CUDA 1.043-356.0, 1.043-357.0, 1.043-379.0, 1.043-536.0, 1.043-537.0 Operator's Manual

...
Page 1
H2O-2412 Series
OPERATING INST
RUCTIONS
MAINTENANCE INSTR
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Operator’ s Manual
Top-Load
MODELS: 1.043-356.0
1.043-379.0
1.043-357.0
1.043-536.0
1.043-537.0
1.043-538.0
WARNING:
This product can expose you to chemicals which are known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information about this regulation: www.P65Warnings.ca.gov
For the Cuda Dealer nearest you,
consult our web page at
www.CudaUSA.com
8.914-384.0-V 01/05/18
Page 2
Machine Data Label
2 Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 3
Table of Contents
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
Introduction & Safety Information . . . . . . . . . . . . . . .5
General Safety Information. . . . . . . . . . . . . . . . . . . .6
Operations
Component Identification - Front View . . . . . . . . . . .8
Component Identification - Rear View . . . . . . . . . . .9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . .10
Step 1: Make Electrical Connections . . . . . . . . . . .10
Step 2: Connect A Compressed-air Line And
Accessories (Optional) . . . . . . . . . . . . . . . . . . . .10
Step 3: Connect A Water Line . . . . . . . . . . . . . . . .10
Step 4: Fill The Machine With Water And Add
Detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Main Operating Components . . . . . . . . . . . . . . . . .12
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Low Water Indicator . . . . . . . . . . . . . . . . . . . . . . . .12
Turntable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Heater Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Wash Cycle Control . . . . . . . . . . . . . . . . . . . . . . . .12
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Turntable Assembly . . . . . . . . . . . . . . . . . . . . . . . .13
Using the Power Brush . . . . . . . . . . . . . . . . . . . . . .14
Adjusting the Flow of Cleaning Solution . . . . . . . . .14
Water Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Low Water Shut-off System . . . . . . . . . . . . . . . . . .15
Detergents And Additives . . . . . . . . . . . . . . . . . . . .16
Preparing The Machine For Use. . . . . . . . . . . . . . .16
Using the Oil Skimmer System . . . . . . . . . . . . . . . .17
Shutting Down The Machine. . . . . . . . . . . . . . . . . .18
Troubleshooting the Electrical System . . . . . . . . . .24
Troubleshooting the Electrical Panel . . . . . . . . . . .24
Testing Individual Components. . . . . . . . . . . . . . . .25
Parts
Oil Skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
115V Electrical Panel . . . . . . . . . . . . . . . . . . . . . . 32
208V, 230V Electrical Panel . . . . . . . . . . . . . . . . . 36
Cuda 2412 Front. . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cuda 2412 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Auto Fill, Detail Brush & Power Brush Options. . . 46
Filter Option 8.725-269.0 . . . . . . . . . . . . . . . . . . . 50
Maintenance
Maintaining The Machine . . . . . . . . . . . . . . . . . . . .19
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .19
Weekly Maintenance. . . . . . . . . . . . . . . . . . . . . . . .19
Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . .19
Cleaning out the Sump . . . . . . . . . . . . . . . . . . . . . .20
Repairing The Machine. . . . . . . . . . . . . . . . . . . . . .20
Heating Element . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Timers and Switches. . . . . . . . . . . . . . . . . . . . . . . .21
Cleaning and Aligning the Spray Nozzles. . . . . . . .22
Torque Limiter. . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Turntable Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Cuda 2412 Operator’s Manual 8.914-384.0 - V
3
Page 4
How To Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
• Parts List
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is located on the back of the machine.
The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.
The OPERAT IONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in good working condition. They are listed in this general order:
• Maintaining The Machine
• Daily Maintenance
• Weekly Maintenance
• Monthly Maintenance
• Cleaning And Aligning The Spray Nozzles
• Cleaning Out The Slump
• Repairing The Machine
• Heating Element
•Thermostat
• Timers and Switches on The Control Panel
• Torque Limiter
• Turntable Motor
• Using The Oil Skimmer System
• Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
4
Cuda 2412 Operator’s Manual 8.914-384.0 - V
• REF – column refers to the reference number on the parts illustration.
• PART NO. – column lists the part number for the part.
• QTY – column lists the quantity of the part used in that area of the machine.
• DESCRIPTION – column is a brief description of the part.
• NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the lower right corner of the front cover.
Page 5
Introduction & Safety Information
This manual is intended as a guide for safely installing, operating and maintaining your Automatic Parts Washer.
We reserve the right to make changes at any time without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this machine. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
Safety
Save these Instructions
This manual should be considered a permanent par t of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number . Use only identical replacement parts.
This machine is to be used only by trained operators.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
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Page 6
Safety
WARNING
READ OPERATOR’S MANUAL THOROUGHLY PRIOR TO USE.
OPERATIONS
SAFETY
MAINTENANCE
WARNING
RISK OF EXPLOSION:
AVOID FLAMMABLE
LIQUIDS.
DANGER
KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING.
WARNING
EXTREMELY HOT:
USE CAUTION WHEN
OPENING LID
General Safety Information
WARNING: T o reduce the risk of injury, read operating instruc­tions carefully before using.
AVERTISSEMENT: Pour réduire le risque de blessures, lire attentivement les instructions de fonctionnement avant l'utilisation.
1.Read the owner’s manual thor-
oughly. Failure to follow instruc­tions could cause a malfunction of the parts washer and result in death, serious bodily injury and/or property damage.
WARNING: This is a heated parts cleaner. Use only nonflammable, noncombus­tible, water-based cleaning compounds in this machine. Do not fill or contaminate with any flammable or combustible material such as gasoline, alcohol, mineral spirits, etc. Drain parts to be cleaned of any
combustible or flammable material before placing inside cabinet. Failure to observe this warning will create an extremely hazardous condition.
AVERTISSEMENT: Ceci est un nettoyant pour les pièces chauffées. Utiliser uniquement des produits de nettoyage à base d'eau, ininflammable et non combustible dans cette. Ne pas remplir ou contaminer avec une substance inflammable ou combustible comme de l'essence, de l'alcool, de l'essence minérale, etc. Drainer les pièces à nettoyer de toute substance combustible ou inflammable avant de les placer à l'intérieur de l'armoire.Le non-respect de cet avertissement créera une condition extrêmement dangereuse.
DANGER: Keep water away
from electric wiring or fatal
electric shock may result.
DANGER:
l'écart de tout câblage électrique
ou des chocs électriques mortels
pourraient survenir.
2.All installations must comply
with local codes. Contact your
Garder le jet d'eau à
electrician, plumber, utility company or the selling dealer for specific details.
Install the machine in compliance with the National Electric Code. Connect to a properly sized lockable disconnect and ground machine using the grounding stud inside the main electrical panel.
3. Do not locate this machine in the vicinity of any flammable vapor, liquids or solids.
4. To protect the operator from electrical shock, the machine must be electrically grounded. It is the responsibility of the owner to connect this machine to a grounded receptacle of proper voltage and amperage ratings. Do not touch machine with wet hands or while standing in water. Always discon­nect the power before servicing.
5. Do not touch machine with wet hands or while standing in water. Always disconnect the power before servicing.
6. Never make adjustments on machine while it is in operation except those prescribed in this manual.
WARNING: Us e extreme caution when opening the door of this parts washer. Hot water/ detergent vapors will be emitted. Stand Back! Hot cleaning solution could cause serious injury.
AVERTISSEMENT:
Faire preuve d'extrême prudence au moment d'ouvrir le volet de cette partie de la laveuse. De l'eau chaude/des
vapeurs de détergent seront émises. Se tenir à l'écart! Une solution de nettoyage chaude haute pression pourrait causer des blessures graves.
7. Before servicing the machine, refer to all safety data sheets (SDS’s) on the material identified in the waste stream. You must comply with all warnings and wear all protective clothing stated on the SDS.
WARNING: Slips and falls from wet surfaces could cause serious injury.
AVERTISSEMENT:
Les chutes et les trébuchements causés par des surfaces humides pourraient causer des blessures graves.
8. Use caution when lifting items in and out of parts
basket to prevent back injuries.
6
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 7
9. When the machine is working, do not cover or place in a closed space where ventilation is insuffi­cient. Avoid installing machines in small confined areas.
10. In cold climates, this parts washer will freeze if not in operation and must be located in a heated enclo­sure.
11. Maintain an unobstructed work area around the machine and keep the floor free of water, oil, grease or other foreign substances.
12. Always ensure that your parts washer is clean. Pump and heating elements could be damaged by continued build-up of sludge.
13. Check water level daily. Never allow water level to drop below pump inlet screen or heating elements.
14. Before discarding the spent washing solution, check with your local EPA or sewer district for disposal regulations.
15. Do not operate the machine with the lid or door open and do not override the safety switch.
Safety
16. After the machine stops, wait 10 seconds before opening the lid or door.
This automatic parts washer is designed to operate safely and efficiently. Before you begin to install and use the machine, please familiarize yourself with the major components.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
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Page 8
Operations
Control Panel
Lid Support
Strut
Power Brush
(Optional)
Sump
Drain
Access
Panel
Lid
Handle
Detail Brush
(Optional)
Debris Screen
Autofill
(Optional)
Component Identification - Front View
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Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 9
Component Identification - Rear View
DANGER
HIGH VOLTAGE
WARNING
HOUR
METER
KEE
P
DR
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Air Flow
Valve & Flow
Regulator (Optional)
Heating Element
& Thermostat
Pump
Oil
Skimmer
Water
Inlet
(Optional)
Operations
Cuda 2412 Operator’s Manual 8.914-384.0 - V
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Page 10
Operations
Hose
Connection
(Optional)
To Power Brush
Connection
Line to
Detail Brush Pump
Compressed
Air
Connection
Installation Before You Begin
To prepare to install the machine, choose an unob­structed, level site that allows convenient access for operators and maintenance personnel. Sources for water and electrical power should be located near the installation site. If your machine is equipped with the
optional power brush and hand detail brush you must also run a compressed air line to the installation site.
