Cub Cadet SRC 621 Operator's Manual

Operator’s Manual
21-inch, 6-Speed Lawn Mower
Model SC 621
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368023 Cleveland, Ohio 44136-9722.
CUB CADET CORP. P.O. BOX 368023 CLEVELAND, OHIO 44136-9722
ECO # 3520
PRINTED IN U.S.A.
FORM NO.
770-10090B.fm
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Slope Gauge...................................................................................................... 6
Assembling Your Lawn Mower........................................................................... 7
Know Your Lawn Mower .................................................................................... 9
Operating Your Lawn Mower ............................................................................. 10
Making Adjustments .......................................................................................... 12
Maintaining Your Lawn Mower ........................................................................... 13
Service............................................................................................................... 15
Off-Season Storage ........................................................................................... 16
Troubleshooting ................................................................................................. 17
Parts List............................................................................................................ 18
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new Lawn Mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at the cutting deck. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Cub Cadet Customer Dealer Referral Line at 1-(800)-528-1009. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. By having the model and serial numbers ready, you help your Cub Cadet dealer give you faster service.
For more details about your machine, visit our website at www.cubcadet.com
(Serial Number)
CUB CADET CORP.
P.O. BOX 368023
CLEVELAND, OHIO 44136
CALLING CUSTOMER SUPPORT
Copy the model number here:
Copy the serial number here:
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—HEED ITS WARNING.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instruc­tions could result in serious injury or death.
General Operation
1. Read this operator’s manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not use it for any other purpose.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these safe operation rules should use this machine.
4. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
5. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the handles and keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
7. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
8. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet.
9. A missing or damaged discharge cover can cause blade contact or thrown object injuries.
10. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the handle immediately.
11. Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps:
a. Step back from the mower to fully extend your
arms. b. Be sure you are well balanced with sure footing. c. Pull the mower back slowly, no more than half way
toward you. d. Repeat these steps as needed.
12. Do not operate the mower while under the influence of alcohol or drugs.
13. Do not engage the self-propelled mechanism on units so equipped while starting engine.
14. The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions and automatically return to the disengaged position when released.
15. Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your footing, release the blade control handle immediately and the blade will stop rotating within three seconds.
16. Mow in daylight or good artificial light. Walk, never run.
17. Stop the blade when crossing gravel drives, walkways or roads.
18. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
19. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to rotate for a few seconds after the engine is shut off. Never place any part of the body in the blade area until you are sure the blade has stopped rotating.
20. Never operate mower without proper trail shield, discharge cover, grass catcher, blade control handle or
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other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so, can result in personal injury.
21. Muffler and engine become hot and can cause a burn. Do not touch.
22. Only use parts and accessories made for this machine by the original equipment manufacturer (O.E.M). Failure to do so can result in personal injury.
23. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer for assistance. Telephone 1-800-528-1009 for the name of your nearest dealer.
Slope Operation
Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. Before operating this unit on a slope or hilly area, use the slope gauge on page 6 to measure slopes . If the slope is greater than 15 degrees, do not mow it.
Do:
1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles.
3. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately, and the blade will stop rotating within 3 seconds.
Do Not:
1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance.
2. Do not mow slopes greater than 15 degrees as shown on the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause slipping.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
2. Be alert and turn mower off if a child enters the area.
3. Before and while moving backwards, look behind and down for small children.
4. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower.
5. Keep children away from hot or running engines. They can suffer burns from a hot muffler.
6. Never allow children under 14 years old to operate a
power mower. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Service
Safe Handling of Gasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite.
2. Wash your skin and change clothes immediately.
3. Use only an approved gasoline container.
4. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
5. If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
6. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
7. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
8. Never fuel machine indoors because flammable vapors will accumulate in the area.
9. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.
10. Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to provide space for fuel expansion.
11. Replace gasoline cap and tighten securely.
12. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine.
13. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
14. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
15. Allow a mower to cool at least 5 minutes before storing.
General Service:
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, worn) Replace blade with the original equipment manufactures (O.E.M.) blade only, listed in this manual. Use of parts which do not
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meet the original equipment specifications may lead to improper performance and compromise safety!
4. Mower blades are sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing them.
5. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
6. Never tamper with safety devices. Check their proper operation regularly.
7. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. Thoroughly inspect the mower for any damage. Repair the damage before starting and operating the mower.
8. Never attempt to make a wheel or cutting height adjustment while the engine is running.
9. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could
expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturers (O.E.M.) parts only, listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!
10. Do not change the engine governor setting or overspeed the engine. The governor controls the maximum safe operating speed of the engine.
11. Maintain or replace safety and instruction labels, as necessary.
12. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
1299 AC
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SECTION 2: SLOPE GAUGE
Use this page as a guide to determine slopes where you may not operate the lawn mower safely.
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1
A
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A POWER POLE
O
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F
15°
WARNING
A CORNER OF A BUILDING
OR A FENCE POST
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is
extremely difficult to maintain your footing and you could slip, resulting in serious injury.
