Cub cadet PRO Z 100 User Manual

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Safe Operation Practices • Set-Up • Operation • Service • Troubleshooting

OperatOr’s Manual

Zero-Turn Rider

Pro Z 100

Steering Wheel

Table of Contents

Safe Operation Practices ........................................ 2

Assembly & Set-Up .................................................10

Controls & Operation .............................................13

Service .....................................................................18

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.

Printed In USA

Troubleshooting .................................................... 24

Replacement Parts ................................................ 25

Attachments & Accessories .................................. 25

Warranties ............................................................. 26

Form No. 769-11052B

(January 20, 2016)

Important Safe Operation Practices

WARNING! This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

WARNING! This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any). If a spark arrestor is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131, Cleveland, Ohio 44136 -0019. This spark ignition system complies with Canadian ICES-002.

DANGER! The engine manufacturer has supplied an engine owner’s manual for information regarding US Environmental Protection Agency (EPA) and California Air resources Board (CARB) regulations relating to emission control systems, maintenance, and warranty. Making any unauthorized alterations or modifications to the engine, fuel, or venting systems may violate EPA and/or CARB regulations. Further information may be obtained from the engine manufacturer.

DANGER! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Training

1. Read the Operator’s manual and other training material. If the operator(s) or mechanic(s) cannot read English it is the owner’s responsibility to explain this material to them.

2. Become familiar with the safe operation of the machine, operator controls, and safety signs.

3. All operators and mechanics should be trained to operate or service the equipment. The owner is responsible for training them.

4. Never let children under the age of 16 or untrained people operate or service the equipment. Local regulations may further restrict the age of the operator.

5. The owner/operator can prevent and is responsible for accidents or injuries occurring to them, other people or property.

General Operation

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference by each operator and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage the controls quickly.

3. Do not allow anyone to operate or maintain this machine who has not read the manual. Never permit children under the age of 16 to operate this machine.

4. Do not remove any shields, guards, labels or safety devices. If a shield, guard, label or safety device is damaged or does not function, repair or replace it before operating the machine.

5. To h e lp avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects that could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the machine manufacturer.

8. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

9. Always wear appropriate clothing and personal protective equipment (e.g. safety glasses, long pants, gloves, hearing protection , safety shoes, hard hat) when operating or maintaining this machine. Long hair, loose fitting clothing or jewelry may get entangled in moving parts. Follow all federal, state and local guidelines regarding the use of personal protective equipment.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.

15. Do not operate the machine while under the influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.

19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. Be aware of your direction of travel to avoid accidents.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always stop on level ground, turn off blade(s), place drive speed control pedals in neutral, set parking brake, stop engine and remove key before leaving the operator position.

22. Use extra care when loading or unloading the machine on a trailer or truck. The machine should not be driven on unstable, unsecured or inadequate ramps because the machine could tip over causing serious personal injury.

23. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator and/or ROPS may be struck which could result in serious injury and/or machine tip over.

24. Muffler and engine become hot and can cause a burn. Do not touch.

25. Disengage the blades, set the parking brake to the ‘ON’ position and make sure the speed control pedals are in the neutral position before attempting to start the engine. Only start the engine from the operator’s position.

26. Do not attempt to mow unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard.

27. Do not stop or park the machine over dry leaves, grass, debris or other combustible material.

3Section 2 — impo rtant Safe operation practiceS

28. Never attempt to operate the machine without the mowing deck attached; the machine could tip over.

29. Keep the machine and especially the engine exhaust system and hydraulic components clean and free of grease, grass and leaves to reduce the potential for overheating and fire.

30. Allow the machine to cool at least 5 minutes before storing.

31. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.

32. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. Operators should evaluate their ability to operate this machine safely enough to protect themselves and others from serious injury.

33. Do not operate or start machine if there is fuel or oil leaks; repair immediately.

34. When looking for oil leaks, never run your hand over hydraulic hoses, lines or fittings. Never tighten or adjust hydraulic hoses, lines or fittings while the system is under pressure. If high-pressure oil penetrates the skin seek immediate medical attention or gangrene and permanent damage may result. Do not check for hydraulic leaks with your hands, use paper or cardboard instead. Wear gloves and safety glasses when checking for leaks.

35. Do not operate machines that have been damaged or have not been properly maintained. If the machine has been damaged, then have it repaired.

36. When operating this machine in the forward direction, do not allow the speed control pedals to return to the neutral position on their own. Always operate them smoothly and avoid any sudden movements of the pedals when starting or stopping.

37. If situations occur which are not covered in this manual use care and good judgement. Contact your customer service representative for assistance.

Slope Operation

Slopes are a major factor related to loss of control and tip-over accidents that can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it or drive on the slope.

For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 20 degrees/35 percent as shown on the slope gauge, do not operate this machine on that area or serious injury could result.

Do:

1. Mow across slopes, not up and down. Exercise extreme caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed so that you will not have to stop while on the slope. Avoid starting or stopping on a slope. If the tires are unable to maintain traction, disengage the blades and proceed slowly and carefully straight down the slope.

4 Section 2 — impo rtant Safe operation practiceS

4. Keep all movements on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid acceleration could cause the front of the machine to lift and rapidly flip over backwards, which could cause serious injury or death.

5. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Do Not:

1. Do not turn on slopes unless necessary; then turn slowly uphill and use extra care while turning.

2. Do not mow near drop-offs, ditches or embankments. The machine could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not operate on slopes or near the edge of water such as a lake, pond, river or stream where the machine could slip, tip or roll-over into the water.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass catcher on slopes steeper than 15 degrees.

6. Do not mow on wet grass. Reduced traction could cause sliding and/or loss of control.

7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going downhill, the extra weight tends to push the machine and may cause loss of traction and loss of control (e.g. machine may speed up, braking and steering ability are reduced, attachment may jack-knife and cause machine to overturn).

Children

1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters the

area.

c. Always look behind and down for small children. Use

slow speed.

d. Never carry children, even with the blade(s) shut off.

They may fall off and be seriously injured or interfere with safe machine operation.

e. Use extreme care when approaching blind corners,

doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the machine.

f. To avoid back-over accidents, always disengage

blades before traveling in reverse.

g. Keep children away from hot or running engines.

They can suffer burns from a hot muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

2. Never allow children under 16 years of age to operate this machine. Children 16 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.

Towing

1. Do not tow heavy tow-behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees.

2. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

3. Follow the manufacturer’s recommendation for weight limits for towed equipment and towing on slopes.

4. Never allow children or others in or on towed equipment.

5. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

6. Travel slowly and allow extra distance to stop.

7. Make wide turns to avoid jack knifing

Transporting Machines

1. This machine is not intended for use on public roads. Machines operated on public roads must comply with state & local ordinances, SAE J137, and ANSI/ASABE S279 (lighting and marking requirements).

2. Use care when loading or unloading machines onto trailers and trucks.

3. If ramps are used, they must be full width, stable, have an adequate capacity rating and be secured to the trailer or truck. Ramp angle should not exceed 15 degrees and trailer or truck should be parked on level terrain.

4. Machines must be secured onto trailers and trucks with straps, chains, cables, ropes, or other means deemed adequate for that purpose. The front and rear of the machines must be secured to the trailer or truck in both the lateral and vertical directions.

Operator Protective System (OPS)

1. This machine is equipped with an Operator Protective System (OPS), which includes:

a. A Roll Over Protective Structure (ROPS) of the fixed

or folding configuration.

b. Seat belt assembly with retractable function.

2. ROPS are structures designed to provide a crush-resistant space for the operator when properly seat-belted within the designated seating area of the machine in the event of a machine tip-over or roll-over. Folding ROPS shall be used in their fully upright and locked configurations except in those circumstances whereby they need to be momentarily folded-down to avoid contact with items such as tree limbs, clothes lines, guy wires, utility poles, buildings, etc. At other times and conditions, ROPS shall be in their fully upright and locked configurations.

DANGER: Damaged ROPS must be replaced

prior to operator use!

3. Seat belts shall be used and shall be properly fastened about the operator’s waist at all times, except when the ROPS are:

a. Not properly installed and/or not properly secured

onto the machine.

b. Damaged in such manner that their structural

integrity has been compromised.

c. Not in their fully upright and locked position.

4. Seat belts are attached to the movable portion of the seat when suspension seats are utilized, and therefore the seatmounting base must be secured to its pivot means and the pivot means latched to the frame of the machine. Seat belts are attached to the seat or the frame of the machine when non-suspension (standard) seats are provided, however, if a suspension kit is added to a seat, the seat belt must be attached to the movable portion of the seat or suspension mechanism, the seat-mounting base must be secured to its pivot means, and the pivot means be latched to the frame of the machine.

DANGER: If ROPS are folded down or missing,

seat belts shall not be fastened. Worn or damaged seat belt assemblies must be replaced prior to operator use.

5. A brush guard or canopy may deflect tree limbs, clothes lines, and other obstacles that otherwise could come in contact with the ROPS. Contact of ROPS and/or canopies by items such as tree limbs, clothes lines, guy wires, and buildings, could create hazardous conditions whereby the machine could experience a tip-over or roll-over. A canopy may provide protection for the operator from some environmental exposure (sunlight, rain, etc.).

6. The ROPS and seat belt are integral parts of this machine and should not be tampered with, modified in any manner, or removed.

