such loss or injury!

3. Ratings and Specifications

NOTE: Room Temperature Must Be Kept Between 32F/0C and 122F/50C.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 5 of 70

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EVOLUTION 3000 FRONT PANEL

Navigator Buttons

Optional Natural Stages

Stage switches (ON, OFF, AUTO)

'Stage On' Indicators

White spaces are for stickers to identify stage operations

Editor Buttons

Main Display

Optional

Ventilation

Stages

8 inside temperature sensors

1 outside temperature sensor

2 humidity sensors

1 static pressure transducer

2 digital water meter input

HHNet connection for PC compatibility

6 PowerTrak auxiliary switch inputs

2 Feed Bin Level Sensors

2 Auger Runtime Sensors

4 Belt Runtime Sensors

16 On/Off output stages with manual override switches

(2) 0-10 Vdc Analog Outputs

Open/Off/Close PowerTrak stages with manual override (Depending On Model)

1 Alarm relay with both N.O. and N.C. contacts

2 sets of Open/Off/Close PowerTrak stages with manual override

Variable speed output drive

16 On/Off output stages with manual override switches

Patented integrated Evolution Back-up

4. Introduction

The Evolution 3000 Controller is the first member of Cumberland's new environmental controller line. The Evolution 3001 Controller has the same operational features as the 3000 except the 3001 has a larger display. The Evolution 3000 and 3001 Controllers have 16 stages standard. The Evolution 3000 and 3001 Controllers can be expanded up to 64 stages. (i.e. 16, 32, 48 and 64 stages).

Features:

 Input Device Options

 Feed Management (Optional)

 Output Devices (Standard)

 Output Devices: (Optional)

5. Evolution Front Panel

The Evolution Controller is divided into two main areas. On the left is the Main Control Panel containing the Main Display, Editor, Navigator and the Inlet Stage Controls. On the right are the Stage Switches. The Navigator is used to select the information to be displayed in the Main Display. Once the desired information is selected in the Navigator, the Editor is used to scan and modify the data.

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EVOLUTION 3000 EXPANSION STAGES FRONT PANEL

EVOLUTION 3001 FRONT PANEL

Navigator Buttons

Optional

Natural

Stages

Stage switches (ON, OFF, AUTO)

'Stage On' Indicators

White spaces are for stickers to identify stage operations

Editor Buttons

Main Display

(Larger Scrolling Area)

Optional

Ventilation

Stages

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Minus button (Use to decrease value of variable)

Enter Button

(Links to other

screens)

Plus button (Use to increase value of variable)

Scroll Buttons

Function Modes

Up Select Button

Down Select Button

Light Emitting

Diode Indicator

5.1 Navigator Panel

The Navigator buttons are used to select a controller function. Press up or down button to toggle between functions. LED (light emitting diode) lights when a function is selected and the associated data is displayed in the Main Display.

5.2 Editor Panel

The Editor buttons are used to select functions that appear in the Main Display screen. The arrow buttons are used to scroll to variables that appear within the current screen of the Main Display. The plus (+) and minus (-) buttons are used to change or modify a variable's value. The Enter button is used to link to a new display screen of a selected variable. NOTE: To return to the main function screen, press either Up () or Down () Navigator button.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 8 of 70

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Notation Area

Manually opens or

closes inlet

Toggle switch

(Auto or Manual

operation)

Controller opens or

closes inlet

Contrast Control

5.3 Main Display Contrast

The main display contrast can be adjusted to adapt to various lighting conditions. The Contrast Control is located on the opposite side of the front panel. Use the Contrast Control potentiometer and a small flathead screw-driver to manually darken or lighten the screen. Turn clockwise to darken the display; Counter-clockwise to lighten the display.

CAUTION: DO NOT CONTACT OTHER COMPONENTS OR WIRES.

5.4 Inlet Stages

Optional inlet stages may be added to control vents & curtains. Up to 4 inlet stages may be added per controller unit. When Auto/Manual toggle switch is placed in Auto position, inlet opens and closes according to programmed instructions. Use the Open/Close toggle switch to manually open or close inlet when Auto/Manual toggle switch is placed in Manual position. The Notation area is for labeling the inlet.

Under normal circumstances the machines should be left in automatic (Auto) as shown above.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 9 of 70

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** PASSWORD PROTECTED ** You must enter the current controller Password to continue. Press the ENTER button to proceed.

Password: XXXX

Stage number

(Use labels to denote

stages 17-64)

ON, OFF, AUTO Switch positions

Stick Icon label onto white area or use for notation

LED Indicator (lights

when stage is ON)

Icon labels are provided to affix to white area of stage control. Icon symbols are shown at right.

Heater

Negative Fan

Light

Stir Fan

Neg./Tun.

Feed

Evap. Cooling

Tunnel Fan

The Scroll Symbol is a flashing down arrow ( ) that indicates more text outside of display screen. Use up/down editor arrow keys  to scroll text.

The Link Symbol ( ) is a right pointing arrow and indicates a link to another display screen.

To change parameter: Select parameter using editor arrow keys. Use + and - keys to change value.

 (1)Target Temp =

77.5°

(2)Ramping:

(3)Target Press =

0.04 wc

(4)Ramping:

Off

(5)Tunnel Press =

0.00 wc

(6)Target Humidity

< 60%

(7)Light Schedule

(8)Feed

Schedule

77.5°

NOTE: If Optimum Mode is turned On, the Target Conditions screen

will have differences from the standard screen shown above.

5.5 Status Display

The following is an example of Main Display screen displaying the standard Target Conditions status screen. The Main Display screen displays both status and programming screens.

5.6 Stage Switch

The stage LED indicator lights when a stage is active. The stage switch is used to select Auto operation, On, or Off. If switch is in Auto position, the stage operation is controlled by the controller. That is, the stage may turn on and off according to settings selected from the Main Display screen. If switch is in the On position, a stage is On continuously. If switch is in the Off position, a stage is Off with the exception of Back-Up conditions.

The white space is used to affix a label indicating stage function (i.e. brooder, fan, light, cool, etc.) NOTE: Stages 1-16 are marked on Main panel. For optional stages 17-64, use stick-on label to number

stages.

5.7 Locks

A lock feature has been included for additional security to the Evolution 3000 and 3001 settings with software versions V0.16 and higher. This feature locks the Program Setup screens to prevent changes. Locked screens are noted by a lock symbol ( ) in the upper right of the screen. The Target Conditions and Minimum Vent screens are not lockable. When the lock feature is disabled ( ), all screens will show unlocked until the password is changed. See

Section 7.13.

NOTE: The Diagnostics screen can only be unlocked using the HHI Service Code; Contact your local

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 10 of 70

dealer for assistance.

Page 11

NOTE: In this manual, Reference numbers refer to descriptions given in text. These numbers do not appear on display.

Mon 14 Jun 2007 5:00 p

(1) Vent Mode:

Minimum

(6) Growout Day:

(2) Room Temp:

71.4°

(7) Water Consumption

Target:

70.0°

1. 240

(10/hr)

(3) Outside:

77.0°

2. 280

(10/hr)

(4) Pressure:

0.00 wc

(8) Feed Levels

Target:

0.04 wc

1. 11.2ft

( 60%)

(5) Humidity:

2. 5.0ft

( 23%)

(9)

 * Sensor 1: 71.6°

 * Sensor 2: 71.2°

 * Sensor 3: 71.4°

Sensor 4:---.-°

Sensor 5:---.-°

Sensor 6:---.-°

Sensor 7:---.-°

Sensor 8:---.-°

 Sensor is enabled

* Sensor used in Room Temp Calculation

VENT MODE

Definition

Minimum

Heat stages or timer fans operating. None of the negative stages are on because of temperature.

Natural

The main curtains are open.

Power

The curtains are up and there are negative fans on because of temperature.

Transition

The control is transitioning into tunnel ventilation from either power or natural ventilation. The control is making the adjustments needed to go into tunnel.

Tunnel

The tunnel signal has been activated and the system has entered into tunnel.

6. Viewing Navigator Status Screens

The following nine screens are available: Current Conditions, Target Conditions, Minimum Vent, Stage Conditions, Historical Data, Back-Up Status, Alarm Status, Network Status, Program Setup. The Navigator selects the desired status screen by pressing the up and down SELECT arrows. The first eight screens display status information and various setup options. The last screen is the Program Screen. To change program parameters the Program Setup Screen must be selected.

6.1 Current Conditions

The current environmental conditions of the building are shown here. Below is a table describing the variables that can appear in the Current Conditions status screen. The numbers in brackets e.g. (1) refer to the descriptions below the sample screen displays.

(1) Vent Mode – Indicates the current ventilation mode: either Minimum, Natural, Power, Transition or

Tunnel.

(2) Room Temp – The average temperature of the sensors for display. Target – Target Temperature. (3) Outside (Temperature) – The outside temperature as indicated by the outside sensor. (4) Pressure – The current atmospheric pressure internal to the building. Target – Target Pressure. (5) Humidity – The percent of water vapor of the air inside the building.

(6) Growout Day – The current day in the growout period. The Current Conditions LED on the Navigator

panel will blink if the growout day is later then the current date.

(7) Water Consumption – Water consumed for the current day; The total for the day is listed first then the

units per hour is shown inside ( ). Two water meters may be monitored (Water Meter 1 & Meter

2).

(8) Feed Level – The Feed level is shown in number of feet from the bottom first then the percentage of

feed remaining in the feed bin is shown inside ( ). Two feed bins may be monitored (Bin #1 & Bin #2).

(9) Sensor 1 through 8 – The current temperature read by each sensor.

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Page 12

(1)Target Temp =

77.5°

(2)Ramping:

(3)Target Press =

0.04 wc

(4)Ramping:

Off

(5)Tunnel Press =

0.00 wc

(6)Target Humidity

< 60%

(7)Light Schedule

(8)Feed Schedule

Cooler Conditions

(9)Temp:

76.1°

(10)Target=

70.5°

(11)Humidity:

43%

(12)Range=

30%-35%

6.2 Target Conditions

The current target environmental conditions of the building are shown below. The specific Target Conditions screen features and setting options will depend on whether Optimum Mode is ON or OFF. Examples and details for both the Standard screen and Optimum screen are shown in the following two subsections.

6.2.1 Target Conditions - Standard Screen With Optimum Mode OFF

(1) Target Temp - This is the desired temperature of

(2) Ramping – Indicates if ramping of the Target

(3) Target Press - This is the desired negative

(4) Ramping – Indicates if ramping for the Target

(5) Tunnel Pressure – Indicates the desired negative

(6) Target Humidity – The desired humidity inside

NOTE: This only affects the variable timer %.

the building.

Temperature is turned On or Off. You are also allowed to turn the temperature ramping on or off in the program set up screen. You use the Navigator to reach the Program Setup screen and then navigate down to "Temperature Ramp" and press enter. See Section 7.6.

pressure in the building. See Section 7.4.

Pressure is turned on: On or Off. You are also allowed to turn the pressure ramping on or off in the program setup screen. See Section 7.4.

pressure in the building while in the Tunnel Mode. See Section 7.4.

the building (Humidity Sensor # 1) is less than this set number. For every percentage increase in humidity over the set %, the timer percentage will increase.

EXAMPLE:

Target Humidity < 65% Timer Percentage is set to 20% of 5 minutes. If Humidity in building is at 70%, the timer

percentage will be at 25%.

Min1% and Min2% are unaffected.

(7) Light Schedule – View Light Clock Setup. See

Section 7.12.

(8) Feed Schedule – View Feed Clock Setup. See

Section 7.11.

(9) Cooler Conditions Temp – This is the current

temperature inside the cooler.

(10) Cooler Conditions Temp Target – This is the

desired temperature of the cooler.

(11) Cooler Conditions Humidity – This is the

current humidity inside the cooler (Humidity Sensor # 2).

(12) Cooler Conditions Humidity Range – This is

the desired humidity range of the cooler.

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Optimum Settings

Adjustments

(1)Target Temp =

77.5°

(2)Adjust =

+0.0°

(3)Optimum Run%:

10%

(4)Adjust =

+00%

(5)Target Press =

0.04 wc

(6)Tunnel =

0.00 wc

(7)Opt. Timer:

--6-4---

(8)Humidity <

60%

(9)Light Schedule

(10)Feed Schedule

Cooler Conditions

(11)Temp:

76.1°

(12)Target=

70.5°

(13)Humidity:

43%

(14)Range=

30%-35%

6.2.2 Target Conditions – Optimum Screen With Optimum Mode ON

The target conditions screen shown below represents the display and options when the Optimum Mode is turned On. Refer to Section 7.1 for turning the Optimum Mode On or Off and Section 7.6.2 for the Optimum Mode Growout Curve.

(1) Target Temp – Displays the desired temperature of the building for the current growout day. (2) Adjust – Adjusts the programmed Target Temperature by this amount until set otherwise. The displayed Target

Temp to the left will increase or decrease as this number is adjusted.

(3) Optimum Run% – Displays the minimum vent run % for the current growout day. The Run % is the percentage

of the Minimum Timer Cycle that the stage will run.

(4) Adjust – Adjusts the programmed Optimum Run% by this amount until set otherwise. The displayed Optimum

Run% to the left will increase or decrease as this number is adjusted.

(5) Target Press - This is the desired negative pressure in the building. See Section 7.4. (6) Tunnel Pressure – Indicates the desired negative pressure in the building while in the Tunnel Mode. See

Section 7.4.

(7) Opt. Timer – Displays the current optimum timer active determined by the growout curve. (8) Humidity – The desired target humidity inside the building (Humidity Sensor # 1) is less than this set number.

For every percentage increase in humidity over the set %, the timer percentage will increase. EXAMPLE:

Target Humidity < 65% Timer Percentage is set to 20% of 5 minutes. If Humidity in building is at 70%, the timer percentage will be at 25%.

NOTE: This only affects the variable timer %. Min1% and Min2% are unaffected.

(9) Light Schedule – View Light Clock Setup. See Section 7.12. (10) Feed Schedule – View Feed Clock Setup. See Section 7.11. (11) Cooler Conditions Temp – This is the current temperature inside the cooler. (12) Cooler Conditions Temp Target – This is the desired temperature of the cooler. (13) Cooler Conditions Humidity – This is the current humidity inside the cooler (Humidity Sensor # 2). (14) Cooler Conditions Humidity Range – This is the desired humidity range of the cooler.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 13 of 70

Page 14

(1) MINIMUM TIMERS:



(2)Cycle = 5 m ( 300s)

(6)VARIABLE SPEED:

(3)Min1 % = 40% ( 215s)

(7)V1 Minimum % = 50%(55%)

(4)Min2 % = 20% ( 108s)

(8)V2 Minimum % = 40%(100%)

(5)Var % = 20% ( 108s)

(9)VARIABLE TIMER:

(10)Sensors = Outside

(11)Max Run % = 65%

(12)Max Temp = 85.0°

(13)Min Run % = 20%

(14)Min Temp = 70.0°

(15)COOL TIMER:

(16)Max Run % = 100%

(17)Cycle = 10 m ( 600s)

(18)Min Run % = 55%

NOTE: Cycle in seconds

NOTE: Run Time in seconds

6.3 Minimum Vent

The Minimum Vent status screen display:

(1) Minimum Timer 1 - The Minimum timer one and

two both share the same cycle time. Different timer percentages may be set for minimum 1 vs. minimum 2. If the vent anticipation is being used, the vents will start opening before a negative ventilation stage turns on and will adjust until the vent opening necessary for the desired target pressure is achieved.