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A
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Operate RIDING mowers up and down slopes, never across the face of slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
SECTION 3: ASSEMBLING YOUR LAWN MOWER
Unpacking
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open.
Remove loose parts if included with unit (i.e.,
operators manual, hardware pack etc.).
Cut corners and lay carton down flat. Remove
packing material.
Roll or slide unit out of carton. Check for loose parts
thoroughly before discarding carton.
Hardware Pack
Please identify each piece of the hardware pack as shown in Figure 1.
Wing Nut 1/4-20 (2)
Figure 1
Carriage Bolt 1/4-20 (2)
Tools Required
1. Pair of Pliers
2. Funnel
NOTE: Reference to right or left hand side of the mower is from the operating position.
IMPORTANT:
GASOLINE OR OIL in the engine. Be certain to service engine with fresh gasoline and oil as instructed in the engine manual. the engine manual is packed seperately in the carton.
This unit is shipped WITHOUT
Disconnect Spark Plug Wire
Disconnect the spark plug wire from the spark plug,
and ground it against the engine by attaching rubber boot to a bolt. See Figure 2.
Assembling Handle
For shipping purposes, the grass bag was packed on top of the unit. Remove the grass bag and set it out of the way.
Pull the upper handle upwards in the direction shown in Figure 3. Align it with the lower handle.
Tighten wing nut securing the upper handle with the lower handle on each side.
Upper Handle
Wing
Lower Handle
Wing Nut
Figure 3
Raise complete handle assembly, as shown in Figure 4, until it clicks into place. Make sure not to kink the control cables.
Handle
Assembly
Nut
Carriage Bolt
Spark Plug Wire
Figure 2
Spark Plug
Figure 4
Pinch lower handle against the handle mounting bracket with a pair of pliers. Move hairpin clip from the outer to the inner hole of the weld pin on the handle mounting bracket on each side. See Figure 5.
7
Cable Tie
Lower Handle
Handle Mounting Bracket
Inner Hole
Hairpin Clip
Figure 5
After you have moved the hairpin clips, place one carriage bolt (included in the hardware pack) in the upper hole of the right handle mounting bracket from the inside outward. See Figure 6. Secure with one plastic wing nut. Repeat process on the left.
Carriage Bolt
Upper
Hole
Wing Nut
Hairpin Clip
Figure 6
Lower Handle
Figure 7
NOTE: Make sure the drive cable is routed around the
outside and above the lower handle so as not to interfere with the grass bag attachment.
The rope guide, which is connected to the support rod, is located on the right side of the lower handle. See Figure 8.
With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. See Figure 8.
Lower Handle
Starter Rope
Support Rope Guide
Rod
Attach control cables to handle by inserting post of cable ties into the holes on the lower handle. The holes may be on either side of the handle. Pull cable ties tight and cut off the extra. See Figure 7.
Figure 8
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SECTION 4: KNOW YOUR LAWN MOWER
Compare the illustrations in Figure 9 with your lawn mower to acquaint yourself with the location and working of various controls and adjustments on the equipment. Always wear safety glasses while performing any adjustments on the mower.
Blade Control Handle
Cutting Height
Shift Lever
Drive Clutch Control
Recoil Starter
Figure 9
Blade Control Handle
The blade control handle is located on the upper handle of the mower.
Depress the blade control handle in order to start and operate the unit.
Release the blade control handle to stop the engine and the blade.
WARNING: The blade control handle is a
safety device. Never attempt to bypass its operations. The blade will be rotating whenever the engine is running.
Throttle Control/Choke Lever
The engine is equipped with a constant speed throttle, which is already set at full throttle for best performance.
Recoil Starter
The recoil starter handle is attached to the lower handle.
Stand behind the unit in the operating position to start the unit.
Drive Clutch Control
The drive clutch control lever is the longer of the two levers located in a seperate housing attached to the top of the upper handle.
Squeeze the drive clutch control to engage the drive system; release the clutch control to disengage.
Release the drive clutch control to slow down when
Shift Lever
The shift lever is the shorter of the two levers located in the drive clutch control housing on the upper handle.
Use this lever to select any of the six forward
NOTE: Move the shift lever only when the engine is running. Changing the shift lever setting with the engine off can cause damage to the mower’s drive system.
Caster Lock
The casters can be locked in a straight ahead position or can be left to swivel freely.
Lift and place the lock pins in the larger holes to
Place pins in smaller holes to allow casters to rotate
Engine Controls
Refer to the engine manual for location and function of the controls located on the engine.
Adjustment Lever
Front Wheel
Caster Locks
Front Wheel
Height Adjuster
negotiating an obstacle, making a turn or stopping.
speeds available on this mower model. Note that when sliding the lever up or down to change speed selection, you will have to release the drive clutch control lever.
WARNING: When operating mower on
hills, front wheels should be locked in the straight ahead position.
lock the wheels for straight-ahead operation.
freely for turning.