7. Inspect the ROPS and seat belt assemblies on a regular basis for damage and improper operation. Replace all components that are damaged or are not functioning properly with authorized replacement parts.

8. The ROPS extends above and behind the operator position, and therefore the operator must be aware of potential contact of the ROPS with items such as trees, buildings, doorways, clothes lines, utility wires, etc., that could cause the machine to tip-over or rollover. Use caution in (or avoid) areas where the ROPS could come in contact with any structures, trees, etc.

9. Inspect the ROPS and seat belt assemblies on a regular basis for damage and improper operation. Replace all components that are damaged or are not functioning properly with authorized replacement parts.

10. Failure to use the seat belt properly could result in serious injury or death if an accidental overturn occurs. In order for the ROPS to be effective, the seat belt must be securely fastened around the operator at all times when the operator is on the machine. Contact with the ROPS during an overturn could cause serious injury or death.

11. The ROPS will not prevent machine from tip-overs or roll-overs.

12. Do not assume ROPS will protect you in a tip-over or rollover. Injuries may still occur.

5Section 2 — impo rtant Safe operation practiceS

Hydraulic Devices and Systems

Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin or eyes, see immediate medical attention or gangrene and permanent damage may result.

WARNING: Keep body and hands away from

pinholes or nozzles that could inject hydraulic fluid under high pressure. Use paper or cardboard, not your hands, to search for leaks! Wear gloves and safety glasses.

Safely relieve all pressure in the system before performing any work on the system, and make sure that:

• The ignition switch is OFF

• The key is removed

• The engine spark plug wire(s) removed

• All connections to the negative terminal of the battery are removed

• The park brake is set

• All by-pass valves, if so equipped, are open

• Hydraulic controls are actuated to release pressure on pumps, cylinders, etc. If “float” positions are available, they should be used.

After the above operations are completed, it should be safe to begin disconnecting the lines or components. It is still a good idea to cover the connection with a cloth shield and then gently loosen connections.

WARNING: Make sure all hydraulic fluid

connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.

Service

Safe Handling of fuel

1. To avoid personal injury or property damage use extreme care in handling fuel. Fuel is extremely flammable and the vapors are explosive. Serious personal injury can occur when fuel is spilled on yourself or your clothes which can ignite. Wash your skin and change your closes immediately.

a. Use only approved containers.

b. Never fill containers inside a vehicle or a truck or

trailer bed with a carpeted or plastic liner. Always place containers on the ground away from your vehicle before fueling.

c. When practical, remove machines from the truck or

trailer and refuel it on the ground. If this is not possible, then refuel equipment on a trailer with a portable container rather than from a fuel dispenser nozzle.

d. Keep nozzle in contact with the rim of the fuel tank

or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

e. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.

f. Never fuel machine indoors or near ignition sources.

g. Never remove fuel cap or add fuel while the engine

is hot or running. Allow engine to cool at least two minutes before refueling.

h. Never over fill fuel tank. Fill tank to no more than ½ inch

below bottom of filler neck to allow space for expansion.

i. If necessary, use a funnel to avoid spillage.

j. Replace fuel cap and tighten securely.

k. If fuel is spilled, wipe off the engine and equipment.

Wait 5 minutes before starting the engine.

l. To reduce fire hazards, keep machine free of grass,

leaves, or other debris build-up. Clean up oil and fuel spillage and remove any fuel soaked debris.

m. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliance.

General Service

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wires and remove the key from the ignition to prevent unintended starting.

3. Periodically check to make sure the blades come to complete stop within approximately (7) seven seconds after operating the blade disengagement control. If the blades do not stop within this time frame, your machine should be serviced.

4. Never tamper with the safety interlock system or other safety devices.

5. Regularly check the safety interlock system for proper function, as described later in this manual. If the safety interlock system does not function properly, have your machine serviced.

6. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

7. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

9. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

10. After striking a foreign object (or if abnormal vibration occurs), stop the blades and engine and thoroughly inspect the machine for any damage. Make necessary repairs before resuming operation.

11. Never attempt to make adjustments or repairs to the machine while the engine is running.

6 Section 2 — impo rtant Safe operation practiceS

12. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

13. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

14. Maintain or replace safety and instruction labels, as necessary.

15. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

This machine is equipped with an engine that is certified to federal EPA emission standards for non-road engines and equipment, and where applicable to California Air Resources Board (CARB) emission standards. The engine owner’s manual is supplied by the engine manufacturer, and provides additional information relating to the emission system, warranty, maintenance of the engine in accordance with EPA and/or CARB regulations. Making any unauthorized alterations or modifications to the engine, fuel, or venting systems may violate EPA and CARB regulations.

When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. California models may also include a carbon canister. Please contact Customer Support for information regarding the evaporative emission control configuration for your model.

This machine is designed to run on regular, unleaded gasoline, 87 octane or higher. Never use gasoline containing methanol or gasoline containing more than 10% ethanol (i.e., E15 or E85 fuels) because the fuel system may be damaged.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and

follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

7Section 2 — impo rtant Safe operation practiceS

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

Symbol Description

READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate

WARNING — ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

WARNING — THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury.

BYSTAND ERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.

MAX 20˚

WARNING — SLOPE OPERATION Do not operate this machine on a slope greater than 20 degrees/35 percent.

MAX 35%

DANGER — ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.

DANGER — CHILDREN Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation.

DANGER — MOWING IN REVERSE Always look behind and down for small children. Use slow speed.

DANGER — BACK-OVER To avoid back-over accidents, always disengage blades before traveling in reverse.

8 Section 2 — impo rtant Safe operation practiceS

To check the slope, proceed as follows:

1. Remove this page and fold along the dashed line.

2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)

3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).

4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).

5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).

WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.

Do not operate machine on slopes in excess of 20 degrees (35%). All slopes require extra caution.

Always mow across the face of slopes, never up and down slopes.

(OK)

IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!

USE THIS SLOPE GAUGE TO DETERMINE

20° (35%) dashed line

20° (35%) Slope

(TOO STEEP)

Figure 2Figure 1

Slope Gauge

20° (35%) Slope

9Section 2 — Safe operation practi ceS

Assembly & Set-Up

a b

(a)

(b)

(c)

(d)

Thank You

Thank you for purchasing this product. It was carefully engineered to provide excellent performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.

If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be found at ww w.opei.org or the engine manufacturer ’s web site.

If you have any problems or questions concerning the machine, phone your local authorized service dealer or contact us directly. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the machine are observed from the operating position.

Contents of Carton

• Tractor (1) • Steering Wheel Assembly (1) • Operator’s Manual (1)

• Engine Operator’s Manual (1)

NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.

NOTE: All references in this manual to the left

or right side and front or back of the tractor are from the operating position only. Exceptions, if any, will be specified.

Tractor Preparation

Lubrication & Grease Points

Before operating the tractor, refer to the Service section of this manual to check the Lubrication & Grease Points. Grease and lubricate if necessary.

Steering Wheel Column (If necessary)

The steering wheel column is tilted all the way back for shipping purposes. To tilt the column forward, rotate the steering column adjustment lever (a) counter-clockwise, place the column in the desired position and then rotate the steering column adjustment lever (a) lever clockwise to secure the column in place. See Figure 2-2.

Steering Wheel (If necessary)

1. Remove the hardware for attaching the steering wheel (a) from beneath the steering wheel cover (b). Carefully pry off the steering wheel cover (b)to remove the hardware. See Figure 2-3.

Manually Moving the Tractor

1. Engage the transmission bypass rods, one on each side of the tractor, to move the tractor manually without starting it. The transmission bypass rods are located on the rear of the tractor, just inside each rear wheel. Disengage the parking brake and engage the bypass rods by pulling each one back (a) and hooking it into the slot (b) to lock it into place. See Figure 2-1.

Figure 2-1

2. Disengage the bypass rods by reversing steps a & b after moving the tractor. See Figu re 2-1.

Figure 2-2

NOTE: Be sure that the steering column

adjustment lever is tight to prevent the column from moving when operating the machine.

Figure 2-3

2. With the wheels of the machine pointing straight forward, place the steering wheel (a) over the steering shaft.See Figure 2-3.

3. Place the belleville washer (c) with the cupped side facing inward over the steering wheel (a) and secure with the hex lock screw (d). See Figure 2-3.

4. Place the steering wheel cover (b) over the center of the steering wheel (a) and push downward until it “clicks” into place.

Positioning the Roll Over Protective

(b)

(a)

(c)

System (ROPS) (If necessary)

The ROPS is shipped folded down for shipping purposes. To place the ROPS into the operation position proceed as follows.

1. Remove the left and right clevis pins and cotter pins securing the ROPS in position and rotate it so that they allow the ROPS to move freely. See Figure 2-4.

To adjust the arm rest, lift the arm rest and rotate the block adjustment into one of the four positions (0-3, 0 being the lowest and 3 being the highest.) and lower the arm rest. See Figure 2- 6.

1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt (a) and hex nut (b). See Figure 2-8.

Figure 2-4

2. Rotate to ROPS forward and re-insert the clevis pins and cotter pins to secure the ROPS in the operating position.

Adjusting the Seat

This tractor is equipped with an adjustable seat, which includes a retractable seat belt assembly and an Operator Presence Sensor (OPS). The OPS in the form of a switch, is integrated into the seat bottom and is

connected to the machine electrical system.