If you have any questions regarding the installation, please contact your dealer and have the machine iden­tification number available for the dealer to reference. Your machine identification tag is located inside the front cover of this manual for detailed machine specifi­cations.
Step 1: Make Electrical Connections
NOTE: All electrical installation tasks must be performed by a licensed, professional electrician to ensure safe and proper operation. The installation must comply with the National Electric Code and all applicable state and local codes.
The machine can only operate on the type of electrical power indicated on the machine identification tag. Read and understand the machine identification tag to determine the electrical power requirements before installing the machine.
Step 2: Connect A Compressed-air Line And Accessories (Optional)
This step is required for machines equipped with the optional power brush and hand detail brush.
If your machine does not have these options, skip the following procedure.
2. Familiarize yourself with the three-way air flow valve, then install a fitting (if necessary) to accom­modate a connection to your compressed-air supply.
3. Connect the shop compressed-air line to the machine.
4. Connect the hose from the power brush to the air flow valve.
5. Hang the power brush on the bracket mounted along the right side of the machine.
Step 3: Connect A Water Line
This step is required for machines equipped with the optional automatic water fill feature. If your machine does not have this option, skip this step.
The optional automatic water fill feature automatically maintains the correct water level in the sump. The feature requires that you connect the machine to a dedicated water supply line.
To connect the machine to a water supply line, attach a suitable burst-proof hose to the hose connection on the rear of the machine, then connect the hose to a nea rby water spigot.
NOTE: To ensure proper operation and to minimize the possibility of premature component failure, make sure the compressed air is supplied at 75 to 90 psi. We also recommend an in-line moisture trap and an in-line lubricator on the main air supply line. Refer to the documentation provided with the power brush for more information.
1. Remove the power brush from the box, install the wire brush in the chuck, and connect the air hose.
10
NOTE: The machine is designed for portability, and some maintenance tasks require that you move the machine. DO NOT make a permanent connection from your shop water supply to the machine.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 11
Operations
Magnet Aligned w/Lower Switch
Magnet Aligned w/Upper Switch
Step 4: Fill The Machine With Water And Add Detergent
1. Familiarize yourself with the low water shut-off system on the left side of the machine.
2. Fill the sump with water. If your machine is equipped with the optional
automatic water fill feature, simply turn the water on; the automatic water fill feature will automati­cally turn off the water when the sump is full. If your machine is not equipped with optional automatic water fill feature, add water through the wash chamber until the low water shut-off system indicates that the sump is full. The sump capacity is 25 gallons.
container and then pouring the dissolved detergent into the sump.
NOTE: Factory approved detergent is the only detergent approved for use with this automatic parts washer. It is specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other detergent during the warranty period will void the warranty. In addition, using factory detergents will extend your 90 day labor warranty to 1 year.
6. Turn the wash cycle timer and allow the machine to complete the cycle to dissolve the detergent into the water. When the machine stops, it is ready for use. Refer to Operation for complete operating instructions.
3. Close the lid.
4. Flip the heater switch to the ON position. The sump water will reach operating temperature
(160°-180°F Excludes 120V Version 1.043-356.0) in approximately four hours. To avoid having to wait for the wash solution to heat up before you use the machine each day, install an optional 24-hour 7-day heater timer. Refer to 24-hour, 7-day Heater Timer for more information. IMPORTANT: Allow the sump water to reach operating temperature before adding detergent and running the machine. If you add detergent and run the machine when the sump water is cool, the detergent will foam excessively and could overflow the machine.
5. While the sump water is heating, add the appro­priate quantity of factory approved detergent to the wash chamber. We recommend mixing the detergent with warm water in a separate bucket/
Cuda 2412 Operator’s Manual 8.914-384.0 - V
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Page 12
Operations
Lid Safety
Switch (Located
Behind Lip)
Low Water
Indicator
Oil Skimmer
Timer w/Knob
Wash Cycle
Turntable
Switch
Heater Switch
Adjustment
Screw
Decrease
T
emperature
Increase
T
emperature
Operations Main Operating Components
Familiarize yourself with the main operating compo­nents before operating the machine.
Control Panel
The control panel is located on the front center of the lid. It contains the heater, wash cycle, turntable controls, and low water indicator.
for a period of time to allow the wash solution to reheat to operating temperature.
Wash Cycle Control
The wash cycle control is a timer switch. When set, the timer automatically shuts off the pump and turntable when the wash cycle is complete.
Thermostat
The thermostat is located inside pump enclosure. The thermostat is factory-set to heat the wash solution to a maximum temperature of 180°F (Excludes 120V Version 1.043-356.0).
Adjusting the Thermostat
To adjust the thermostat, rotate the adjustmen t scr ew or knob clockwise to increase the temperature, or coun­terclockwise to decrease the temperature.
Timer w/Knob
Low Water Indicator
The low water indicator light illuminates if the wash solution in the sump is low. For more information refer to Low Water Shut-off Syste m.
Turntable Switch
The turntable switch is an illuminated rocker switch that enables you to disconnect power to the turntable motor . Set to ON, the turntable rotates during the wash cycle. Set to OFF, the turntable does not rotate during the wash cycle. The switch is useful for washing large parts that would otherwise impede turntable rotation.
Heater Control
The heater control is an illuminated rocker switch. It controls the heating element in the sump chamber . The heater control illuminates when the heating system is on. The heating system is thermostatically set at the factory to reach a high temperature of 180 °F (Excludes 120V Version 1.043-356.0). The temperature is adjust­able using the thermostat (See Thermostat).
NOTE: The machines contain an internal power relay that automatically disconnects power to the heater when the pump turns on; the heater and pump cannot
run simultaneously (120V only). After long wash cycles it may be necessary to let the machine sit idle
12
24-hour, 7-day Heater Timer
A 24-hour, 7-day heater timer is available as an option on these machines. The timer plugs directly into a 15­amp outlet and automatically cycles the heating system on and off each day. To configure the timer, refer to the instructions printed on the back of the timer housing.
To order a 24-hour, 7-day heater timer, contact your dealer or call customer service.
Lid Safety Switch
The lid safety switch is located behind the front left lip of the lid, just below the control panel. The safety switch disconnects power to the water pump and the turntable motor if the lid is raised during operation.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 13
Operations
Throttle
ever Lock
Throttle
Lever
Holding Bracket
Thrust
Bearing
Turntable
Turntable Drive
Bar
Position #2 For
Power Brush
Position #1 For
Detail Brush
Compressed
Air In
Turntable Assembly
The turntable assembly uses a torque arm mounted on the underside of the lid to rotate the turntable. The torque arm includes a torque limiter which prevents the turntable motor from burning out in case a part falls off the turntable and obstructs rotation. For information on adjusting the torque limiter, refer to T orque Limiter. For information on replacing the turntable motor, refer to Turntable Moto r.
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Torque Limiter
Removing the Turntable
The frequency at which you must clean the debris screen depends on machine usage. In general, you should clean the screen before operating the machine each day. To access and remove the screen you must remove the turntable (see Removing the Turntable).
NOTE: Never operate the machine without the debris screen in place. The screen is specially sized to filter particles that could clog the spray nozzles or damage the water pump. Operating the machine without
the debris screen in place could cause spray nozzle clogging or water pump failure.
Air Flow V alve (Optional)
The air flow valve is located on the right rear corner of the machine. It is a three-way ball valve that controls the flow of compressed air to the power brush and the hand detail brush.
To remove the turntable, grasp it evenly on opposite sides and lift it free of the spindle.
Important: The turntable rotates on a thrust bearing inside of the hub. As yo u lift the turntable free of the spindle, take care not to jar the thrust bearing loose. If the thrust bearing drops out of the hub, inspect it for wear then either replace it or re-install it.
Debris Screen
The debris screen is located below the turntable inside of the wash chamber. The debris screen continuously filters debris particles from the cleaning solution to ensure blockage free spray nozzle operation, and also provides a safeguard against small parts that might accidentally be washed through from the wash chamber.
Power Brush (Optional)
The power brush is located on the right front corner of the machine. Refer to Connect a Compressed-Air Line and Accessories for detailed inst allation informa­tion.
L
Cuda 2412 Operator’s Manual 8.914-384.0 - V
NOTE: The power brush is available as an option on this machine. For ordering information, contact your dealer or call customer service.
13
Page 14
Operations
Tank Wall
Flow
Regulator
Detail Brush
Skimmer
Disc
Motor
Skimmer
Container
Using the Power Brush
WARNING: Particles d islo dged by t he power br ush could cause serious injury to your eyes. Alwa ys wear approved eye protection when using the power brush.
With stiff stainless steel bristles turning at 1800 RPM, the power brush easily removes carbon depo s its, old gasket material, or other tightly-adhered materials fr om parts before washing.
To turn on the power brush, position the air flow select valve appropriately, then push the power brush lever lock forward with your thumb and squeeze the throttle lever to control the speed of the brush.
Detail Brush and Flow Regulator (Optional)
The detail brush is located on the front inside wall of the wash chamber. The flow regulator is located on the right rear corner of the machine. The detail brush uses a continuous flow of hot cleaning solution through its nylon bristles to help you clean delicate or lightly soiled parts. The flow regulator controls the flow of cleaning solution through the detail brush.
Adjusting the Flow of Cleaning Solution
The flow of cleaning solution through the detail brush is pre-set at the factory . If you need to adjust the fl ow, pull out the flow regulator knob, then rotate it clockwise to decrease the flow or counter-clockwise to increase the flow. After adjusting, push the knob back in to lock it.
NOTE: The detail brush is available as an option on this machine. For ordering information , co nta ct you r dealer or call customer service.
Automatic Oil Skimmer System
The automatic oil skimmer system consists of a skimmer assembly that includes an electric motor that rotates a disk in the sump water. The oil adhe res to the disk and is wiped off by wiper blade s and deposited in a container. The gear motor is controlled by a timer switch on the control panel. See information in Using the Oil Skimmer for detailed operation.
Skimmer
WARNING: Hot, high-pressured cleaning solution could cause serious injury. Always wear rubber gloves and approved eye protection when handlin g hot cleaning solution.
Collection
14
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 15
Operations
Magnet Aligned w/Lower Switch
Magnet Aligned w/Upper Switch
WATER LEVEL OK:
Both Switches OPEN, Automatic
Water Fill Valve (if installed)
CLOSED, Heating Element ON.
LOW WATER LEVEL
Top Switch CLOSED, Bottom Switch CLOSED, Automatic Water Fill Valve (if installed) OPEN, Heating Element O.
SUMP FILLING: Top Switch CLOSED, Bottom Switch OPEN, Automatic Water Fill Valve (if
installed) OPEN, Heating Element OFF.
Water Level
Under typical operating conditions the machine loses 3 to 5 gallons of water per day to evaporation. It is important that you monitor and maintain the water level daily to minimize the risk of burning out the heating element or ruining the pump.
NOTE: Add detergent each time you add water. Add detergent after you clean the sump chamber each month, and more frequently if your cleaning cycle maintenance period is more frequent, and if you notice specific low-detergent indicators (See Detergents and Additives).
Low Water Shut-off System
The low water shut-off system shuts down the machine if the wash solution in the sump chamber drops below a safe level. The system uses two reed switches and a float rod mounted on the right outer wall of the sump chamber to control the water level.
If the wash solution drops below the lower reed switch, the low water indicator light on the control panel turns on and the system disconnects power to the heating element, the pump, and the turntable motor. To reset the system, add water to the sump until the low water indicator light turns off.
Automatic Water Fill (Optional)
The automatic water fill system automatically maintains a proper water level in the sump. It is available as on option on these machines.
The automatic water fill system uses the low water shut-off reed switches to open and close a water solenoid valve, which automatically maintains a proper water level in the sump. The figure above d escribes the operation of the automatic water fill system.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
15
Page 16
Operations
Detergents And Additives Detergents
Manufacturer's detergents are the only detergents approved for use with our Automatic Parts washers. They are specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other deter gent during the warranty period will void the warranty. To monitor the relative concentration of the detergent in the wash solution, periodically examine the was h solution in the sump chamber for the following indicators:
• Rust inside the machine: not enough detergent
• Excessive foaming: not enough detergent
• Thick, white residue on parts after washing: too much detergent
To maintain proper detergent concentration under typical operating conditions, add detergent each month after cleaning the sump chamber. Follow recom­mended detergent quantities. Use pH kit to determine the proper amount of detergent to use. If you n eed help interpreting test results, contact customer service.
Rust Inhibitor Additive
Factory detergents protect the entire inside of your machine against the degenerative effects of water evaporation. A rust inhibitor additive actually evapo­rates with the water and continuously coats and protects metal surfaces, even while your machine is sitting idle. For more information, contact your dealer or call customer service.
Washing Parts
The following procedure assumes that the heater is on and the sump water is at operating temperature.
To wash parts, perform the following procedure.
WARNING: Hot, high-pressured cleaning solution could cause serious injury. Always wear rubber gloves and approved eye protection when loading and unloading the machine.
1. Load large, heavy parts directly onto the turntable. Load small, light parts in the small parts basket, if available. Make sure none of the parts extend beyond the edge of the turntable and make sure large, light parts (valve covers, for example) are secured to the turntable.
NOTE: For optimum cleaning performance, provide a slight clearance between parts to allow adequate flow of cleaning solution around and between them.
2. Close the lid.
NOTE: If you are washing large parts that might impede turntable rotation, flip the turntable switch OFF.
3. Set the wash cycle timer.
4. When the machine stops, lift the lid and wait a few moments to allow the parts to cool and dry before removing them. Most parts flash-dry in seconds.
Preparing The Machine For Use
Before you begin to wash parts, it is important that you properly prepare the machine. Before you be gin to u se the machine each day:
• check the water level and add water to the sump tank if necessary;
• heat the water to operating temperature
• add detergent if necessary (see Detergents and Additives);
• verify that none of the spray nozzles are clogged; and
• clean the debris screen.
16
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 17
Operations
Oil Skimmer
Assembly
Oil Container
Using the Oil Skimmer System
The oil skimmer system is most effective if used when the cleaning solution in the sump is cool. Th e frequency at which you must remove the oil from the wash solution will depend on machine usage. Under typical operating conditions you may need to remove the oil every day. If the oil skimmer runs longer than 10-15 minutes, the detergent and vapor rust inhibitor content in the sump should be checked. The detergent and inhibitor can be removed with extensive use of the skimmer, so be certain to check chemical levels after running the skimmer to determine if you require a higher frequency chemical maintenance cycle than weekly.
IMPORTANT: The skimmer motor is equipped with a thermal overload switch which protects the skimmer from overheating. If you attempt to use the oil skimmer system when the wash solution is hot, the thermal overload will probably trip and the motor will shut off until it cools. Under normal skimming conditions ( when the wash solution is cool) the thermal overload should not trip.
To remove oil from the cleaning solution, perform the following procedure:
4. Dispose of the oil in the collection container in accordance with local and state regulations, then replace the container.
1. Allow the machine to sit idle for at least 30 minutes to allow the oil to float to the surface of the wash solution.
2. Ensure that the oil collection container is in place, then turn the skimmer switch to the “ON” position.
3. Allow the oil skimmer to operate until it is no longer extracting oil from the cleaning solution.
Tip: While extracting oil from the cleaning solution, oil will flow off the wiper blades in a fine continuous stream. Water will flow off the blades in droplets. Once droplets begin to flow off the wiper blades, stop the skimmer motor.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
17
Page 18
Operations
Shutting Down The Machine
To shut down the machine at the end of the day:
• set the wash cycle control to OFF;
• shut off the compressed air at the supply line (if installed).
WARNING
• For periods of extended shut-down (weekends and holidays, for example), dis­connect power to the machine.
• If your machine is equipped with an optional programmable heater timer, periodically verify the settings to prevent inad ve rte n t unattended operation.
18
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 19
Maintenance
Align The Notch In Each Spray Nozzle
With The Center Of
The Turntable
TOP & BOTTOM NOZZLES SIDE NOZZLES
Rotate Each Nozzle
Approximately 3°
From
The Center Line
Of The Pipe
3°
Turntable
C
L
Maintaining The Machine
To ensure optimum performance and trouble-free oper­ation, observe the following maintenance schedule consistently.
Daily Maintenance
• Check the water level; add water if necessary.
• Clean the debris screen.
Weekly Maintenance
• Detergent Concentration Level: Check detergent level weekly to maintain concentra­tion level, which decreases when water is added. The pH level of this detergent must be in accordance with the detergent manuf act ur e r's recommendation.
• Remove oil and grease from the wash solution by using the oil skimmer.
• For oily or extremely soiled parts, it is recom­mended the oil skimmer be operated on a more frequent basis.
• Examine spray nozzles; clean and align if necessary (See Cleaning and Aligning the Spray Nozzles).
• Wipe down the exterior of the machine using spray degreaser and a soft, damp cloth. TO PREVENT ELECTRICAL COMPONENT FAILURE, DO NOT SPRAY THE MACHINE WITH WATER.
NOTE: Degreaser spray and a damp cloth will usually remove all dirt and grime from the machine. For particularly stubborn soap deposits, use a soft cloth dampened with warm solution from the wash chamber.
Monthly Maintenance
• Drain and clean out the sump chamber (See Cleaning out the Sump).
Cleaning and Aligning the Spray Nozzles
To ensure optimum cleaning performance, it is important that you examine the spray nozzles periodi­cally and clean and align them if necessary. To clean a plugged nozzle, remove it from the spray pipe and use a small wire brush to free the nozzle of any obstruc­tions. When you replace the nozzle on the spray pipe, make sure you align it according to figure to maintain a proper spray pattern.
NOTE: The spray nozzles are sized and positioned to optimize the distribution of cleaning solution in the wash chamber. If you remove the nozzles make sure you replace them in the correct position on the appropriate pipe. Spray nozzle specifications are stamped on the face of each nozzle, as shown.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
19
Page 20
Maintenance
Heating Element
Power Leads
Cleaning out the Sump
1. Remove oil from the cleaning solution using the oil skimmer.
2. Remove the debris screen.
3. Drain the wash solution from the sump chamber. To drain the solution either use the sump drain or a small submersible pump.
4. Remove sand and other debris from the bottom of the sump chamber. To remove the debris either flush it out through the sump drain, or vacuum it out using a wet/dry vac. Dispose of the debris in accor­dance with applicable local, state, and federal regulations.
NOTE: Take special care to ensure that the heat ing element and the low-water float are free of debr i s.
A build up of debris around the heating element will decrease heating performance and may cause the element to overheat and fail. A build up of debris around the float may cause the low water shut-off system to malfunction (See Low Water Shutoff System)
3. Remove the rear panel from the machine (four screws; use a 5/16” wrench or socket).
4. Detach the power leads from the heating element.
5. Replace the debris screen.
6. Heat the wash water to operating temperature, then add appropriate amount of factory detergent.
7. Run the machine through a 15-minute wash cycle.
Repairing The Machine
The following procedures outline the steps necessary to replace specific items on the machine that could wear out or otherwise fail.
Heating Element
Required Tools and Equipment
• 5/16" wrench or socket
• 1-1/2" socket and breaker bar
• sealing tape or compound
• medium phillips-head screwdriver
Replacement Procedure
1. Disconnect power to the machine.
2. Drain the wash solution from the sump.
5. Using a 1-1/2" socket and breaker bar , unscrew the heating element from the machine.
NOTE: Since the heating element is in continuous contact with the cleaning solution the threads may corrode slightly. The element may be difficult to remove. When you install a new heating element, use sealing tape or compound on the threads to deter corrosion, and be sure to install the rubber ga ske t to prevent leakage.