9
SECTION 5: OPERATING YOUR LAWN MOWER
Gas and Oil Fill-Up
Service the engine with gasoline and oil as instructed in the accompanying engine manual. Follow all instructions carefully.
WARNING: Never fill fuel tank indoors,
with engine running or until the engine has been allowed to cool for at least two minutes after running.
Before Starting
Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire (inside the rubber boot) is fastened securely over the metal tip on the spark plug.
Check the drive clutch control for proper adjustment. If the mower does not propel itself or the drive wheels hesitate with the drive clutch engaged, perform the drive clutch control adjustment as instructed on page 16.
Starting Engine
WARNING: Be sure no one other than the
operator is standing near the lawn mower while starting engine or operating mower.
Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower.
rewind slowly. Pull rope with a rapid, continuous, full arm stroke. Keeping a firm grip on the starter handle, let the rope rewind slowly.
Stopping Engine and Blade
Release the blade control handle to stop the engine and blade.
WARNING: The blade continues to rotate
for a few seconds after the engine is shut off.
Neutral Adjustment Test
To perform this test, answer the following questions after having started the mower and engaged the drive clutch control:
1. With the engine OFF and the drive clutch control released, push mower forward and pull it backward. Does it move freely?
2. Squeeze drive clutch control and pull the mower backward. Do rear wheels lock up?
3. Is the drive clutch control cable free of kinks or sharp bends?
If you answered yes to all three questions, your mower passed the test and you can start your mower. If you answered no to any of the three questions, you need to perform the Drive Clutch Control Adjustment as instructed on page 13.
Locking Casters
IMPORTANT:
lock the front wheel casters of your mower for straight ahead operation. On level ground you may leave the casters unlocked to pivot freely.
If you are cutting grass on a slope, always
When starting the unit for the first time, face the mower against a solid object such as a wall, fence, etc. Start the unit and if it shows any signs of motion while the drive clutch control is still disengaged, shut the engine off immediately.
Make sure that the drive clutch control is adjusted so the drive belt is as loose as possible.
Push the primer three times. Wait two seconds between each push. In temperatures below 55° F, prime five times. Do not prime to restart a warm engine after a short shutdown.
Standing behind the mower, depress the blade control handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope
Locked Position
Figure 10
To turn the mower on a slope with casters locked, depress the upper handle and raise the front wheels slightly.
To lock caster: Lift and place the lock pin in the larger hole on each caster. See Figure 10.
10
Unlocked Position
To unlock caster: Lift and place the lock pin in the smaller hole to allow casters to rotate freely. See Figure 10.
WARNING: Do not mow on slopes with
casters unlocked since the mower can drift downhill.
Bagging Grass Clippings
This mower can bag grass clippings. For that, you will have to install the grass bag on to the unit.
Remove the three wing nuts holding the mulching baffle or side discharge chute in place. Then remove the plug or the chute as the case may be. See Figure 11.
Wing Nut
Remove mulching baffle
Wing Nut
Figure 11
Replace with bagging adapter. Attach using three wing nuts removed earlier. Be sure that inner lip of attachment goes under the edge of the deck. See Figure 12.
Bagging Adapter
Chute Door
Figure 13
Lower Handle of Grass Bag
Lift bag
here
Emptying Your Grass Bag
Lift grass bag from the bagging adapter using the lower handle of the grass bag. While holding the lower handle, lift up the rear section of the grass bag. See Figure 13. The bag will open and grass clippings will fall out. Empty the grass bag at a proper disposal site.
Side-Discharge Grass Clippings
This mower can also side-discharge grass clippings. For that, you will have to install the side-discharge chute on to the unit.
Remove mulching baffle or grass bag adapter. See Figure 11.
Attach discharge chute with wing nuts. See Figure
14. Once the side-discharge chute is in place, you can run the mower and the grass clippings will be discharged sideways.
Side-Discharge Chute
Insert bagging
adapter here
Figure 12
Lift chute door and slide bag onto adapter. Top of bag rests on wire bracket that extends between the handles. See Figure 13.
Figure 14
Mulching Grass
When the mulching baffle is installed on the unit, the mower is used to mulch grass clippings. If the mulching baffle is not already installed, you will have to remove the grass bag or side-discharge chute as the case may be, and install the mulching baffle for the purpose. Make sure wing nuts securing the mulching baffle to the deck (Figure 11) are firmly tightened before starting to mulch.
11
Using Your Rotary Mower
Make sure that lawn is clear of stones, sticks, wire, or other objects which could damage the lawn mower or its engine. .
For best results, do not cut wet grass. New grass, thick grass or wet grass may require a narrower cut.
For a healthier lawn, never cut off more than one­third of the total length of the grass.
SECTION 6: MAKING ADJUSTMENTS
WARNING: If your mower strikes a
foreign object, stop the engine. Remove wire from spark plug, thoroughly inspect for any damage, and do necessary repairs before operating the mower again. Extensive vibration of the mower during operation is an indication of damage.