The seat can be adjusted forward and back and the arm rest can be adjusted up and down.

To move the seat forward or back, locate the seat adjustment rod under the seat. Push the rod to the left and slide the seat forward or back into the desired position and release the rod when the seat is in the desired position. See Figure 2-5.

Figure 2-5

Figure 2-6

The mechanical suspension mechanism (if equipped) incorporates weight/ride adjustment controls for operators in the 125 to 275 lb. weight range (turn the knob on the front of the seat clockwise to increase the weight capacit y and counter-clockwise to decrease. See Figure 2-7.

Figure 2-7

NOTE: The seat base must be secured by the

latch, otherwise, the seat assembly could tilt forward. The Operator Presence Sensor must

be connected to the electrical wiring harness.

Connecting the Battery Cables

CALIFORNIA PROPOSITION 65 WARNING! Battery posts,

terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

CAUTION: When attaching battery cables, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire.

For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:

NOTE: The positive battery terminal is marked

Pos. (+). The negative battery terminal is marked Neg. (–).

NOTE: If the positive battery cable is

already attached, skip ahead to step 2.

Figure 2-8

2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (–) with the bolt (a) and hex nut (b). See Figure 2-8.

3. Position the red rubber boot (c) over the positive battery terminal to help protect it from corrosion.

NOTE: If the battery is put into service

after the date shown on top/side of battery, charge the battery as instructed in “Charging the Bat tery” on page 23 prior to operating the tractor.

Transmission Oil Expansion Reservoir

The transmission oil expansion reservoir is connected by hoses to the RH and LH transmission assemblies, and is located behind the seat box. The function of the reser voir is to hold the natural expansion of transmission oil that occurs as the transmission warms up during operation. DO NOT FILL THE RESERVOIR.

Under normal operating conditions, no oil should be added to the reservoir. The COLD oil level should be no higher than approximately ⁄” (the “Full Cold” mark) above the bottom of the reservoir. See Figure 2-9.

Figure 2-9

NOTE: Prior to the initial operation of the

tractor, the oil level in the reservoir may be slightly higher than the maximum due to air in the oil lines. Operation of the tractor will eventually purge the air from the lines and the oil level will settle to the maximum.

11Section 2 — ASSemb ly & Set-Up

Install the Rear Hitch Bracket (If

necessary)

1. Remove the hex flange screws (a) and flange lock nuts (b) that secure the hitch bracket (c) to the bumper bracket. See Figure 2-10.

Figure 2-10

2. Install the hitch bracket (c) as shown in Figure 2-11 and secure with the hex flange screws (a) and flange lock nuts (b) removed in step 1.

Figure 2-11

12 Section 2 — ASSemb ly & Set-Up

Controls & Operation

Deck Lift Handle

Deck Height Index

Fuel Valve

Fuel Tank Cap

Fuel Level Window

Cup Holder

Fuel Tank Cap

Fuel Level Window

LH Transmission Bypass Rod

RH Transmission Bypass Rod

Control Panel

(a)

(b)

(g)+

(f)+

(e)+

(d)

(c)*

Steering Column Adjustment Lever

Reverse Drive Pedal

Forward Drive Pedal

Brake Pedal

* – If Equipped

+ – Optional

NOTE: This Operator’s Manual covers several

models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours.

NOTE: References to LEFT, RIGHT, FRONT,

and REAR indicate that position on the tractor when facing forward while seated in the operator’s seat.

Steering Column Adjustment Lever

The steering column adjustment lever is located on the right side of the steering column. To adjust the angle of the steering column rotate the lever counterclockwise, move the steering column to the desired position and then rotate the lever clockwise to lock it into position.

NOTE: Be sure that the steering column

adjustment lever is tight to prevent the column from moving when operating the tractor.

NOTE: The handle is spring loaded so that it

can moved out of the way after tightening. Pull the handle out and rotate it to the desired position.

Forward Drive Pedal

The forward drive pedal is located on the right side of the machine, along the running board. Press the forward drive pedal forward to cause the tractor to travel forward. Ground speed is also controlled with the forward drive pedal. The further forward the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original/ neutral position when it’s not pressed.

Reverse Drive Pedal

The reverse drive pedal is located on the right side of the tractor along the running board. Ground speed is also controlled with the reverse drive pedal. The further downward the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original/ neutral position when it’s not pressed.

Brake Pedal

The brake pedal is located on the left front side of the running board. The brake pedal can be used for sudden stops or setting the parking brake.

NOTE: The brake pedal must be fully

depressed to activate the safety interlock switch when starting the rider.

Ignition Switch

The ignition switch is located on the RH console to the rear of the throttle control. The ignition switch has three positions as follows:

STOP — The engine and electrical system are turned off.

ON — The tractor electrical system is energized.

START — The starter motor will turn over the engine. Release the key immediately when the engine starts

NOTE: To prevent accidental starting and/or

battery discharge, remove the key from the ignition switch when the tractor is not in use.

Deck Height Index

The deck height index consists of several holes located on the front of the RH console. Each hole corresponds to a ⁄” change in the deck height position ranging from 1” at the lowest notch to 5” at the highest notch. The highest notch is also the transport position and

1.5

the lowest position is the deck removal/installation position .

NOTE: Do not cut grass in the deck removal/

installation position . Doing so is detrimental to the belt life.

Deck Lift Handle

The deck lift handle is located on the front of the RH console, and is used to raise and lower the mower deck.

Depress the button on the end of the handle and push downward to lower the deck, or pull upward to raise the deck . When the desired height is attained, secure the pin in the desired index hole and release the button on the handle.

NOTE: Make certain the deck is secured and

the pin is fully inserted into the deck height index. The pin is keyed to help keep it in place and fits into the slotted holes on the deck height index.

NOTE: The deck lift handle must always be

above the pin, never hang the deck lift handle from the pin when mowing.

CRUISE CONTROL

FAST

SLOW

14 Section 3 — controlS & operation

Transmission Bypass Rods

The transmission bypass rods (one for each the RH and LH transmission) are located on the rear of the tractor, just inside each rear wheel.

When engaged and the parking brake disengaged, the two rods open a bypass within the hydrostatic transmissions, which allows the tractor to be pushed shor t distances by hand. Refer to the Assembly & Set-Up section for instructions on using the bypass feature.

CAUTION: Never tow your tractor. Towing the tractor with the rear wheels on the ground may cause severe damage to the transmissions.

Cup Holder

The cup holder is located to the left of the operator’s seat on the LH console.

Seat Adjustment Lever (Not Shown)

The seat adjustment lever is located below the front/right of the seat. The lever allows for adjustment forward or backward of the operator ’s seat. Refer to the Assembly & Set-Up sec tion for instructions on adjusting the seat position.

Fuel Tank Caps

The fuel tank caps are located near the middle of the RH and LH console. Turn the fill cap to remove. The fuel cap is tethered to the tractor to prevent its loss. Do not attempt to remove the cap from the tractor. Fill tank to the bottom of the filler neck, allowing some space in the tank for fuel expansion. Do not overfill the tank.

Turn clockwise until it clicks to tighten. Always re-install the fuel cap tightly onto the fuel tank after removing.

WARNING! Never fill the fuel tank when the engine is running. If the engine is hot from recently running, allow to cool for several minutes before refueling. Highly flammable gasoline could splash onto the engine and cause a fire.

Fuel Level Windows

The fuel level windows are located on the outside of the LH and RH consoles and shows the level of fuel in the gas tank.

Fuel Valve

The fuel valve is located on the inner side of the RH console. The valve switches the fuel flow from the right and left tank and also can shut off fuel flow to the engine. Rotate the valve to the rear to open the flow from the right fuel tank . Rotate the valve to the front to open the flow from the left tank . To shut off fuel from both tanks rotate the valve towards the right of the tractor and the OFF position.

Transmission Oil Expansion Reservoir

Park Brake/ Cruise Control Lock Pedal

The park brake/cruise control lock pedal is located at the base of the steering column. It is used to engage the park brake when the tractor is at rest. Engaging the lever while the tractor is in motion allows the tractor to remain at a constant ground speed without applying pressure to the forward drive pedal. Refer to the Operation section of this manual for detailed instructions regarding the parking brake as well as the cruise control feature.

NOTE: Cruise control can

NOT be engaged at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed

NOTE: The park brake

must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.

Control Panel

PTO Switch (a)

The PTO (Power Take-Off) switch is located on the RH console to the lef t of the hour meter/indicator panel.

The PTO switch operates the electric PTO clutch mounted on the bottom of the engine crankshaf t and engages the mower blades and engages the mower blades. Pull the switch knob upward to engage the PTO clutch, or push the knob downward to disengage the clutch.

The PTO switch must be in the “disengaged” position when starting the engine.

Throttle Control (b)

The throttle control is located on the RH console. When set in a given position, a uniform engine speed will be maintained.

Push the throttle control handle forward to increase the engine speed. The tractor is designed to operate with the throttle control in the fast position (full throttle) when the tractor is being driven and the mower deck is engaged.

Pull the throttle control handle rearward to decrease the engine speed

Choke Control (If Equipped) (c)

The choke control is located on the RH console. The choke control determines the position of the engine choke. Pull the knob out to choke the engine; push the knob in to open the choke.