(2) Cycle - The length of Timer 1 cycle. Cycle = 1 to

20 minutes.

(3) Min1 % - The percentage of the Timer 1 cycle that

the stage will run.

(4) Min2 % - The percentage of the Timer 2 cycle that

the stage will run.

(5) Var % - The percentage of time a stage is

currently running using the variable timer based off the temperature.

NOTE: The Minimum timer one and two both share

the same cycle time. Different timer percentages may be set for Minimum 1 and Minimum 2. If the vent anticipation is being used, both Minimum 1 and Variable will start the vents open before a stage comes on.

(6) Variable Speed: These settings are used to set up

variable speed fan operation.

(7) V1 Minimum - The minimum speed or minimum

percentage of light intensity for V1; The value inside the parenthesis shows the current percentage.

(8) V2 Minimum -The minimum speed or minimum

percentage of light intensity for V2; The value inside the parenthesis shows the current percentage.

(9) Variable Timer - The variable timer is similar to

the expanded timer found in the System 2000 PC-8. The variable timer will vary the timer based on temperature. See chart shown below.

(10) Sensors - The sensors used to determine the run

time. Active sensors will be indicated by a number starting with #1 from right to left. Inactive sensors will be indicated by a - or hyphen. When "outside-" is displayed, outside sensor is active. For example, If sensors 1, 2 and 3 are being used, "-----321" will

be displayed. When “outside” is displayed, the

outside sensor is active.

NOTE: When any of the temperature sensors #1-8 are

selected, the “Max Temp” and “Min Temp”

settings will float with the Target Temperature.

When “outside” is selected, the variable timer strictly uses the “Max Temp” and “Min Temp”

values selected and are not associated with the Target Temperature (will not float with Target).

(11) Max Run % - The maximum Run Time

percentage.

(12) Max Temp - The temperature at which the timer

will run Maximum Run time % percentage.

(13) Min Run % - The minimum Run Time

percentage.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 14 of 70

Page 15

Inlet Conditions

 #

STATUS

MODE

PRESS

OPENED

CLOSED

Vent

0.00

Tun

0.00

STATUS

MODE

RTEMP

OFF

TIME

-----------

TARGET

70°

---------

CTUN

79.4°

89.4

89.0

Ramp

Cstir

79.6°

89.4

89.0

None

Light

Ramp

Cstir

79.6°

76°

95°

None

. . . . . . .

Cstir

79.6°

76°

95°

Min1

Inlet Conditions

 (1)#

(2)STATUS

(3)MODE

(4)PRESS

(5)OPENED

(6)CLOSED

Open

Vent

0.04

Tun

0.04

Yes

. . . . . . .

(14) Min Temp - The minimum temperature. The

timer will be at minimum Run %.

(15) Cool Timer: Cool timer is also allowed a

different timer cycle if needed. This can be used for foggers or cool cell systems.

(16) Max Run - The Cool Timer Maximum Run Time

percentage.

6.4 Stage Conditions

When the Stage Conditions screen is selected by using the Navigator Select arrows, the following menu screen is shown. Use the up and down arrows in the Editor to view the desired information. Notice that the Light Clock and Feed Clock Stages are listed after the Inlet Conditions section. The Heat Stages are then displayed in order of increasing ON Temperatures. The Cool stages, including the Variable Output stages, are listed below the Target Line in order of increasing ON Temperatures.

(17) Cycle - Cycle Time in Minutes. Cool timer is

also allowed a different timer cycle if needed. This will be used for foggers or cool cell systems.

(18) Min Run - The Cool Timer Minimum Run Time

percentage.

6.4.1 Inlet Conditions

The Inlet Conditions part of the Stage Conditions screen is used to control Power Trak operation for power ventilation. U1 is normally for baffle boards and U2 controls tunnel inlets.

(1) #- The stage bank either U1 or U2. (2) Status - Indicates if the Stage is Off, Opening or Closing. (3) Mode – The mode column tells you how the machine will be operating. If it will be a vent machine

"VENT" or a tunnel machine "TUN" machine.

(4) Pressure – Indicates the pressure in the building. (5) Opened – Indicates if the machine is fully open (Yes or No). When the machine is fully open on the

open auxiliary switch, this column will indicate a “Yes”.

(6) Closed – Indicates if the machine is fully closed (Yes or No). When the machine is fully closed on the

closed auxiliary switch, this column will indicate a “Yes”.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 15 of 70

Page 16

 . . . . . . . . . . . . . .

(1)#

(2)STATUS

(3)MODE

(4)RTEMP

(5)ON

(6)OFF

(7)TIME

TUN

OFF

CTUN

79.4°

85°

80°

1 On

Light

Ramp

Cstir

79.6°

76°

95°

None

. . . . . . .

-----------

(8)TARGET

70°

---------

. . . . . . .

Cstir

79.6°

76°

95°

Min1

 (1)#

(2)STATUS

(3)MODE

(4)RTEMP

(5)ON

(6)OFF

(7)TIME

. . . . . . .

. . . . . . U1

NAT

73.0°

72.0°

CLOSED: NO

N&T

73.0°

72.0°

CLOSED: NO

Min1

Off

NAT

OPEN

73.0°

74.0°

CLOSED: NO

Off

N&T

OPEN

73.0°

74.0°

CLOSED: NO

. . . . . . . . . . . . .

6.4.2 On/Off Stages

The On/Off stages are used for devices that do not need a variable speed capability. This portion of the Stage Conditions screen shows how the On/Off Stages and are set.

(1) # - Identifies the On\Off stage number

or Tunnel and lists them in the order of priority. Tunnel is not a stage like the Stage Master and Vent Master. This parameter is set in the tunnel ventilation of Program Setup screen. See Section 7.7, Tunnel

Ventilation.

(2) Status - Indicates if the stage is currently

Timed, On, or Off.

(3) Mode - This column indicates how the

stage is programmed. Any stage can be set to any of these modes. The available stage options are: Off, Heat, CSTIR, CNEG, CNEGT, CTUN, LIGHT, FEED or CEVAP.

(4) Rtemp - The Rtemp column will indicate the

current temperature from which the stage is operating.

(5) On – The current temperature setting for the on

point temperature of the stage.

(6) Off - The current temperature setting for the off

point temperature of the stage.

(7) Time - This column indicates if a stage is on a

timer and shows the different timers you are allowed to put a stage on. The timer options are: None, Min1, Min2, Var, Cool, or Opt xx.

(8) Target – Target Temperature.

6.4.3 Natural Ventilation Stages

Natural Ventilation stages are used to open and close side curtains to allow natural ventilation.

(1) #- The stage bank either U1 or U2. (2) Status - This column will indicate whether the machine is Off, Opening or Closing.

(3) Mode – The mode column indicates how the machine will be operating. It will be a natural curtain

"NAT" or a natural and tunnel "N&T" machine(U2 only). OPEN or CLOSE will be shown beside the mode to show whether the specific line refers to the Open or Close function.

(4) Rtemp –The Rtemp column will indicate the current temperature the curtain machine is operating from. (5) ON – The temperature at which the stage operates. (6) OFF and (7) TIME – This column indicates if the machine is fully closed. When the machine is on the

closed auxiliary switch, this column will display “Yes”.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 16 of 70

Page 17

 (1)#

(2)STATUS

(3)MODE

(4)RTEMP

(5)ON

(6)OFF

(7)TIME

. . . . . . V1

50%

Light

Ramp

. . . . . . .

75%

CStir

88.7°

76.4°

74.0°

None

Min1

. . . . . . .

. . . . .

Select and Press ‘Enter’: Room Temperature Stage 1 – 16 RunTimes Humidity Stage 17 – 32 RunTimes Water Usage #1 Stage 33 - 48 RunTimes Water Usage #2 Stage 49 – 64 RunTimes Ventilation Mode PowerTrack RunTimes Feed History Alarm Log Belt Runtimes Cooler Temp

 (1)DAY (2)HIGH TEMP (3)AVE (4)LOW TEMP

21 71.0°-12:34p 66.3° 61.6°–12:34a 20 71.0°-12:34p 66.3° 61.6°–12:34a

. . . . . .

1 71.0°-12:34p 66.3° 61.6°–12:34a

6.4.4 Variable Stages

The Variable stages are used to control devices (i.e. fans & lights) with a variable capability.

(1) # - The Stage bank either V1 or V2. (2) Status - This is the current run percentage that the device is operating. (3) Mode – Indicates how the stage is programmed: CSTIR, CNEG, CNEGT, CTUN or LIGHT. (4) Rtemp –The Rtemp column indicates the current temperature from which the stage is operating. (5) ON –The ON column indicates the maximum ON temperature at which the variable speed fan will reach

full speed.

(6) OFF -The OFF column indicates the minimum ON temperature at which the fan will run at minimum

speed.

(7) Time – None, Min1, Min2, Var or Always ON (ON). Always ON when Rtemp is below MIN ON.

6.5 Historical Data

This screen provides access to historical data. Highlight the selection and press the ENTER button on the EDITOR panel.

6.5.1 Room Temperature

This screen shows the highest and lowest room temperature for each day for up to 99 days. The last day reported will appear at the top of the list. The list can contain data up to 99 days. After displaying 99 days, oldest data will be deleted. (1) Day – The specific day in the growout

period. Values = 1 day to 99 days.

(2) High Temp – The high recorded temperature and the time of day that it occurred. (3) AVE – The average recorded temperature for the day. (4) Low Temp - The low recorded temperature and the time of day low temperature occurred.

NOTE: The High and Low temperature readings are taken from the Sensors for Display in "Sensor Setup"

of the Program Setup Screen.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 17 of 70

Page 18

Water Meter 1  (1)DAY (2)HIGH RATE (3)DAILY TOTALS 41 24/hr-12:00p 240 40 20/hr-12:34p 210

. . . .

35 10/hr-11:15p 200

. . . .

24 15/hr-12:05p 130

. . . .

1 5/hr-1:00p 50

 (1)DAY (2)High Room (3)High Cooler 21 70%-12:34p 65-12:34p 20 70%-12:34p 65-12:34p

. . . . .

1 70%-12:34p 65–12:34p

Today Yesterday (1)Minimum Ventilation 6:07 10:31 (2)Power Ventilation 1:10 6:29 (3)Natural Ventilation 2:00 1:00 (4)Transition to Tunnel 0:03 0:09 (5)Tunnel Ventilation 0:45 4:51

6.5.2 Humidity #1 (Room) & Humidity #2 (Cooler)

This screen shows the highest room humidity & cooler humidity for each day for up to 99 days. The last day reported will appear at the top of the list. The list can contain data up to 99 days. After displaying 99 days, oldest data will be deleted. (1) Day – The specific day in the growout

period. Values = 1 day to 99 days.

(2) High Room – The highest recorded room humidity (Humidity #1) and the time of day that it occurred. (3) High Cooler - The highest recorded cooler humidity (Humidity #2) and the time of day that it occurred.

6.5.3 Water Usage (#1 or #2)

This screen gives the Water Usage of the building per day of growout, high rate, and water total. The screen display format is the same for either water usage #1 or #2. (1) Day– The specific day in the growout

period. Values = 1 day to 99 days.

(2) High Rate – The highest recorded water

rate and the time of day that it occurred.

(3) Total For Each Day – The total water

usage for each day of growout.

6.5.4 Ventilation Mode

This screen shows the length of time in hours and minutes that the Control is in different ventilation modes. NOTE: Natural mode is when the system is in natural ventilation and the main curtains are open. Transition mode is when the control is between power and tunnel ventilation. The control is making the adjustments needed to go into tunnel. Tunnel mode is when the tunnel signal has been activated and the system has entered into tunnel.

(1) Minimum Ventilation – The time spent in minimum mode. Heaters & timer fans running. (2) Power Ventilation – The time spent in the Power Ventilation mode. (3) Natural Ventilation – The time the side wall curtains are open. (4) Transition to Tunnel – The time required to transit to tunnel mode. (3 minutes per transition) (5) Tunnel Ventilation – The time spent in the Tunnel mode.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 18 of 70

Page 19

(1)Day (2)Belt1 Belt2 Belt3 Belt4 (3)Status On On On On 141 2:24 2:24 2:24 2:24 140 2:24 2:24 2:24 2:24

. . . . .

1 2:24 2:24 2:24 2:24

(1)Day (2)Usage (3)Auger1 (4)Auger2 (5)Status On On 41 2100 lb 4:10 9:10 40 2000 lb 3:00 8:00

. . . .

35 1500 lb 3:00 8:00

. . . .

24 1000 lb 1:30 6:30

. . . .

1 150 lb 1:10 6:10

(1)Stage (2)Current Day (3)Previous Day  1 2:24 2:24 2 2:24 2:24 . . . . . . 16 2:24 2:24

Stage Current Day Previous Day  (1)Inlet #1

Open 8:00 8:00

Close 10:00 10:00 (1)Inlet #2 Open 10:00 10:00

Close 10:00 10:00 (2)Nat #1

Open 1:00 1:00

Close 23:00 23:00 (2)Nat #2

Open 1:00 1:00

Close 23:00 23:00

6.5.5 Feed History

This screen shows the estimated daily amount of feed used and the total time that the feed line motors have been running. (1) Day – The specific day in the

growout period. Values = 1 to 99 days.

(2) Usage – The amount of feed used

from Bin #1 and Bin #2 combined for each day of growout. Measurements = pounds (lb.).

(3) Run 1 – The total amount of run-time feed line #1 was running for each day of growout. Measurements

= Hours and minutes.

(4) Run 2 – The total amount of run-time feed line #2 was running for each day of growout. Measurements

= Hours and minutes.

(5) Status – The status of the auger current sensor whether the sensor is On or Off. ON indicates the motor

is running and OFF indicates the motor is not running.

6.5.6 Belt Run Times

This screen shows the history of the Belt runtimes. It keeps track of the last 100 days. (1) Day – The specific day in the growout period. (2) Belt 1 thru Belt 4 – The length of time in

hours and minutes that the Belt has run on the current day.

(3) Status – The status of the belt current sensor whether the sensor is On or Off. ON indicates the motor is

running and OFF indicates the motor is not running.

6.5.7 Stage Run Times

This screen shows the length of time in hours and minutes that the individual stages have run, on the current day and previous day.

(1) Stage – Identifies the stage number. (2) Current Day – The length of time in hours

and minutes that the stage has run on the current day.

(3) Previous Day - The length of time in hours and minutes that the stage has run on the previous day.

6.5.8 Power Track Run Times

This screen shows the length of time that the Power Track equipment has been running. (1) Inlet #1 and #2 - The length of time

in hours and minutes that the inlets have run on the current and previous days.

(2) Natural #1 and #2 - The length of

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 19 of 70

time in hours and minutes that the natural inlets have run on the current and previous days.

