Cub Cadet Pro2B+ 21120902 Operator's Manual
DESIGNED
PRO-X
TO FIT:
MODEL YEAR:
2016-NEWER
COLLECTION SYSTEM
MODEL #
ALTERNATE
MODEL #
59A30046150
& UP
21120902
POWER ASSIST TWIN BAG
Series:
PRO Z 100 L & S
- 48”,54” & 60” DECKS
FOR SERIAL RANGE:
2E226XP0001
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0506 Rev 4
RESIDENTIAL BAGGING SYSTEM
TABLE OF CONTENTS
SECTION PAGE
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5
1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5
II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5
2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2 Mount Arm Preparation and Installation - - - - - - - 6
2-3 PTO Drive Assembly - - - - - - - - - - - - - - - - - - -7-8
2-4 Drive Assembly and Belt Installation - - - - - - - - - 9
2-5 Lower Mount Tube Installation - - - - - - - - - - - - - 10
2-6 Upper Frame Assembly Installation- - - - - - - - - - 10
2-7 Top Assembly to Upper Frame
Assembly Installation - - - - - - - - - - - - - - - - - - 10
2-8 Inlet Installation - - - - - - - - - - - - - - - - - - - - - - 10
2-9 Hinge Kit Installation - - - - - - - - - - - - - - - - - - - 10
2-10 Blower Cone Installation - - - - - - - - - - - - - - - - 11
2-11 Boot To Mower Deck Installation - - - - - - - - - - - 12
2-12 Length of Hose Adjustment - - - - - - - - - - - - - - 13
2-13 Upper Hose Installation - - - - - - - - - - - - - - - - 13
SECTION PAGE
2-14 Lower Hose To Blower Cone Installation- - - - - - 13
2-15 Lower Hose To Boot Installation - - - - - - - - - - - 13
2-16 Installation/Removal Of Collection Bags - - - - - - 14
2-17 Weight Kit Installation- - - - - - - - - - - - - - - - - - 15
2-18 Safety Interlock Harness Installation - - - - - - 16-18
Safety Interlock Harness Wiring Diagram - - - - - - - - 19
2-19 Impeller Blade Removal/Replacement - - - - - - - 20
2-20 Even Bag Fill Adjustment - - - - - - - - - - - - - - - 21
Exploded Views & Parts List - - - - - - - - - - - - - - - 22-30
Pack Drawing - - - - - - - - - - - - - - - - - - - - - - - - - - 31
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 32
III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 33
3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 33
3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 33
3-3 Disengagement Of The PTO Assembly - - - - - - - 33
3-4 Unloading The Collection System - - - - - - - - - - - 33
IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - 33-34
4-1 Maintenance Checklist - - - - - - - - - - - - - - - - - - 33
4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 34
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 34
5-1 Parts And Service Information - - - - - - - - - - - - - 34
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 35
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - 36
Notes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
SAFETY
1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow
anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop them quickly. READ THE OPERATOR’S MANUAL!
3. Do not allow children to operate the machine. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets entering into the area while operating.
5. Keep your eyes and mind on your machine while mowing or operating your attachment. Don’t let others distract
you.
6. Do not attempt to operate your machine when not in the driver’s seat.
7. Always shut off blades and engine when emptying the container.
8. Stop machine, shut off deck attachment, set parking brake, shut off engine and remove ignition key before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9. Mow across the face of slopes (not more than 10 degrees); never up and down the face.
10. It is recommended that the container be emptied when half full while operating on slopes. Start mowing on slopes
when the container is empty.
11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any
foreign object.
12. Wear hearing protection.
13. Wear eye protection to prevent debris from getting into your eyes.
2
2017 (v1.0)
SAFETY
WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or
the vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and
NEVER UP and DOWN the face. NEVER attempt to mow excessively steep slopes, and use
caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
!
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words
are intended to alert the viewer to the existence and the degree of hazard seriousness.
This signal word indicates a potentially hazardous situation which, if not
DANGER
!
White letters on RED
WARNING
!
Black letters on ORANGE
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
CAUTION
!
Black letters on YELLOW
This signal word indicates a potentially hazardous situation which, if not
avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
2017 (v1.0)
3
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS UNDER WARRANTY?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations.
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or
workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for
parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original
purchaser. ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE
VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of
this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or
replaced, before the expiration of the original warranty period, whichever is later.