LCD Service Minder & Hour Meter (d)

When the ignition key is rotated out of the STOP position but not into the START position, the LCD Service Minder and Hour Meter will briefly display the battery voltage, followed by the tractor’s accumulated hours.

NOTE: Hours of tractor operation are recorded

any time the ignition key is rotated out of the STOP position, regardless of whether the engine is started.

The LCD Service Minder will remind the operator of maintenance intervals for changing the engine oil, air filter service, low engine and low battery warnings.

Change Oil

The LCD will display the letters “CHG”, followed by the letters “OIL”, followed by the letters “SOON”, then finally followed by the meter’s accumulated time. “CHG/OIL/SOON/TIME” will alternate on the display for 7 minutes after the meter reaches 50 hours. This oil service minder interval will occur every 50 hours. Before the interval expires, change the engine oil as instructed in the Maintenance section of this Operator’s Manual.

Low Battery

At startup, the battery voltage is briefly displayed then changes to accumulated hours. The letters “LO” will display followed by the letters “BATT” and then followed by the meter’s accumulated time. “LO/BATT/TIME” is displayed on the LCD when the voltage drops below 11.5 volts. When this occurs, the battery is in need of a charge or the engine’s charging system is not generating sufficient amperage. Charge the battery as instructed in the Service section of this manual or have the charging system checked by your local service dealer.

Air Filter Service

The letters “CLN” will display, followed by the letters “AIR”, followed by “FILT”, then followed by the meter’s accumulated time. “CLN/AIR/FILT/TIME” will alternate on the display for 7 minutes after the meter reaches 25 hours. This air filter service minder time interval will be every 25 hours. On intervals that are common with oil service, the oil message will be displayed first followed by the air filter message.

Light Switch Receptacle (e)

Optional light switch available. See page 26.

12V Outlet Receptacle (f)

Optional light switch available. See page 26.

Power Assist Bagger Receptacle (g)

Optional light switch available. See page 26.

General Safety

• RECEIVE INSTRUC TION — Entirely read this operator’s manual. Learn to operate this machine SAFELY. Do not risk INJURY or DEATH. Allow only those who have become competent in its usage to operate this tractor.

• Before starting the engine or beginning operation, be familiar with the controls. The operator should be in the operator’s seat. The PTO switch must be in the disengaged position and the parking brake engaged.

• Keep all shields in place. Keep away from moving parts.

• NO RIDERS! Keep all people and pets a safe distance away. Look behind and down to both sides of the tractor before and while backing up.

• DO NOT direct the mower discharge at people. Never walk or stand on the discharge side of the mower when the engine is running. Turn off the PTO if another person approaches while you are operating the mower.

• Avoid slopes where possible. Never operate on slopes greater than 15°. Slopes with a greater incline present dangerous operating conditions. Tractors can be rolled over.

• Before leaving the operator’s seat shut off the PTO and engage the parking brake, shut off the engine and remove the ignition key. Wait for all movement to stop before servicing or cleaning.

• Avoid any sudden movements of the steering wheel when starting and stopping. Keep a firm grip on the steering wheel.

• Be careful when operating near roadways. Stop the tractor motion and wait for vehicles to pass before operating along the road.

• Do not operate the tractor with the mower deck removed. Removal of the deck will change the balance of the tractor, and could contribute to a tractor rollover.

• Avoid operation on traction surfaces that are unstable; use extreme caution if the surface is slippery.

• Slow down before turning and come to a complete stop before any zero turn maneuver.

• Do not stop the tractor or park the tractor over combustible materials such as dry grass, leaves, debris, etc.

• Do not fill the fuel tank when the engine is running or while the engine is hot. Allow the engine several minutes to cool before refueling. Tighten the fuel cap securely.

Safety Interlock Switches

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact your Cub Cadet dealer.

• The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO knob is in the disengaged (OFF) position.

• The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.

WARNING! Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

Before Operating Your Tractor

1. Before you operate the tractor, study this manual carefully to familiarize yourself with the operation of all the instruments and controls. It has been prepared to help you operate and maintain your tractor ef ficiently.

2. Fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher and 10% ethanol maximum. When the fuel reaches one inch from the top of the tank, stop. DO NOT OVERFILL. Space must be left for expansion.

3. Unleaded gasoline is recommended because it leaves less combustion chamber deposits and reduces harmful exhaust emissions. Leaded gasoline is not recommended and must not be used where exhaust emissions are regulated.

NOTE: Purchase gasoline in small

quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system.

4. Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends are not approved.

5. Methyl Tertiar y Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ether blends are not approved.

6. Check the engine oil level. Refer to the Engine Operator’s manual for instructions on checking the engine oil level.

7. Clean the air cleaner element if neces sary.

8. Check the tire inflation pressures. See the tire side wall for proper inflation pressures.

NOTE: New tires are overinflated in

order to properly seat the bead to the rim.

9. Check that all nuts, bolts and screws are tight.

10. Check the tension of the deck drive belts.

a. Remove the deck cover

b. The tension of the deck drive

belts are maintained by a spring mechanism that adjusts for wear and stretch.

c. Examine the belts for cuts,

fraying, and excessive wear. Replace if any of these are detected.

d. Replace the deck cover.

11. Check if deck is level. When correctly adjusted the mower deck should be level side to side, and the front of the deck should be approximately ⁄” lower than the rear of deck. If deck needs to be leveled, refer to the Maintenance & Adjustments section.

12. Lubricate all pivot points listed in the Maintenance & Adjustments section.

13. Adjust the seat for operator’s maximum comfort, visibility and for maintaining complete control of the tractor.

Starting the Engine

WARNING! This machine is equipped with a safet y interlock system designed for protection of the operator. Do not operate the machine if any par t of the interlock

system is malfunctioning. Periodically check the functions of the interlock system for proper operation.

WARNING! For personal safet y,

the operator must be sitting in

the tractor seat when starting

the engine.

1. Open the fuel valve and select one of

the two tanks.

2. Operator must be sitting in the tractor

seat with both drive control pedals in the neutral/start position.

3. Engage the parking brake.

4. Make certain the PTO is in the

disengaged (down) position.

15Section 3 — controlS & operation

5. Lift the choke knob into the ON position.

(b)

(c)

(a)

(d)

NOTE: If the engine is warmed up,

it may not be necessary to choke the engine.

6. Move the throttle control to midway between the SLOW and FAST

positions.

7. Turn the ignition key clockwise to the START position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 10 seconds at a time. If the engine does not start within this time, turn the key to STOP and wait at least 30 seconds to allow the engine’s starter motor to cool. Try again after waiting. If after a few attempts the engine fails to start, do not keep trying to start it with the choke closed as this will cause flooding and make starting more difficult.

8. Once the engine starts, push the choke halfway down and as the engine warms, push the choke all the way down.

Cold Weather Starting

When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the battery is fully charged. Start the engine as follows:

1. Be sure the battery is in good condition. A warm battery has much more starting capacity than a cold battery.

2. Use fresh winter grade fuel. Winter grade gasoline has higher volatility to improve starting. Do not use gasoline left over from summer.

3. Follow the previous instruction for Starting the Engine.

Using Jumper Cables To Start Engine

WARNING! Batteries contain sulfuric acid and produce explosive gasses. Make certain the area is well ventilated, wear gloves and eye protection, and avoid sparks or flames near the bat tery.

If the battery charge is not sufficient to crank the engine, recharge the battery. If a battery charger is unavailable and the tractor must be started, the aid of a booster battery will be necessar y. Connect the booster battery as follows:

1. Connect the end of one cable to the disabled tractor battery’s positive terminal; then connect the other end of that cable to the booster battery’s positive terminal.

2. Connect one end of the other cable to the booster battery’s negative terminal; then connect the other end of that cable to the frame of the disabled tractor, as far from the battery as possible.

3. Start the disabled tractor following the normal star ting instructions previously provided; then disconnect the jumper cables in the exact reverse order of their connection.

16 Section 3 — controlS & oper ation

4. Have the tractor’s electrical system checked and repaired as soon as possible to eliminate the need for jump starting.

Stopping the Engine

1. Place the PTO switch in the disengaged position.

2. Engage the parking brake.

3. Move the throttle to the SLOW position and allow the engine to idle for about one minute.

4. Turn the ignition key to the STOP position and remove the key from the ignition switch.

NOTE: Always remove the key from the

ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended.

5. Close the fuel shut-off valve.

Driving The Tractor

WARNING! Avoid sudden starts, excessive speed and sudden stops.

1. Release the parking brake. Move the throttle control lever into the FAST

position.

2. To travel FORWARD, slowly press the forward drive pedal (a) forward until the desired speed is achieved. See Figure 3-1.

Figure 3-1

3. To stop or slow down the tractor, take your foot off of the forward (a) or reverse drive pedal (b). To lock the parking brake, press forward on the brake pedal (c), then press down on the parking break/cruise control lever (d) and then release the brake pedal (c).

4. To use the cruise control:

e. Press down on the forward drive

pedal (a).

f. While maintaining the desired

speed press down on the parking break/cruise control lever (d) then release the forward drive pedal (a) to activate the cruise control.