Page 20

(1)DAY (2)HIGH TEMP (3)LOW TEMP 

21 71.0°-12:34p 61.6°–12:34a 20 71.0°-12:34p 61.6°–12:34a

. . . . .

1 71.0°-12:34p 61.6°–12:34a

** Alarm Log **  1 (1)Tunnel Vent (2)Corrected @ (3)2/ 5 (4)1:26p 2 Low Press Failure @ 2/ 5 1:09p 3 Lo Water Rate Corrected @ 2/ 3 3:39p 4 Cycle Press Failure @ 2/ 1 4:15a 5 Low Temp Corrected @ 1/ 30 3:09p 6 Lo Water Rate Corrected @ 1/ 27 12:38a 7 Lo Water Rate Corrected @ 1/ 21 7:45a 8 Lo Water Rate Corrected @ 1/ 17 9:52p 9 Low Pressure Failure @ 1/ 15 5:21p 10 Max Runtime1 Corrected @ 1/ 10 8:27a

(1)Back-Up High Limit: 86° (2)Target Temperature: 70° (3)Back-Up Low Limit: 60°

(4)Back-Up Run %: 0% (5)Cycle: 5 minutes

(6)Warning if Back-Up +/- 11° from Target (7)Alarm if Back-Up +/- 12° from Target

6.5.9 Alarm Log

This screen shows the list of the past 20 alarms and status information starting with the most recent occurrence.

(1) Alarm Description –

The alarm problem area.

(2) Alarm Status – The

alarm status (Failure or Correted).

(3) Date of Alarm – The

date the alarm occurred or was corrected.

(4) Time of Alarm – The time the alarm occurred or was corrected.

6.5.10 Cooler Temp

This screen shows the highest and lowest cooler room temperatures for each day for up to 99 days. The last day reported will appear at the top of the list. The list can contain data up to 99 days. After displaying 99 days, oldest data will be deleted. (1) Day – The specific day in the growout

period. Values = 1 to 99 days.

(2) High Temp – The high recorded temperature and the time of day that it occurred. (3) Low Temp – The low recorded temperature and the time of day low temperature occurred. NOTE: The Cooler High and Low temperature readings are recorded ONLY from Sensor 8 for display in

"Sensor Setup" of the Program Setup Screen.

6.6 Back-Up Status

The Back-Up status shows the status information concerning back-up operation.

NOTE: This is the high and low limit of the Evolution Back-Up system. These setting are set in the Back-

Up system.

(1) Back-up High Limit – The high temperature limit at which the Back-up stages will start turning on cool

stages.

(2) Target Temperature – Backup target temperature. (3) Back-Up Low Limit - The low temperature limit at which the Back-up will turn on the heat stage. (4) Back-Up Run % The Back-up timer percentage.

NOTE: This is the timer percentage of the Evolution Back-Up system. This setting is set in the Back-Up

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 20 of 70

system. This setting is automatically calculated based on the controller target temperature. If the Back-Up fails to communicate with the Evolution 3000 control the Back-Up will display an LnE. At this point the Back-Up will take over minimum ventilation by running all Cool 1 circuits on this timer. This percentage is how long the fan will run out of five minutes.

Page 21

(1) High Temperature Limit & Status - The high temperature setting at which the alarm relay will activate.

See Section 6.7.1.

(2) Low Temperature Limit & Status - The low temperature setting at which the alarm relay will activate. See

Section 6.7.2.

(3) Cooler High Temperature Limit & Status - The high temperature cooler setting at which the alarm relay

will activate. This temperature is taken ONLY from temperature sensor #8.

(4) Cooler Low Humidity Limit & Status - The low humidity setting at which the alarm relay will activate.

This humidity is taken ONLY from humidity sensor #2.

(5) Cycle Pressure Limit & Status - The pressure setting at which the alarm relay will activate provided the

pressure differential is not seen during the timer period.

(6) High Pressure Limit & Status - The High Pressure alarm will send a signal to your existing alarm system

when the pressure exceeds the High Pressure Setpoint for greater than 45 seconds. (High Negative Pressure) This alarm warns if the vents did not open for some reason (Automatically enabled during Tunnel).

NOTE: The High and Low temperature reading is taken from the Sensors for Display in "Sensor Setup" of the Program Setup Screen.

 Proceed

to Detail

Screens



TEMPERATURE LIMIT STATUS LAST ALARM (1)High Temp 85.0° OK 08/15-10:36p (2)Low Temp 65.0° OK 08/10-03:36p

COOLER ALARMS LIMIT STATUS LAST ALARM (3)High Temp 85.0° OK 08/15-10:36p (4)Low Humidity 20% OK 08/10-03:36p

PRESSURE LIMIT STATUS LAST ALARM (5)Cycle Press 0.04 Off 08/09-07:36p (6)High Press 0.15 Off 07/22-01:36p (7)Low Press 0.03 Off 07/13-06:36p

WATER ALARMS LIMIT STATUS LAST ALARM

(8)High Rate #1 100/hr OK 01/01-12:00a (9)Low Rate #1 25/hr OFF 01/01-12:00a (8)High Rate #2 100/hr OK 01/01-12:00a (9)Low Rate #2 25/hr OFF 01/01-12:00a

FEED ALARMS LIMIT STATUS LAST ALARM (10)Auger Run1 10min OFF 01/01-12:00a (11)Auger Run2 10min OFF 01/01-12:00a

SYSTEM STATUS STATUS LAST ERROR (12)Tunnel Vent ---- OK 07/12-02:36p (13)Growout Day ---- OK 07/31-05:36p (14)Local Network---- OK 07/27-05:36p (15)Back-Up Limits -- OK 07/31-05:36p (16)Sensor 1 ---- OK 07/27-05:36p (16)Sensor 2 ---- OK 06/10-09:36p (16)Sensor 3 ---- OK 06/11-01:36p (16)Sensor 4 ---- OK 06/13-06:36p (16)Sensor 5 ---- OK 06/13-03:36p (16)Sensor 6 ---- OK 06/21-03:36p (16)Sensor 7 ---- OK 06/17-02:36p (16)Sensor 8 ---- OK 06/13-10:36p (17)Outside ---- OK 07/13-02:31p

(5) Cycle 5 Minutes –The cycle time of the back-up stages is 5 minutes. (6) Warning if Back-Up – If Backup settings are set that far away from target, Back-up status light will

flash.

(7) Alarm if Back-Up -Same as above but will also set off auxiliary alarm contact.

6.7 Alarm Status

The ALARM column lists the elements and sensors that are available. For the High and Low temperatures and High and Low pressure, the Cycle Pressure the current Alarm Limits are shown. For all entries the STATUS and the LAST REPORTED alarm are indicated. To change the ALARM LIMIT use the Editor arrows to highlight the desired entry and the Plus (+) and Minus (-) buttons to increase or decrease the desired limit.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 21 of 70

Page 22

(1)High Temperature Alarm Details (2)Alarm On/Off = Off (3)High Temperature Limit = 81.5° (4)Increase Limit In Tunnel = +2.0 (5)Last Alarm Statistics: (6)Date: 02/12 (6)Time: 1:09p (7)Cause: Sensor 1

(7) Low Pressure Limit & Status – When the Low Pressure alarm is enabled, it becomes a constant pressure

alarm. It will send a signal when pressure drops below the Low Pressure setpoint at any time for greater than 45 seconds. Setting the Low Pressure alarm setpoint to "OFF" prevents the alarm from sounding.

(8) High Rate - High water usage rate. Alarm if units per hour exceed. One or two water meters (#1 or #2) can

be monitored.

(9) Low Rate - Low water usage rate. Alarm if units per hour drop below. One or two water meters (#1 or #2)

can be monitored.

NOTE: Low Alarm is disabled when lights are off.

(10) Auger Run1 - Alarm if continuous runtime of feed line #1 exceeds selected time limit.

(11) Auger Run2 - Alarm if continuous runtime of feed line #2 exceed selected time limit.

(12) Tunnel Vent - The Tunnel alarm will send a signal if for some reason the controller is unable to enter

tunnel. See Section 6.7.3.

(13) Growout Day - Status & last error (Warning only).

(14) Local Network - Status & last error.

(15) Back-Up Limits - Status & last error.

(16) Sensor 1 through 8 Limit & Status - If the sensor is disabled, this field will show “off”. If the sensor is

enabled, this field will show “OK” if the sensor is functioning properly or “fail” if the sensor is not properly

reporting the temperature. Check wiring for damage or bad connection.

NOTE: This is the status of the alarms. Once an error has occurred the LED for Alarm Status will start blinking.

Use the Navigator arrows to move down to Alarm Status. You will see what has failed. For a detail of what caused the failure navigate down to highlight the alarm and press enter. This will give a detail of what caused it and when it happened. High Temp, Low Temp, and Tunnel Vent have an additional detail screen viewable by scrolling down and highlighting the desired alarm and pressing enter.

(17) Outside -If the sensor is disabled, this field will show “off”. If the sensor is enabled, this field will show

“OK” if the sensor is functioning properly or “fail” if the sensor is not properly reporting the temperature.

Check wiring for damage or bad connection.

6.7.1 High Temperature Alarm Details

The High Temperature Alarm Details lists the settings for the alarm and the last time the alarm was sounded and the cause of the alarm. (1) High Temperature Alarm Details – Identifies

the following information:

(2) Alarm On/Off – The status of the alarm is On or

Off.

(3) High Temperature Limit – The current

temperature setting of the High Temperature alarm.

(4) Increase Limit In Tunnel – Increase high temperature limit during tunnel mode by this number. (5) Last Alarm Statistics – Identifies the date, time and cause of the last alarm. (6) Date & Time – The date and time of the last alarm. Date is given as Month/Day. (7) Cause – Displays the reading of the high temperature that caused the alarm.

Possible Reasons for High Temperature False Alarm Conditions:

 If the same sensor causes multiple alarms, check the location of the sensor and wiring for possible

damage. Also insure that the limit is properly set for the target and room temperature.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 22 of 70

Page 23

(1)Low Temperature Alarm Details (2)Alarm On/Off = Off (3)Low Temperature Limit = 71.5° (4)Last Alarm Statistics: (5)Date: 02/12 (5)Time: 1:09a (6)Cause: Sensor 1

(1)Tunnel Alarm Details (2)Alarm On/Off = Off (3)Last Alarm Statistics: (4)Date: 02/06 (4)Time: 1:09a (5)Cause: Nat Auxiliary

6.7.2 Low Temperature Alarm Details

The Low Temperature Alarm Details lists the settings for the alarm and the last time the alarm was sounded and the cause of the alarm. (1) Low Temperature Alarm Details – Identifies

the following information:

(2) Alarm On/Off – The status of the alarm is On or

Off.

(3) Low Temperature Limit - The current setting of

the Low Temperature alarm limit.

(4)Last Alarm Statistics - Identifies the date, time

and cause of the last alarm.

(5) Date & Time – The date and time of the last alarm. Date is given as Month/Day. (6) Cause - Displays the reading of the low temperature that caused the alarm.

Possible Reasons for Low Temperature False Alarm Conditions:

 If the same sensor causes multiple alarms, check the location of the sensor and wiring for possible

damage. Also insure that the limit is properly set for the target and room temperature.

6.7.3 Tunnel Vent Alarm Details

The Tunnel Alarm Details shows the settings for the alarm, the last time the alarm was sounded and the cause of the alarm. (1) Tunnel Alarm Details – Identifies the following

information:

(2) Alarm On/Off – The status of the alarm is On or

Off due to tunnel. Not settable. Status indicator only. NOTE: This alarm is automatically set by the Evolution 3000 or 3001 Controller.

(3) Last Alarm Statistics - Identifies the date, time and cause of the last alarm. (4) Date & Time - The date and time of the last alarm. (5) Cause - Displays the cause of the tunnel error. The following are the problems that could cause a

Tunnel Error: Tunnel Auxiliary would be when the controller has seen a closed signal from the tunnel curtain

during tunnel. After 20 seconds the system will come out of tunnel and return to natural or power ventilation.

Nat Auxiliary would be when the controller has seen an open signal from the natural curtains

during tunnel or that the curtains never closed from natural allowing the system to go into tunnel. This alarm would take 13 minutes from when it started to go into tunnel. After 20 seconds the system will come out of tunnel and return to natural or power ventilation.

Low Pressure would be when the pressure fell below the low pressure alarm setting during tunnel.

This alarm will need to see the pressure below the limit for 45 seconds. At this point the Alarm Status LED will start blinking. Then after another 20 seconds the system will come out of tunnel and return to natural or power ventilation.

High Pressure would be when the pressure went above the high limit alarm setting during tunnel.

This alarm will need to see the limit exceeded for 45 seconds. At this point the Alarm Status LED will start blinking. Then after another 20 seconds the system will come out of tunnel and return to natural or power ventilation.

Possible Reasons for Tunnel Vent Alarm Conditions:

 Tunnel Inlet failed to open.  Natural Curtain failed to close.  High Static Pressure due to lack of inlet opening.

NOTE: Due to the nature of these errors, the control tunnel enable must be reset in order for the

control to re-enter tunnel. Be sure to check the cause if this is a reoccurring problem.

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(1)MODULES (2)ENABLED (3)STATUS EV-INPUT/OUTPUT Yes OK EV-16(1-16) or SCS-16 Yes OK EV-16(17-32) or SCS-8 Yes OK EV-16(33-48) No OK EV-16(49-64) No OK BACK-UP/S3 Yes OK HEAT ZONE No OK

1. General Settings 

2. Temperature Sensors

3. Feed Level Sensors

4. Ventilation Inlets

5. Natural Ventilation

6. Growout Curve

7. Tunnel Ventilation

8. On/Off Stages 1-16

9. On/Off Stages 17-32

10. On/Off Stages 33-48

11. On/Off Stages 49-64

12. Variable Stage Outputs

13. Stage Properties

14. Setup Feed Clocks

15. Setup Light Clocks

16. Seasonal Programs & Password Setup

17. Diagnostics

6.8 Network Status

The Network Status shows the installed Evolution Stages, the Back-Up and the Heat Zone. The ENABLED indicator shows if the stage is enabled and the STATUS indicates OK or Failed. (1) Modules – The Evolution modules that can be installed will appear here. EV I/O - This is the back

board of the Evolution 3000/3001.

(2) Enabled – Those modules that are enabled will be indicated by Yes. This column lets you know which

modules are turned on for the Evolution control to communicate with. When adding expansion back-up modules, the ENABLED must be set to “Yes” for proper operation.

(3) Status - OK or Failed. This column lets you know if you have lost communication with one of the

modules.

6.9 Program Set-Up

The Program Setup screen is used to select all of the Programming screens. Highlight an entry and press the ENTER button. See the next section of this manual for a description of the programming screen.

(1) General Settings – Parameters that usually need to

be set when the system is installed. See Section 7.1.

(2) Temperature Sensors –See Section 7.2. (3) Feed Level Sensors - See Section 7.3. (4) Ventilation Inlets - See Section 7.4.

(5) Natural Ventilation - See Section 7.5. (6) Growout Curve - See Section 7.6. (7) Tunnel Ventilation - See Section 7.7. (8)-(11) On/Off Stages - Settings for Set up of stages.