3. COMMERCIAL USE: Products put to personal use around a single household or residence is considered
'Residential'; Products put to any business use (agricultural, commercial, or industrial) or used at multiple
locations is considered 'Commercial.' Products designated as 'Commercial' are warrantied for 12 months
from the date of delivery of the product to the original purchaser when used for in commercial applications.
Products designated as 'Residential' are warrantied for 90 days from the date of delivery of the product to the
original purchaser when in commercial applications.
B. SECURING WARRANTY ADJUSTMENTS
Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be
returned to New PECO, Inc. at 10 Walden Drive, Arden, NC 28704 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY
Engines and batteries attached to PECO products are covered under a separate warranty by the respective
manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION
All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in
ways not approved by New PECO, Inc.
E. ACCIDENTS AND NORMAL MAINTENANCE
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER
Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises
as to the quality of performance of its products other than those set forth herein. Except as described above,
New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. PRODUCTS USED FOR RENTAL OR LEASE PURPOSES ARE WARRANTIED FOR 45 DAYS
FROM DATE OF ORIGINAL SALE ONLY
H. REMEDIED EXCLUSIVE
The only remedies the purchaser has in connection with the breach or performance of any warranty on New
PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.
1. NO SERVICE CENTER WARRANTY
The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in
any way.
4
2017 (v1.0)
Section I - INTRODUCTION &
PRESS
PRESS
Figure 2-1d
DESCRIPTION
1-1 Introduction
Your grass collection system has been designed to give
you a low maintenance, simple, and effective way to
collect the grass clippings from your mower. This manual
is provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
NOTE: All references made to right, left, front, rear, top
or bottom are as viewed from the normal operator’s
position on the mower.
1-2 Description
The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves in pre-season and post-season cleanup. The blower, mounted on the right side of the unit,
uses a belt and gearbox system from the engine PTO
shaft. Drive train protection comes through belt slippage.
The blower draws grass clippings from the discharge
area of the cutting deck back to the (2) - 4 cubic foot
collection bags P#(G0013-L) at the rear portion of the
mower frame. The operator can engage the blower with
a toggle switch mounted on the control panel to the right
of the operator. Once the bags are full with clippings,
they can be easily released for dumping.
2-1 Preparation Of Mower
From the underside of the engine, disconnect the wiring
harness attached to the electric clutch. Remove the bolt
and electric clutch from the mower. Refer to Figure 2-1a.
Remove the D-drive spacer using an arbor press or
equivalent. On removal, adjacent bearing OUTER race
must be supported or bearing damage may occur. Refer
to Figure 2-1b.
Figure 2-1b
The engine pulley bushing #31 P#(S0220) may need to
be installed using an arbor press or equivalent. If
pressed, opposite bearing inner race must be supported
or bearing damage may occur. Refer to Figure 2-1c.
Figure 2-1c
Section II - INSTALLATION FOR USE
Collection System May Require
Dealer Installation!
Please refer to Page 17 for further details.
Figure 2-1a
Remove Bolt
D-Drive Spacer
Engine Pulley Installation
Fasten the A-Section Pulley P#(M0309) to the pulley
bushing and electric clutch assembly using (1) 7/16”
Double Indented Washer P#(K0278), (1) 7/16” hi-collar
lock washer P#( ) and (1) 7/16”-20 x 5” HHCS K0140
P#(K0018) as shown in Figure 2-1d. The added pulley
will power the collection system. Torque the bolt to 55
ft./lbs. Re-connect the wiring harness to the electric
clutch.
Electric Clutch
Engine Pulley
Number Is
Stamped On
The Pulley
Bushing
Double
Indented
Washer
Hex Bolt
A-Section
Pulley
Lock Washer
5
2-2 Mount Arm Preparation and Installation
1
2
3
4
5
6
Item # Part # Desc. Qty.
1 A2063 Mount A rm Assy 1
2 K0047 Flat W asher 3 /8" / 1.00 OD x .446 ID x .075 T 4
3 K1192 HHCS 3/8 "-16 x 1-1/4" GR5 4
4 K1301 HHCS / 1/2"-13 x 1-3/4" 3
5 K2012 1/2"-13 Ny-Flange Lock Nut 3
6 K2038 Ny-Flange Lock Nut 3/8"-16 4
Remove the (3) 1/2”-13 x 1-1/4” existing HHCS, (3) 1/2” washers and (3) 1/2”-13 Ny-Flange locknuts from the rightrear of the mower and save the 1/2” Flat Washers for the next step. Next, loosen bolts on opposite side of mower
for rear bumper alignment in the next step. Refer to figure 2-2a.