7. To release the cruise control, press the brake (c) or the forward drive pedal (a).

NOTE: The forward drive pedal (a) and

reverse drive pedal (b) must not be used when the brake is partially engaged. When the brake is locked the drive belt is disengaged but if the brake is only part way back then the brakes are engaged but so is the drive belt so transmission damage will occur if you push forward or reverse.

8. To travel in reverse, check that the area behind is clear then slowly push down on the reverse drive pedal (b) with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 3-1.

CAUTION: Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before moving the tractor from forward to reverse or vice versa.

WARNING! Do not leave the seat of the tractor without first placing the PTO knob in the disengaged (OFF) position and engaging the parking brake. If leaving the tractor unattended, also turn the engine off and remove the ignition key.

Driving On Slopes

Refer to the SLOPE GAUGE on page 8 to help determine slopes where you may operate the tractor safely.

WARNING! Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-⁄ feet every 10 feet). The tractor could overturn and cause serious injury.

• Mow across slopes, not up and down.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Do not turn on slopes unless necessary; then turn slowly uphill and use extra care while turning. Turning up a slope greatly increases the chance of a rollover.

• Avoid stopping when driving up a slope. If it is necessar y to stop while driving up a slope, star t up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

Operating The PTO

Operate the PTO clutch as follows:

NOTE: During your units initial break-in period,

in order to engage the PTO and avoid engine stall, allow the engine to warm before engaging the PTO. Break-In period varies depending on your engine.

1. Move the throttle control lever to the FAST position.

2. Pull the PTO switch upward to the ENGAGED position.

3. The operator must remain in the tractor

(c)

(a)

(b)

(d)

(e)

(g)

(f)

seat at all times. If the operator should leave the seat without disengaging the PTO, the tractor’s engine will shut off.

Using the Mower Deck

WARNING! Make certain the area to be mowed is free of debris, sticks, stones, wire or other objects that can be thrown by the rotating blades.

NOTE: Do not engage the mower deck when

lowered in grass. Premature wear and possible failure of the ‘V” belt and PTO clutch will result. Fully raise the deck or move to a non grassy area before engaging the mower deck.

1. Mow across slopes, not up and down. If mowing a slope, start at bottom and work upward to ensure turns are made uphill.

2. On the first pass pick a point on the opposite side of the area to be mowed.

3. Move the throttle control to the FAST position and engage the PTO.

4. Lower the mower deck to the desired height setting using the deck lift handle.

5. Slowly push the forward drive pedal forward to move the tractor forward, and keep the tractor headed directly toward the alignment point.

NOTE: The speed of the tractor will

affect the quality of the mower cut. Mowing at full speed will adversely affect the cut quality. Control the ground speed with the drive pedals

6. When approaching the other end of the strip, slow down or stop before turning. A U-turn is recommended unless a pivot or zero turn is required.

7. Align the mower with an edge of the mowed strip and overlap approximately 3”.

8. Direct the tractor on each subsequent strip to align with a previously cut strip.

9. To prevent rutting or grooving of the turf, if possible, change the direction that the strips are mowed by approximately 45° for the next and each subsequent mowing.

WARNING! Be careful when crossing gravel paths or driveways. Disengage the PTO and raise the deck to the highest position before crossing.

NOTE: When stopping the tractor for

any reason while on a grass surface, always:

• Make sure the drive pedals are in neutral.

• Engage the parking brake.

• Shut engine off and remove the key.

• Doing so will minimize the possibility of having your lawn ‘‘browned’’ by hot exhaust from your tractor’s running engine.

Deck Lift Lever

To change the height of the deck proceed as follows:

1. Depress the button at the end of the deck lift lever (a), raise it into the transport/highest mowing position, hang the top hook from the upper spacer on the deck height index bracket (b) and then remove the pin (c). See Figure 3-2.

Figure 3-2

2. Insert the pin into the desired deck height best suited for your application (d). Turn the pin to lock it into place (e). See Figure 3-3.

Figure 3-3

3. Depress the button at the end of the handle lift lever (f) and raise it slightly to unhook it from the upper spacer on the deck height index bracket and carefully lower into the desired position (g). See Figure 3-4.

Figure 3-4

NOTE: Make certain the deck is secured and the

pin is fully inser ted into the deck height index. The pin is keyed to help keep it in place and fits into the slotted holes on the deck height index.

NOTE: The deck lift handle must always be

above the pin, never hang the deck lift handle from the pin when mowing.

17Section 3 — contro lS & operation

Service

(a)

Maintenance Schedule

Check Engine Intake Screen/Cover

Clean Transmission Cooling Slots

Clean Battery Terminals

Clean Engine Cooling Fins

Lube Deck Spindles

Lube Deck Wheels

Lube Front Wheel Bearings

Lube Cas ter Pivots

Lube Pivot Points & Linkage

NOTE : This Operator’s Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours.

Maintenance

WARNING! Before performing any maintenance or repairs, disengage the PTO, move the drive control levers fully outward in the neutral position engaging the parking brake, stop the engine and remove the key to prevent unintended starting.

Lubrication

• Using a pressure lubricating gun, lubricate the front caster wheel axles with Cub Cadet 251H EP grease after every 10 hours of service.

• Periodically lubricate all other pivot points with a quality lubricating oil.

Engine

Refer to the Engine Operator’s Manual for all engine maintenance intervals, procedures, specifications and instructions.

Changing the Engine Oil

WARNING ! If the engine has

been recently run, the engine, muffler and surrounding metal surfaces will be hot and can cause burns to the skin. Exercise caution to avoid burns.

Maintain oil level as instructed in Engine Operator’s Manual. Be careful not to spill oil on any of the belts.

Before

Each use

Every

10 Hours

P P

To complete an oil change, proceed as follows:

1. Run the engine for a short time to warm the engine oil. The oil will flow more freely and carry away more impurities. Use care to avoid burns from hot oil.

2. Locate the oil drain hose on the engine. See Figure 4-1.

Figure 4-1

3. Remove the hose from the clip securing it to the frame.

4. Route the free end of the oil drain hose toward an appropriate oil collection container with at least a 2.5 quart capacity, to collect the used oil.

NOTE : Avoid getting oil on the muffler when draining.

5. While holding the free end of the oil drain hose over the oil collection container, unscrew the square-head hose plug from the end of the hose. See Figure 4-1. Drain the engine oil into the collection container.

6. After draining the oil, wipe any residual oil from the oil drain hose. Thread the square head plug into the drain hose fitting and fully tighten the plug.

Every

25 Hours

Prior

to Storing

P P P P P P P P P P

7. Ref ill the engine with new oil. Refer to the Engine Operator’s Manual for information regarding the volume and weight of engine oil.

8. Place the hose back into the clip securing it to the frame.

Lubrication

WARNING! Before lubricating, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Wheels & Caster Pivots

Each of the front wheel axles, rims and caster pivots are equipped with grease fittings (a). Lubricate with a No. 2 multi-purpose grease applied with a grease gun after every 25 hours of tractor operation.

Figure 4-2

Cleaning & Lubricating the Spindle Pulleys

(a)

(b)

(a) (b)

Once a month remove the belt covers to remove any accumulation of grass clippings from around the spindle pulleys and V-belt. Clean more often when mowing tall, dry grass.

Every 25 hours, lubricate the deck spindles. Remove the wing k nobs (a) to remove the belt covers (b), locate the spindle lube fitting and using a grease gun, lubricate the spindles. The spindle holds 2.3 ounces of grease. See Figure 4-3.

Figure 4-3

Tires

Check the tire air pressure after every 50 hours of operation or weekly. Keep the tires inflated to the recommended pressures. Improper inflation will shorten the tire service life and produce an uneven cut. See the tire side wall for proper inflation pressures. Observe the following guidelines:

• Do not inflate a tire above the maximum pre ssure shown on the sidewall of the tire.

• Do not reinf late a tire that has been run flat or seriously under inflated. Have it inspe cted

and serv iced by a qualified tire mechanic.

Battery Information

WARNING!

• Should battery acid accidentally splatter into the eyes or onto the skin, rinse the

affected area immediately with clean cold water. If there is any further discomfort, seek prompt medical attention.

• If acid spills on clothing, first dilute it with clean water, then neutralize with a solution of ammonia/water or baking soda/ water.

• NEVER connect (or disconnect) battery charger clips to the battery while the charger is turned on, as it can cause spark s.

• Keep all sources of ignition (cigarettes, matches, lighters) away from the battery. The gas generated during charging can be combustible.

• As a further precaution, only charge the battery in a well ventilated area.

• Always shield eyes and protect skin and clothing when working near batteries.

• Batteries contain sulfuric acid and may emit explosive gases. Use extreme caution when handling batteries. Keep batteries

out of the reach of children.

Battery Maintenance

• The battery is filled with bat tery acid and then sealed at the factor y. However, even a “maintenance free” batter y requires some maintenance to ensure it s proper life cycle.

• Spray the terminals and exposed wire with a batter y terminal sealer, or coat the terminals with a thin coat of grease or petroleum jelly, to protect against corrosion.

• Always keep the battery cables and terminals clean and free of corrosion.

• Avoid tipping. Even a sealed battery will leak electrolyte when tipped.

WARNING! Batteries contain sulfuric acid and may emit explosive gases. Use extreme caution when handling batteries. Keep batteries out of the reach of children.