WARNING: Do not at any time make any
adjustment to lawn mower without first stopping engine and disconnecting spark plug wire.
Cutting Height
The rear wheel cutting height adjustment lever is located above the left rear wheel.
To adjust, pull the lever out and away from the mower and move it forward or backward to the desired cutting height. See Figure 15A.
The front wheel cutting height is determined by the selection of one of six slots in each caster assembly.
A
Lower
Rear Height Adjustment
Higher
B
Spring Washer
Axle Bolt
Figure 15
To adjust, remove the wing nut from the axle bolt. Slide the axle bolt and spring washer from the assembly and select a cutting height. With the spring washer on the axle bolt, reinsert hardware in the square hole desired through the wheel
Lever
Wing Nut
assembly and secure with the wing nut previously removed. See Figure 15B.
IMPORTANT:
relative position. For rough or uneven lawns, raise the cutting height of your lawn mower.
All wheels must be placed in the same
Handle Height
Your mower is shipped with the handle in the higher height position.To lower the handle height for your convenience, proceed as follows.
Lower
Handle
Figure 16
Remove the starter rope from the rope guide.
Remove the upper handle by removing the hand
knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink cables.
Remove the hairpin clips from the weld pins on the handle brackets.
Remove carriage bolts and wing nuts from the two handle brackets on both sides. Press outward on the legs of the lower handle, and remove it from the mower.
Turn the lower handle around so the notches on the bottom of the lower handle are facing forward as shown in Figure 16.
Reassemble, placing the bottom holes in the handle over the weld pins in the handle mounting bracket.
Reassemble the upper handle.
Place the hairpin clips in the inner holes in the weld
pins. Secure carriage bolts and wing nuts on the handle brackets. Reattach the starter rope.
Notch
12
Drive Clutch Control
The drive clutch control adjustment wheel is located in the drive clutch control handle housing and is used to tighten or loosen the drive belt. You will have to adjust the drive clutch control if any of the following happens:
1. The mower does not propel itself with the drive clutch engaged.
2. The mowers drive wheels hesitate with the drive clutch engaged.
To resolve the above problems, rotate the
adjustment wheel with your fingers: clockwise to tighten the cable and counter-clockwise to loosen the cable. See Figure 17.
Bottom View
Adjustment
Wheel
of the mower beside the engine. Follow steps below to adjust the shift lever.
Start the engine and place speed control lever in the sixth speed position.
Stop the engine; disconnect spark plug wire and ground it.
Loosen hex nut (A) which secures the adjustable cable bracket. This bracket is located on the left side (towards the center) of the cutting deck. See Figure 18 for location of the bracket.
Adjustable Cable Bracket
Hex Nut (A)
Figure 17
NOTE: For some operators, the drive clutch handle
may not be in a comfortable position. If so, you can adjust the handle by tightening the adjustment wheel.
Shift Lever Cable
Periodic adjustment of the six-speed shift cable may be required due to normal wear on the cable. Adjustment is needed if all six speeds do not work.
The adjustable cable bracket is located on the left side
Push back on the adjustable cable bracket. See Figure 18 inset.
After adjusting as required, tighten hex nut (A).
SECTION 7: MAINTAINING YOUR LAWN MOWER
WARNING: Always stop engine and
disconnect the spark plug wire before cleaning, lubricating or doing any kind of maintenance work on the lawn mower.
IMPORTANT:
and keep the engine with the discharge chute side up. Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine or air filter element causing a starting problem.
When tipping the unit, empty the fuel tank
Cutting Deck
Clean the underside of the mower deck after each use to prevent buildup of grass clippings, leaves, dirt or other matter. If this debris is allowed to
accumulate, it will invite rust and corrosion, and prevent proper mulching, discharge or bagging.
To clean, tilt the mower and scrape clean with a suitable tool.
NOTE: We do not recommend the use of pressure washers or garden hose to clean your unit. These may cause damage to electric components, spindles, pulleys, bearing or the engine. The use of water will result in shortened life and reduced serviceability.
Cutting Blade
Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Replace when necessary.
PUSH
Figure 18
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WARNING: When removing the cutting
blade for sharpening or replacement, protect hands by wearing heavy gloves or using a heavy rag to hold the blade.
Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft. See Figure 19
Remove the blade and the blade adapter from the crankshaft. See Figure 19.
Blade
Adapter
Blade Bell
Support
Hex Bolt
Figure 19
When sharpening the blade, follow the original angle of grind as a guide.
Lubrication
Blade Control
Lubricate the pivot points on the blade control handle and the brake cable at least once a season with light oil. See Figure 20. The blade control must operate freely in both directions.
Wheels
Lubricate the wheel at least once a season with light oil (or engine oil). Also, if the wheels are removed for any reason, lubricate the surface of the axle bolt and the inner surface of the wheel with light oil. See Figure 20.
Caster Assembly
Grease fittings are provided for easy lubrication of the swivel pins located on the front caster assembly. See Figure 20.
Engine
Follow engine manual for lubrication instructions.