Secure the Mount Arm Assembly P#(A2063_01) to the rear guard of the mower, using (3) 1/2”-13 x 1-3/4” HHCS
GR5 P#(K1301), (3) 1/2” Flat Washers (retained previously), (3) 1/2”-13 Ny-Flange Lock Nuts P#(K2012), (4) 3/8”16 x 1-1/4” HHCS GR5 P#(K1192), (4) 3/8” Flat Washers P#(K0047), and (4) 3/8”-16 Ny-Flange Lock Nuts
P#(2038). Refer to figure 2-2b.
Important: Before tightening bolts (A) (Figure2-2b), on both sides, make certain that the bumper is rotated fully in
the upward position. Once drive is installed, Section 2-4, the correct distance from the center of the engine pulley to
the center of the drive pulley is 34.84”(inches). If the dimension is within + or - .06, no further adjustment is
necessary.
Figure 2-2a
Loosen
Bolts
Figure 2-2b
Save
Remove
Rear Bumper
Rotate
Bumper
Upwards
Before
Tightening
6
A
Item # Part # Desc. Qty.
1 K1010 1/4"-20 x 5/8" Carriage Bolt 2
2 K2014 1/4"-20 Ny-Flange Lock Nut 2
Figure 2-3a
2-3 PTO Drive Assembly
Once the Mount Arm Assembly P#(A2063_01) is installed and
secured to the mower, assemble the Drive Assembly P#(A2061_01),
Belt Guard Assembly P#(A2069_02), and the Idler Mount Assembly
P#(A2067_02).
First, attach the Belt Guard Assembly P#(A2069_02) to the Drive
Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts
P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014). Refer
to figure 2-3a. Leave Bolts Loose.
BELT GUARD ASSY.
T = Pro Z 500, 700 & 900 series Mounting Hole
Notice Marked Holes Below;
(Use corresponding holes with type of
mower that is being fitted up)
P = Pro Z 100 series Mounting Hole
Drive Assembly
1
1
Belt Guard
2
2
7
2-3 PTO Drive Assembly (Continued)
(1) K1182 - 3/8”-16
x 1” Carriage Bolt
(1) K2038 - 3/8”-16 NyFlange
Lock Nut
Figure 2-3c
(1) K1182 - 3/8”-16
x 1” Carriage Bolt
(1) K2038 - 3/8”16 NyFlange
Lock Nut
Belt
Guard
Figure 2-3d
Item # Part # Desc. Qty.
1 K1182 Carriage Bolt 3/8"-16 x 1" 1
2 K2038 Ny-Flange Lock Nut 3/8"-16 2
3 K1191 HHCS 3/8"-16 x 1" GR5 1
1
3
2
2
Figure 2-3b
Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1)
3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure 2-3b. Leave
Bolts Loose (Note: Orientation of bolts A & B.)
Next, secure the Idler Mount Assembly P#(A2067_02) to the Belt Guard Assembly P#(A2069_02) using (2) 3/8”-16 x
1” Carriage Bolts P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure 2-3c & d. Tighten All
Bolts.
Drive Assembly
A
Idler Mount
Assembly
B
8
2-4 Drive Assembly and Belt Installation
(Note: It is recommended that someone assist during this step.)
Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages.
Once in place, turn Lock Handle clockwise until tight. Next, feed the AK83 Belt P#(M0315) between the Belt Guard
and the Idler Mount Assembly. Place belt around the Engine Drive Pulley on the underside of the mower. While
one person inserts a screw driver (or similar tool) into the Idler Mount Assembly and rotates lever arm clockwise,
enough to relieve all tension from belt, place belt around the Drive Assembly Pulley. Once the belt is in position,
carefully release the tension to tighten belt.
Refer to the images below.