Battery Storage

1. When storing the tractor for extended periods, disconnect the negative battery cable. It is not necessary to remove the bat tery.

2. All batteries discharge during storage. Keep the exterior of the battery clean, especially the top. A dirty battery will discharge more rapidly.

3. T he battery must be stored with a full charge. A discharged batter y can freeze sooner than a charged battery. A fully charged battery will store longer in cold temperatures than hot.

4. Recharge the battery before returning to service. Although the tractor may start, the engine charging system may not fully recharge the battery.

Removing the Battery

1. Slide the seat all the way forward.

2. Remove the hex washer screw securing the battery hold- down bracket to the frame. Then flip the batter y hold-down bracket up to free the bat tery. See Figure 4-4

Figure 4-4

3. Remove the hex cap screw and sems nut securing the black negative battery lead to the negative battery post (marked NEG). Move the cable away from the negative battery post.

4. Remove the hex cap screw and sems nut securing the red positive battery lead to the positive battery post (marked POS).

5. Carefully lift the battery out of the tractor.

NOTE : On some models it may be necessary to slide the battery left or right to remove it.

6. Install the battery by repeating the above steps in the reverse order.

Using the Transmission Bypass Rods

If for any reason the tractor will not drive or you wish to move the tractor, the two hydrostatic transmissions are equipped with a bypass rod that will allow you to manually move the tractor short distances.

WARNING! Do not tow the tractor, even with the bypass rod engaged. Serious transmission damage will result from doing so.

1. From the rear of the tractor, just inside the two rear tires, locate the transmission bypass rods. Refer to Figure 4-5.

Figure 4-5

2. Engage the transmission bypass rods, one on each side of the tractor, to move the tractor manually without starting it. Engage the bypass rods by pulling each one back (a) and hooking it into the slot (b) to lock it into place. See Figure 4-5.

NOTE : The tractor will not drive with the bypass rods in the engage position.

3. Disengage the bypass rods by reversing

steps (a) and (b) after moving the tractor. See Figure 4-5.

Hydrostatic Transmission

Your zero turn tractor is equipped with dual integrated hydrostatic pumps/transaxles that are sealed and are maintenance-free. However, this model is equipped with a transmission oil expansion reservoir. Under normal operating conditions, the oil level in the expansion reservoir does not need to be checked and no additional oil is needed. If checking the reservoir oil level, proceed as follows:

WARNING! Check the oil level ONLY before starting the tractor when the transmission oil is fully cooled.

19Section 4 — Service

1. Clean the reservoir cap and the area

(d)

(a)

(b)

(c)

around the cap to prevent debris from contaminating the transmission oil. See Figure 4- 6.

Figure 4-6

2. Turn the reservoir cap counter-clockwise to remove, then check the oil level in the reservoir. Oil should be visible at the bottom of the cup, but the oil level must NOT be above the “FULL COLD” line. See Figure 4-6. DO NOT FILL THE RESERVOIR.

3. If necessar y to add oil because of some type of leakage, use a quality 20W50 motor oil and add only enough oil to bring the level to the “FULL COLD” line. Reinstall the cap and fully tighten.

NOTE : Prior to the initial operation of the tractor, the oil level in the reservoir may be slightly higher than the maximum due to air in the oil lines. Operation of the tractor will eventually purge the air from the lines and the oil level will settle to the maximum.

Tractor Storage

If your tractor is not going to be operated for an extended period of time (30 days to approximately six months), the tractor should be prepared for storage. Store the tractor in a dry and protected location. If stored outside, cover the tractor (including the tires) to protect it from the elements. The procedures outlined below should be performed whenever the tractor is placed in storage.

1. Change the engine oil and filter following the instructions provided in the engine manual packed with this manual.

WARNING! Never store the tractor with fuel in the tank indoors or in poorly ventilated enclosures, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.

2. If storing the tractor for 30 days or more:

a. To prevent gum deposits from

forming inside the engine’s carburetor and causing possible malfunction of the engine, the fuel system must be either completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.

WARNING! Fuel left in the fuel tank deteriorates and will cause serious starting problems.

b. Use a fuel stabilizer for storage

between 30 and 90 days:

• Read the product manufacturer’s instructions and recommendations.

• Add to clean, fresh gasoline the correct amount of stabilizer for the capacity (approximately 3 gallons) of the fuel system.

• Fill the fuel tank with treated fuel and run the engine for 2-3 minutes to get stabilized fuel into the carburetor.

c. Emptying the fuel system for

storage of more than 90 days:

• Prior to putting the tractor in storage, monitor fuel consumption with the goal of running the fuel tank empty.

• Run the engine until it begins to stall. Use the choke to keep the engine running until all fuel in the carburetor has been exhausted.

• Referring to the engine manual, drain the fuel from the carburetor bowl.

3. Clean the engine and the entire tractor thoroughly.

4. Fully charge the battery, then disconnect the negative cable at the battery to prevent possible discharge. Recharge the battery periodically when in storage.

NOTE : Remove the battery if exposed to prolonged periods of sub-freezing temperatures. Store in a cool, dry location where temperatures are above freezing.

5. Lubricate all lubrication points.

NOTE : Using a pressure washer or garden hose is not recommended for cleaning your tractor. It may cause damage to elec trical components, spindles, pulleys, bearings or the engine. The use of water will result in shortene d life and reduce serviceability.

Removing The Tractor From Storage

1. Check the engine oil.

2. Fully charge the battery and inflate the tires to the recommended pressure.

3. Fill the fuel tank with clean, fresh gasoline.

4. Start the engine and allow to idle for a few minutes to ensure engine is operating properly.

5. Drive the tractor without a load to make certain all the tractor systems are functioning properly.

Adjustments

WARNING! Shut the engine off, remove the ignition key and engage the parking brake before making adjustments. Protect your hands by using heavy gloves when handling the blades.

Deck Leveling

NOTE : Check the tractor’s tire pressure before performing any deck leveling adjustments. Refer to Tires for information regarding tire pressure.

Leveling the Deck (Side-to-Side)

NOTE : Check the tractor’s tire pressure before performing any deck leveling adjustments. Refer to Tires for information regarding tire pressure. Always level the deck side-to-side before front to rear.

If the cutting deck appears to be mowing unevenly, a side-to-side adjustment can be performed. Adjust if necessary as follows:

1. With the tractor parked on a firm, level surface, place the deck lif t handle in a middle mowing position and rotate both outside blades so that they are perpendicular with the tractor.

2. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step.

3. Loosen the lower nut (a) on the adjustable lift link (b) attached to the deck lift arm (c) to lower the deck and tighten the upper nut (d) to secure the deck in place, loosen the upper nut (d) then tighten the lower nut (a) to secure the deck in place. See Figure 4-7.

Figure 4-7

4. The deck is properly leveled when both blade tip measurements are equal.

Leveling the Deck (Front-To-Rear)

20 Section 4— Service

The front of the deck should be between

(a)

(b)

(c)

(d)

(e)

⁄⁄” lower than the rear of the deck. Adjust if necessary as follows:

1. Park the tractor on a firm, level surface and place the deck lift handle in a middle position.

2. Rotate the blade nearest the discharge chute so that it is parallel with the tractor.

3. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between ⁄” and ⁄” less than the second measurement.

4. Determine the approximate distance necessary for proper adjustment and proceed, if necessary.

5. Using a wrench, raise the front of deck by loosening the lock nuts to the front of the pivot pin (a) and then tighten the jam nuts on the back of the pivot pin (a) to raise the front of the deck and secure in place. See Figure 4-8.

Figure 4-8

6. Using a wrench, lower the front of deck by loosening the jam nuts on the back of the pivot pin (a) and then tighten the lock nut on the front of the pivot pin (a) to lower the front of the deck and secure in place. See Figure 4-8.

7. The deck is properly leveled when the front tip of the blade is ⁄” lower than the rear tip. Retighten the hex bolt on the left rear deck hanger links when proper adjustment is achieved.

Adjusting the Front Gauge Wheels

WARNING! Keep hands and feet away from the discharge opening of the cutting deck.

The front gaug e wheels on the mower deck are an anti-scalp feature, and should not ride on the ground. The front gauge wheels should be approximately ⁄⁄” above the ground when the deck is set in the desired height s etting.

Using the deck lif t handle, set the deck in the desired height setting, then check the gauge wheel distance from the ground below. If necessar y adjust the front gauge w heels as follows:

1. Visually check the distance between the front gauge wheels and the ground. If the gauge wheels are near or touching the ground, they should be raised. If more than ⁄” above the ground, they should be lowered.

2. Remove the lock nut (a) securing one of the front gauge wheel (b) to the deck. Remove the front gauge wheel (b), hex

screw (c) and spacer (d). See Figure 4-9.

Figure 4-9

NOTE : There are a pair of front gauge wheels on the nose of the 54” and 60” decks.

3. Insert the hex screw (c) into the one of three index holes in the front gauge wheel bracket (e) that will give the front gauge wheel (b) a ⁄⁄” clearance with the ground.

4. Note the index hole of the just adjusted front auge wheel (b), and adjust the other front gauge wheel (b) into the respective index hole of the other front gauge wheel bracket (e).

Off-Season Storage

Riding Mower Storage

If your riding mower is not going to be operated for an extended period of time (30 days to approximately six months), the riding mower should be prepared for storage. Store the riding mower in a dry and protected location. If stored outside, cover the riding mower (including the tires) to protect it from the elements. The procedures outlined below should be performed

whenever the riding mower is placed in storage.