Lubricate
Lubricate
Lubricate
Lubricate
NOTE: It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. Such unbalanced blade will cause excessive vibration when rotating at high speeds. It may damage the mower, and/or cause personal injury.
Test the blade by balancing it on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. It is recommended that the blade always be removed from the adapter when testing for balance. Before reinstalling the blade and the blade adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil.
Be sure to install the blade with the side of the blade marked “Bottom” (or with part number) facing the ground when the mower is in the operating position. See Figure 19.
Slide blade adapter toward the engine crankshaft
Place blade on adapter. Be certain the blade is
aligned with and seated on the blade adapter flanges.
Place blade bell support on blade. Make sure the notches on the blade bell support are aligned with the small hole in the blade.
Replace hex bolt and tighten to secure.
Torque: 450 in. lbs. min., 600 in. lbs. max.
NOTE: To ensure safe operations of your unit,
periodically check the blade bolt for correct torque.
Refer to Engine Manual
Figure 20
Engine Maintenance
Refer to the separate engine manual for all engine maintenance instructions.
Maintain engine oil as instructed in the engine manual. Follow all instructions carefully.
Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the engine manual.
The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Check engine manual for correct plug type and gap specifications.
Clean engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation which is essential to engine performance and life. Remove all grass, dirt and combustible debris from muffler area.
14
SECTION 8: SERVICING YOUR MOWER
Replacing Drive Belt
Disconnect the spark plug wire and ground it against the engine.
Drain the fuel tank or place a piece of plastic beneath the cap to prevent gasoline leakage.
Place shift lever in the first position and tip the mower on its side.
Remove the center bolt which secures the blade to the crankshaft followed by blade bell support, blade, and blade adapter.
Move the cutting height adjustment to the highest position.
Remove the three hex screws holding the baffle to the deck and pivot baffle towards the rear of the mower. See Figure 21.
Transmission
Pulley
Belt Keeper Bracket
Idler Pulley Bracket
Bolt and Locknut
Belt
Idler Pulley
Transmission
Baffle
Figure 21
Remove the hex bolt from the rear of unit holding the transmission to the mower housing. See Figure 22.
Cutting Height Adjustment
NOTE: Mower is flipped on its left wheels for better access.
Hex Bolt
Figure 22
Tilt the transmission forward and loosen the idler pulley bolt and lock nut half a turn. See Figure 23.
Using a pair of pliers, pull back and rotate belt keeper bracket from the slot on the idler pulley.
Figure 23
Slide the belt out from between the belt keeper bracket and the idler pulley. See Figure 23.
Six-Speed Cable Slot
Control Arm
Belt
Figure 24
Squeeze the belt together and push it forward, while pressing the control arm inward towards the deck. Remove the six-speed cable from the slot. See Figure 24.
Pivot the control arm down and away from the pulley and the belt. See Figure 24.
Lift off the lower pulley assembly and remove the old belt from around the crankshaft. See Figure 25.
15
Lower Pulley Half
Crankshaft
Lower Pulley Half
Belt
Belt
Figure 25
Place the new belt over the transmission pulley. Start the belt in the pulley groove and rotate the pulley until the belt is seated in transmission pulley.
Place the belt between the idler pulley and the belt keeper bracket.
Using a pair of pliers, rotate the belt keeper bracket so that it snaps into slot on the idler bracket.
Tighten the idler pulley bolt and lock nut half a turn.
Place the belt between the two pulley halves on the
crankshaft. Make sure to route the belt inside the belt guard pin. See Figure 26.
Upper Pulley Half
Tab
Belt
Guard Pin
Belt
Lower Pulley Half
Figure 26
IMPORTANT:
When replacing the belt, do not disas-
semble the lower pulley assembly.
Pinch both sides of the belt together so that the belt is not in the pulley groove, and the lower pulley can be pushed towards the engine. See Figure 27.
Belt Guard Pin
Figure 27
Pivot the control arm back to its original position and reinstall the six-speed cable into the slot. See Figure 28.
Check and make sure the belt is routed inside the pulley halves and the belt guard pin.
Six-Speed Cable Slot
Control Arm
Figure 28
Reinstall the bolt securing transmission to rear mower housing.
Pivot the baffle back to its original position and secure with three hex screws earlier removed.
Lightly lubricate the inside of the blade adapter and reinstall the spacer, wave washer, blade adapter assembly, and blade in the correct order.
Tighten the hex bolt to secure the blade to torque: 450-600 in. lbs.
SECTION 9: OFF-SEASON STORAGE
The following steps should be taken to prepare lawn mower for storage.
Clean and lubricate mower thoroughly as described in the lubrication instructions.
We do not recommend the use of pressure washers or garden hose to clean your unit. They may cause damage to electric components, spindles, pulleys, bearings or the engine. The use of water will result in shortened life and reduce serviceability.
Refer to engine manual for storage instructions.
Coat mowers cutting blade with chassis grease to
prevent rusting.
Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rust-proof the equipment. Using a light oil or silicone, coat the equipment, especially cables and all moving parts.
16
SECTION 10: TROUBLE SHOOTING GUIDE
Trouble Possible Cause(s) Corrective Action
Engine fails to start 1. Blade control handle
disengaged.
2. Spark plug wire disconnected.
3. Engine not primed.
4. Fuel tank empty, or stale fuel.
5. Blocked fuel line.
6. Faulty spark plug.
7. Engine flooded.
Engine runs erratic 1. Spark plug wire loose.
2. Blocked fuel line or stale fuel.
3. Vent in gas cap plugged.
4. Water or dirt in fuel system.
5. Dirty air cleaner.
6. Carburetor out of adjustment.
Engine overheats 1. Engine oil level low.
2. Air flow restricted.
3. Carburetor not adjusted properly.
Occasional skip (hesitates) at high speed Idles poorly 1. Spark plug fouled, faulty or
Excessive vibration 1. Cutting blade loose or
Mower will not mulch grass 1. Wet grass.
Uneven cut 1. Wheels not positioned
1. Spark plug gap too close. 1. Adjust gap to .030”.
gap too wide.
2. Carburetor out of adjustment.
3. Dirty air cleaner.
unbalanced.
2. Bent cutting blade.
2. Excessively high grass.
3. Dull blade.
correctly.
2. Dull blade.
1. Engage blade control handle.
2. Connect wire to spark plug.
3. Depress primer bulb slowly three times.
4. Fill tank with clean, fresh gasoline.
5. Clean fuel line.
6. Clean, adjust gap or replace.
7. Wait for the engine to dry out.
1. Tighten spark plug wire.
2. Clean fuel line; fill tank with fresh gasoline.
3. Clear vent.
4. Drain fuel tank. Refill with fresh fuel.
5. Clean air cleaner.
6. Adjust carburetor. Follow engine manual.
1. Fill crankcase with proper oil.
2. Remove blower housing and clean.
3. Adjust carburetor.
1. Reset gap to .030 or replace spark plug.
2. Adjust carburetor. Follow engine manual.
3. Clean air cleaner.
1. Tighten blade and adapter. Balance blade.
2. Replace blade.
1. Wait until later to cut.
2. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath (1/2 width).
3. Sharpen or replace blade.
1. Place all four wheels in same height position.
2. Sharpen or replace blade.
Refer to separate engine manual packed with your mower for more engine related information.
NOTE: For repairs beyond the minor adjustments listed above, contact your nearest Cub Cadet dealer.
17
SECTION 11: PARTS LIST FOR MODEL SC 621
Transmission Assembly
for Reference only
Pulley
Assembly
for Reference only
45
44
NOTE: For painted parts, please refer to
the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Cub Yellow, the part number to order would be 700­xxxx-0716.
Cub Yellow: 0716
Powder Black: 0637
18
Model SC 621
Ref.
No.
1 710-0134 Scr. Carr. 1/4-20 x .62 43 682-9021A Caster Assembly L.H. 2 710-0654A Scr. TT:3/8-18:1.00 44 682-9024 Caster Bracket Assembly: RH 3 710-0703 Carriage Scr. 1/4-20 x .750 45 682-9026 Caster Bracket Assembly: LH 4 712-0397 Wing Nut 1/4-20 46 711-1146 Caster Axle .374 Dia x 2.50 5 723-0233 Nut, Push .25 I.D. x .50 O.D. 47 736-0232 Wave Washer 6 736-0204 Wash. Fl. .334 I.D.x .62 x.03 48 731-1888 Hub Cap, Beige 7 782-0046B Deck - 21 49 734-1857 Wheel 7 x 2 Link 8 710-0653 Scr. TT. 1/4-20 x .375 50 712-0397 Wing Nut 1/4-20