Mount Arm Assembly
Lock Handle
Knob Plunger Pin
Drive Assembly
Belt Path
Engine Drive Pulley
V-Idler
Pulley
Flat Idler Pulley
Drive Assembly Pulley
Insert Screw
Driver Here
9
2-5 Lower Mount Tube Installation
K0506
B0884
K2516
K0042
S0006
K0505
K0042
K1156
Secure the (2) lower mount tubes P#(B0752) to the rear
frame using (2) 5/16”-18 u-bolts P#(K1098) and (4)
5/16”-18 nylon flange locknuts P#(K2516) PER TUBE.
Refer to Figure 2-5. Note: Bottom of Tubes should rest
on the top edge of the Trailer Hitch Plate.
Figure 2-5
Figure 2-7
Clevis
Pin
Hair Pin
Clip
Top Assembly
Hex
Bolt
Dust Guard
Nylon
Flange
Locknut
Rubber
(2) 5/16”-18 x 2-1/2” HHCS
Inlet
(2) 5/16”-18 Locknuts
2-8 Inlet Installation
Insert the Inlet P#(A2111) into the hole on the top
assembly from the inside and then snap the inlet into
place. The inlet should pivot freely about the hole.
Trailer Hitch
Plate
2-6 Upper Frame Assembly
Installation
Lift the upper frame assembly P#(A2047) into position,
and slide onto the lower mount tubes as shown in Figure
2-7 and secure with (2) 1/2” x 2-1/4” clevis pins
P#(K0133) and (2) hair pin clips P#(K0088). Note: It is
recommended that someone assist you when installing
the upper frame assembly.
2-7 Top Assembly To Upper Frame
Assembly Installation
Position the top assembly P#(A2110) above the upper
frame assembly with the Rubber Dust Guard positioned
towards the seat as shown in Figure 2-7. Fasten the top
assembly to the upper frame assembly using (2) 5/16”18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18 nylon
flange locknuts P#(K2516). Leave the locknuts slightly
loose, to allow the top assembly to open and close
easily. Refer to Figure 2-7 for hardware location.
2-9 Hinge Kit Assembly Installation
Assemble the hinge kit as shown in Figure 2-9, using (1)
Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS
P#(K1156), (1) 5/16”-18 Ny-Flange locknut P#(K2516),
(3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer
P#(S0006), (2) Extra Heavy 5/16” Fender Washers
P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave
the nuts loose enough to allow fluid movement of the top
when opening and closing. When opened, the top should
rest in the Latch Plate Slot.
Figure 2-9
10
2-10 Blower Cone Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as
shown in Figure 2-10a.
Figure 2-10a
Thread (1) Jam Nut
Onto Each 5/16”-18 Bolt
Now partially thread (1) bolt into each of the two threaded bosses located on the blower housing. Place
8” Blower Cone P#(E6009) so the two tabs line up with the bolts and tighten completely as shown in
Figure 2-10b.
Figure 2-10b
Blower
Cone Tab
Threaded
Boss
Once the (2) bolts are tight, tighten the jam nuts against the threaded boss as shown in Figure 2-10c.
Figure 2-10c
(1st) Tighten
Bolt
(2nd) Tighten
Jam Nut
Refer to Figure 2-10d for proper blower cone installation reference.
Figure 2-10d
Blower
Cone
11
2-11 Boot To Mower Deck Installation
Figure 2-11b
Figure 2-11a
NOTE: The boot kit assembly is designed to fit the 48”,
54” and 60” deck. To ensure a snug fit between the boot
and the mower deck, follow the instructions in this step
thoroughly, and remove and tighten all hardware in the
sequence specified.
Note: Deflector not shown for clarity but must be installed during normal operation.
According to deck size, align marked holes and Boot holes.
Secure the boot mounting assembly P#(A2045) to the
aluminum boot P#(E0028A) using (2) 3/8”-16 x 1” carriage
bolts P#(K1182) and (2) 3/8”-16 nylon flange locknuts
P#(K2038). Insert the carriage bolts from the inside of the
boot so the threads are on the outside of the boot (Figure
2-11a). This will prevent grass clippings from collecting on
the bolt threads. Leave bolts loose for alignment once
installed on mower.
After removing only the wing knobs align the threaded
mount posts, on the boot mounting assembly, with the
mounting holes located above the mowers discharge chute
and insert the into the mounting holes. Secure with the (2)
Wing Knobs P#(J0018). Press Boot against discharge
chute, to ensure a snug fit and tighten the two nuts on top
of the boot. Refer to Figure 2-11b.
12
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