6. Install the new heating element. Installation is the reverse of removal.
20
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 21
Maintenance
Mounting
Bracket
Low Water
Indicator
Wash Cycle
Timer
Switches
Oil Skimmer
Timer
AUT
OMATIC P
ARTS W
ASHER
Screw
Screw
Thermostat
Required Tools and Equipment
• 5/16” wrench or socket
• medium phillips-head screwdriver
• large flat-head screwdriver
Replacement Procedure
1. Disconnect power to the machine.
2. Remove the rear panel from the machine (ten screws; use a 5/16” wrench or socket).
3. Detach the power leads.
4. Using a large flat-head screwdriver, pry the ther­mostat out of the mounting bracket, then remove it from the machine.
3. Remove the lid cover (four screws use a 5/16” wrench or socket).
4. From the rear of the control panel, remove the power leads from the component you wish to replace, then remove the component.
Screwdriver
5. Install the new thermostat. Installation is the reverse of removal.
NOTE: When you install the thermostat make sure you press it firmly into the mounting bracket. In order to operate correctly, the thermostat must be in direct contact with the rear wall of the sump chamber.
Timers and Switches on the Control Panel
Required Tools and Equipment
• 5/16" wrench or socket
• 1/2" wrench or deep socket
• small phillips-head screwdriver
• small flat-head screwdriver
Replacement Procedure
1. Disconnect power to the machine.
2. Close the lid.
5. Replace the component, then reassemble the lid cover.
6. Ensure thermostat is set to 180°F.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
21
Page 22
Maintenance
Adjusting Bolt
Set Screw
Torque
Limiter
Locking Pliers
Adjusting Bolt
Spring Scale
Torque Limiter
AUT
OMATIC P
ARTS W
ASHER
Screw
Screw
Cleaning and Aligning the Spray Nozzles
To ensure optimum cleaning performance, it is important that you examine the spray nozzles periodi­cally and clean and align them if necessary.
To clean a plugged nozzle, remove it from the spray pipe and use a small wire brush to free the nozzle of any obstructions. When you replace the nozzle on the spray pipe, make sure you align it according to figure to maintain a proper spray pattern.
NOTE: The spray nozzles are sized and positioned to optimize the distribution of cleaning solution in the wash chamber. If you remove the nozzles make sure you replace them in the correct position on the appropriate pipe. Spray nozzle specifications are stamped on the face of each nozzle, as shown.
Torque Limiter
The torque arm should begin to slip at 7 pounds. If it slips at less than 7 pounds, tighten the adjusting bolt. If it slips at greater than 7 pounds, loosen the adjusting bolt.
5. Remove the locking pliers from the hub, then tighten the set screw.
The torque limiter prevents the turntable motor from burning out in case a part falls off the turntable and obstructs rotation. The torque limiter is pre-set at the factory, but you may need to adjust it if the turntable begins to slip or bind.
Adjusting the Torque Limiter
To adjust the torque limiter, perform the following procedure;
1. Raise the lid.
2. Loosen the torque limiter set screw (use a 1/8” allen wrench).
Turntable Motor
The turntable motor is located near the main electrical panel beneath the lid cover. To replace the turntable motor, perform the following procedure:
1. Disconnect power to the machine.
2. Close the lid.
3. Remove the lid cover (four screws use a 5/16” wrench or socket).
3. Rotate the torque arm 180°
4. Clamp the hub against the top spray arm with a
pair of locking pliers, then use a spring scale on the end of the torque arm to measure the torque setting.
22
Cuda 2412 Operator’s Manual 8.914-384.0 - V
4. Raise the lid.
Page 23
5. Loosen the retaining screw to remove th e tor q ue
Power Leads
Adjusting Bolt
Retaining
Screw
Motor
Mounting
Screws
arm assembly from the drive shaft (use a 1/8” allen wrench).
Maintenance
6. Remove the four turntable mounting screws.
7. Close the lid.
8. Disconnect the power leads from the motor, then remove the motor from the lid.
9. Install the new motor. Installation is the reverse of removal.
Cuda 2412 Operator’s Manual 8.914-384.0 - V
23
Page 24
Maintenance
None
Power
ON
Power
OFF
Power
OFF
Power
OFF
Measure Voltage Across L1 and N Terminals on Junction Box
Electrical Panel is OK, Check Main Power Disconnect
Visibly Inspect Heater Relay
Heater Relay is Blown; Replace the Relay
Visibly Inspect Pump Relay
Pump Relay is Blown; Replace the Relay
Check the Blue and Grey Terminal Blocks for Loose Connections
Tighten Loose Connections
Electrical Panel is OK, Refer to Testing Individual Components
110 to 120V
OK
OK
OK
Black or
Deformed
Black or
Deformed
Loose
WARNING
KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING.
Troubleshooting T roubleshooting the Electrical System
To troubleshoot the electrical system use the following diagrams to eliminate the possibility of a blown fuse or a bad connection, then refer to Testing Individual Components to determine which component is caus ing the problem.
WARNING: Keep water away from electric wiring or fatal electric shock may result
• Electrical troubleshooting should be performed by qualified personnel only.
• Avoid contact with power leads, terminals, and fuses when power is connected.
• Disconnect power to machine before removing fuses or other electrical components.
T roubleshooting the Electrical Panel
24
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 25
Maintenance
Heating
Power Leads
Mounting
Bracket
Testing Individual Components
NOTE: The following troubleshooting procedures require the use of a volt/ohm meter. If you are not familiar with using a volt/ohm meter do not attempt to perform the following troubleshooting procedures. If you need assistance please contact your dealer.
Wash Cycle Timers
1. Disconnect power to the machine.
2. Disconnect all wires and remove the timer from the control panel and (See Timers and Switches on the Control Panel).
3. With the timer in the OFF position, test for conti­nuity using an ohm meter.
If there is continuity the timer is no longer func­tional; replace the timer.
4. With the timer in the ON position, test for continuity using an ohm meter.
If there is not continuity the timer is no longer func­tional; replace the timer.
Heating Element
1. Disconnect power to the machine.
2. Remove the rear panel from the machine (four screws; use a 5/16” wrench or socket).
3. Detach the power leads from the heating element.
Element
4. Use an ohm meter to measure the resistance of the heating element. The resistance should be approximately 10 Ohms if not, replace the heating element (See Heating Element).
Thermostat
1. Disconnect power to the machine.
2. Remove the rear panel from the machine (ten screws; use a 5/16” wrench or socket ).
3. Detach the power leads from the thermostat.
4. Using a large flat-head screwdriver, pry the ther­mostat out of the mounting bracket, then remove it
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Screwdriver
from the machine.
5. Set the thermostat to 120°F, warm it to just above 120°F, then test for continuity.
If there is continuity the thermostat is no longer functional; replace the thermostat.
6. Allow the thermostat to cool to room temperature, then test for continuity.
If there is not continuity the thermostat is no longer functional; replace the thermostat.
25
Page 26
Maintenance
PROBLEM POSSIBLE CAUSE SOLUTION
Verify that the turntable switch is ON (See Turntable Switch).
Check the position of parts on turntable; position parts to allow flow of cleaning solution around and between them.
Check spray nozzles for obstructions and alignment; clean and align if necessary (See Cleaning and Aligning the Spray Nozzles).
Add 1-2 scoops of detergent and observe cleaning perfor­mance; add 1-2 scoops more if necessary. Measure pH.
See wash solution is not heating
Check the water level in the sump; add water if necessary (See Low Water Shut-Off).
Check thermostat setting; set to 180° (See Adjusting the Thermostat).
Check for debris buildup around heating element; clean out if necessary (See Cleaning out the Sump).
Contact a licensed electrician to verify that the incoming line voltage meets requirements.
Test the heater timer; replace if necessary (See Wash Cycle and Heater Timers).
Test the thermostat; replace if necessary (See Single Phase Thermostat, or contact dealer to test a three-phase thermostat).
Test the heating element; replace if necessary (See Single Heating Element, or contact dealer to test a three-phase heating element).
Bring water up to correct temperature Do not place oil pan or transmission pan into machine
without pouring oil out of it.
Change sump water and recharge with fresh detergent and vapor corrosion inhibitor.
Use a water softener and/or change your sump water more frequently.
Turn heat down to approximately 140°.
POOR
CLEANING
PERFORMANCE
WASH
SOLUTION
NOT HEATING
FOAMING
WHITE POWDER
ON PARTS
Turntable switch is OFF
Parts are obstructing each other Low water level in sump Check sump water level; add water if necessary. Clogged or improperly aligned
spray nozzles Low detergent concentration 10-
11 pH Wash solution is not properly
heated Pump is not operating properly See pump does not operate properly. Blown fuse Refer to Troubleshooting the Electrical System .
Low water level in sump
Thermostat is incorrectly set
Excess debris is built up around heating element
Line voltage is too low
Failed heater timer
Failed thermostat
Failed heating element
Machine operating with cold water
Grease, high detergent motor oils, transmission oil, gear lubes
Not enough detergent Add more detergent, check pH level. Use de-foamer. Solution is old Water hardness and TDS (totally
dissolved solids) Large parts can dry before
solutions runs off, leaving powdery residue
26
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 27
PROBLEM POSSIBLE CAUSE SOLUTION
Verify that no service is being performed on the machine, then turn the main power disconnect on.
Check the door latch and door safety switch; adjust if necessary (See Adjusting the Safety Switch).
Test the door closure safety switch; replace if necessary (See Door Safety Switch).
Test the wash cycle timer; replace if necessary (See Wash Cycle, Heater and Skimmer Timers).
See pump does not operate properly section. Ensure that the turntable switch is in the on
position (See Turntable Switch).
MACHINE FAILS TO
START WHEN
"WASHING PARTS"
PROCEDURE IS
FOLLOWED
Main power disconnect is off
Door is not closing properly
Failed door safety switch
Failed washer cycle timer Pump is not operating
properly Turntable switch is OFF
Maintenance
TURNTABLE DOES
NOT OPERATE
PROPERLY
PUMP DOES NOT
OPERATE PROPERLY
Parts are obstructing turntable rotation
Worn thrust bearing Inspect the thrust bearing; replace if necessary
Torque limiter improperly set
Failed wash cycle timer
Failed start capacitor
Failed turntable motor
Low water level in sump
Pump intake is plugged Pump overload relay is tripped Reset the motor overload relay.
Blown fuse
Line voltage is too low
Check for parts obstructing rotation of the turntable; rearrange if necessary.
Verify the setting on the torque limiter; adjust if necessary
Test the wash cycle timer; replace if necessary (See Wash Cycle, Heater, and Skimmer Timers).
Test the start capacitor; replace if necessary (See Start Capacitor).
Contact a licensed electrician to test the motor; replace if necessary (SeeTurntable Motor).
Check the water level in the sump; add water if necessary (See Low Water Shut-Off System).
Check pump intake for obstructions; clean out if necessary.
Check electrical panel for a blown fuse; replace if necessary.
Contact a licensed electrician to verify that the incoming line voltage meets requirements as specified on the machine ID tag.
Pump is failed
MACHINE RUSTING
INTERIOR
Steam condensing on inside of a lid
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Contact a licensed electrician to test the pump; replace if necessary.
Leave lid open during idle periods. Check soap concentration.
27
Page 28
Notes
28
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 29
Parts
Parts
1.043-356.0, 1.043-379.0, 1.043-357.0,
1.043-536.0, 1.043-537.0, 1.043-538.0 CUDA H2O-2412
Cuda 2412 Operator’s Manual 8.914-384.0 - V
29
Page 30
Oil Skimmer
10
5
1
4
2
1
7
8
11
12
9
6
15
17
1
16
14
13
3
30
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 31
Oil Skimmer
REF PART NO. QTY DESCRIPTION NOTES
1 8.718-810.0 11 SCREW, 10/32" X 1/2" WHIZ LOC FLANGE 2 8.913-733.0 1 COVER, MOTOR, DISC SKIMMER SS 3 8.718-968.0 4 WASHER #10 FLAT ZINC PLT 4 9.804-102.0 2 BLADE, WIPER, DISC SKIMMER SS 5 9.802-773.0 3 NUT, 5/16 ESNA 6 8.918-672.0 1 DISC, SKIMMER SS 7 9.802-791.0 4 NUT, CAGE, 10/32" X 16 GA. 8 9.802-514.0 1 STRAIN RELIEF, STRT, LQ TITE
9 9.804-564.0 2 SCREW, 6-22 X 12 10 8.904-676.0 1 MOTOR, DISC SKIMMER 11 8.719.987.0 1 HUB, DISC MOUNT, DISC SKIMMER 12 8.719-068.0 1 PIN, ROLL 1/8" X 1" STEEL 13 9.804-137.0 1 GASKET, SKIMMER BASE 14 9.802-802.0 3 WASHER, 1/4 FLAT 15 8.913-732.0 1 OIL SKIMMER, SMALL
- 8.922-839.0 1 WLMT, OIL SKIMMER, SMALL, SS 16 8.718-568.0 3 WASHER, 1/4" SEALING 17 9.804-567.0 4 NUT, 10/32 ESNA
31Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 32
115V Electrical Panel
A
TTENTION
USE ON
L
Y CUDA APPR
O
VED
DET
ERGENT
S
T
O EXTEND
LABOR
WARRANT
Y
T
O 1-YEAR!
MIX DETERGEN
TS
1 LB
(1/2 K
G) PER
5-GALL
ONS (1
5 LITERS) OF
W
A
TER
For CU
DA App
r
o
ved Dete
r
g
ents
visit
http://w
w
w
.cudausa.com
or
call 888-31
9-0
882
9.807
-
513
.
0
90-DA
Y
LABOR
W
A
R
R
A
N
TY
EXT
ENDS TO 1-YEAR
WITH EXC
LU
SIVE USE OF
CU
DA DETE
RGEN
T
S
LIMIT
E
D
62
6
28
9
31
13
7
42
41
43
45
35
10
63
39
38
68
33
36
37
42
49
56
15, 30
65
57
64
60
62
62
37
14
36
28
34
11
12
12
51
50
6146
49
48
53
52
47
36
59
66
5
40
2
22
27
4
1
24
29
58
26
16
17, 20
8
21
23
40
44
19
32
72
18
25
Oil Skimmer
Auto Fill
Option
54
18
69
67
55
24
70
71
Timer
Option
32
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 33
115V Electrical Panel
REF PART NO. QTY DESCRIPTION NOTES
1 8.714-820.0 1 LABEL, CONTROL H20-2412, SC-2412D 115V 2 9.804-510.0 2 SWITCH, LID/DOOR, 15 AMP, NON ENCLOSED 3 8.713-328.0 2 SWITCH-LIGHTED ROCKER SKIMMER/ TT ON/OFF 4 8.716-408.0 1 LIGHT, INDICATOR AMBER 120V 5 8.713-086.0 1 GROUND-LUG 2 HOLE ALUM 6 8.714-164.0 1 TERMINAL BLOCK - 2 POSITION (SURFACE) BL-BL 7 8.756-487.0 1 TIMER, 15 MIN, SPRING WOUND 8 8.753-367.0 1 RELAY, SPDT
9 8.753-368.0 1 RELAY BASE 10 8.713-315.0 1 SWITCH-MERCURY TILT 11 8.713-603.0 2 CONNECTOR, ELECTRICAL 3 PIN MALE 12 8.713-604.0 6 CONNECTOR, ELEC PIN FEM 13 8.750-866.0 1 CONTACTOR, 3 POLE 9 AMP (PUMP)
- 8.750-869.0 1 S CONTACT, NC AUX, FRONT MNT NOT SHOWN 14 8.750-864.0 1 CONTACTOR, 3 POLE 6 AMP (HEATER) 15 8.716-224.0 1 HOLDER, FUSE BLOCK PANEL MT 16 8.716-398.0 3 TERMINAL BLOCK, BLUE, ENTRELEC, 125116-01
17 8.716-396.0 3 18 8.716-399.0 2 END COVER, ENTRELEC, GRAY 11836816 P-ON
19 9.800-040.0 1 LABEL, GRND SYMBOL 20 8.755-017.0 1 TERMINAL BLOCK JUMPER, 3 POLE 21 8.716-599.0 1 TERMINAL GRND, GREEN W/YELLOW 22 8.718-936.0 3 SCREW, #8 X 1/2", PHILLIPS 23 8.718-937.0 2 SCREW, #8 X 3/4" PHILLIPS 24 8.718-733.0 4 SCREW, 6/32" X 5/8", RND, HB 25 8.716-375.0 2 TERMINAL, RING TONQUE 26 9.802-784.0 1 NUT, 6-32 KEPS 27 9.802-457.0 7" DIN RAIL, 35MM 28 9.804-595.0 2 END BRACKET, ENTRELEC 29 8.913-729.0 1 CONTROL PANEL 30 8.714-836.0 1 FUSE, 3 AMP 31 8.713-316.0 1 CLIP, MOUNTING (FOR MERC. TILT SW) 32 8.713-105.0 1 SWITCH BOOT, THREADED 33 8.913-711.0 1 LID COVER 2412 34 8.913-721.0 1 LID INNER LID 2412 35 9.804-207.0 2 BALL STUD, 5/16"-18 UNC, 10MM 2A STUD 36 9.718-980.0 7 WASHER, 5/16" FLAT, SAE
- 9.802-805.0 7 WASHER, 5/16" FLAT, SAE, SS 39 9.804-203.0 2 HANDLE, DOOR/STRAINER 40 9.802-793.0 4 NUT, CAGE, 1/4" X 16 GA 41 9.802-700.0 4 BOLT, 1/4" X 3/4", NC HH 42 9.802-802.0 6 WASHER, 1/4", FLAT, SAE
TERMINAL BLOCK, ENTRELEC, GRAY 115 -11 6-07 M4/6
33Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 34
115V Electrical Panel
REF PART NO. QTY DESCRIPTION NOTES
43 8.714-379.0 1 GEARMOTOR, AC6 RPM 120V, 1/2" SS SHAFT 44 9.804-247.0 1 GASKET, GEARMOTOR PAPER FIBERFLEX 45 8.714-380.0 1 TORQUE, HUB OUTLAW
- 8.923-359.0 1 TORQUE, HUB, SS
46 8.913-712.0 1 TORQUE ARM
- 8.923-024.0 1 ARM, TORQUE, ROTATION AR M
47 8.913-713.0 1 TIP TORQUE, ROTATION ARM
- 8.923-023.0 1 TIP TORQUE, ROTATION ARM, SS
48 9.802-700.0 1 BOLT, 1/4" X 3/4", NF HH
- 8.718-603.0 1 BOLT, 1/4"-20 X 3/4", HH SS
49 9.802-773.0 3 NUT, 1/4" ESNA NC
- 9 .8 02 - 774. 0 3 NUT, 1/4" ESNA NC, SS
50 8.714-213.0 1 BOLT, 5/16" X 2" NF HH 51 9.804-238.0 3 52 8.718-810.0 4 SCREW, 10-32" X 1/2" WHIZ LOC FLANGE
- 8.718-813.0 4 SCREW, 10-32 X 1/2" BH SOC,SS 53 8.718-568.0 4 WASHER, 1/4" FLAT SS SEALING RUB 54 9.802-105.0 2 PLUG, 7/8" HOLE
WASHER, BELLEVILLE (DISC SPRING) . 317D X .625 OD, .047" THK
34
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 35
115V Electrical Panel
REF PART NO. QTY DESCRIPTION NOTES
55 8.756-488.0 1 TIMER, 30 MIN, SPRING WOUND 56 9.802-525.0 1 LOCKNUT, 1/2" 8463 57 8.716-547.0 1 CONNECTOR, 1/2" L/T STRAIGHT 58 8.913-749.0 1 LID, HINGE STOP 59 8.725-303.0 3 CAPSCREW, 1/4-28 X 5/8" 60 9.804-297.0 1 LABEL, HOUR METER
61 9.804-242.0 1 62 9.802-775.0 2 NUT, 1/4" FLANGE, NC 63 9.804-224.0 12 64 9.802-518.0 1 STRAIN RELIEF, LT, STR,3/4" NPT .49-.71D
65 9.802-515.0 1 STRAIN RELIEF LQ TIT E 66 9.802-748.0 1 SCREW 6/32" X 3/8" RND 67 8.753-351.0 12" CHANNEL 1" W/COVER 68 9.807-513.0 1 LABEL, CUDA APPROVED DETERGENTS 69 8.716-400.0 1 END COVER BLUE 70 8.713-768.0 6 CONNECTOR, ELECTRICAL PIN MALE 71 8.713-731.0 1 CONNECTOR, ELECTRICAL PIN MALE 72 8.756-586.0 2 KNOB, TIMER, SPRING WOUND
WASHER, FLAT BRONZE, 3/8"ID X 3/4" OD X 1/16" THK THRUST BEARING
DECAL, CAUTION, CHECK WATER LEVELS, ALL MODELS
35Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 36
208V, 230V Electrical Panel
90-D
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36
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 37
208V, 230V Electrical Panel
REF PART NO. QTY DESCRIPTION NOTES
1 8.714-821.0 1 LABEL, CONTROL, H2O-2412, 230V 2 9.804-510.0 1 SWITCH, LID/DOOR, 15 AMP NON ENCLOSED 3 8.713-328.0 1 SWITCH, LIGHTED ROCKER SKIMMER/TT ON/OFF 4 8.716-408.0 1 LIGHT, INDICATOR AMBER 120V 5 8.713-086.0 1 GROUND, LUG 2 HOLE ALUM 6 8.714-164.0 1 TERMINAL BLOCK, 2 POS (SURFACE) BL-BL 7 8.756-489.0 1 TIMER, 60 MIN, SPRING WOUND 8 8.753-367.0 1 RELAY, SPDT
9 8.753-368.0 1 RELAY, BASE 10 8.713-315.0 1 SWITCH-MERCURY TILT 11 8.713-603.0 2 CONNECTOR, ELECTRICAL 3 PIN MALE 12 8.713-604.0 6 CONNECTOR, ELECTRICAL PIN FEM
13 8.714-290.0 1 14 8.750-866.0 1 CONTACTOR, 3 POLE, 9 AMP
15 8.714-839.0 1 PLUG, PLASTIC BLACK 1/2" 16 8.716-398.0 3 TERMINAL BLOCK, BLUE ENTRELEC 125116-01
17 8.716-396.0 3 18 8.716-399.0 2 END COVER, ENTRELEC, 11836816 P-ON GRAY
19 9.802-776.0 6 NUT, 5/16" ESNA NC 20 8.755-017.0 1 TERMINAL BLOCK JUMPER, 3 POLE 21 8.716-599.0 2 TERMINAL, GROUND, GREEN/YELLOW 22 8.718-936.0 11 SCREW, #8 X 1/2", PHILLIPS 23 8.718-937.0 6 SCREW, #8 X 3/4" PHILLIPS 24 8.718-733.0 6 SCREW, 6/32"X5/8", RND HB MCH 25 9.800-040.0 1 LABEL, GROUND SYMBOL 26 9.802-784.0 1 NUT, 6-32 KEPS 27 9.802-457.0 7" DIN RAIL, 35MM 28 9.804-595.0 2 END BRACKET, ENTRELEC 29 8.941-092.0 1 CONTROL PANEL 30 8.713-316.0 1 CLIP, MOUNTING 31 8.718-980.0 7 WASHER, 5/16" FLAT
- 9.802-805.0 7 WASHER, 5/16" FLAT, SAE, SS 32 8.713-105.0 1 SWITCH BOOT, THREADED 33 8.913-711.0 1 LID TOP 2412 34 8.913-721.0 1 LID 2412 35 9.804-207.0 2 BALL STUD 5/16"-18 UNC 10 MM 2A STUD 36 8.713-287.0 2 FUSE, 12 AMP 37 9.802-518.0 1 STRAIN RELIEF, LT, STR, 3/4" NPT .49-.71D 38 8.713-246.0 4 SCREW, 5/16"-18 X 1" SKT HD 39 9.804-203.0 2 HANDLE, DOOR/STRAINER 40 9.802-793.0 4 NUT, CAGE, 1/4" X 16 GA
CONTACTOR, GEN PURPOSE, 2 POLE 230V, 30 AMP
TERMINAL BLOCK, ENTRELEC, GRAY 115-116-07 M4/6
37Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 38
208V, 230V Electrical Panel
REF PART NO. QTY DESCRIPTION NOTES
41 9.802-700.0 4 BOLT, 1/4" X 3/4", NC HH 42 9.802-802.0 6 WASHER, 1/4" FLAT SAE
43 8.714-379.0 1 44 9.804-247.0 1 GASKET, GEARMOTOR PAPER FIBERFLEX
45 8.714-380.0 1 TORQUE HUB, OUTLAW
- 8.923-359.0 1 TORQUE HUB, SS
46 8.913-712.0 1 TORQUE ARM
- 8.923-023.0 1 ARM,TORQUE ROTATION ARM
47 8.913-713.0 1 TIP TORQUE ROTATION ARM
- 8.923-023.0 1 TIP TORQUE ROTATION ARM, SS
48 9.802-700.0 1 BOLT, 1/4" X 3/4", NC HH
- 8.718-603.0 1 BOLT, 1/4-20 X 3/4", HH,SS
49 9.802-773.0 3 NUT, 1/4" ESNA NC
- 9.802-774.0 3 NUT, 1/4" ESNA, NC, SS
50 8.7 14-213.0 1 BOLT, 5/16" X 2", NF HH 51 9.804-238.0 3 52 8.718-810.0 4 SCREW, 10-32" X 1/2" WHIZ LOC FLANGE
- 8.718-813.0 4 SCREW, 10-32" X 1/2" BH SOC, SS 53 8.718-568.0 4 WASHER, 1/4" FLAT SS SEALING RUB 54 9.802-105.0 2 PLUG, 7/8" HOLE 55 8.756-488.0 1 TIMER, 30 MIN, SPRING WOUND 56 9.802-525.0 1 LOCKNUT, 1/2" 8463
GEARMOTOR, AC FRACT 6 RPM 2412 DRIVE 120V 1/2" SS SHAFT
WASHER, BELLEVILLE (DISC SPRING) .317D X .625 OD .047" THK
38
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 39
208V, 230V Electrical Panel
REF PART NO. QTY DESCRIPTION NOTES
57 8.7 16-547.0 1 CONNECTOR, 1/2" L/T STRAIGHT 58 8.913-749.0 1 LID, HINGE STOP 59 8.7 25-303.0 3 CAPSCREW, 1/4-28 X 5/8" SS 60 9.804-297.0 1 LABEL, HOUR METER
61 9.804-242.0 2 62 9.802-775.0 12 NUT, 1/4" FLANGE NC
63 8.713-768.0 6 CONNECTOR, ELECTRICAL PIN MALE 64 8.716-375.0 2 TERMINAL, RING TONGUE
65 9.804-224.0 1 66 8.713-290.0 2 FUSE BLOCK (H2PR) 2 POLE
67 8.756-490.0 1 TIMER, 12 HOUR, SPRING WOUND 68 8.716-875.0 1 TRANSFORMER, 200VA, 230-460V/115V
- 8.716-895.0 1 TRANSFORMER, 200VA, 208V 69 8.713-078.0 1 FUSE, 2 AMP FNM-2 70 8.713-286.0 2 FUSE, CLASS 2 AMP 71 8.713-369.0 2 FUSE, 25 AMP 72 8.713-731.0 1 CONNECTOR, ELECL, 6-PIN FEM 73 9.8 02-784.0 1 SCREW, 6/32" X 3/8" 74 8.716-400.0 1 END COVER, BLUE, ENTRELEC 75 9.802-515.0 1 STRAIN RELIEF, STRT, LQ TITE 76 9.807-513.0 1 LABEL, CUDA APPROVED DETERGENTS 77 8.756-586.0 3 KNOB, TIMER, SPRING WOUND
WASHER, FLAT BRONZE, 3/8"ID X 3/4" OD X 1/16" THK THRUST BEARING
DECAL, CAUTION, CHECK WATER LEVEL, ALL MODELS
39Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 40
Cuda 2412 Front
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40
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 41
Cuda 2412 Front
REF PART NO. QTY DESCRIPTION NOTES
1 8.913-719.0 1 TANK ASSY 2412
- 8.922-996.0 1 WLMT, TANK, SS
2 8.706-328.0 1 PIPE, PLUG 1/4" GALV.
- 8.753-897-0 1 PLUG, PIPE, 1/4, 304 SS
3 8.706-350.0 1 PIPE, CAP 1/2" GALV.
- 8.753-615.0 1 CAP, 1/2" THREADED, 304 SS
4 8.706-349.0 1 PIPE, CAP 1-1/2" GALV.
- 8.749-821.0 1 PIPE-CAP 1-1/2" STAINLESS STEEL
5 9.802-776.0 2 NUT, 5/16 ESNA 6 8.915-388.0 48" SEAL, BULB TYPE (12G) NITRILE, SIDE PROFILE 7 9.804-185.0 1 LATCH-VISE ACTION SIDE ACC COVER 8 8.711-919.0 2 CASTER, FIXED, 2-1/2" POLYWHEEL
9 8.711-920.0 2 CASTER, SWIVEL, 2-1/2" X 1-1/8" POLYOLEFIN 10 8.713-246.0 2 SCREW, 5/16"-18 X 1" SOCKET HEAD 11 9.804-203.0 1 HANDLE, DOOR/STRAINER 12 8.913-705.0 1 DEBRIS, TRAY ASSY
- 8.922354.0 1 WLMT, DEBRIS TRAY, SS 13 8.922-512.0 1 WLMT, DOOR, SUMP ACCESS, SS 14 8.712-777.0 5 NOZZLE, 50°, #3
- 9.804-196.0 5 NOZZLE, 50°, #3 STAINLESS 15 8.755-292.0 3 NOZZLE, 80°, #3
- 8.714-202.0 3 NOZZLE, 80°, #3, SS 16 8.706-047.0 1 PIPE, BUSHING 1-1/4" TO 1" BLACK
- 8.706-288.0 1 BUSHING 1' X 1/1/4' STAINLESS 17 8.706-081.0 1 CAP, PIPE 1 NPT 150WP NON PL
- 8.753-614.0 1 CAP, 1" THREADED, 304 SS 18 8.706-320.0 1 CAP, 3/4" BLACK PIPE
- 8.749-619.0 1 PIPE CAP 3/4" STAINLESS 19 8.706-188.0 1 ELBOW, 45°, 3/4" BLACK
- 8.754-347.0 1 ELBOW, 45°, 3/4" NPT SS 20 8.706-340.0 2 PIPE, BARBED, MALE NPT 3/4" BLACK
- 9.804-210.0 2 PIPE, BARBED, MALE NPT 3/4" STAINLESS 21 9.802-261.0 24" HOSE, 3/4" PUSH-ON, PER/FT 22 9.803-629.0 2 CLAMP, SCREW, #16 23 8.720-002.0 1 SPRAY PIPE 1" X 10"
- 9.923-239.0 1 SPRAY PIPE 1" X 10", SS 24 8.913-706.0 1 ASSY., UPPER SPRAY BAR
- 9.923-020.0 1 WLMT, UPPER SPRAY BAR, SS 25 8.913-724.0 1 TURNTABLE ASSY
- 9.923-014.0 1 WLMT, TURNTA BLE, SS 26 9.804-259.0 1 THRUST BEARING 27 8.904-660.0 1 DECAL, KEEP HANDS CLEAR WHEN CLOSING LID
41Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 42
Cuda 2412 Front
REF PART NO. QTY DESCRIPTION NOTES
28 9.804-223.0 1 DECAL, OPER INST, ALL MODELS 29 9.801-126.0 1 LABEL, CUDA 24 X 6 30 8.924-172.0 1 BUCKET, OIL 31 9.802-773.0 18 NUT, 1/4" ESNA, NC
- 9.802-774.0 18 NUT, 1/4" ESNA, NC, SS
32 9.802-802.0 18 WASHER, 1/4" FLAT, SAE
- 8.718-965.0 18 WASHER, 1/4" FLAT, SAE, SS 33 8.705-962.0 1 RING, CONTAINMENT 24" 34 8.718-810.0 3 SCREW, 10/32 X 1/2,WHIZ LOC FLANGE
- 8.718-810.0 3 SCREW, 10/32 X 1/2, BH SOC, SS 35 8.718-568.0 3 WASHER, SEALING 36 9.804-567.0 3 NUT, 10/32 ESNA 37 8.718-980.0 2 WASHER, 5/16" FLAT 38 8.731-254.0 1 PARTS BASKET, SMALL 8 X 8 X 4 NOT SHOWN 39 8.725-296.0 2 WASHER, BULLET HINGE 8MM PIN BRASS
42
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 43
Cuda 2412 Front
REF PART NO. QTY DESCRIPTION NOTES
40 8.725-297.0 2 WASHER, BULLET HINGE 6MM PIN BRASS 41 9.802-775.0 2 NUT, 1/4", FLANGE NC 42 8.751-325.0 1 FILTER MEDIOL, 1/4", 2" X 12" X 1"
43 9.800-013.0 1 44 9.800-034.0 1 LABEL, CLEAR LEXAN
45 N/A 1 LABEL, UL/ETL 46 9.804-361.0 1 DECAL, PATENT NUMBER 47 8.706-150.0 3 ELBOW, 1", 150WP, PL
- 8.754-346.0 3 ELBOW, 1", 150WP, PL SS 48 8.706-191.0 1 ELBOW, 1" X 3/4", 90°, GALV 49 9.807-513.0 1 LABEL, CUDA APPROVED DETERGENTS
50 8.754-353.0 1 BUSHING, 1" X 3/4" SS 51 8.900-587.0 1 LABEL, APW WARNING/OPS INST
LABEL, ASSEMBLED USA INTENDED FOR INDOOR USE.
(STAINLESS STEEL
OPTION ONLY)
43Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 44
Cuda 2412 Rear
WARNING
HOUR METER
KEEP
DRY
KEEP DRY
89143840-17
8
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28
17
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13
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12
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25
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* WARNING: If connnection is made to a potable
water supply, Protect against backflow
44
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 45
Cuda 2412 Rear
REF PART NO. QTY DESCRIPTION NOTES
1 8.714-540.0 2 GAS SPRING, STRUT 70# ( 4514QF) (115V)
- 8.724-076.0 2 GAS SPRING 90# (7227SA) (230V) 2 9.804-207.0 2 BALL STUD, 5/16"-18 UNC 10MM 2A STUD 3 9.802-776.0 2 NUT, 5/16" ESNA, NC 4 8.718-987.0 2 WASHER, 5/16" FLAT SS SEALING RUB 5 8.71 6-542.0 2 CONNECTOR, 1/2" L/T STRAIGHT, BLACK 6 8.716-011.0 39" CONDUIT, FLEXO 1/2" BLK 7 9.802-802.0 4 WASHER FLAT 1/4" 8 9.802-448.0 36" CONDUIT, WATER TIGHT, FLEX 1/2" 9 9.802-448.0 22" CONDUIT, WATER TIGHT FLEX 1/2"
10 8.714-187.0 1 HEATING ELEMENT,.8KW/120V/1 PH1" NPT, MS 9"L W/SEAL (115V 1 PH)
- 8.712-813.0 1 HEATING ELEMENT, 4.5 KW/230V/1 PH, 1" NPT MS W/SEAL (208V 1 PH, 230V 1 PH) 11 8.713-593.0 1 THERMOSTAT, SNAP DISC 180° F 1 PH 12 9.804-119.0 1 SWITCH, MAGNETIC REED SENSOR NC 13 9.804-118.0 1 SWITCH, MAGNETIC REED SENSOR, NO 14 9.804-120.0 1 MAGNET, REED SENSOR TARGET 15 8.73 1-134.0 1 SCREW, 4-40 X 1/2" SLOTTED P/H M/S ZINC 16 8.718-847.0 1 NUT, 4-40 KEPS, ZINC 17 8.75 4-718.0 1 FLOAT, 2-1/2" BALL STAINLESS 18 8.922-155.0 1 FLOAT ROD SS 19 8.93 0-331.0 1 COVER, HEATER ELEMENT 20 9.80 2-094.0 30" FOAM STRIP 1/8" X 1/2" ADHESIVE BACK 21 9.802-700.0 4 BOLT, 1/4" X 3/4", NC 22 8.71 8-806.0 1 SCREW, 1/4-20 X 1/2", SCHS SS 23 9.802-423.0 60" CORD 16/3 24 9.804-140.0 1 DECAL, WARNING 25 8.713-656.0 1 CONNECTOR, ELECTRICAL, 3 PIN FEMALE 26 8.713-768.0 3 CONNECTOR, ELECTRICAL PIN MALE 27 9.800-016.0 3 LABEL, DISCONNECT POWER SUPPLY 28 8.71 5-398.0 1 PUMP SCOT, 1/2 HP 115/230V 1 PH
- 8.713-359.0 - SEAL KIT
- 8.713-360.0 - O-RING 29 9.80 2-517.0 1 CONNECTOR, 1/2 L/T, 90°, BLACK 30 9.80 2-105.0 1 PLUG, 7/8" HOLE NOT SHOWN 31 8.70 6-196.0 2 ELBOW, 1-1/4", 90° STREET, BLACK
- 8.754-076.0 2 ELBOW, 1-1/4", 90° STREET, S/S 32 8.706-341.0 2 PIPE, BARBED MALE NPT 1-1/4" GALV.
- 9.804-198.0 2 PIPE, BARBED MALE NPT 1-1/4" STAINLESS 33 8.714-828.0 1 HOSE, 1-1/4" X 6-1/2" PRECUT BLACK 200 PSI 34 8.70 9-081.0 4 CLAMP, SCREW, #28 35 9.804-244.0 1 HOSE, 1-1/4" X 14-1/2" PRECUT, 200 PSI 36 9.802-807.0 4 WASHER, 3/8" SAE FLAT 37 9.802-779.0 4 NUT, 3/8" ESNA, NC 38 9.802-793.0 4 NUT, CAGE 1-4" X 16 GA
39 9.804-374.0 2 DECAL, KEEP DRY 40 8.71 2-896.0 1 SCOOP, DETERGENT, WHITE 16 OZ. NOT SHOWN 41 8.921-274.0 1 SPACER, BRAKE LINK, 800
45Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 46
Auto Fill, Detail Brush & Power Brush Options
ATTENTION
USE ON
L
Y CU
D
A APP
R
O
VED
DETERGENTS
T
O EXTEND
LABOR
W
ARRANT
Y
TO 1-YEAR!
MIX DETERG
ENT
S 1
LB
(1/2
KG
) PER
5-GA
LL
ON
S (15 LIT
ERS) OF
WA
TE
R
For CU
D
A Appr
o
ved Dete
r
gen
t
s v
i
s
i
t
http://w
w
w
.cudausa.
com
or
call
888-319-088
2
9.807
-513.
0
90-D
A
Y L
AB
OR
W
A
RRAN
T
Y
E
XTEND
S
TO
1-YEA
R
WITH EX
CLU
SIVE USE OF
CUDA DETER
GEN
T
S
L
I
MIT
E
D
29
28
31
30
1
3
4
5
9
10
18
12
26
14
20
17
36
20
14
24
6
7
12
14
27
16
To Sump
Chamber
27
23
21
25
21
11
13
2
15
2
22
2
19
8
21
Plug (Item 35) Installed Here
When Power Brush is Not
Supplied
46
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 47
Auto Fill, Detail Brush & Power Brush Options
REF PART NO. QTY DESCRIPTION NOTES
DETAIL & POWER BRUSH KIT (8.725-245.0)
1 8.712-778.0 1 PUMP -AIR DIAPHRAGM 2 8.709-117.0 3 CLAMP, HOSE, UNI .62-.75 ST 3 8.712-810.0 1 REGULATOR -AIR 1/4" NPT 4 9.804-091.0 1 BRUSH -POLYFLOW (FLO-THRU) 5 8.712-815.0 1 CLIP -DETAIL BRUSH 6 8.712-834.0 1 DRILL -PNEUMATIC AIR R-ANGLE 7 8.712-835.0 1 BRUSH -WIRE CUP 2-3/4" DIA., 1/4" STEM
8 8.712-836.0 1
9 8.712-838.0 1 PIPE -BALL VALVE 1/4" 3-WAY 10 9.802-254.0 24" HOSE, 1/4", PUSH-ON, FUEL LINE /FT 11 8.706-161.0 1 ELBOW, 1/4", STREET, 90° GALV 12 8.718-813.0 3 SCREW, 10-32" X 1/2" BH, SOC, SS 13 8.711-785.0 27.5" HOSE, 3/8" PUSH ON, /FT 14 9.804-567.0 5 NUT, 10/32", ESNA 15 8.718-959 .0 2 WASHER, #10 FLAT S/S 16 8.915-637.0 1 BRACKET, POWER BRUSH 17 8.714-007 .0 40" HOSE -1/4" ID X 7/16" OD BUNA TUBING 60 DURO 18 8.706-958.0 1 HOSE BARB, 1/4" BARB X 1/4" PIPE, 90° 19 8.706-941.0 1 HOSE BARB, 1/4" BARB X 1/4" ML PIPE, BRASS 20 8.706-950.0 2 HOSE BARB, 3/8" BARB X 1/4" ML PIPE 21 6.390-126 .0 4 CLAMP, HOSE, .46-.54 ST 22 8.714-255.0 2 SCREW-10-24 X 1/4"SS MS PHIL 23 8.706-777.0 1 NIPPLE, 1/4" CLOSE-P/N-3326-4
24 8.712-808.0 1 25 9.802-103.0 1 BUSHING, SNAP, 5/8"
26 8.711-785.0 18.5" HOSE, 3/8" PUSH-ON, /FT 27 8.718-568.0 3 WASHER, 1/4" FLAT SS 36 8.718-810.0 2 SCREW, 10/32" X 1/2" WHIZ LOC FLANGE
1 8.712-778.0 1 PUMP -AIR DIAPHRAGM
2 8.709-117.0 3 CLAMP, HOSE, UNI .62-.75 ST
3 8.712-810.0 1 REGULATOR -AIR 1/4" NPT
4 9.804-091.0 1 BRUSH -POLYFLOW (FLO-THRU)
5 8.712-815.0 1 CLIP -DETAIL BRUSH
9 8.712-838.0 1 PIPE -BALL VALVE 1/4" 3-WAY 10 9.802-254.0 24" HOSE, 1/4", PUSH-ON, FUEL LINE/FT 11 8.706-161.0 1 ELBOW, 1/4", STREET, 90° GALV
HOSE -ASSEMBLY 1/4" X 60", MPT EA END POWER BRUSH
FILTER -INLET (MESH BALL 1/4" NPT20 X 20 MESH) DETAIL PUMP
DETAIL BRUSH KIT (8.725-251.0)
47Cuda 2412 Operator’s Manual 8.914-384.0 - V
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Auto Fill, Detail Brush & Power Brush Options
REF PART NO. QTY DESCRIPTION NOTES
12 8.718-813.0 3 SCREW, 10-32" X 1/2" BH, SOC, SS 13 8.711-785.0 27.5" HOSE, 3/8" PUSH ON, /FT 14 9.804-567.0 5 NUT, 10/32", ESNA 15 8.718-959.0 2 WASHER, #10 FLAT S/S 17 8.714-007.0 3.33 HOSE -1/4" ID X 7/16" OD BUNA TUBING 60 DURO 18 8.706-958.0 1 HOSE BARB, 1/4" BARB X 1/4" PIPE, 90° 19 8.706-941.0 1 HOSE BARB, 1/4" BARB X 1/4" ML PIPE, BRASS 20 8.706-950.0 2 HOSE BARB, 3/8" BARB X 1/4" ML PIPE 21 6.390-126.0 4 CLAMP, HOSE, .46-.54 ST 22 8.714-255.0 2 SCREW-10-24 X 1/4"SS MS PHIL 23 8.706-777.0 1 NIPPLE, 1/4" CLOSE-P/N-3326-4
24 8.712-808.0 1 25 9.802-103.0 1 BUSHING, SNAP, 5/8"
26 8.711-785.0 18.5" HOSE, 3/8" PUSH-ON, /FT 27 8.718-568.0 3 WASHER, 1/4" FLAT SS SEALING RUB 35 8.706-328.0 1 PLUG, PIPE 1/4" NPT GALV. 36 8.718-810.0 2 SCREW, 10/32" X 1/2" WHIZ LOC FLANGE
FIL TER -INLET (MESH BALL 1/4" NPT 20 X 20 MESH) DETAIL PUMP
48
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 49
Auto Fill, Detail Brush & Power Brush Options
REF PART NO. QTY DESCRIPTION NOTES
POWER BRUSH OPTION (8.725-258.0)
6 8.712-834.0 1 DRILL -PNEUMATIC AIR R-ANGLE
7 8.712-835.0 1 BRUSH -WIRE CUP 2-3/4" DIA., 1/4" STEM 12 8.718-813.0 3 SCREW, 10-32" X 1/2" WHIZ LOC FLANGE 14 9.804-567.0 3 NUT, 10/32", ESNA 16 8.915-637.0 1 BRACKET, POWER BRUSH 27 8.718-568.0 3 WASHER, 1/4" FLAT SS SEALING RUB
AUTOFILL OPTION (8.725-261.0)
28 9.802-514.0 2 STRAIN RELIEF, STRT, LQ TITE 3231 SMALL 29 8.713-149.0 1 SOLENOID VALVE, 1/2" BRASS 30 9.802-146.0 1 SWIVEL, 1/2" MP X 3/4" GHF W/STRAINER 31 9.802-423.0 48" CORD, SERVICE, SEO, 16/3, /FT COLEMAN 32 8.713-768.0 3 S CONNECTOR, ELECTRICAL PIN MALE NOT SHOWN 33 8.713-656.0 1 S CONNECTOR, ELECTRICAL 3 PIN FEMALE NOT SHOWN
49Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 50
Filter Option 8.725-269.0
DANGER
HIGH VOLTAGE
WARNING
Assembled in US
A
Co n ta in
s co
m pone
nts from o
n e or m
ore of
th e f o l
l o w i n
g c o
u ntr
i es :
Uni t e
d S t a te
s ,
Austri a,
Br az
il , Ca
n a da
, Chi
na ,
E nglan
d ,
F r a n c e
, H o
n d u r a
s , I t a
l y ,
J a p a n
, M e x ic
o ,
R om an
i a ,
T a i wa
n , T
h a i lan
d ,
V i e t n a
m .
I NTEN
D
ED F
OR
IND
O O
R US E
HOUR METER
KEEP DRY
15
14
10
13
12
1
3
4
5
6
2
9
11
8
7
2.625"
.625"
3.0"
0.313" Dia
(3 Places)
5.75"
7.25"
16
8
6
5
4
3
50
Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 51
Filter Option 8.725-269.0
REF PART NO. QTY DESCRIPTION NOTES
1 8.724-071.0 1 FILTER HOUSING 4" X 10" W/PSI GAUGE 2 8.724-073.0 1 BAG, FILTER, 4" X 10", POLYESTER MESH, 200 MIC 3 8.724-081.0 2 NIPPLE, 1" X 2-1/2" SCH40 GALV 4 8.706-048.0 2 BUSHING, PIPE 1-1/4" X 1" NPT GALV 5 8.706-198.0 2 ELBOW, 1-1/4" FEMALE, 90 ° GALV 6 8.706-341.0 2 PIPE, BARBED MALE NPT 1-1/4" GALV 7 8.724-082.0 1 HOSE, 1-14" X 25" 200 PSI 8 8.709-081.0 4 CLAMP, SCREW #28
9 9.804-244.0 1 HOSE, 1-1/4" X 14-1/2" 200 PSI 10 8.930-052 .0 1 BRACKET, FILTER 2412 11 8.724-083.0 4 BOLT, TRI-ROUND, HEX ZINC, 5/16-18 X 3/4 12 9.802-70 0 .0 3 BOLT, 1/4" X 3/4", NC 13 9.802-802.0 3 WASHER, 1/4", FLAT 14 8.718-568.0 3 WASHER, 1/4", SEALING 15 9.802-773.0 3 NUT, 1/4" ESNA 16 8.904-658.0 1 DECAL, CAUTION FILTER PRESSURE
51Cuda 2412 Operator’s Manual 8.914-384.0 - V
Page 52
8.914-384.0 • Printed in U.S.A.
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