9 710-1220 Scr. HL. 1/2-14 x .750 51 734-2010 Wheel 9 x 2 Link 10 731-1828 Baffle 52 712-3004A Lock Nut 5/15-18 11 638-0012 Rear Axle Assembly 53 714-0104 Cotter Pin .072 x .12 Lg. 12 782-0566B Pivot Arm Assembly 54 736-0264 Fl. Wash. .330 x .830 x .060 13 682-7526 Trans. Axle Assembly 55 10622B Spring, Ratchet, Plastic 14 682-7528 Chain Cover Assembly 56 748-0381 Pawl - R.H. 15 710-0653 Scr. TT 1/4-20 x .375 57 748-0188B Pawl - L.H. (Not Shown) 16 710-0751 Cap Screw HH 1/4-20 x .620 58 16855 Ratchet Pawl Plate 17 710-0896 Scr. AB 1/4--20x.625 59 738-0137A Scr. Shld. .340 x .285 18 710-1315 Scr. 3/8 116 x .25 60 712-0414 Top Lock Tab Weld Nut 1/4-20 19 711-0835 Clevis Pin .50 Dia. x 4.82 Lg. 61 731-0982A Hub Cap: Radial Spoke Beige 20 713-0453 Chain-Endls. #48 .500P x 24L 63 751B281587 Engine Shroud (not shown) 21 714-0474 Cotter Pin .125O.D. x .75 64 725-0157 Cable Tie 22 720-0223 Grip 65 710-0604 Hex Scr. 5/16-18 23 732-0803A Spring Lever 66 754-0460 Belt, 3/8x 39.24 24 732-0832 Torsion Spring 67 742-0741 21 Mulching Blade 25 736-0270 Bell Wash. .285 x .75 x .082 68 748-0377C Blade Adapter 26 736-0369 Fl. Wash..508 I.D. 1.000 x.020 69 736-0524A Blade Bell Suport 27 738-0529 Nut Shld. .825 Dia. x .165 Lg. 70 710-1257 Hex Bolt 3/8-24x2.5”Lg. 28 741-0324 Hx.Flg. Brg..506 I.D. x .590 L. 73 731-1832 Side Discharge Chute 29 741-0522 Hx.Flg. Brg. .506 I.D. x.715 L. 74 731-1833 Mulch Cover 30 741-0978 Hx. Slv. Brg..504 I.D. x .830 L. 75 726-0214 Push Cap 31 748-0318 Wheel Rachet 76 732-0306 Compression Spring 32 750-0151 Spa. .550 I.D. x /750 O.D. 77 736-0366 Fl. Wash. .5/8 I.D. x 1 O.D. 33 750-0515 Spa. .51 .D. x .70 O.D. x 38 L. 78 736-0931 Fl. Wash. .203 x .403 x .040 34 750-0807 Spa. .385 x .624 x .700 79 737-3000 Fitting - Grease 35 750-1056 Shld. Spa. .385 I.D. X .715 Lg. 80 741-0685 Flange Bearing 36 782-0568 Brkt. - Ht. Adj. Spring 81 747-0924 Locking Pin 37 682-3052 Handle Brkt. Assy. R.H. 82 631-0066 Chute Assembly 38 682-3053 Handle Brkt. Assy. L.H. 83 731-1713B Discharge Chute 39 710-1348 Scr. AB 1/4-14 x .500 84 747-0965 Pivot Rod 40 731-1901 Trail Shield 85 732-0819 Torsion Spring 41 732-0842 Trail Shield Wire 86 726-0111 Push Cap 42 682-9020A Caster Assembly R.H. (Not Shown) 87 731-1874 Chute Door
Part No. Description
Ref.
No.
88 710-0260 Carr. Bolt 5/16-18 x.62
Part No. Description
19
Model SC 621
27
28
A
29
16
40
24
36
37
39
3
5
1
3
5
34
35
30
32
42
6
8
2
41
31
4
33
26
25
14
2
A
19
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Cub Yellow, the part number to order would be 700­xxxx-0716.
Cub Yellow: 0716
Powder Black: 0637
17
22
21 18
20 23
Ref.
No.
1 710-1174 Bolt Cur. Carr. 5/16-18 x 2.0 2 714-0104 Cotter Pin .072 x 1.12 Lg. 3 720-0241 Wingknob 5/16-18 4 726-0240 Strap 4.3 Lg. 5 736-0451 Wash. Sad. .320 ID x .830 OD 6 720-0279 Handle Knob, 1/4-20
8 710-1270 Screw 1/4-20 x 1.3 11 712-0324 Nut 1/4-20 Top Lock Nut Insert 12 746-0883 Housing,Control Cable 14 746-0912 Control Cable 44 Lg. 16 731-0904A Upper Control Housing 17 731-0924 6 Speed Shift Lever 18 713-0397 Gear Insert 19 710-1667 C Sunk Tap Screw #10-16x.625 20 732-0627 Shift Lever Spring 21 16864 6 Spd. Rack Cable Brkt. 22 731-0905A Lower Control Housing 23 731-0906 Cable Mounting Cap
Part No. Description
Ref.
No.
24 731-0620 Control Lever 25 746-0939 6 Spd. Cable 26 746-0713 Self Prop. Cable 52 27 647-0004 Deluxe Control Handle 28 720-0294 Foam Grip (2 Reqd.) 29 749-0439C Upper Handle 30 749-0907A Lower Handle 31 631-0071 Grassbag Cover 32 747-0939 Pivot Rod 33 726-0106 Cap Nut 34 747-0937 Frame - Grassbag 35 747-0940A Rod, Support 36 664-0104 Grassbag 37 712-0324 Hex Lock Nut, 1/4-20 39 746-0883 Control Box 40 710-1270 Screw 1/4-20 x 1.31 41 710-0703 Carriage Bolt 42 712-0397 Wing Nut
20
Part No. Description
Multi-Speed Pulley Assembly
18
17
15
1
13
2
12
10
20
3
8
6
19
9
16
14
4
7
5
Ref.
No.