1. Change the engine oil and filter following the instructions provided in the Engine Operator’s Manual.

WARNING! Never store the riding mower with fuel in the tank indoors or in poorly ventilated enclosures, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.

2. Service the engine as instructed in the separate Engine Operator ’s Manual.

3. Engines stored between 30 and 90 days need to be treated with a gasoline stabilizer and engines stored over 90 days need to be drained of fuel to prevent deterioration and gum from forming in fuel system or on essential carburetor parts. If the gasoline in your engine deteriorates during storage, you may need to have the carburetor, and other fuel

system components, serviced or replaced.

WARNING: Drain fuel only into unapproved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel.

3. Remove the spark plugs and pour approximately one ounce of oil into each cylinder. Crank the engine one or two turns to spread the oil evenly on the cylinder walls. Replace the spark plugs.

4. Clean the engine and the entire riding mower thoroughly.

NOTE : Use of a pressure washer or garden hose is not recommended to clean your riding mower. They may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will result in shortened life and reduce serviceability.

5. Sharpen the blades so that the mower will be ready to use when needed.

6. Protect the metal surfaces. Repair scratches with the appropriate touch-up spray paint. Brush a rust preventive oil on any unpainted surfaces including the pulleys and blades. (Be careful not to get any oil on the drive belts.)

7. Clean and fully charge the battery, then disconnect the negative cable at the battery to prevent possible discharge. Recharge the battery periodically when in storage.

NOTE : Remove the battery if exposed to prolonged periods of sub-freezing temperatures. Store in a cool, dry location where temperatures are above freezing.

8. Lubricate all lubrication points.

9. Jack the mower up and store it on blocks to take the weight off of the tires.

Removing the Riding Mower from Storage

1. Check the engine oil.

2. Fully charge the battery, lower riding mower off blocks, and inflate the tires to the recommended pressure.

3. Remove the spark plugs and wipe them off. Using the starter, crank the engine to pump the excess oil out of the spark plug holes. Replace the spark plugs and the ignition leads.

4. If drained before storing, fill the fuel tank with clean, fresh gasoline.

5. Check the level of the engine oil in the crankcase and the hydraulic reservoir tank.

6. Start the engine and allow to idle for a few minutes to ensure engine is operating properly.

7. Drive the riding mower without a load to make certain all the riding mower systems are functioning properly.

21Section 4 — Service

Service

(b)

(c)

(a)

(b)

PTO Pulley

PTO Belt

Transmission

Tub e

(a)

Charging the Battery

Test and, if necessary, recharge the battery after the tractor has been stored for a period of time.

• A voltmeter or load tester should read

12.6 volts (DC) or higher across the battery terminals. See Figure 4-1.

Voltmeter

Reading

12.7 100 % Full Charge

12.4 75% 90 Min.

12.2 50% 180 Min.

12.0 25% 280 Min.

State of

Charge

Charging

Time

4. Releasing belt tension with the idler pulley:

a. Using the deck lift handle, raise

the deck to the DECK REMOVAL/ INSTALLATION POSITION (a). See Figure 4-2 .

c. Pull the lef t side of the belt

rearward and downward while manually turning the PTO pulley to the right until the belt rides out onto the edge of the lower sheave of the pulley.

NOTE : If pulling the right side of the belt, turn the pulley left.

d. While still holding the belt

downward, continue turning the PTO pulley until the belt is rolled off the pulley. Refer to Figure 4-4.

Figure 4-1

• Charge the batter y with a 12-volt batter y charger at a MAXIMUM rate of 10 amps.

Servicing Electrical System

A fuse is installed to protect the tractor’s electrical system from damage caused by excessive amperage. Always use the same capacity fuse for replacement. If the electrical system does not function, check for a blown fuse.

If you have a recurring problem with blown fuses, have the tractor ’s electrical system checked by your Cub Cadet Ser vice Dealer.

Relays and Switches

There are several safety switches in the electrical system. If a function of the safety interlock system described earlier is not functioning properly, have the electrical system checked by your Cub Cadet Service Dealer.

Deck Removal

Remove the mower deck from the tractor as follows:

1. Move the tractor to a level surface, disengage the PTO, stop the engine place the control levers in the neutral/ parking brake engaged position.

2. Move the deck gauge wheels or rollers to their highest setting (lowest deck setting).

3. Remove the ‘V’ belt from the PTO pulley, located on the bottom of the engine, using one of the following two methods.

WARNING! The muf fler at the rear of the tractor may be extremely hot, and could cause serious burns. Use extreme caution when near the muffler. Allow the muffler to fully cool before removing the belt from the PTO pulley.

Figure 4-2

b. Working from the middle of the

tractor, pivot the idler bracket and movable idler pulley rearward away from the backside of the ‘V” belt (a) just far enough to lift the belt up and over the idler pulley (b). See Figure 4-3.

Figure 4-3

c. From beneath the rear of the

tractor, slide the belt off of the PTO pulley on the bottom of the engine.

d. Lower the deck into the DECK

REMOVAL/INSTALLATION POSITION (a) using the deck lift handle. See Figure 4-2.

e. Skip ahead to step 6.

5. Rolling the belt off the PTO pulley:

a. Using the deck lift handle, raise

the deck to the DECK REMOVAL/ INSTALLATION POSITION (a). See Figure 4 -3.

b. Sitting behind the tractor facing

forward, reach beneath the tractor to grasp the belt at the front of the PTO pulley.

WARNING! Use caution to avoid pinching your fingers when rolling the belt off the PTO pulle y.

Figure 4-4

e. Lower the deck into the DECK

REMOVAL/INSTALLATION POSITION (a) using the deck lift handle. See Figure 4-2.

f. Move on to step 6.

6. Locate the LH and RH deck release pins (a) on each side of the deck. Pull the release pins outward and release the deck from the LH and RH deck lif t arms. See Figure 4-5.

Figure 4-5

7. Slide the front deck lift rod off the hanger brackets on the front of the deck

8. Place the deck lift handle into the highest mowing position and slide the deck out from the right side of the tractor.

Deck Installation

Install the deck on the tractor as follows:

1. Place the deck lift handle in the highest mowing position (b). See Figure 4-2.

2. Slide the deck under the tractor on the right side of the tractor lining up the deck hanger brackets and the deck lift arms.

22 Section 4— Service

3. Once the deck is under the tractor,

(a)

(b)

(a)

(b)

(c)

move the deck lift handle to the lowest mowing position.

NOTE : To line the brackets up properly, it may be necessar y to place a small block of wood under each side of the deck.

4. Hook the front deck lift rod onto the hanger brackets on the front of the deck.

5. Pull the deck release pins outward and maneuver the deck as necessar y to align the holes in the deck lift arms with the pins. Refer to Figure 4-5.

6. When aligned, push each pin fully inward through the lift arms to secure the arms in the rear hanger bracket slots.

7. Make certain the ‘V’ belt is in the spindle pulleys on the deck; then route the belt rearward beneath the tractor frame, above the transmission tube(s), to the PTO pulley on the bottom of the engine.

8. Using the deck lift handle, raise the deck to the position that provides the most horizontal run of the belt between the deck idler pulleys and the PTO pulley on the bottom of the engine.

9. Make certain the belt is in the spindle pulleys of the deck, and that the backside of the belt is against both the fixed and movable idler pulleys.

10. Sitting behind the tractor, facing forward, make certain the belt is not twisted; then reach beneath the tractor to grasp the belt and pull it toward the PTO pulley.

WARNING! Use caution to avoid pinching your fingers when rolling the belt onto the PTO pulle y.

11. Pull the right side of the belt rear ward and place the narrow V side of the belt into the PTO pulley. See Figure 4-4.

12. While holding the belt and pulley together, rotate the pulley to the lef t (See Figure 4-4). Continue holding and rotating the pulley and belt until the belt is fully rolled into the PTO pulley.

NOTE : Before using the tractor doublecheck the belt routing to make sure that the belt has been routed properly.

Replacing the Belt

1. Remove the deck from beneath the tractor. Refer to Deck Removal.

2. Remove the wing knobs securing the belt covers to the deck. See Figure 4-6.

3. Remove the two idler pulleys (a) by removing the flange lock nuts (b) and pulley caps (c) that secure them to the deck and the idler arm. See Figure 4-7. Do not lose any of the hardware when removing the flange lock nuts (b).

Figure 4-7

NOTE : Take note of the position of the belt guards to ensure they are properly re-installed.

4. Remove the belt from the spindle pulleys.

5. Install the new belt around the spindle pulleys as shown and reinstall the belt covers. See Figure 4-8.

Figure 4-8

6. Place the belt around the idler pulleys removed in step 3 with the “V” side facing in. Once in place, reinstall all the hardware and tighten the flange lock nut to secure the assembly. See Figure 4-6.

7. Route the belt as shown in Figure 4-6 and then reinstall the deck. Refer to “Deck Installation” on page 22.

Mower Blade Care

WARNING! Before performing any maintenance, place the PTO switch in the “OFF” position, engage the parking brake lever, turn the ignition key to the “OFF” position and remove the key from the switch. Protect your hands by using heavy gloves when handling the blades. When servicing the mower deck, be careful not to cut yourself on the sharpened blades.