See Section 7.8.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 24 of 70

(12) Variable Stage Outputs - Set-up for variable

stages. See Section 7.9.

(13) Stage Properties – See Section 7.10. (14) Setup Feed Clocks – See Section 7.11. (15) Setup Light Clocks - This feature is added for

those applications that desire light control See Section 7.12.

(16) Seasonal Programs & Password Setup –

See Section 7.13.

(17) Diagnostics - See Section 7.14.

Page 25

** (1)EV300x v0.32 **

(2)HHNet Address = 1

(3)Optimum Mode = Off

(3)Growout Start Date = 15 Jun 2003 (4)Preheat Mode = Off

(5)Date = 21 Feb 2007 (6)Day = Wed (7)Time = 05:20p

(8)Units of Measure = English (9)Pressure Units = Inches of wc (10)Water Meter-Pulses Per Unit - 100

**SENSOR SETUP** (1)Room Temperature Sensors = --6-4-2 (2)ALARM on Outside Sensor Error = Off

(3)SENSOR (4)ENABLED (5)VALUE (6)ADJUSTED 1 ON 77.0 + 3.0° 2 ON 77.0° + 1.0° 3 ON 77.0° +00.0° 4 OFF 77.0° +00.0° 5 OFF 77.0° +00.0° 6 OFF 77.0° +00.0° 7 OFF 77.0° +00.0° 8 OFF 77.0° +00.0°

7. Setting Programming Functions

This section discusses the programming screens for the Evolution 3000 and 3001.

7.1 General Settings

The General Settings contains parameters that usually only need to be set once when the system is installed. To change any of these parameters, use the EDITOR arrows to navigate through the list and the plus (+) and minus (-) buttons to increase or decrease the values.

(1) Software Version – The software version currently in use. (2) HHNET Address - HH.Net permits up to

32 controllers to be addressed on a single communications port of a personal computer (PC). In order for the computer to recognize the communications from the controllers, each controller must have a unique network address. For example: If you have an Evolution 3000 or 3001, a Stage Master, and two Power Vents you would need to set the Evolution to address 1, the Stage Master to address 2, the first Power Vent to address 3, and the second Power Vent to address 4. Valid settings are: 1 - 32. (You do not have to address the controllers in any particular order.)

(3) Optimum Mode – On or Off. Refer to

Section 7.6.2 for a detailed description of

the Optimum Mode features and options.

(4) Growout Start Date - Set the date desired

to start the grow-out. Evolution will use this date to control the feed, light clock and ramping functions. NOTE: This must be set to the first day of grow-out. Your historical data will start at this date and go for 99 days or until the next grow-out date has been set and then that date has been passed.

(5) Preheat Mode – On or Off (6) Date – The current date as Day/Month/Year. (7) Day – The current day of the week. (8) Time – The current time. (9) Units of Measure - The units of measure can be

selected as English or Metric.

(10) Pressure Units - Pressure units can be selected

as inches of water column or Pascals.

(11) Water Meter-Pulses Per Unit – HH standard

water meter is one pulse per gallon. Select a value from 1 to 100.

7.2 Temperature Sensors

The Sensor Set-Up screen is used to set the temperature sensors that will be used to determine the internal temperature of the building.

(1) Room Temperature Sensors - Select any or

all of the internal sensors. Your alarm high and low limits will use these sensors that are displayed here. For example: If you wanted to display sensors 1,2,3,4,5 for your room temperature it would look like this: "---54321" If you turn all the sensors off (by setting it to -) the control would use the outside temperature and it would look like this: "Outside-".

(2) Alarm on Outside Sensor Error – On or Off. (3) Sensor – Identifies up to eight inside and one

outside sensor.

(4) Enabled – Yes or No. (5) Value – Current temperature reading. (6) Adjusted – This will indicate if the sensor temperature has been calibrated and the amount of re-calibration.

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**STATIC PRESSURE SETTINGS**

(1)Vent Anticipation = On (2)Learn Times = Yes (3)Time before fan starts = 5 s (4)Time after fan starts = 5 s

(5)Reaction Delay = 5 seconds (6)Pressure Differential = 0.02

(7)Attic Inlets Installed = Yes

(8)Pressure Ramping = On (9&10)Target Press. = 0.04 @ High Temp = 84.0° (11&12)Target Press. = 0.10 @ Low Temp = 72.0° (13&14) Attic Press. = 0.05 @ Out. Temp = 70.0°

** Feed Level Module Setup ** (1)Bin 1: (2)Diameter = 6 ft (3)Cap Angle = 30° (4)# of Rings = 1 (5)Ring Height = 2.67ft (6)Feed wt: 00 lb (7)Bin ht: 9.07 ft (8)Bin 2: (9)Diameter = 6 ft (10)Cap Angle = 30° (11)# of Rings = 1 (12)Ring Height = 2.67ft (13)Feed wt: 00 lb (14)Bin ht: 9.07 ft

7.3 Feed Level Sensors

The Feed Level Module Setup screen sets the parameters required to monitor feed bins. (1) Bin 1 - These settings provide the feed

level sensor at Bin #1 with necessary information to calculate the approximate feed weight and height.

(2) Diameter – Feed Bin #1 diameter = 6,

7, or 9 ft.

(3) Cap Angle – Feed Bin #1 cap angle at

the top of the bin = 30° or 40°

(4) # of Rings – Feed Bin #1 number of rings = 1, 2, 3, 4, or 5 (5) Ring Height - Feed Bin #1 ring height = Measurement from the top/center of one ring to the top/center

of the next ring.

(6) Feed wt - Feed Bin #1 feed weight = The feed weight is calculated by using the entered bin size

information and the current feed level module results.

(7) Bin ht - Feed Bin #1 bin height = The bin height is calculated by using the entered bin size

information.

(8) Bin 2 - These settings provide the feed level sensor at Bin #2 with necessary information to calculate

the approximate feed weight and height.

(9) Diameter – Feed Bin #2 diameter = 6, 7, or 9 ft. (10) Cap Angle – Feed Bin #2 cap angle at the top of the bin = 30° or 40° (11) # of Rings – Feed Bin #2 number of rings = 1, 2, 3, 4, or 5 (12) Ring Height - Feed Bin #2 ring height = Measurement from the top/center of one ring to the top/center

of the next ring.

(13) Feed wt - Feed Bin #2 feed weight = The feed weight is calculated by using the entered bin size

information and the current feed level module results.

(14) Bin ht - Feed Bin #2 bin height = The bin height is calculated by using the entered bin size

information.

7.4 Ventilation Inlets

The Static Pressure setting sets the parameters necessary to operate the vents.

(1) Vent Anticipation - When vent

anticipation is turned ON, the vents will start opening before a negative ventilation stage turns on and continue to open until the vent opening necessary for the desired target pressure is achieved.

(2) Learn Times – When learn times “Yes” is

selected, the controller will automatically adjust the time (seconds) before and after the fans turn ON depending on the static pressure. NOTE: This feature is disabled in Optimum Mode.

(3) Time before fan starts – The number of

seconds before a negative ventilation stage turns ON that the vents will start opening.

(4) Time after fan starts – The number of seconds after a negative ventilation stage turns ON that the vents will

continue to open allowing the fans to increase to full speed.

(5) Reaction Delay – The amount of time delay before the vent machine operates. (6) Pressure Differential - Number from target to start opening and closing vents.

Example: With Target 0.07 and Differential 0.02, the vents open when the pressure is above 0.08; The

vents will close when the pressure is below 0.06.

(7) Attic Inlets Installed – Select Yes or No; If Attic Inlets are installed, select Yes. Refer to Application

Note # 4809-0011 for complete application details regarding the Inlet Operation with Attic Vents.

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**(1)NATURAL VENTILATION**(Target:70.0°)

 (2)Allow Natural Ventilation = No (3) (4) (5)

Current

Cool

Warm

(6)Temp Diff (In-Out):

( 15° )

30°

5°

(7)Cycle Time

( 2 m )

2 m

3 m

(8)Initial Drop Delay:

(2 cyc)

3 cyc

0cyc

(9)Initial Run Time:

( 42 s)

30 s

60 s

(10)Open Runtime:

( 18 s)

10 s

35 s

(11)Close Runtime:

( 37 s)

41 s

38 s

(12)Aggr Range (+/-):

( 2.6°)

2.0°

5.0°

(13)# (14)SENSORS (15)MODE (16)OPEN (17)CLOSE U1 --654321 NAT 77.5° 75.0° U2 --654321 N&T 76.5° 74.0°

(8) Pressure Ramping – Select On or Off to enable or disable pressure ramping. (9 & 10) Target Press. @ High Temp - The target pressure when the outside temperature is at the high

temperature limit. Set both pressure and temperature limit.

(11 & 12) Target Press. @ Low Temp - The target pressure when the outside temperature is at the low

temperature limit. Set both pressure & temperature limit.

(13 & 14) Attic Pressure – When the Attic Inlets Installed = “Yes” and the conditions allow the Attic Inlets to

be enabled, the target pressure will be the selected pressure when the outside temperature is at the selected temperature. Set both pressure & temperature. For the controller to allow enabling of the Attic Inlets, first, the controller must be in Minimum Vent Mode; second, the Attic Inlets become active when either the Outside Temperature is less than the selected Attic Outside Temperature OR any Heat Stage is activated. The Attic Inlets will remain active until the averaged house temperature reaches the selected Tunnel OffPoint Temperature. After the Tunnel Off-Point Temperature is reached, the Attic Inlets will be disabled and remain disabled until any Heat Stage is activated.

NOTE: There are now four inlets: Attic, Sidewall, Tunnel and Tunnel2. Attic and Tunnel2 are optional.

Refer to the diagram in Section 9.1 for connection locations. Attic can be used in the place of U1 Natural and/or Tunnel2 can be used in the place of U2 Natural. The attic vents are able to blend with the other inlets if too many fans turn on to the point that the attic inlets are all the way open. For example, if we assume that all inlets are available, the controller will start by using the Attic Inlets. If enough fans turn on that the Attic Inlets are fully open, the static pressure will be greater than the target. A timer will start at this point. If conditions stay like this for more than a minute, the controller will start allowing the sidewall inlets. This same procedure will continue as more fans turn on until the sidewall inlets are fully open and then it would start blending the tunnel inlet and etc. The same process happens as fans turn off and the vents become fully closed. If the static pressure stays below the target for more than a minute, then the controller will shift down to the previous inlet until it gets down to the lowest level which would be the Attic, if enabled.

7.5 Natural Ventilation

Natural Ventilation options are:

(1) Target Temperature –

Displays the existing Target Temperature.

(2) Allow Natural Ventilation –

Yes or No. This must be set to yes before the control is allowed to enter into natural ventilation.

(3) Current – This is the value

currently being used derived from the cool and warm settings.

(4) Cool – The desired operational settings for a cooler outside temperature. (5) Warm – The desired operational settings for warm outside conditions which would be very near the

target temperature.

(6) Temp Diff (In-Out) – The Temperature Differential which is the inside target minus the outside

temperature.

(7) Cycle Time – The length of time in minutes between the start of one curtain position adjustment, and

the start of the next curtain position adjustment. ( A Cycle time of 3 means that the curtain will move up or down, or remain stationary, depending upon temperature for its runtime once every 3 minutes).

(8) Initial Drop Delay – The number of cycles that the curtain will be delayed after the Initial Drop. (9) Initial Run Time – When the controller determines that the curtains should run open and senses that

they are closed, it uses this parameter for the 'first' run. This setting is used to allow the curtains to open enough on the first run to guarantee adequate ventilation.

(10) Open Run Time – Period of time the curtain will run open each cycle. (11) Close Run Time – Period of time the curtain will run close each cycle. (12) Aggressive Range – If this Temperature limit is exceeded, the run times of the stages are doubled.

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**TEMPERATURE RAMPING** (1)Number of Points = 10 (2)Ramping = Off (3)Preheat Target = 95.0° (4)Preheat = Off (5)Target Temperature Differential

(6)POINT (7)DAY (8)TARGET 1 1 90.0° 2 5 88.0° 3 10 86.0° 4 15 84.0° 5 20 82.0° 6 25 80.0° 7 30 78.0° 8 35 76.0° 9 40 74.0° 10 45 72.0°

NOTE: If the temperature is at the open setting, the control will run the machine for the runtime you have set. As the temperature moves up, your runtime will also increase. The runtime may ramp up to two times the selected Run Time depending on the amount of temperature difference past the Open or Closed set temperatures. As the temperature gets closer to the Aggressive Range tolerance, the Run Time gets closer to the maximum two times Run Time. Your runtime will have doubled once the temperature reaches the set Aggressive Range/tolerance. This is also true for the close side of the curtain machine.

(13) # - Identify either Unit #1 or Unit #2. (14) Sensors – Identify the sensors used by the controller. This will be the sensor that the curtain machine

will operate from. Active sensors will be indicated by a number starting with #1 from right to left. Inactive sensors will be indicated by a - or hyphen. When "outside-" is displayed, outside sensor is active. To use sensors 1,2 and 3, "-----321" should be displayed. See (7).

(15) Mode – Natural (NAT) or Natural Tunnel (N&T). Sets unit 2 to Tunnel Inlet also. (16) Open –This will be the temperature at which your curtain will open for natural ventilation. (17) Close - This will be the temperature at which your curtain will close from natural ventilation and start

it back to minimum ventilation.

7.6 Growout Curve

The Growout Curve is used to adjust the temperatures and/or minimum vent requirements automatically by the grow-out day. The specific Growout Curve screen features and setting options will depend on whether the Optimum Mode feature is turned ON or OFF. The Optimum Mode feature is selected by entering

“Program Setup” and then “General Settings”. Refer to Section 7.1.

7.6.1 Growout Curve With Optimum Mode OFF

(1) Number of Points –Select 2 through

10 points.

(2) Ramping – Select On or Off to

enable or disable ramping.

(3) Preheat Target – Target

Temperature for preheating.

(4) Preheat – On or Off. Preheat allows

the controller to run the target to a higher set target temperature for preheating the house.

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Page 29

TARGET TEMPERATURE DIFFERENTIAL

(a)Enabled = Yes (b)Target Adjust = +5.0° (c)Adjust Between 11:00a and 1:00p

(5) Target Temperature Differential – When enabled, this feature will adjust the target temperature

either higher or lower by the selected number of degrees during the selected time of day.

a. Enabled – Select Yes to enable or

No to disable Target Temperature Differential.

b. Target Adjust – The desired

degrees above or below the Target Temperature.

c. Adjust Between – The selected time

of day for which the Target Temperature Differential will occur.

IMPORTANT: Ramping MUST be enabled

for this feature to operate.

At the start of the specific time range “Adjust Between” entered, the Target Temperature will be adjusted at a rate of 0.5° per minute until it reaches the total adjustment “Target Adjust” entered. The same applies when it is at the end of the “Adjust Between” period and is returning to the days original Target Temperature. For example, this feature can be used to allow drops in temperature during a Feed Cycle. It could also be used in the summer to insure that the building remains in Tunnel Ventilation well after dark in an attempt to relieve the stress after a long hot day.

(6) Point –This table identifies the specific points. You are allowed up to 10 points at which you can

change the target at these points. This allows you to keep the same target for a couple of days and then start ramping down. When the target temperature changes in the Target column, that target will start the day that is in the Growout day column.

(7) Day – The day of growout that starts the set Target Temp. (8) Target – Set the specific target temperature for each of the growout days.

NOTE: The graph below shows an example of how the EV would adjust the target temperature based on

the growout day.

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**OPTIMUM GROWOUT CURVE**

 (1)Number of Points = 10 (2)Ramping = Off (3)Preheat Target = 95.0° (4)Preheat = Off (5)Target Temperature Differential (6)Max Reduction of Opt%: 50%

HEAT

TUNNEL

OPTIMUM TIMERS

(7)DAY

(8)TARGET

(9)AJST

(10)AJST

(11)FANS

(12)BASE%

(13)ACTIVE

90.0°

- 0.0°

+ 0.0° 2 10%

--6-4---

88.0°

- 0.0°

+ 0.0° 2 10%

--6-4---

86.0°

- 0.0°

+ 0.0° 3 10%

--6-4---

84.0°

- 0.0°

+ 0.0° 3 10%

--6-4---

82.0°

- 0.0°

+ 0.0° 4 10%

--6-4---

80.0°

- 0.0°

+ 0.0° 5 10%

--6-4---

78.0°

- 0.0°

+ 0.0° 6 10%

--6-4---

76.0°

- 0.0°

+ 0.0° 7 10%

--6-4---

74.0°

- 0.0°

+ 0.0° 8 10%

--6-4---

72.0°

- 0.0°

+ 0.0° 9 10%

--6-4---

TARGET TEMPERATURE DIFFERENTIAL

(a)Enabled = Yes (b)Target Adjust = +5.0° (c)Adjust Between 11:00a and 1:00p

7.6.2 Growout Curve With Optimum Mode ON

If Optimum Mode is enabled, the grow-out curve screen will expand to the following form. In addition to the Target Temperature Curve, the table expands to include a Heat Adjustment (HEAT AJST), a Tunnel Adjustment (TUNNEL AJST), a maximum number of tunnel fans, a minimum runtime percentage, and a minimum vent level. These allow the grower more automation when it comes to setting up their controller for the entire grow-out.

(1) Number of Points –Select 2 through 10 points. (2) Ramping – Select On or Off to enable or disable ramping. (3) Preheat Target – Target Temperature for preheating. (4) Preheat – On or Off. Preheat allows the controller to run the target to a higher set target temperature

for preheating the house.

(5) Target Temperature Differential – When enabled, this feature will adjust the target temperature

either higher or lower by the selected number of degrees during the selected time of day.

a. Enabled – Select Yes to enable or

No to disable Target Temperature Differential.

b. Target Adjust – The desired

degrees above or below the Target Temperature.

c. Adjust Between – The selected

time of day for which the Target Temperature Differential will occur.

IMPORTANT: Ramping MUST be

enabled for this feature to operate.

The same applies when it is at the end of the “Adjust Between” period and is returning to the days original Target Temperature. For example, this feature can be used to allow drops in temperature during a Feed Cycle. It could

(6) Max Reduction of Opt% – The Evolution 3000/3001 can reduce the optimum timers run time when

(7) Day –This table identifies the specific days of growout that starts the Target Temp. You are allowed

also be used in the summer to insure that the building remains in Tunnel Ventilation well after dark in an attempt to relieve the stress after a long hot day.

the outside temperature falls below room temperature. This value is the maximum reduction allowed for this feature. The maximum is reached when the outside temperature is 40 degrees F below room temperature. From 0% up to 50% may be selected.

up to 10 points at which you can change the target at these points. This allows you to keep the same

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Page 31

target for a couple of days and then start ramping down. When the target temperature changes in the Target column, that target will start the day that is in the Growout day column.

(8) Target – Set the specific target temperature for each of the growout days. The target temperature

ramps between growout days.

(9) Heat Adjust – Set the specific heat adjustment for each of the growout days. A young flock requires

a tightly controlled and heated environment. As the flock grows older, heat is less important. The Heat Adjust feature ramps between growout days and saves heating costs by allowing the heaters to run less frequently and only turn on at cooler temperatures as the flock grows older. The Heat Adjust is the set amount (-x.xº) below the heat stages ON point at which the heat stages will operate. Refer to the following example charts and figures.

(10) Tunnel Adjust – Set the specific tunnel adjustment for each of the growout days. Older flocks

require a tightly controlled and more cooled environment. As the flock grows older, fan cooling is more important. The Tunnel Adjust ramps between growout days and is the set amount (-x.xº) above the tunnel temperature at which the controller will allow tunnel ventilation. NOTE: The ON point for all cool tunnel stages will also be increased by this amount. Refer to the following example charts and figures.

(11) Tunnel Fans – The desired maximum number of Tunnel Fans which are allowed to turn On for the

specific growout day. This refers to stages programmed as Cool Negative Tunnel or Cool Tunnel.

(12) Optimum Timers Base % – Set the specific minimum vent run % for each of the growout days.

The Run % is the percentage of the Minimum Timer Cycle that the stage will run. This percentage ramps between growout days.

(13) Optimum Timers Active – This setting is used in conjunction with the 8 optimum timers. In addition

to each stage being able to operate on a Min1, Min2, VAR, or Cool Timer, they now also have the option of being programmed to use an Optimum Timer (OPTX). These are labeled as OPT1, OPT2,

…., OPT8. This setting relates to which of these OPTx timers are allowed to operate at this time.

The OPTx timer uses the optimum timer percentage that is calculated by the controller with the run% being its minimum. This setting allows the user to add additional fans to their minimum ventilation as the animals age or even change fans completely.

NOTE: The following graphs and figure shows examples of how the EV Optimum Mode would adjust the

target, heat, and tunnel temperatures, minimum run %, and vent level based off of the growout days and target temperatures.

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Page 32

Target

Tunnel

Adjust

Heat

Adjust

Target

Tunnel

Adjust

Heat

Adjust

EXAMPLE OF

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**TUNNEL SETUP**((1)Target = 75°)

(2)Tunnel Enabled = ON

Tunnel (3)Sensors Temperature On (4)---54321 (5)85.0° Off (6)-----3-1 (7)80.0°

(8)Use Tunnel Target Pressure = No (9)Natural Unit #2 is Tunnel Inlet = No

(10)Enable Low Pressure Alarm in Tunnel = Yes (11)Increase High Temp Limit +2.0 in Tunnel

(12)Tunnel Timeout = 30:00 (13)(30:00 max)

7.7 Tunnel Ventilation

The Tunnel Setup screen sets the parameters necessary to operate in the Tunnel mode. (1) Target – Displays the target temperature

of the building.

(2) Tunnel Enabled – Select either

Yes or No to enable or disable going into the Tunnel mode.

(3) Sensors – The user is given the

choice as to what sensors will be used to enter and exit Tunnel Mode; select any or all of the available sensors. To use the outside sensor when entering tunnel set the sensors

to display the word “outside”

by turning all the sensors off.

(4) Tunnel „On Sensors‟ – Selectable for 1-8 sensors. Select the sensors used for entering Tunnel Mode. (5) Tunnel „On Temperature‟ – The temperature at which the controller will go into tunnel mode. (6) Tunnel „Off Sensors‟ – Selectable for 1-8 sensors. Select the sensors used for exiting Tunnel Mode. (7) Tunnel „Off Temperature‟ - The temperature at which the controller will go out of tunnel mode.

(8) Use Tunnel Target Pressure – Yes or No. This will allow a different Target Pressure to be used in the

Tunnel mode.

(9) Natural Unit #2 is Tunnel Inlet – Yes or No. This indicates that PowerTrak Number 2 of the Natural

Set is a Tunnel inlet and will open during Tunnel.

(10) Enable Low Pressure Alarm in Tunnel – Yes or No. Set to Yes if it is desired to use a low pressure

alarm while in the tunnel mode.

(11) Increase High Temperature Limit +##° in Tunnel –While in the tunnel mode the Evolution 3000

can adjust the High Temperature Limit. Enter the number of degrees that the limit is to be increased while in the tunnel mode. This increase will only be used while in tunnel.

(12) Tunnel Timeout – This feature prevents the controller from flip-flopping in and out of tunnel and also

provides a means for the controller to retry tunnel ventilation after a tunnel error. The Tunnel Timeout counter forces the controller to wait the selected number of Tunnel Timeout Maximum minutes between tunnel initiation. For example, if the controller is in tunnel and an error occurs, the controller will reload the tunnel timeout, exit tunnel ventilation, and sound the alarm. After the tunnel timeout expires, the controller will reset the tunnel error, turn off the alarm, and if the conditions allow, retry tunnel ventilation. The tunnel timeout will be reset during a power-on reset or if the Tunnel Enable is toggled from off to on. As long as the Tunnel Timeout displayed value is equal to the Tunnel Timeout Maximum displayed value, tunnel ventilation is allowed. If it is in process of counting, then it is not allowing tunnel ventilation at this time due to a previous error or because it has recently made an attempt.

(13) Tunnel Timeout Max – Selectable from 10 to 30 minutes in increments of 5 minutes. This setting is

the number of minutes that the Tunnel Timeout counter will count before allowing reentry into tunnel ventilation.

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Page 34

NOTE: Highlight and press ENTER to

bring up details on each stage.

**ON/OFF STAGES** ((1)Target = 73.0°)

 (2)# (3)SENSORS (4)MODE (5)ON (6)OFF (7)TIMER 1 -------1 Feed 76 74 None 2 Light Ramp 3 -----321 Cstir 76 74 Min 2 4 -------1 Cneg 76 74 Min 1 5 ------2- CNeg 77 75 None 6 -----3-- CNeg 78 76 None 7 ------2- CNeg 79 77 None 8 -------1 CNeg 80 78 None 9 -------1 CNeg 81 79 None

7.8 ON/OFF Stages

You must select the set of stages you want to set or edit. NOTE: When programming stages you are allowed to edit the settings from the main screen. You are also allowed to go into each stage and see a detailed screen. To do this have a stage number highlighted and then press enter. (1)Target – Displays the current set

Target Temperature.

(2) Stage # - Stage Numbers. (3) Sensors – The sensors which may be

used to control the ON or OFF point of a stage. Sensors 1 thru 8 may be selected or unselected for each stage. The specific stage will operate from the selected sensor/sensors. Active sensors will be indicated by a number starting with #1 from right to left. Inactive sensors will be indicated by a - or hyphen. When "outside-" is displayed, the outside sensor is active. To use sensors 1,2 and 3, "-----321" should be displayed.

(4) Mode – This mode column will indicate how the stage is Programmed to operate.

(OFF) Disables stage from operating during automatic operation. (Heat) Heat Mode: This method of heating only operates when the curtains are in the closed

position and the operating sensor is below the on temperature.

(CSTIR) Cool Stir Mode: This mode setting allows the cool stage to run whether the main curtain

is open or closed.

(CNEG) Cool Negative: Method of ventilation where air is drawn out of the building by fans,

creating a negative static pressure which draws air into the house from all openings at a even pace. Will not operate in Tunnel or Nat.

(CNEGT) Cool Negative Tunnel: A combination of the Cool Negative and the Cool Tunnel

Modes.

(CTUN) Cool Tunnel: Only operate during Tunnel operation with one exception being set as a

minimum ventilation timer which will allow the stage to operate on a timer only, in

minimum or power ventilation. (LIGHT) The LIGHT Mode: See Section 7.12. (FEED) The FEED mode: See Section 7.11. (CEVAP) Cool Evaporative mode: See Section 7.10.6 (CHEAT) Cooler Heat mode: Heat stage for the Cooler. (CCOOL) Cooler Cool mode: Cool stage for the Cooler. (CHUM) Cooler Humidity mode: Humidifier for the Cooler.

(5&6) ON/OFF –The ON column will indicate the current setting for the onpoint temperature of the stage.

Set this to the temperature you would like for the stage to come on at. The OFF column will indicate the current setting for the offpoint temperature of the stage. Set this to the temperature you would like for the stage to turn off at.

(7) TIMER – None, Min1, Min2, Var, Cool, OPT1-OPT8 This Timer column will indicate what type of

timer you want the stage to operate from. If the stage doesn't need a timer then you must have this setting to none.

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Page 35

**VARIABLE STAGES**((1)Target: 77.5°) (2)# (3)SENSORS (4)MODE (5)MaxON (6)MinON (7)CURVE (8)TIME 1 -------1 Light Ramp 2 -------1 Cstir 76.2° 74.0° Fan 4 None

NOTE: Highlight and press ENTER to bring up details on each stage.

(1) ON/OFF Stage 1 (Target: 70.0)

(2) Sensor(s)= -----------1 (3) Mode = Cool Evap (4) Timer = None

(5) On/Point = 70.4 (6) OffPoint = 70.0

7.8.1 On/Off Stage Details

(1) ON/OFF STAGE # – Stage number. (2) Sensor(s) – Sensors used. (3) Mode –See Section 7.8. (4) Timer –See Section 7.8. (5) On/Point – See Section 7.8. (6) OffPoint –See Section 7.8.

7.9 Variable Stage Outputs

(1) Target – Displays the

target temperature.

(2) # - Identifies the

Variable Stage unit below.

(3) Sensors –The selected sensor(s) to operate. Active sensors will be indicated by a number starting with

#1 from right to left. Inactive sensors will be indicated by a - or hyphen. When "outside-" is displayed, outside sensor is active. To use sensors 1,2 and 3, "-----321" should be displayed.

(4) Mode – CSTIR, CNEG, CNEGT, CTUN, LIGHT. NOTE: This mode column will indicate how the

stage is Programmed. You are allowed to set any stage at any of these modes. When the stage is used to control lighting then you must set the mode and curve to Light.

(5) MaxON –This MaxON column will indicate the current setting for the Maximum onpoint temperature

of the stage. Set this to the temperature you would like for the stage to reach the desired maximum speed.

(6) MinON – This MinON column will indicate the current setting for the Minimum onpoint temperature of

the stage. Set this to the temperature you would like for the stage to start running its minimum speed setting. Minimum speed setting is set at the Minimum Vent screen of the Navigator.

(7) Curve – This is the motor curve for the variable speed fans. If you are using the stage for lights then

make sure the curve is set for light. Light Run lights. Sets light intensity to vary linearly with time. Fan 1 For use with Cumberland’s line of Funnel Flow fans that are 24” or less. Also, line

voltage must be single phase.

Fan 2 For operation of 36” fans. The power distributed at each percentage is somewhat

greater than that of Curve 1. Therefore, the speed will be a little greater than that of Curve 1.

Fan 3 For 3-Phase systems. Its purpose is to shift the voltage curve to give a much higher

power from the varied phase. Conditions that would warrant the use of this curve is a variable speed fan that varies a great deal from 100% speed to 95% speed.

Fan 4 For 3-Phase systems. Its purpose is to shift the voltage curve to give much less

power from the varied phase. Conditions that would warrant the use of this curve is a variable speed fan that varies very little from 100% speed to 5% speed.

Fan 5 For use with Cumberland’s newest Emerson fan motor, these motors are typically

used on fans that are 24” or smaller.

(8) Time - None, Min1, Min2, Var, Always ON. This Timer column will indicate what type of timer you

want the stage to operate from. If the stage doesn't need a timer then you must have this setting to none. Always ON sets the fan to always run at Minimum speed when operating temperature is below the set Minimum ON temperature.

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Page 36

** Cool Negative Properties ** These stages typically operate sidewall fans Since they are not allowed to operate during Tunnel Ventilation. (1) Transitional Stage Override = Yes

(2) Override on Stage # 16

** Stage Properties **

(1)Heat Properties (2)Cool Stir Properties (3)Cool Negative Properties (4)Cool Negative Tunnel Properties (5)Cool Tunnel Properties (6)Cool Evaporative Properties (7)Natural Ventilation Properties

** Heat Properties ** Heat Stages operate heating devices such as heaters or brooders. The following are additional properties.

Operate during Minimum Vent only = No

** Cool Stir Properties ** These stages typically operate fans That are used to stir the air inside The building. They operate in all Ventilation modes.

(1)Allow to operate in Tunnel = No

7.10 Stage Properties

The Stage Properties screen is where you link to set up specific parameters for the heating and cooling modes. Stage Properties gives you a definition of how a stage will operate and allows you to add additional variables to some of the properties.

(1)Heat Properties – See Section 7.10.1 (2)Cool Stir Properties – See Section 7.10.2 (3)Cool Negative Properties – See Section

7.10.3

(4)Cool Negative Tunnel Properties – See

Section 7.10.4

(5)Cool Tunnel Properties – See Section

7.10.5

(6) Cool Evaporative Properties - See Section

7.10.6

(7) Natural Ventilation Properties - See

Section 7.10.7

7.10.1 Heat Properties

There is one heat property to be setup. Set

to “Yes” if it is desired to operate the heat

stage only during minimum ventilation. Otherwise the control will allow a heat stage to operate at the same time a cool stage is operating if they are looking at different sensors.

7.10.2 Cool Stir Properties

This allows stir fans to act as mixing fans during tunnel ventilation. (1) Allow to operate in Tunnel – Select Yes or

No. YES = The stir fans operate in any ventilation mode. NO = The stir fans will NOT operate during tunnel ventilation.

7.10.3 Cool Negative Properties

The following parameters can be set: (1) Transitional Stage Override –

Yes or No

(2) Override on Stage – Set to an

available Stage Number.

This feature is used to turn Cool Negative Fans off before entering tunnel ventilation. Functionality: When the Override is set (Override on Stage # XX ) to a specific Cool Negative Tunnel Stage, the Stage turns all of the Cool Negative Fans OFF when the Stage comes ON. Example: Turning 36” Sidewall Fans OFF when a 48” Negative Tunnel Fan comes ON while still pulling air through the vent boards.

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** Cool Negative Tunnel Properties ** These stages typically operate endwall fans since they are allowed to operate during both Power and Tunnel Ventilation.

** Cool Tunnel Properties ** These stages typically operate endwall fans only needed for tunnel Ventilation. The following are additional properties:

(1)Time Override: Allow to operate Only While

Time falls between: 2:00p - 2:20p

(2)Growout Day Override: Allow to operate Always

Growout day > 14

(3)Outside Temperature Override:

Allow to operate Always Outside Temperature > Target +10.2°

7.10.4 Cool Negative Tunnel Properties

There are no additional parameters that can be set under this property display.

7.10.5 Cool Tunnel Properties

The Cool Tunnel Properties provide for setting override functions. Take note when setting the properties. All options must be true before the stage is allowed to operate. For example if all options are set to Only While, then all options will have to be true or in the range before the stage is allowed to operate. NOTE: Override parameter settings are "Only While" and "Always". (1) Time Override – When set to Only While, the Time Override will allow the stages to operate only

while the time is between the times you set. Otherwise when set to Always, the time will not affect the stages.

(2) Growout Day Override – During the first days of the growout period, especially during brooding, the

Evolution 3000 or 3001 can be set to only allow the cool tunnel stages to operate after a specified number of days in the growout period. When set to Only While, the Growout Day Override will allow the stages to operate only while the growout day is greater than the day you set. Otherwise when set to Always, the day of growout will not affect the stages.

(3) Outside Temperature Override - When set to Only While the Outside Temperature Override will

allow the stages to operate only while the outside temperature is greater than the target plus or minus the desired setting. Otherwise when set to Always the outside temperature will not affect the stages.

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** Cool Evaporative Properties **

 These stages typically operate Evaporative Cooling Systems. The following are additional properties:

(1)Only Operate During Tunnel Vent = No

(2)Time Override: Allow to Operate Always Time falls between 12:00p - 5:00p

(3)Humidity Override: Allow to Operate Always Humidity < 75%

(4)Growout Day Override: Allow to Operate Always Growout Day > 14

(5)Outside Temperature Override Allow to Operate Always Outside Temperature > Target +10.2°

** Natural Ventilation Properties ** The Natural Ventilation Stages typically operate sidewalls. The following are some additional properties:

(1)Time Override: Allow to Operate Always Time falls between 5:00p - 5:00a

(2)Growout Day Override: Allow to Operate Only While Growout Day > 7

(3)Outside Temperature Override Allow to Operate Always Outside Temperature > Target +10.2°

7.10.6 Cool Evaporative Properties

Cool Evaporative Properties allow for setting several override functions. Take note when setting the properties. All options must be true before the stage is allowed to operate. For example if all options are set to Only While, then all options will have to be true or in the range before the stage is allowed to operate.

(1) Only Operate During Tunnel

Vent –Setting this to “Yes”

will only allow the evaporative cooling stages to operate during tunnel.

Otherwise on “No” will

allow the stages to operate while not in tunnel. For example on misting Hogs during natural ventilation.

(2) Time Override – When set to

Only While, the Time Override will allow the stages to operate only while the time is between the times you set. Otherwise when set to Always, the time will not affect the stages.

(3) Humidity Override - Run while humidity is less than XX%. When set to Only While, the Humidity

Override will allow the stages to operate only while the humidity is less than the humidity you set. Otherwise when set to Always, the humidity will not affect the stages.

(4) Growout Day Override - When set to Only While, the Growout Day Override will allow the stages to

operate only while the growout day is greater than the day you set. Otherwise when set to Always, the day of growout will not affect the stages.

(5) Outside Temperature Override - When set to Only While, the Outside Temperature Override will

allow the stages to operate only while the outside temperature is greater than the target plus or minus the desired setting. Otherwise when set to Always, the outside temperature will not affect the stages.

7.10.7 Natural Ventilation Properties

(1) Time Override - When set to Only

While, the Time Override will allow the Natural Curtain Stages to open while the time is between the times you set. Otherwise when set to Always, the time will not affect the Natural Curtain Stages.

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(2) Growout Day Override - When set

to Only While, the Growout Day Override will allow the Natural Curtain stages to operate only while the growout day is greater than the day you set. Otherwise when set to Always, the day of growout will not affect the stages.

(3) Outside Temperature Override - When set to Only While, the Outside Temperature Override will

allow the stages to open only while the outside temperature is greater than the target plus or minus the desired setting. Otherwise when set to Always, the outside temperature will not affect the stages.

Page 39

**FEED CLOCK SETUP** (1)Feed Cycle Light Override = No (2)Feed Cycle Light Intensity = 25%

(3)Growout Schedules Used by Ramp = 1-4 (4)Schedule (5)START DAY 1 1 2 7 3 14 4 21 5 28

(1)Feed Schedule: 1 (2)Start Day = 1 (3)Number of On/Off Cycles = 3 (4)Days in Operation = Every Day

(5)Choose Days = SMTWTFS

(6)CYCLE (6)START (7)RUNTIME 1 12:00a 1:30 2 5:00a 1:00 3 12:00p 1:00

7.11 Feed Clock Setup

The Feed Clock Setup establishes the parameters necessary to enable automatic feed control functions. (1) Feed Cycle Light Override – Turns the lights

to a set intensity while running the feed program.

(2) Feed Cycle Light Intensity – Sets the light

intensity percentage to occur during the feed cycle.

(3) Growout Schedules Used by Ramp - Set the

number of growout schedules up to five.

(4) Schedule – The schedule number will

automatically be set by Evolution.

(5) Start Day - Displays the growout day on which

the selected schedule will start. The Start Day is settable on the Schedule screen.

7.11.1 Feed Clock Schedules

The Feed Clock Schedules screen contains options for the feeding period daily cycles, skip days and runtimes. Select the individual schedules in the Feed Clock Setup screen. This screen is also available from the Target Conditions screen as described in Section 6.2.

(1) Feed Schedule – The feed schedule selected from the Feed Clock Setup screen will appear here. (2) Start Day – Set the growout day in which the

specific schedule starts.

(3) Number of On/Off Cycles – Enter the number

of On/Off cycles desired (up to ten).

(4) Days in Operation – This setting is used for

special feeding cycles running the feed only every other day if set to odd or even days. Enter the desired Days In Operation option for operating growout days.

Every Day – No days skipped. Odd Days Only – Runs the feed cycles ONLY on the ODD growout days (1, 3, 5, 7, etc.). Even Days Only – Runs the feed cycles ONLY on the EVEN growout days (2, 4, 6, 8, etc.). Selected Days – Runs the feed cycles only on the selected days chosen in item 5. Two On / One Off – The feed clocks will be allowed to operate two days straight starting on Day 1 of

the growout then it will be off for one day. The cycle will then repeat for the entire growout. One On / Two Off – The feed clocks will be allowed to operate one day starting on Day 3 of the growout and be off for the next two days. The cycle will then repeat for the entire growout.

(5) Choose Days – Select the specific days for operation. Used only when Days In Operation item 4 is set

to “Selected Days”.

(6) Cycle – This identifies the feed cycle. (7) Start – Enter the start time in hours and minutes of the feed schedule cycle. (8) Runtime – Enter the length of time in hours and minutes for the feeding cycle.

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Page 40

**LIGHT CLOCK SETUP** (1)Feed Cycle Light Override = No (2)Feed Cycle Light Intensity = 25%

(3)Growout Schedules used by Ramp 1-4 (4)SCHEDULE (5)START DAY 1 1 2 17 3 19

4 22 5 25

(1)Light Schedule: 4 (2)Start Day = 22 (3)Number of On/Off Cycles = 4

(4)CYCLE (5)START (6)RUNTIME (7)INTENSITY (8)RAMP 1 12:00a 2:00 75% 0:10 2 10:00a 2:00 100% 0:10 3 5:00p 2:00 100% 0:10 4 10:00p 2:00 100% 0:10

**PROGRAMS & SECURITY**

(1)Seasonal Program = 1

(2)Program Name = PROGRAM1

(3)Copy to Program = 2 (4)Enter to Proceed

(5)Change Password

4

7.12 Light Clock Setup

The Light Clock Setup establishes the parameters necessary to enable automatic control of the house lights. On each Schedule you will need to program a start day of when you want the control to start using this schedule. Then you will need to set the number of on/off cycles. This is how many times the light clock needs to come on in a 24-hour period. You are allowed 10 on/off cycles. Then you set the start time of each cycle and how long that cycle needs to run. When you are using a variable speed stage for the lights you are allowed to set the intensity and ramp. The intensity is the level you want the lights to be on when your cycle comes on. The ramp allows the light ramp up and down from off to the intensity you have set. The ramp applies at the beginning and the ending of the light cycle.

(1) Feed Cycle Light Override - Turns the lights to a set intensity while running the feed program. (2) Feed Cycle Light Intensity – Set the light intensity percentage to occur during the feed cycle. (3) Growout Schedules used by Ramp 1-1- Set the number of schedules from one up to five. The next

schedule will start after you have reached the growout day that your schedule starts on.

(4) Schedule – The schedule number will automatically be set by Evolution. After the number of Schedules

have been set you will need to setup each schedule.

(5) Start Day –The starting day of each schedule.

7.12.1 Light Clock Details

Select the individual cycle in the Light Clock Details screen and enter the start day time that lighting is to begin and the length and intensity of the lighting period. This screen is also available from the Target Conditions screen as described in

Section 6.2. (1) Light Schedule – The selected

schedule.

(2) Start Day – Set to the growout day to start program. (3) Number of On/Off Cycles – Enter the number of On/Off cycles desired (up to ten). (4) Cycle –The selected cycle within the schedule. (5) Start – The start time of the lighting cycle. (6) Runtime- The runtime of the lighting cycle. (hours : minutes) (7) Intensity –Set the intensity of the lights from 0% to 100%. (For use with variable units only). (8) Ramp – If it is desired to ramp the lights, that is to slowly turn the lights on and off, enter the time

period (hours:minutes) over which to turn the lights on and off (For use with variable units).

7.13 Seasonal Programs & Password Setup

The Seasonal Programs & Password Setup screen is used to change programs, copy the settings of one program into another program or set the password to access applicable screens.

(1) Seasonal Programs – Select Program 0,

1 or 2 for the current operating program. This selection can also be used to

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 40 of 70

COPY FROM the Seasonal Program number to the selected program number shown in the item 3 below.

Page 41

**Password Setup**

Enter a new password for this controller and press ENTER:

New Password: 0000

**DIAGNOSTICS**

 For Qualified Technician Use Only: (1)Power Ventilation Auxilary SWX:

(2)Ignore Inlet #1 Auxiliary SWX = Yes (3)Ignore Inlet #2 Auxiliary Swx = Yes

(4)Natural Ventilation Auxiliary SWX:

(5)Ignore Unit #1 Auxiliary SWX = Yes (6)Ignore Unit #2 Auxiliary Swx = Yes

(7)Feed Level Sensor: (8)Maximum Range = 26.00 ft (9)Dead Zone = 1.50 ft

(10)GPAD12 = 115 GPAD13 = 105 GPAD14 = 98 GPAD15 = 90

(11)Soft Resets = 0 (12)Voltage Resets = 0 (13)Hard Resets = 0

(2) Program Name – The program name can be changed to include a special title, letters, numbers, and

characters up to 8 digits in length.

(3) Copy to Program – Enter the COPY TO program number (0, 1, or 2). (4) Enter to Proceed – When “Enter to Proceed” is selected and the ENTER button is pressed, the Copy to

Program number programming contents is replaced with the programming contents of the Seasonal Program number.

NOTE: This action is not reversible.

(5) Change Password – Select “Change Password” for

changing the existing password for the Controller. The four digits will allow a numeric password from 0001 to

9999. Changing the Password to 0000 disables the locks until the password is changed to a number between 0001 and 9999. NOTE: Record the password in a convenient retrievable location.

7.14 Diagnostics

The Diagnostics screen is for qualified technician use only and can only be changed by using the service code. Contact the local dealer for assistance.

(1) Power Ventilation Auxiliary SWX -

Setting these options to Yes will ignore the indication from the curtain switch. This feature will totally ignore the auxiliary switches on the PT machines when answered yes.

Note: This must be answered 'No' and the

open auxiliary switch of the vent machine must be connected in order to use the feature of running the tunnel curtain with the vents during Power ventilation when the pressure is to high and the vents are completely open.

(2) Ignore Inlet #1 Auxiliary Switch - Yes or No (3) Ignore Inlet #2 Auxiliary Switch - Yes or No (4) Natural Ventilation Auxiliary SWX - Setting these options to Yes will ignore the indication from the

curtain switch. This feature will totally ignore the auxiliary switches on the PT machines when answered "Yes".

Note: The auxiliary switches must be connected and this answered to no in order for the control to enter

into natural ventilation.

(5) Ignore Unit #1 Auxiliary Switch - Yes or No (6) Ignore Unit #2 Auxiliary Switch - Yes or No (7) Feed Level Sensor – Settings for setting the maximum range and calibration of the feed level sensor. (8) Maximum Range - Total sensing range of the sensor.

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(9) Dead Zone - Distance from the top of the feed bin to the bottom of the sensor.

Page 42

GPAD12 & GPAD13 -- Feed Level Sensor Inputs

Range

Status

Cause

0-24

Bin is full

Feed is on or above proximity rod.

25-57

Loss of Echo

Bin may be empty or a sensor error

58-239

Sensing Feed

Value should be based on level of feed with 58 being approximately full.

240-255

Error

Could represent empty but probably a defective sensor.

GPAD12 = Bin 1

GPAD13 = Bin 2

GPAD14 -- Current Sensors for Auger 1, Auger 2, Belt 1

Motor Status

Range

Auger 1

Auger 2

Belt 1

0-115

116-124

Off

125-136

Off

137-151

Off

152-169

Off

170-194

Off

195-224

Off

225-255

Off

GPAD15 -- Current Sensors for Belt 2, Belt 3, Belt 4

Motor Status

Range

Auger 1

Auger 2

Belt 1

0-115

116-124

Off

125-136

Off

137-151

Off

152-169

Off

170-194

Off

195-224

Off

225-255

Off

(10) GPAD12 thru GPAD15 – For HHI Service Technician Use ONLY.

General Purpose A/D Readings:

As shown on the Diagnostics screen in Section 7.14, there is a section with four displays labeled GPAD12, GPAD13, GPAD14, and GPAD15. These values represent the data being received from the I/O Expansion Board, if equipped. These values will be used to troubleshoot your controller by a qualified service technician in the case that a problem occurs with your I/O Expansion board. The following tables give you an idea of the range of values and what they represent.

(11) Soft Resets - For HHI Use Only. Indicates that the control is sensing environmental problems which

can cause controller malfunctions.

(12) Voltage Resets - For HHI Use Only. (13) Hard Resets - For HHI Use Only.

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Page 43

NOTE:

Older versions of the Fail-Safe Relay Cards will not have the Yellow Warning Label. Look for the “FAILSAFE RELAY

STRIP” text visible

on this end of the Fail-Safe Relay Card circuit board.

NOTE:

The Normally Open Relay Card will have

the “N.O. RELAY STRIP” text visible

on this end of the Relay Card circuit board.

8. Fail-Safe Relay Operation

There are two types of Relay strips used in the Evolution. The Normally Open (NO) strip requires a signal from the controller board in order to energize a stage of ventilation. Should power be removed from the EV-3000 or 3001, the Normally Open Relay strips would not be able to energize a ventilator. On the other hand, the Fail-Safe relay strip would close each of the relays in the strip resulting in energizing the ventilators in case of a controller power failure. Each of the relay strips contains four relays for controlling four stages. In the EV-3000 or 3001 there are a total of four relay strips; Three will be N.O. and one will be a Fail-Safe. The operator must insure that the Fail-Safe relay strip is connected only to stages that should be turned on in case of a controller failure. See the Section 9.9 for a physical description of the relay strips. It is not recommended to place heating equipment on Fail-Safe stages.

WARNING: The Fail-Safe Relay Card Is Not Recommended For Use On Timer Stages.

Fail-Safe Relay Card Normally Open Relay Card

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 43 of 70

Page 44

WARNING!

Keep All Low Voltage Wires Such As Sensors, Network, &

Backup, Curtain Aux Switches Separate From AC Wires!

View of Enclosure

Rear View of Front Panel

PCB 169

PCB 167 Power Ventilation

PCB 167 Natural Ventilation

Backup Connection

Local Network Connection

Stage Relays & Stage Connections

Address Switches

U2 Natural or Tunnel2

U1 Natural Power Trak or Attic

U2 Tunnel

Inlet Power

Trak

U1 Vent

Power Trak

PCB 170

PCB 168

LOW

VOLTAGE

WIRES

HIGH

VOLTAGE

WIRES

9. Wiring Diagrams

9.1 Connections of Evolution 3000 & 3001 Enclosure

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 44 of 70

Page 45

LOCAL NET ADDRESS

SWX 1

1 2 3

Inset A

PCB 168

Inset B: Light Emitting Diode (LED) Indicators

Relay POWER Status LED

ORANGE

Backup Power Supply & Main Controller Power Supply Both Connected.

RED

Main Power Supply Lost

GREEN

Backup Power Supply Lost

STATUS LED

GREEN with quick RED flashes

If this LED is flashing Red, this board is communicating with the PCB170 Board.

A slow AMBER flash

If this LED has a slow Amber flash, then a problem exists with the local network communication between PCB168 and PCB170.

LOCAL NET ADDRESS

Local addresses are assigned by setting a series of three DIP switches on the PCB 168 circuit board. There are three switches that can be set as shown in the above table. For example, if all three DIP switches are set to "ON", the Stages are 1 through 16.

DIP Switch Settings

Stage

Address

Assignment

No. 1

No. 2

No. 3

1 -16

OFF

17-32

OFF

33-48

OFF

49-64

When the Green Stage LED’s are ON, PCB168 is sending power to the Specific Stage Relay Boards.

Inset B

9.2 Setting Address Switches & LEDs on PCB 168 Stage Board

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 45 of 70

Page 46

Warning!

Tape Shields To Prevent Bare Wires From Touching!

PCB 169

WARNING!

LOW VOLTAGE!

Keep Separate From

High Voltage Wires!

Inset A

NOTE: Other sensors are

connected similarly.

Inset A

9.3 Connecting Temperature Sensor to Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 46 of 70

Page 47

Inset A

Pressure Sensor

WARNING!

LOW VOLTAGE!

Keep Separate From

High Voltage Wires!

Inset A

Humidity Sensor

WARNING!

LOW VOLTAGE!

Keep Separate From

High Voltage Wires!

PCB 169

Black

Brown

Blue

Cooler

House

9.4 Connecting Static Pressure Sensor to Evolution 3000 & 3001

9.5 Connecting Humidity Sensor to Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 47 of 70

Page 48

WARNING!

LOW VOLTAGE!

Keep Separate From High Voltage Wires!

Inset A

PCB 169

Inset A

Twisted Pair

Cable

WARNING!

LOW VOLTAGE!

Keep Separate From

High Voltage Wires!

Inset A

NOTE: The internal wiring shows the condition of the relay during normal conditions

(no alarm present). During an alarm condition, the contact positions will be reversed.

N.O. for Parallel Alarm

N.C.

for Series Alarm

Internal Circuit

Board Auxiliary

Alarm Relay

PCB 169

Inset A

On-Board Surge

Arrestors for

use with either

N.O. or N.C.

side.

9.6 Connecting PC Network to Evolution 3000 & 3001

9.7 Connecting Alarm Device to Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 48 of 70

Page 49

Inset A

Water Meter #1

WARNING!

LOW VOLTAGE!

Keep Separate From

High Voltage Wires!

Inset B

Water Meter #2

Inset B

Inset A

PCB 169

9.8 Connecting Water Meter to Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 49 of 70

Page 50

Stage

Operation

Jumper

Cool Negative

COOL 1

Cool Negative Tunnel Fan

COOL 2 Cool Tunnel Fan

COOL 3

Heat Stage

HEAT

Stage NOT in Back-up

No Jumper installed

Fail-safe relays (NOTE: 'Fail-safe' written on relay board)

Stage harness connector cables to terminal block

Stage Jumpers

HEAT COOL 1

COOL 2 COOL 3

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

Out

Stage

PCB 168

Stage Connections

Stage 1

Relay

Stage 2

Relay

Stage 3

Relay

Stage 4

Relay

Stage 5

Relay

Stage 6

Relay

Stage 7

Relay

Stage 8

Relay

Stage 9

Relay

Stage 10

Relay

Stage 11

Relay

Stage 12

Relay

Stage 13

Relay

Stage 14

Relay

Stage 15

Relay

Stage 16

Relay

Fail-safe

WARNING: Do Not Use Timer Fans On Fail-Safe.

9.9 Connecting Stage Jumpers of Evolution 3000 & 3001

Pictured at below is a stage relay board consisting of four stage relays and the associated stage jumper for each relay. The stage jumpers are labeled COOL 1, COOL 2, COOL 3, and HEAT. Location of the jumper places the stage in one of these four modes, or if the jumper is NOT inserted, the stage is NOT placed on Back-up. The jumpers should be placed based on the operation of stage equipment and should be the same as assigned in the Master Controller. Jumpers are placed according to the following table:

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 50 of 70

Page 51

PowerTrak

AUX

SWITCH

CONTROLLER

AC IN

HOT

NEUT.

LOWER GND.

HOT OUT CLOSE

IN OPEN IN

COM UPPER

NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to "OPEN" and "CLOSE"

terminals.

NOTE: Only 1 Power Trak can be connected to each Power Trak outlet. If Additional Power Traks are needed,

Then use of relay boxes is necessary to separate the load.

NOTE: All PowerTrak units will connect the same.

Inset A

Unit #2 Vents

COM

Open

Inset B

J 1

J 2

Hired - Hand

B. Crider

PCB 167 Rev ‘0’

C O M

O pen

C lose

U nit #1 (Vents)

C O M

O pen

C lose

U nit #2 (Tunnel)

+12V

Open

Relay Control

CloseU1OpenU2Close

HIRED-HAND

RLY

Inset A

PCB – 167 Power Ventilation

WARNING!

Keep High Voltage (Or AC) Separate From Low Voltage

Wires!

Evolution 3000 / 3001

9.10 Connecting the PowerTrak to the Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 51 of 70

Page 52

WARNING!

 Keep High Voltage (Or AC) Separate

From Low Voltage Wires!

 Do not perform modifications or wiring

with voltage applied!

Inset B

S-3 Vent

Override

for

Fail-Safe

Action

INLET

MODE

Vent Override

Cool 1

Tunnel Override

Cool 3

Vents & Tunnel Will Wire The Same

PowerTrak

Inset C

Inset B

S-3 Vent

Override

for

Normal

Action

NOTE:

Refer to the S-3 Manual

4801-2997 for

additional P5

& P6

S-3 Setting

Instructions

PowerTrak

Inset C

PowerTrak

Inset C

Evolution 3000 / 3001

Inset A

PCB – 167 Power Ventilation

NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to "OPEN" and "CLOSE" terminals. NOTE: Only 1 Power Trak can be connected to each Power Trak outlet. If Additional Power Traks are needed,

Then use of relay boxes is necessary to separate the load.

NOTE: All PowerTrak units will connect the same.

EV-3000/3001

PCB 167

EV-3000/3001

PCB 167

Unit #1 Vents

Open

Com

To EV S-3

Wire for

Either

Fail-Safe

Normal

Action

NOTE: If connecting the Back-Up to a relay box instead of PowerTrak, Cut and discard the specific two or four components shown as needed.

Secondary Sensing System

Tunnel Override

Inset B Vent Override

}

EV-3000/3001

PCB 167

J 1 J

B . C r i d e r D 1 D 2 D 3 D 4 C o p y r i g h t ( c ) 2 0 0 0 P C B 1 6 7 R e v ‘ 0 ’ C O M O p e n C l o s e U n i

t #

1 ( V e n t s ) C O M O p e n C l o s e U n i t #

2 ( T u n n e l ) +12V

Open

Relay Control

Open

U2 R L Y 1 R L

Y 2 R L

Y 3 R L

Y 4

9.11 Connecting the PowerTrak and S-3 Back-Up to the Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 52 of 70

Page 53

PowerTrak

AUX

SWITCH

CONTROLLER

AC IN

HOT

NEUT.

LOWER GND.

HOT OUT CLOSE

IN OPEN IN

COM UPPER

NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to "OPEN" and "CLOSE"

terminals.

NOTE: Only 1 Power Trak can be connected to each Power Trak outlet. If Additional Power Traks are needed,

Then use of relay boxes is necessary to separate the load.

NOTE: All PowerTrak units will connect the same.

Inset C

Unit #2 Vents

Inset A

WARNING!

 Keep High Voltage (Or AC) Separate

From Low Voltage Wires!

 Do not perform modifications or wiring

with voltage applied!

Inset B

Vent Override

PT Hot

Open

Inset A

PowerTrak

Cont

Hot PHot

Ope

Vent Override

Com

Evolution Back-Up Circuit Board

Inset B

Vent Override

NOTE: If connecting the Back-Up to a relay box instead of PowerTrak, Cut and discard the specific two or four components shown as needed.

Tunnel Override

Evolution 3000 / 3001

Inset C

PCB – 167 Power Ventilation

J 1

J 2

Hired - Hand

B. Crider

PCB 167 Rev ‘0’

C O M

O pen

C lose

U nit #1 (Vents)

C O M

O pen

C lose

U nit #2 (Tunnel)

+12V

Open

Relay Control

CloseU1OpenU2Close

HIRED-HAND

RLY

9.12 Connecting the PowerTrak and EV Back-Up to the Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 53 of 70

Page 54

PowerTrak

AUX

SWITCH

CONTROLLER

AC IN

HOT

NEUT.

LOWER

GND.

HOT

OUT

OPEN

COM

UPPER

Inset A

Tunnel Aux. Input

Open

AUX

Com

Inset A

Tunnel Auxiliary

Input

See Note

below

Inset C

Vent Aux. Input

Open

AUX

Com

Inset B

Vent Auxiliary

Input

NOTE: Vent auxiliary connects the same as tunnel auxiliary.

Inset B

WARNING!

LOW VOLTAGE!

Keep Separate From High Voltage Wires!

PCB 169

9.13 Connecting the Power Trak Power Auxiliary Switches to Evolution 3000 &

3001

NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to

“Upper” and “Lower” terminals.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 54 of 70

Page 55

PowerTrak

AUX

SWITCH

CONTROLLER

AC IN

HOT

NEUT.

LOWER

GND.

HOT

OUT

OPEN

COM

UPPER

NOTE: If curtain is setup to pull curtain up to open, then reverse wires

connected to 'Upper' and 'Lower' terminals.

Inset A

Inset B

Inset A

Natural Auxiliary

Input

WARNING!

LOW VOLTAGE!

Keep Separate From High Voltage Wires!

PCB 169

9.14 Connecting PowerTrak Natural Auxiliary Switches to Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 55 of 70

Page 56

9.15 Power Supply Connection

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 56 of 70

Page 57

NOTE: Example above shows how to wire stages to heating & cooling equipment. Stage numbers are

shown on label affixed to inside top of controller box.

Connecting Power from Breaker to a Heat Stage

And a Cool Stage in the Evolution 3000

Terminal block for

stage connections

Evolution 3000 & 3001

Top Cabinet

WARNING!

Keep High Voltage (Or AC) Separate From Low Voltage Wires!

9.16 Evolution 3000 & 3001 Power Connection

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 57 of 70

Page 58

NOTE: Harness to connect Local Network and Back-up together are connected & included

in the Back-up and 16 Stage Expansion units.

Warning!

Tape Shield To Prevent Damage!

WARNING!

LOW VOLTAGE!

Keep Low Voltage Wires Separate Frm High Voltage Wires

9.17 Connecting Local Network & Backup to the Evolution 3000 & 3001

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 58 of 70

Page 59

Resistencia

Temp

Resistencia

Temp

Resistencia

Temp

Kohms

(F)

(C)

Kohms

(F)

(C)

Kohms

(F)

(C)

32.654

32015.714

59158.59

83.3

28.5

32.158

32.5

0.3

15.568

59.4

15.2

8.517

83.7

28.7

31.671

33.1

0.6

15.353

59.9

15.5

8.408

28.9

31.191

33.6

0.9

15.211

60.3

15.7

8.336

84.6

29.2

30.72

34.2

1.2

15.001

60.8168.23

85.1

29.5

30.257

34.7

1.5

14.863

61.2

16.2

8.125

85.6

29.8

29.802

35.2

1.8

14.658

61.7

16.5

8.056

29.355

35.8

2.1

14.457

62.2

16.8

7.954

86.5

30.3

28.915

36.3

2.4

14.325

62.6177.853

87.1

30.6

28.482

36.9

2.7

14.128

63.1

17.3

7.787

87.4

30.8

28.057

37.4313.999

63.5

17.5

7.689

31.1

27.777

37.8

3.2

13.808

17.8

7.592

88.5

31.4

27.363

38.3

3.5

13.682

64.4187.496

89.1

31.7

26.957

38.8

3.8

13.496

64.9

18.3

7.433

89.4

31.9

26.557

39.4

4.1

13.373

65.3

18.5

7.349032.2

26.164

39.9

4.4

13.192

65.8

18.8

7.248

90.5

32.5

25.777

40.5

4.7

13.073

66.2197.157

32.8

25.523

40.8

4.9

12.896

66.7

19.3

7.098

91.4

25.147

41.4

5.2

12.779

67.1

19.5

7.009

91.9

33.3

24.777

41.9

5.5

12.607

67.6

19.8

6.922

92.5

33.6

24.413

42.4

5.8

12.493

68206.836

33.9

24.055

6.1

12.325

68.5

20.3

6.779

93.4

34.1

23.82

43.3

6.3

12.215

68.9

20.5

6.695

93.9

34.4

23.472

43.9

6.6

12.051

69.4

20.8

6.612

94.5

34.7

23.13

44.4

6.9

11.943

69.8216.531

22.793

7.2

11.783

70.3

21.3

6.45

95.5

35.3

22.572

45.3

7.4

11.678

70.7

21.5

6.371

96.1

35.6

22.244

45.9

7.7

11.522

71.2

21.8

6.319

96.4

35.8

21.922

46.4811.42

71.6226.241

36.1

21.71

46.8

8.2

11.268

72.1

22.3

6.165

97.5

36.4

21.397

47.3

8.5

11.168

72.5

22.5

6.089

98.1

36.7

21.088

47.8

8.8

11.02

22.8

6.015

98.6

20.886

48.2910.874

73.6

23.1

5.941

99.1

37.3

20.586

48.7

9.3

10.778

73.9

23.3

5.869

99.7

37.6

20.29

49.3

9.6

10.636

74.5

23.6

5.798

100.2

37.9

20.096

49.6

9.8

10.542

74.8

23.8

5.728

100.8

38.2

19.809

50.2

10.1

10.404

75.4

24.1

5.658

101.3

38.5

19.526

50.7

10.4

10.312

75.7

24.3

5.59

101.8

38.8

19.34

51.1

10.6

10.177

76.3

24.6

5.522

102.4

39.1

19.065

51.6

10.9

10.088

76.6

24.8

5.456

102.9

39.4

18.884

11.1

9.956

77.2

25.1

5.39

103.4

39.7

18.616

52.5

11.4

9.869

77.5

25.3

5.326

104

18.352

53.1

11.7

9.741

78.1

25.6

5.262

104.5

40.3

18.179

53.4

11.9

9.614

78.6

25.9

5.199

105.1

40.6

17.503

54.9

12.7

9.537926.1

5.137

105.6

40.9

17.339

55.2

12.9

9.407

79.5

26.4

5.076

106.2

41.2

17.095

55.8

13.2

9.325

79.9

26.6

4.995

106.9

41.6

16.856

56.3

13.5

9.205

80.4

26.9

4.936

107.4

41.9

16.698

56.7

13.7

9.086

27.2

4.877

108

42.2

16.465

57.2149.007

81.3

27.4

4.82

108.5

42.5

16.312

57.6

14.2

8.891

81.9

27.7

4.763

109

42.8

16.085

58.1

14.5

8.815

82.2

27.9

4.688

109.8

43.2

15.935

58.5

14.7

8.702

82.8

28.2

10. Temperature vs. Sensor Resistance Table

The following chart gives the resistance when measured between the white and black sensor wires at a given temperature. To check a sensor, first know the temperature in the area, then use a multi-meter to check the resistance.

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 59 of 70

Page 60

Main Controls

HHI Part

Number

Model

Description

6607-8039

EV-S3-16

Secondary Sensing System Control Expansion with 16 stages

6607-8013

EV Secondary Sensing System Plus

With Relay Card

6607-8014

EV Secondary Sensing System

6607-8015

EV-Back-up

6607-8016

EV-16-Expansion

6607-8020

EV-3000-R1-00

(For replacement of VM24 to connect to SCS)

6607-8021

EV-3000-16-00

(No curtain output)

6607-8022

EV-3000-16-01

(With Power Ventilation)

6607-8023

EV-3000-16-02

(With Natural Ventilation)

6607-8024

EV-3000-16-03

(With Power and Natural Ventilation)

6607-8025

EV-3001-16-00

(No curtain output)

6607-8026

EV-3001-16-01

(With Power Ventilation)

6607-8027

EV-3001-16-02

(With Natural Ventilation)

6607-8028

EV-3001-16-03

(With Power and Natural Ventilation)

6607-8201

EV-3000-16-S0 Spanish

(No curtain output)

6607-8202

EV-3000-16-S1 Spanish

(With Power Ventilation)

6607-8203

EV-3000-16-S2 Spanish

(With Natural Ventilation)

6607-8204

EV-3000-16-S3 Spanish

(With Power and Natural Ventilation)

6607-8205

EV-3001-16-S0 Spanish

(No curtain output)

6607-8206

EV-3001-16-S1 Spanish

(With Power Ventilation)

6607-8207

EV-3001-16-S2 Spanish

(With Natural Ventilation)

6607-8208

EV-3001-16-S3 Spanish

(With Power and Natural Ventilation)

11. Parts List

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 60 of 70

Page 61

Accessories

HHI PN

Description

6450-5101

KIT EV static pressure 4 stg

6450-5102

KIT EV natural vent 4 stg

6450-5103

KIT EV Humidity Sensor

6450-5104

KIT EV Vent Expansion

3025-0101

MTR Wtr 5/8x3/4 w/ 1g Reed SWX (Water Meter)

6407-6084

Temperature Sensor Junction Box Assembly

6407-6038

EV-S3 Stand Alone Relay Card

3591-2252

MODULE Static pres xmitr Setra

Variable/Dimmer Modules

6607-8031

EV-Variable 4KW/4HP(2 Outputs)

6607-8032

EV-Variable 8KW/8HP(4 Outputs)

6607-8033

EV-VAR Manual/Auto 4KW/HP(2 Outputs)

6607-8034

EV-VAR Manual/Auto 8KW/HP(4 Outputs)

Feed Management

6407-6035

EV I/O Expansion

6407-6036

Feed Bin Level Sensor

6407-6070

Current Sensor .35-100A (For use with belts, motors, or feed augers.)

Farm Manager Network

6626-0000

Software Kit FH Explorer (Wired)

6626-0100

Software Kit with 2-900SS (Wireless

Farm Manager Accessories

6407-5110

HHI Router / Repeater

6407-5111

900SS Wireless Repeater

6626-3500

Wireless Installation Kit

Palm

6626-3000

Software EV-Ware TO GO (Palm)

6450-5110

/Kit EV-Control Palm Connection

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 61 of 70

Page 62

Circuit Boards

6407-1511

PCB161 EV fail safe rly w QA

6407-1513

PCB161 EV relay w QA

6407-1516

PCB167 EV curtain rly w QA

6407-1518

PCB168 EV 16 Stg SWX w QA

6407-1520

PCB169 EV Master I/O w QA

6407-1522

PCB170 EV 3000 Interface w QA

6407-1523

PCB170 EV 3001 Interface w QA

6407-1592

PCB170 EV 3000 Spanish Interface w QA

6407-1593

PCB170 EV 3001 Spanish Interface w QA

6407-1526

PCB171 EV backup PS w QA

6407-1528

PCB184 EV 16 Stg PS w QA

6407-1536

PCB172 EV-Variable w/QA

6407-6011

EV-3000 Display Assy. (LCD Display only)

6407-6026

EV Back-up Door Assy.

6407-6050

EV-3001 Display Assy. (LCD Display only)

6407-1538

PCB174 Dimmer M/A w/QA

Chips

3701-6061

FLASH EV3000 (For PCB170)

3701-6065

FLASH EV3001 (For PCB170)

3701-6076

FLASH Spanish EV3000 (For PCB170)

3701-6077

FLASH Spanish EV3001 (For PCB170)

3701-6062

PIC EV3000 (For PCB170)

3540-0148

EEPROM 25C640 (For U10 and U11 of PCB170)

3701-6063

PIC EV300X I/O (For PCB169 rev A or 0, Use software Rev0.02 or earlier)

3701-6078

PIC EV300X B I/O (For PCB169 rev B or later, use software Rev0.03 or later)

3701-6064

PIC EV-Backup (For PCB163)

Fuses

3010-2991

FUSE 3 AMP 5mmX20mm (For PCB169 and 171)

3010-2540

FUSE 20 A 1/4X1-1/4 (For PCB172-Variable Modules)

Terminal Blocks

3006-5076

CONN TBLK 2 pos EBY (Black)

3006-5077

CONN TBLK 3 pos EBY (Black)

3006-5078

CONN TBLK 4 pos EBY (Black)

3006-5079

CONN TBLK 5 pos EBY (Black)

3006-5082

CONN TBLK 3 pos Magnum (Green)

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 62 of 70

Page 63

Harnesses and Cables

1903-4008

HRNS Evo. 40pin I/O to Interface

1903-4009

HRNS Evo. 20pin Interface to Display

1903-5052

HRNS EV. Local Network 6ft.

1702-5190

WC&S 6' 18/5 Back-up connection

6407-6017

/EV.Inlet Machine SWX Assy.

Tools

0605-0107

TOOL PLCC Extraction Tool (For Removal of Chips)

Manuals

4801-5307

MANUAL EVOLUTION 3000/3001

4801-5332

MANUAL EVOLUTION 3000/3001 Spanish

4801-5308

MANUAL Evolution Ventilation. Add-on

4801-5309

MANUAL EVOLUTION BACK-UP

4801-5310

MANUAL EV-3000 Power Supply

4801-5315

MANUAL EV-Variable drives

4801-2997

MANUAL Secondary Sensing System

4801-3001

MANUAL Secondary Sensing System Expansion

4801-2998

MANUAL Feed Management

4801-2995

MANUAL 900SS Wireless

4801-2996

MANUAL HHI Repeater

4801-5152

EV High Temperature Monitor

Application Notes

4809-0011

Application Note – Inlet Operation (for Attic Inlets)

Replacement Parts

Hardware

1001-1462

#6 Nylon nut

1001-1463

#4 Nylon nut

1018-3001

SPACER Nylon .375L For #6 bolt (for PCB 170)

1018-3003

SPACER Nylon .625L For #6 bolt (for PCB 168)

1818-3005

SPACER Nylon .25L For #4 bolt (for Display)

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 63 of 70

Page 64

Cumberland, Inc.

Poultry House Layout and Specification

1. House Specification

Building Size

Name:

Vents

Stage

Equipment

1 2 3 4 5 6 7 8 9 10 11 12

14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31

Legend

Sensors

S Main

B Backup

A Alarm

Equipment

O Brooders

F Fans

H Heaters

T Tunnel

Machine

V Vent

Machine

* Indicates distance from end wall on equipment

* Mark fans with size and number

Inlet Size

Cumberland.  1004 E. Illinois St.  Assumption, IL 62510  Phone 1-217-226-4421  Fax 1-217-226-4420

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 64 of 70

Manual Part No. 4801-5307

Page 65

Cumberland, Inc.

Poultry House Layout and Specification

Stage

Sensors

On Point

Off Point

Mode

Timers

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

2. Stage Programming

Target _____

Modes: Heat, Cool Stir, Negative, Negative Tunnel, Tunnel, Feed, Lights Timers: Minimum 1, Minimum 2, Variable, Cool

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 65 of 70

Page 66

Cumberland, Inc.

Poultry House Layout and Specification

Target

Growout Day

Day

Timer %

Stages

3. Temperature Curve

4. Static Pressure Settings

Vent Inlet Static Pressure _____

Pressure Ramping off of Outside Temperature

Pressure _____ at _____ High Temperature. Pressure _____ at _____ Low Temperature.

Vent Delay _____ (seconds) Vent Anticipation _____ (seconds)

5. Minimum Vent

Timer Cycle _____ (minutes)

6. Tunnel Settings

Tunnel Sensors: _____ Tunnel On Temperature: _____ (Based off of Target Temperature from Section 2) Tunnel OFF Temperature: _____ (Based off of Target Temperature from Section 2) Tunnel Target Pressure: _____ Use Low Pressure Alarm in Tunnel: _____ Disable Tunnel until Growout day: _____

Cool Timer for Evaporative cooling

Timer Cycle _____ (minutes) Max. Run % _____ Min. Run % _____

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 66 of 70

Page 67

Cumberland, Inc.

Poultry House Layout and Specification

Day

On Time

Run Time

(hours: minutes)

Intensity

Schedule/

Ramp

Day

Time

Run Time

(hours: minutes)

Schedule/

Ramp

Day

Time

Run Time

(hours: minutes)

Schedule

/Ramp

7. Lighting Program

8. Feed Program

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 67 of 70

Page 68

Cumberland, Inc.

Poultry House Layout and Specification

Back-Up

Stages

Equipment

(Stage Number)

Other Requirements:

Heat

Cool 1

Cool 2

Cool 3

Alarm

Settings

Other Requirements:

High Temperature

Low Temperature

Cycle Pressure

High Pressure

Low Pressure

(If used in Tunnel)

High Water Usage

Low Water Usage

9. Back-up Specifications

10. Alarm Specifications

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 68 of 70

Page 69

Cumberland, Inc.

Poultry House Layout and Specification

12. Notes

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Page 70

Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 70 of 70