1 746-0939 Speed Selector Cable, 53 2 656-0613 Multi-Speed Pulley Assembly 3 710-0167 Carriage Bolt, 1/4-20 x. 5 4 710-0896 Self-Tapping Screw, 1/4-20 x .625 5 711-1114 Pivot Shaft 6 712-0287 Nut, 1/4-20 7 732-0807 LH Torsion Spring 8 736-0270 Bell Washer, .265 x .75 x .062
9 736-0329 Lock Washer, 1/4 10 736-0526 Wave Washer, 1.38 x .88 x .029 11 738-0924 Shoulder Bolt, .34 x .35 x 1/4-20 12 750-1070 Sleeve Spacer, .88 ID x 1 OD x .48 13 750-1071 Sleeve Spacer, .88 ID x 1.13 OD x .12 14 756-0625 Cable Roller 15 782-7574A Cable Adjuster Bracket 16 782-7575A Cable Mounting Bracket 17 782-7596 Control Arm 18 782-7597 Pivot Bracket 19 712-0138 Hex Nut, 1/4-20
Part No. Description
21
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Cub Yellow, the part number to order would be 700­xxxx-0716.
Cub Yellow: 0716
Powder Black: 0637
Transmission Assembly
IMPORTANT: For a proper working machine, use Factory Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.
1
2
3
2
4
7
11
22
24
13
31
10
25
5
6
8
9
14
12
15
30
32
27
Ref. No.
1 712-3025 Hex Jam Nut, 5/16-24 2 736-0425 Bell Wash. .325 x .930 x .045 3 756-0656 Pulley 4 736-3084 Fl. Wash. .510 x 1.120 x .060 5 712-0896 Hex Jam Nut , 1/4-28 6 782-7598 Belt Keeper 7 741-0600 Bearing 8 750-1050 Flange Spacer 9 682-0027A Idler Bracket Assembly 10 710-0299 Hex Cap Scr. 1/4-28 x 1.00 Gr. 5 11 732-0849A Extension Spring 12 741-0682A Bearing Sleeve 13 736-0570 Fl. Wash. .885 x 1.145 x.030 14 721-0329 Oil Seal 15 618-0253 Upper Housing Assembly 16 736-0616 Thrust Wash. .504 x .700 x .030 17 717-1487 Pinion Shaft, 10 T. 18 736-0314 Thr. Wash. 3/8 x .70 x .030 19 736-0569 Thr. Wash. .388 x .625 x .062 20 618-0252 Lower Housing Assembly 21 710-0642 Hex Scr. 1/2-20 x .75 22 782-7601A Cable Bracket 23 741-0674 Bearing 24 611-0066 Shaft Assembly 25 721-0325 Plug 26 717-1469 Gear 34 T. 27 711-1168 Output Shaft, 6 T. 28 741-0672 Flange Bearing 29 721-0329 Oil Seal 30 782-7595 Pivot Bracket 31 741-0324 Flange Bearing 32 736-0369 Flat Washer 33 741-0690 Bearing
Part No. Description
29
28
33
16
23
26
17
18
19
20
21
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Cub Yellow, the part number to order would be 700­xxxx-0716.
Cub Yellow: 0716
Powder Black: 0637
22
Decorative & Safety Labels
23
MANUFACTURERS LIMITED WARRANTY FOR:
TWO-YEAR RESIDENTIAL ONE-YEAR COMMERCIAL
Proper maintenance of your Cub Cadet equipment is the owners responsibility. Follow the instructions in your operators manual for correct lubricants and maintenance schedule. Your Cub Cadet dealer carries a complete line of quality lubricants and filters for your equipments engine, transmission, chassis and attachments.
Riding mowers, lawn tractors, garden tractors, Cub Cadet
attachments and home maintenance products
This limited warranty for residential users, covers any defect in materials or workmanship in your Cub Cadet equipment for two years from the date of purchase for the first user purchaser. We will replace or repair any part or parts without charge through your authorized Cub Cadet dealer.
Batteries have a one-year prorated limited warranty with 100% replacement during the first three months.
V-belts for either the traction drive or any attachments are covered for one year only.
Cub Cadet equipment used commercially is warranted for one year only.
(Commercial use is defined as either having hired operators or used for income producing purposes.)
Items not covered
The warranty does not cover routine maintenance items such as lubricants, filters (oil, fuel, air and hydraulic), cleaning, tune-ups, brake and/or clutch inspection, adjustments made as part of normal maintenance, blade sharpening, set-up, abuse, accidents and normal wear. It does not cover incidental costs such as transporting your equipment to and from the dealer, telephone charges or renting a product temporarily to replace a warranted product.
There is no other express warranty.
How to obtain service
Contact your authorized Cub Cadet servicing dealer who sold you your Cub Cadet equipment. If this dealer is not available, see the Consumer Yellow Pages under lawn mowers for the name of a dealer near you.
If you need further assistance in finding an authorized Cub Cadet servicing dealer, contact:
Cub Cadet Corporation Post Office Box 368023
Cleveland, Ohio 44136
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
How does state law apply?
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