The cutting blades must be kept sharp at all times. Sharpen the cutting edges of the blades evenly so that the blades remain balanced and the same angle of sharpness is maintained.

If the cutting edge of a blade has already been sharpened many times, or if any metal separation is present, it is recommended that new blades be installed. New blades are available at your authorized dealer.

The blades may be removed as follows.

1. Remove the deck from beneath the tractor, (refer to “Deck Removal” on page

22) then gently flip the deck over to expose its underside.

2. Use a 1-/8” wrench to hold the hex nut on top of the spindle assembly when loosening the bolt securing the blade. A block of wood may be placed between the deck housing and the cutting edge of the blade to help in breaking loose the hex nut securing the blade. See Figure 4 -9.

Figure 4-9

3. When reinstalling the blades, be sure they are installed so that the wings are pointing upward toward the top of the deck.

4. Tighten the blade nuts to 70-90 ft. lbs.

5. Reinstall the deck. Refer to “Deck Installation” on page 22.

Figure 4-6

Changing the Transmission Drive Belt

Several components must be removed and special tools used in order to change the tractor’s transmission drive belt. See your Cub Cadet dealer to have the transmission drive belt replaced.

Tractor Creeping

Creeping is the slight forward or backward movement of the mower when the throttle is on and the speed control pedals are in the neutral position. If your mower creeps, see an authorized service dealer.

23Section 4 — Service

Troubleshooting

Problem Cause Remedy

Excessive vibration 1. Cutting blade loose or unbalanced.

2. Damaged or bent cutting blade.

Uneven cut 1. Deck not leveled properly.

2. Dull blade.

3. Uneven tire pressure.

Mower will not mulch grass (If Equipped w/Mulching Kit)

1. Engine speed too low.

2. Wet grass.

3. Excessively high grass.

4. Dull blade.

1. Tighten blade and spindle.

2. Replace blade.

1. Perform side-to-side deck adjustment.

2. Sharpen or replace blade.

3. Check tire pressure in all four tires.

1. Place throttle in FAST (rabbit) position.

2. Do not mulch when grass is wet.

3. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath.

4. Sharpen or replace blade.

Replacement Parts

Part Number Description

95 4- 05012A 95 4 -05 013 95 4 - 05015

95 4- 04317A Drive Belt

Deck Belt, 48” Deck Belt, 54” Deck Belt, 60”

942- 0 4417 942- 04416 942- 04 415

918-0699 4A 918-06 693A 918-06 076A

63 4 -3159 Deck Wheel

92 5 -1707 D Battery

951 -1272 5 Gas Cap

946 -05262 Throttle Control Cable

969 -04847 Choke Control (If Equipped)

925-3277 Ignition Key

946-05068 Park Brake Cable

631 - 05176 Chute Assembly

634-05182 Rear Wheel Assembly, 23 x 10.5 x 12

634 -04750 Front Wheel Assembly, 13 x 6.50-6

Blades, 48” Deck Blades, 54” Deck Blades, 60” Deck

Deck Spindle, 48” Deck Deck Spindle, 54” Deck Deck Spindle, 60” Deck

Attachments & Accessories

Part Number Description

59A 300 45150 FAB Power Assist Bagger

OE M-190-78 4 Wheel Weights

19A70037100 48” Mulch kit

19A70038100 54” Mulch Kit

19A70039100 60” Mulch Kit

490 -241- 0 026 Tire Chains

19B70032100 Light Kit Receptacle

59 A3 0 021150 12V Outlet Receptacle

490-850-0008 Oil Siphon

490-850-0005 Blade Removal Tool

490-325-0020 Tire Sealant

490-900 -0045 Oil Filter Wrench

490-900 -0062 Armortek Non-Stick Spray

490-000-0028 Carburetor & Choke Cleaner

Phone (800) 965-4CUB to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.cubcadet.com.

FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

MTD Consumer Group Inc, the United States Environmental Protection Agency (EPA), and for those products certified for sale in the state of California, the California Air Resources Board (CARB) are pleased to explain the evaporative emission control system (ECS) warranty on your 2015-2016 small off-road equipment (outdoor equipment). In California, new outdoor equipment must be designed, built and equipped to meet the State’s stringent anti-smog standards (in other states, outdoor equipment must be designed, built, and equipped to meet the U.S. EPA small off-road spark ignition engine regulations). MTD Consumer Group Inc must warrant the ECS on your outdoor equipment for the period of time listed below, provided there has been no abuse, neglect, or improper maintenance of the outdoor equipment.

Your ECS may include parts such as fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.

Where a warrantable condition exists, MTD Consumer Group Inc will repair your outdoor equipment at no cost to you including diagnosis, parts, and labor.

MANUFACTURER’S WARRANTY COVERAGE:

This emission control system is warranted for two years. If any emission-related part on your outdoor equipment is defective, the part will be repaired or replaced by MTD Consumer Group Inc.

OWNER’S WARRANTY RESPONSIBILITIES:

As the outdoor equipment owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recommends that you retain all receipts covering maintenance on your outdoor equipment, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts.

As the outdoor equipment owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your outdoor equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.

You are responsible for presenting your outdoor equipment to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact the MTD Consumer Group Inc Service Department at 1-800-800-7310 or at http://support.mtdproducts.com.

GENERAL EMISSIONS WARRANTY COVERAGE:

MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the outdoor equipment is: (1) designed, built, and equipped so as to conform with all applicable regulations; and (2) free from defects in materials and workmanship that cause the failure of a warranted part for a period of two years.

The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service.

Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:

1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.

2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.

3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.

5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment.

6. The outdoor equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emissionrelated warranted part, provided that such diagnostic work is performed at a warranty station.

7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part.

8. Throughout the off-road engine and equipment warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of MTD Consumer Group Inc.

10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claim. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

WARRANTED PARTS:

The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the outdoor equipment has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. Further, the coverage under this warranty extends only to parts that were present on the off-road equipment purchased.

The following emission warranty parts are covered (if applicable):

1. Fuel Metering System

• Fuel pump

• Fuel tank

2. Evaporative Control

• Fuel hose

• Fuel hose clamps

• Tethered fuel cap

• Carbon canister

• Vapor lines

063015 Rev. C

CUB CADET LLC

MANUFACTURER’S LIMITED WARRANTY FOR

PRO Z 100 COMMERCIAL ZEROTURN RIDING MOWERS

IMPORTANT: To obtain warranty coverage owner must present

an original proof of purchase and applicable maintenance records to the servicing dealer. Please see the operator’s manual for information on required maintenance and service intervals.

The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased or leased and used in the

United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased or leased and used in Canada and/or its territories and possessions (either entity respectively, “Cub Cadet”).

Cub Cadet warrants this product (excluding its Normal Wear Parts, Batteries and Attachments as described below) against defects in material and workmanship for a period of two (2) years for commercial use or four (4) years/500 hours, whichever comes first, residential use commencing on the date of original retail purchase or lease and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship.

Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days or one hundred (100) operation hours, whichever comes first, commencing on the date of original retail purchase or lease. Normal wear parts include, but are not limited to items such as: belts, blades, blade adapters, grass bags, rider deck wheels, seats, and tires.

Batteries have a one-year prorated limited warranty against defects in material and workmanship, with 100% replacement during the first three months. After three months, the battery replacement credit is based on the months remaining in the twelve (12) month period dating back to the original date of original sale or lease. Any replacement battery will be warranted only for the remainder of the original warranty period.

Attachments — Cub Cadet warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment’s original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits.

This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Cub Cadet for use with the product(s) covered by this manual will void your warranty as to any resulting damage. In addition, Cub Cadet may deny warranty coverage if the hour meter, or any part thereof, is altered, modified, disconnected or otherwise tampered with.

HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS, through your local authorized service dealer. To locate the dealer in your area:

In the U.S.A.

Check your Yellow Pages, or contact Cub Cadet LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, call 1-877-282- 8684 or log on to our website at www.cubcadet.com.

In Canada Contact MTD Products Limited, Kitchener, ON N2G 4J1, call 1-800668-1238 or log on to our website at www.mtdcanada.com.

Without limiting the foregoing, this limited warranty does not provide coverage in the following cases:

a. outine maintenance items such as lubricants, filters, blade

sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.

b. Service completed by someone other than an authorized

service dealer.

c. Cub Cadet does not extend any warranty for products sold

or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through Cub Cadet’s authorized channels of export distribution.

d. Replacement parts and\or accessories that are not genuine

Cub Cadet parts.

e. Transportation charges and service calls.

There are no implied warranties, including without limitation any implied warranty of merchantability or fitness for a particular purpose. No warranties shall apply after the applicable period of express written warranty above. No other express warranties beyond those mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Cub Cadet. The exclusive remedy is repair or replacement of the product as set forth above.

The terms of this warranty provide the sole and exclusive remedy arising from the sale and/or lease of the products covered hereby. Cub Cadet shall not be liable for any incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.

Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.

HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights that vary in different jurisdictions.

GDOC-100211 REV. A

Cub Cadet LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019, Phone: 1-877-282-8684

MTD Products Limited, Kitchener, ON N2G 4J1, Phone: 1-800-668-1238

Cub cadet PRO Z 100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual