DESIGNED
PRO-X
TO FIT:
MODEL YEAR:
2016-NEWER
COLLECTION SYSTEM
MODEL #
ALTERNATE
MODEL #
59A30046150
& UP
21120902
POWER ASSIST TWIN BAG
Series:
PRO Z 100 L & S
- 48”,54” & 60” DECKS
FOR SERIAL RANGE:
2E226XP0001
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0506 Rev 4
RESIDENTIAL BAGGING SYSTEM
TABLE OF CONTENTS
SECTION PAGE
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5
1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5
II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5
2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2 Mount Arm Preparation and Installation - - - - - - - 6
2-3 PTO Drive Assembly - - - - - - - - - - - - - - - - - - -7-8
2-4 Drive Assembly and Belt Installation - - - - - - - - - 9
2-5 Lower Mount Tube Installation - - - - - - - - - - - - - 10
2-6 Upper Frame Assembly Installation- - - - - - - - - - 10
2-7 Top Assembly to Upper Frame
Assembly Installation - - - - - - - - - - - - - - - - - - 10
2-8 Inlet Installation - - - - - - - - - - - - - - - - - - - - - - 10
2-9 Hinge Kit Installation - - - - - - - - - - - - - - - - - - - 10
2-10 Blower Cone Installation - - - - - - - - - - - - - - - - 11
2-11 Boot To Mower Deck Installation - - - - - - - - - - - 12
2-12 Length of Hose Adjustment - - - - - - - - - - - - - - 13
2-13 Upper Hose Installation - - - - - - - - - - - - - - - - 13
SECTION PAGE
2-14 Lower Hose To Blower Cone Installation- - - - - - 13
2-15 Lower Hose To Boot Installation - - - - - - - - - - - 13
2-16 Installation/Removal Of Collection Bags - - - - - - 14
2-17 Weight Kit Installation- - - - - - - - - - - - - - - - - - 15
2-18 Safety Interlock Harness Installation - - - - - - 16-18
Safety Interlock Harness Wiring Diagram - - - - - - - - 19
2-19 Impeller Blade Removal/Replacement - - - - - - - 20
2-20 Even Bag Fill Adjustment - - - - - - - - - - - - - - - 21
Exploded Views & Parts List - - - - - - - - - - - - - - - 22-30
Pack Drawing - - - - - - - - - - - - - - - - - - - - - - - - - - 31
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 32
III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 33
3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 33
3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 33
3-3 Disengagement Of The PTO Assembly - - - - - - - 33
3-4 Unloading The Collection System - - - - - - - - - - - 33
IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - 33-34
4-1 Maintenance Checklist - - - - - - - - - - - - - - - - - - 33
4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 34
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 34
5-1 Parts And Service Information - - - - - - - - - - - - - 34
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 35
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - 36
Notes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
SAFETY
1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow
anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop them quickly. READ THE OPERATOR’S MANUAL!
3. Do not allow children to operate the machine. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets entering into the area while operating.
5. Keep your eyes and mind on your machine while mowing or operating your attachment. Don’t let others distract
you.
6. Do not attempt to operate your machine when not in the driver’s seat.
7. Always shut off blades and engine when emptying the container.
8. Stop machine, shut off deck attachment, set parking brake, shut off engine and remove ignition key before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9. Mow across the face of slopes (not more than 10 degrees); never up and down the face.
10. It is recommended that the container be emptied when half full while operating on slopes. Start mowing on slopes
when the container is empty.
11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any
foreign object.
12. Wear hearing protection.
13. Wear eye protection to prevent debris from getting into your eyes.
2
2017 (v1.0)
SAFETY
WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or
the vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and
NEVER UP and DOWN the face. NEVER attempt to mow excessively steep slopes, and use
caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
!
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words
are intended to alert the viewer to the existence and the degree of hazard seriousness.
This signal word indicates a potentially hazardous situation which, if not
DANGER
!
White letters on RED
WARNING
!
Black letters on ORANGE
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
CAUTION
!
Black letters on YELLOW
This signal word indicates a potentially hazardous situation which, if not
avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
2017 (v1.0)
3
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS UNDER WARRANTY?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations.
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or
workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for
parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original
purchaser. ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE
VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of
this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or
replaced, before the expiration of the original warranty period, whichever is later.
3. COMMERCIAL USE: Products put to personal use around a single household or residence is considered
'Residential'; Products put to any business use (agricultural, commercial, or industrial) or used at multiple
locations is considered 'Commercial.' Products designated as 'Commercial' are warrantied for 12 months
from the date of delivery of the product to the original purchaser when used for in commercial applications.
Products designated as 'Residential' are warrantied for 90 days from the date of delivery of the product to the
original purchaser when in commercial applications.
B. SECURING WARRANTY ADJUSTMENTS
Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be
returned to New PECO, Inc. at 10 Walden Drive, Arden, NC 28704 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY
Engines and batteries attached to PECO products are covered under a separate warranty by the respective
manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION
All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in
ways not approved by New PECO, Inc.
E. ACCIDENTS AND NORMAL MAINTENANCE
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER
Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises
as to the quality of performance of its products other than those set forth herein. Except as described above,
New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. PRODUCTS USED FOR RENTAL OR LEASE PURPOSES ARE WARRANTIED FOR 45 DAYS
FROM DATE OF ORIGINAL SALE ONLY
H. REMEDIED EXCLUSIVE
The only remedies the purchaser has in connection with the breach or performance of any warranty on New
PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.
1. NO SERVICE CENTER WARRANTY
The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in
any way.
4
2017 (v1.0)
Section I - INTRODUCTION &
PRESS
PRESS
Figure 2-1d
DESCRIPTION
1-1 Introduction
Your grass collection system has been designed to give
you a low maintenance, simple, and effective way to
collect the grass clippings from your mower. This manual
is provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
NOTE: All references made to right, left, front, rear, top
or bottom are as viewed from the normal operator’s
position on the mower.
1-2 Description
The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves in pre-season and post-season cleanup. The blower, mounted on the right side of the unit,
uses a belt and gearbox system from the engine PTO
shaft. Drive train protection comes through belt slippage.
The blower draws grass clippings from the discharge
area of the cutting deck back to the (2) - 4 cubic foot
collection bags P#(G0013-L) at the rear portion of the
mower frame. The operator can engage the blower with
a toggle switch mounted on the control panel to the right
of the operator. Once the bags are full with clippings,
they can be easily released for dumping.
2-1 Preparation Of Mower
From the underside of the engine, disconnect the wiring
harness attached to the electric clutch. Remove the bolt
and electric clutch from the mower. Refer to Figure 2-1a.
Remove the D-drive spacer using an arbor press or
equivalent. On removal, adjacent bearing OUTER race
must be supported or bearing damage may occur. Refer
to Figure 2-1b.
Figure 2-1b
The engine pulley bushing #31 P#(S0220) may need to
be installed using an arbor press or equivalent. If
pressed, opposite bearing inner race must be supported
or bearing damage may occur. Refer to Figure 2-1c.
Figure 2-1c
Section II - INSTALLATION FOR USE
Collection System May Require
Dealer Installation!
Please refer to Page 17 for further details.
Figure 2-1a
Remove Bolt
D-Drive Spacer
Engine Pulley Installation
Fasten the A-Section Pulley P#(M0309) to the pulley
bushing and electric clutch assembly using (1) 7/16”
Double Indented Washer P#(K0278), (1) 7/16” hi-collar
lock washer P#( ) and (1) 7/16”-20 x 5” HHCS K0140
P#(K0018) as shown in Figure 2-1d. The added pulley
will power the collection system. Torque the bolt to 55
ft./lbs. Re-connect the wiring harness to the electric
clutch.
Electric Clutch
Engine Pulley
Number Is
Stamped On
The Pulley
Bushing
Double
Indented
Washer
Hex Bolt
A-Section
Pulley
Lock Washer
5
2-2 Mount Arm Preparation and Installation
1
2
3
4
5
6
Item # Part # Desc. Qty.
1 A2063 Mount A rm Assy 1
2 K0047 Flat W asher 3 /8" / 1.00 OD x .446 ID x .075 T 4
3 K1192 HHCS 3/8 "-16 x 1-1/4" GR5 4
4 K1301 HHCS / 1/2"-13 x 1-3/4" 3
5 K2012 1/2"-13 Ny-Flange Lock Nut 3
6 K2038 Ny-Flange Lock Nut 3/8"-16 4
Remove the (3) 1/2”-13 x 1-1/4” existing HHCS, (3) 1/2” washers and (3) 1/2”-13 Ny-Flange locknuts from the rightrear of the mower and save the 1/2” Flat Washers for the next step. Next, loosen bolts on opposite side of mower
for rear bumper alignment in the next step. Refer to figure 2-2a.
Secure the Mount Arm Assembly P#(A2063_01) to the rear guard of the mower, using (3) 1/2”-13 x 1-3/4” HHCS
GR5 P#(K1301), (3) 1/2” Flat Washers (retained previously), (3) 1/2”-13 Ny-Flange Lock Nuts P#(K2012), (4) 3/8”16 x 1-1/4” HHCS GR5 P#(K1192), (4) 3/8” Flat Washers P#(K0047), and (4) 3/8”-16 Ny-Flange Lock Nuts
P#(2038). Refer to figure 2-2b.
Important: Before tightening bolts (A) (Figure2-2b), on both sides, make certain that the bumper is rotated fully in
the upward position. Once drive is installed, Section 2-4, the correct distance from the center of the engine pulley to
the center of the drive pulley is 34.84”(inches). If the dimension is within + or - .06, no further adjustment is
necessary.
Figure 2-2a
Loosen
Bolts
Figure 2-2b
Save
Remove
Rear Bumper
Rotate
Bumper
Upwards
Before
Tightening
6
A
Item # Part # Desc. Qty.
1 K1010 1/4"-20 x 5/8" Carriage Bolt 2
2 K2014 1/4"-20 Ny-Flange Lock Nut 2
Figure 2-3a
2-3 PTO Drive Assembly
Once the Mount Arm Assembly P#(A2063_01) is installed and
secured to the mower, assemble the Drive Assembly P#(A2061_01),
Belt Guard Assembly P#(A2069_02), and the Idler Mount Assembly
P#(A2067_02).
First, attach the Belt Guard Assembly P#(A2069_02) to the Drive
Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts
P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014). Refer
to figure 2-3a. Leave Bolts Loose.
BELT GUARD ASSY.
T = Pro Z 500, 700 & 900 series Mounting Hole
Notice Marked Holes Below;
(Use corresponding holes with type of
mower that is being fitted up)
P = Pro Z 100 series Mounting Hole
Drive Assembly
1
1
Belt Guard
2
2
7
2-3 PTO Drive Assembly (Continued)
(1) K1182 - 3/8”-16
x 1” Carriage Bolt
(1) K2038 - 3/8”-16 NyFlange
Lock Nut
Figure 2-3c
(1) K1182 - 3/8”-16
x 1” Carriage Bolt
(1) K2038 - 3/8”16 NyFlange
Lock Nut
Belt
Guard
Figure 2-3d
Item # Part # Desc. Qty.
1 K1182 Carriage Bolt 3/8"-16 x 1" 1
2 K2038 Ny-Flange Lock Nut 3/8"-16 2
3 K1191 HHCS 3/8"-16 x 1" GR5 1
1
3
2
2
Figure 2-3b
Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1)
3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure 2-3b. Leave
Bolts Loose (Note: Orientation of bolts A & B.)
Next, secure the Idler Mount Assembly P#(A2067_02) to the Belt Guard Assembly P#(A2069_02) using (2) 3/8”-16 x
1” Carriage Bolts P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure 2-3c & d. Tighten All
Bolts.
Drive Assembly
A
Idler Mount
Assembly
B
8
2-4 Drive Assembly and Belt Installation
(Note: It is recommended that someone assist during this step.)
Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages.
Once in place, turn Lock Handle clockwise until tight. Next, feed the AK83 Belt P#(M0315) between the Belt Guard
and the Idler Mount Assembly. Place belt around the Engine Drive Pulley on the underside of the mower. While
one person inserts a screw driver (or similar tool) into the Idler Mount Assembly and rotates lever arm clockwise,
enough to relieve all tension from belt, place belt around the Drive Assembly Pulley. Once the belt is in position,
carefully release the tension to tighten belt.
Refer to the images below.
Mount Arm Assembly
Lock Handle
Knob Plunger Pin
Drive Assembly
Belt Path
Engine Drive Pulley
V-Idler
Pulley
Flat Idler Pulley
Drive Assembly Pulley
Insert Screw
Driver Here
9
2-5 Lower Mount Tube Installation
K0506
B0884
K2516
K0042
S0006
K0505
K0042
K1156
Secure the (2) lower mount tubes P#(B0752) to the rear
frame using (2) 5/16”-18 u-bolts P#(K1098) and (4)
5/16”-18 nylon flange locknuts P#(K2516) PER TUBE.
Refer to Figure 2-5. Note: Bottom of Tubes should rest
on the top edge of the Trailer Hitch Plate.
Figure 2-5
Figure 2-7
Clevis
Pin
Hair Pin
Clip
Top Assembly
Hex
Bolt
Dust Guard
Nylon
Flange
Locknut
Rubber
(2) 5/16”-18 x 2-1/2” HHCS
Inlet
(2) 5/16”-18 Locknuts
2-8 Inlet Installation
Insert the Inlet P#(A2111) into the hole on the top
assembly from the inside and then snap the inlet into
place. The inlet should pivot freely about the hole.
Trailer Hitch
Plate
2-6 Upper Frame Assembly
Installation
Lift the upper frame assembly P#(A2047) into position,
and slide onto the lower mount tubes as shown in Figure
2-7 and secure with (2) 1/2” x 2-1/4” clevis pins
P#(K0133) and (2) hair pin clips P#(K0088). Note: It is
recommended that someone assist you when installing
the upper frame assembly.
2-7 Top Assembly To Upper Frame
Assembly Installation
Position the top assembly P#(A2110) above the upper
frame assembly with the Rubber Dust Guard positioned
towards the seat as shown in Figure 2-7. Fasten the top
assembly to the upper frame assembly using (2) 5/16”18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18 nylon
flange locknuts P#(K2516). Leave the locknuts slightly
loose, to allow the top assembly to open and close
easily. Refer to Figure 2-7 for hardware location.
2-9 Hinge Kit Assembly Installation
Assemble the hinge kit as shown in Figure 2-9, using (1)
Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS
P#(K1156), (1) 5/16”-18 Ny-Flange locknut P#(K2516),
(3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer
P#(S0006), (2) Extra Heavy 5/16” Fender Washers
P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave
the nuts loose enough to allow fluid movement of the top
when opening and closing. When opened, the top should
rest in the Latch Plate Slot.
Figure 2-9
10
2-10 Blower Cone Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as
shown in Figure 2-10a.
Figure 2-10a
Thread (1) Jam Nut
Onto Each 5/16”-18 Bolt
Now partially thread (1) bolt into each of the two threaded bosses located on the blower housing. Place
8” Blower Cone P#(E6009) so the two tabs line up with the bolts and tighten completely as shown in
Figure 2-10b.
Figure 2-10b
Blower
Cone Tab
Threaded
Boss
Once the (2) bolts are tight, tighten the jam nuts against the threaded boss as shown in Figure 2-10c.
Figure 2-10c
(1st) Tighten
Bolt
(2nd) Tighten
Jam Nut
Refer to Figure 2-10d for proper blower cone installation reference.
Figure 2-10d
Blower
Cone
11
2-11 Boot To Mower Deck Installation
Figure 2-11b
Figure 2-11a
NOTE: The boot kit assembly is designed to fit the 48”,
54” and 60” deck. To ensure a snug fit between the boot
and the mower deck, follow the instructions in this step
thoroughly, and remove and tighten all hardware in the
sequence specified.
Note: Deflector not shown for clarity but must be installed during normal operation.
According to deck size, align marked holes and Boot holes.
Secure the boot mounting assembly P#(A2045) to the
aluminum boot P#(E0028A) using (2) 3/8”-16 x 1” carriage
bolts P#(K1182) and (2) 3/8”-16 nylon flange locknuts
P#(K2038). Insert the carriage bolts from the inside of the
boot so the threads are on the outside of the boot (Figure
2-11a). This will prevent grass clippings from collecting on
the bolt threads. Leave bolts loose for alignment once
installed on mower.
After removing only the wing knobs align the threaded
mount posts, on the boot mounting assembly, with the
mounting holes located above the mowers discharge chute
and insert the into the mounting holes. Secure with the (2)
Wing Knobs P#(J0018). Press Boot against discharge
chute, to ensure a snug fit and tighten the two nuts on top
of the boot. Refer to Figure 2-11b.
12
2-12 Length Of Hose Adjustment
Snap
Fastener
The hoses in steps 2-13 and 2-14 must be cut to fit your
machine. Follow steps 2-13 and 2-14. do not cut the
hoses until you have tried to fit them on your machine.
Remember that the hoses have to be long enough to
adjust for the blower assembly’s movement as well as
allow for enough clamping surface between the inlet,
blower assembly, and the deck boot.
2-13 Upper Hose Installation
Fasten the inlet to the plastic top by sliding the inlet from
the inside of the top to the outside and lock into place.
Slide a hose clamp P#(J0060) onto one end of the 6”
upper hose (Figure 2-13). Next, slide opposite
end of the 6” hose onto the inlet. Make sure that the
hose is in position to be secured by the Snap Fastener
P#(K0508). Proceed to slide the opposite end of the 6”
hose onto the outlet of the blower assembly. Make sure
both ends of the hose are clearly attached to the inlet
and the blower assembly inlet. Tighten the hose clamp.
2-14 Lower Hose To Blower Cone
Installation
Slide a clamp P#(J0080) over both ends of the lower
hose. Then proceed to slide the lower hose onto the
blower cone. Tighten the hose clamp. The
assembly should look like Figure 2-13.
2-15 Lower Hose To Boot Installation
Take the unattached end of the lower hose and slide it
over the circular end of the boot. Use the lower hose
clamp to secure the hose to the boot (Figure 2-13). Tip:
Before securing clamp rotate hose counter-clockwise
(away from yourself) approximately 1” to aid in retaining
boot to mower deck.
Figure 2-13
Upper
Hose
Blower
Outlet
Inlet
Hose
Clamps
Hose
Clamps
Blower
Cone
Lower
Hose
Boot
13
2-16 Installation/Removal Of
Figure 2-16a
Figure 2-16b
Figure 2-16d
Figure 16-c
Collection Bags
IMPORTANT!
To prevent bag wear, install (1) black rubber end cap
P#(F0010), as shown in Figure 2-16a, on each bag ring
after rotating bag 360.
Bag Ring
Black Rubber
Connector
To complete the bag installation, place the seam
openings of the bag and the bag ring openings together.
Place the rubber bag ring connector on both ends of the
bag ring and turn the bag one half turn (180 ) so the
rubber end cap is located opposite to the opening in the
bag (Figure 2-16b). Do this for each bag.
Bag Ring Rubber End
Cap Opposite
of Bag Opening
Bag Opening
Figure 2-19c
Completed Bag
Installed
To empty the bag, first unlatch and lift top, next remove
the bag and bag ring by sliding rearward, then grasp the
handle on the bottom of the bag, and last turn it upside
down to empty the collected debris (Figure 2-16d).
Repeat for the other bag. Reinstall both bags, line with
plastic bags if desired, close the plastic top and reattach
the draw latches.
Plastic Top
Fasten Draw-
Latch Here &
Opposite Side
For Proper Unit
Transportation
Grasp Bag
Here
Plastic lawn and leaf bags, 33 gallon size, may be used
inside the cloth bags. Be sure to leave enough plastic
bag hanging over the frame so the plastic bags can be
twist tied before emptying (Figure 2-16e).
Figure 2-16e
Bag
Install the completed assemblies onto the support frame
and close the plastic top. Fasten the draw-latches to
hold the plastic top closed (Figure 2-16c).
14
Plastic Bag
Cloth Bag
2-17 Weight Kit Installation
Figure 2-17a
Item # Part # Desc. Qty.
1 B1009 Right Mount Plate / Weight Kit 1
2 B1010 Left Mount Plate / Weight Kit 1
3 HB0658_01 HW Bag / Weight Kit 1
3.1 K1192 HHCS 3/8"-16 x 1-1/4 " GR5 2
3.2 K0047 Flat W asher 3/8" / 1.00 OD x .446 ID x .075 T 2
3.3 A0312 Hitch Pin Weldment 2
3.4 K1478 Hair Pin Cotter / Double Loop 2
4 B0943 Clamp Bracket / Weight Kit 1
5 Y0025 28 lb. Suitcase W eight 2
1
2
3.2
3.2
3.1
3.1
3.3
3.3
4
3.4
3.4
5
5
Figure 2-17b
Note:
— Installing a weight kit is mandatory for safe operation of the collection
system.
— When installing the weight bar, you should have another person to help
position the weight.
— If removing PTO assembly for side-discharge mowing, please also
remove the weight kit.
Installation:
To install weight kit, first remove screws on foot rest panel and retain. Next, remove and discard the HHCS on the
under side of the front of the mower. Lift the foot rest panel to access the front frame compartment. Refer to Figure
2-17a. Place Weight Bar Clamp P#(B0943), as shown in Figure 2-17b and loosely attach both the Right Mount Plate
P#(B1009) & Left Mount Plate P#(B1010) with (1) 3/8”-16 x 1-1/4” HHCS P#(K1192) and (1) 3/8” Flat Washer
P#(K0047) each. Lower the foot rest panel and loosely attach the front of both of the mount plates with the torx screws
removed earlier. Replace the remaining foot rest screws and tighten all bolts installed. Attach (1) weight P#(Y0025)
per bracket as shown in Figure 2-17b. Fasten each side using (1) Hitch Pin P#(A0312) and (1) Hair Pin Cotter
P#(K1478).
WARNING
!
To Prevent Serious Injury-
Weight Kit Must Be Installed
At All Times While Grass
Collection System Is In Use.
Install Towards Mower
15
2-18 Safety Interlock Wiring Harness Installation
Figure2-18a
Note: orientation
A
D
C
16
B
P#(P0073)
P#(P0270)
2-18 Safety Interlock Harness Installation
Figure2-18b
(Continued)
Collection System May Require Dealer Installation!
Before installing, please verify the presence of an auxiliary 5way female connector in the mower’s electrical harness. The
connector is located underneath the operator’s seat, near the (+)
side of the battery.
WARNING
!
To Prevent Serious Injury-
Proper Installation Of Safety Interlock Harness
Is Mandatory. Please Check That All Interlock
Points Work Correctly Once Installed.
Connect (A) the Delphi 5-way Male connector, on the harness,
to the connection point under the seat near the (+) side of the
battery. Next, on the left side of the engine locate and separate
the engine harness from the main harness and connect the
Safety Interlock Harness (B) to each side of the motor harness
and the mowers main harness. Refer to Figure 2-18a & b.
Route the PTO connector (C) around front side of
engine, between the ROPS and gas tank and
through the opening in the rear bumper connecting
to the quick connect plug located on the PTO Drive.
Before routing the switch (D), remove safety cover
from the top of the switch, locate and remove knock
out on control panel. The control panel is easily
removed by pulling the inner pin up on the
fasteners. Lift the back section and pull towards the
rear of the mower. Route harness (D) through the
frame and up to the underside of the control panel.
Insert switch into the knock-out hole, reattach safety
cover and orientate the switch with the groove side
forward.
Note: Switch must be oriented correctly, to the
harness connector, or mower will not start with
switch in the off position.
Knock Out
Panel Fasteners
For Switch
Connection
Connection
Points
Points
B
B
A
A
Lift
D
D
C
C
Slide
17
2-18 Safety Interlock Harness Installation (Continued)
Figure 2-18c
Figure 2-18d
Once the safety interlock wiring harness is installed use the connectors provided to secure in place. Insert the
rosebud clips in the 1/4” holes on the engine shield as shown. Zip straps are also included to aid in securing the
harness. Refer to Figure 2-18c & d
1/2” Rosebud Conduit Clip
P#(P0273)
Battery
18
1” Rosebud Conduit Clip
P#(0272)
2-18 Safety Interlock Harness Installation (Continued)
Wiring Schematic
19
2-19 Impeller Blade Removal/Replacement
To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), taper lock bushing washer P#(K0284) (#3), (2)
5/16 Flat Wahers P#(K0042) and spacer bushing P#(S0159) (#4) from the taper-lock bushing P#(S0157) (#5). See
Figure 2-19. Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the taper-lock
bushing (#5). Gradually thread each bolt evenly into the taper-lock bushing, forcing the blade to break-away from
the taper-lock bushing. If the impeller will not move, carefully hit the base of the impeller, between each vein, with
a hammer, then try again.
To Replace: Place impeller blade over the engine shaft. Slide the taper-lock bushing (#5) on to the engine shaft
and into the impeller blade, aligning the non-threaded holes of the taper-lock bushing to the threaded holes of the
impeller blade. Fasten by using (2) 1/4”-20 x 1” HHCS (#2), (1) spacer bushing (#4) (1) taper lock bushing washer
(#3), and (1) 5/16”-24 x 1” HHCS (#1). Torque to the proper specifications in the torque chart on the back of this
manual. Next, rotate the impeller blade to ensure that the blade is clear of contact on all sides of the blower
housing.
Figure 2-19
5
2
1
3
20
4
2-20 Even Bag Fill Adjustment
Flap Can Be Adjusted Up/Down
Depending On Mowing Conditions.
Adjust Flap Up To Allow More Dense
Material To Reach Left Bag. Adjust
Flap Down To Allow Less Dense
Material To Reach The Right Bag.
Once Adjusted Properly, Both Bags
Should Fill Evenly, But May Require
Further Adjusting When Mowing
Conditions Change.
21
1
2
4
3
2
5
A2063_01 Mount Arm Assembly
Item # Part # Desc. Qty.
1 A2033_01 Mount Arm Sub-Assy 1
2 J0013 Nylon Flat W asher 1/2" x .750" OD Grade 6/6 2
3 K0027 Flat W asher 1/2" / .787 OD x .512 ID x .090 T 1
4 J0020 Knob Plunger Pin 1/2"-13 1
5 J0009 Adjustable Handle 1/2"-13 x .59 Male 1
22
2
1
6
9
4
7
3
5
8
Item # Part # Desc. Qty.
1 A2044 Deck Plate Assy 1
2 A2043 Boot Plate Assy 1
3 K1429 3/8"-16 x 6" HHCS GR5 1
4 K0042 Flat W asher 5/16" / .875 OD x .380 ID x .075 T 2
5 K2038 Ny-Flange Lock Nut 3/8"-16 1
6 J0017_1 Torsion Spring 1
7 K1146 5/16"-18 x 1-1/4" Carriage Bolt 2
8 K2516 Ny-Flange Lock Nut 5/16"-18 2
9 J0018 Wing Knob / 5/16-18 Thru Nut 2
A2045 Boot Mounting Assembly
23
Torque Nut
To 10 ft. lbs.
1
10
9
6
8
2
4
7
11
12
5
3
3
2
1
3
2
A2092 Idler Arm Assembly
Item # Part # Desc. Qty.
1 A2070_01 Idler Arm W eldment 1
2 K1467 Flat Washer M6 x 12mm OD 1
3 J0801 1/4"-28 Zirc Fitting 1
Item # Part # Desc. Qty.
1 B0958_02 Idler Mnt Pl 1
2 K2038 Ny-Flange Lock Nut 3/8"-16 2
3 K1463 Flat Washer .720 ID x 1.500 OD x .250 T 2
4 K1219 Jam Nut 3/8"-16 1
5 K1192 HHCS 3/8"-16 x 1-1/4" GR5 1
6 K0329 Nylock Nut 7/16"-14 GR8 1
7 M0003 Idler Pulley 1
8 K1462 HHCS 3/8"-16 x 1-3/4" GR8 1
9 K1464 Shoulder Bolt 7/16"-14 / Idler 1
10 J0024 Torsion Spring 1
11 A2092 Idler Arm Assy 1
12 B0974 Idler Base Plate 1
A2067_02 Idler Mount Assembly
24
Item # Part # Desc. Qty.
1 M0002 Gearbox 1
2 K0428 HHCS 5/16"-24 x 1" GR8 1
3 K0043 Lock W asher 5/16" 1
4 N0002 Pillow Block Bearing 7/8" 1
5 K0035 Set Screw 5/16"-18 x 1/4" Cup Point 1
6 J0272 Woodruff Key #9 1
7 A2048 Clutch Flange Assy 1
A2058 Gearbox Sub-Assembly
25
A2059_01 Clutch Sub-Assembly
7
8
4
3
5
1
6
2
Item # Part # Desc. Qty.
1 M0001 Electric Clutch 1
2 S0007 Clutch Shaft 1
3 K0278 Double Indented Washer 7/16" / 1.375 OD x .440 ID x .179 T 1
4 K0140 Lock Washer 7/16" / High-Collar Helical Spring 1
5 K0359 HHCS / 7/16"-20 x 4.00" w/ Patch 1
6 M0309 A-Section Pulley / 4.75 OD 1
7 S0221 Eng. Pulley Bushing #27 1
8 K0076 Key 1/4" x 3/4" Long 1
(Ogura 110 Ft-Lb Clutch/Brake)
26
A2057_01 Drive Assembly Exploded Parts View
Item # Part # Desc. Qty.
1 K0048 Lock W asher 3/8" 4
2 K0343 HHCS 3/8"-16 x 7/8" GR8 4
3 A2059_01 Clutch Sub-Assy 1
4 A2058 Gearbox Sub-Assy 1
(See Page 26)
(See Page 25)
27
A2060_01 Mounted Drive Assembly
28
A2039_01 Base Drive Assembly
2
3
10
1
4
6
6
6
6
6
6
6
6
16
7
7
5
5
5
5
8
8
8
8
9
9
12
12
11
17
13
14
18
15
Item # Part # Desc. Qty.
1 B0938 Drive Guard 1
2 A2032 Drive Arm Assy 1
3 A2035_01 Housing Mnt Assy 1
4 B0942_01 Anti-Rotation Brkt 1
5 K1153 HHCS 5/16"-18 x 3/4" 4
6 K0043 Lock Washer 5/16" 8
7 K0353 HW HTCS 1/4"-20 x 1/2" 2
8 K1154 HHCS 5/16"-18 x 1" 4
9 K2516 Ny-Flange Lock Nut 5/16"-18 2
10 A2060_01 Mounted Drive Assy 1
11 P0271 Quick Connect Wire Harness 1
12 K1142 5/16"-18 x 3/4" Carraige Bolt 2
13 K0509 3/8"-16 x 1-1/4" GR8 HHCS 1
14 K1215 Flange Nut 3/8"-16 1
15 K2038 Ny-Flange Lock Nut 3/8"-16 1
16 K0343 HHCS 3/8"-16 x 1-1/8" GR8 1
17 K1477 Flat W asher / 3/8" / .406 ID x .812 OD x .125 Thk 1
18 K1476 Reverse Lock Nut / 3/8"-16 Grade C 1
29
A2061_01 Drive Assembly / 4 Blade Impeller
1
8
12
11
6
6
6
6
2
3
13
13
13
13
13
13
13
14
14
14
14
14
14
14
7
7
7
7
4
4
9
5
10
10
Item # Part # Desc. Qty.
1 A0645 4-Blade Impeller Assy 1
2 K0284 Double Indented Washer 3/8" / 1.375 OD x .380 ID x .179 T 1
3 K1465 HHCS 5/16"-24 x 1-1/2" GR8 1
4 K1225 HHCS 1/4"-20 X 1" GR8 2
5 S0159 Spacer Bushing .938 OD x .325 ID x .375 T 1
6 K0044 I/T Tooth Lock Washer 5/16" 4
7 K1154 HHCS 5/16"-18 x 1" 4
8 A2039_01 Drive Assy / Base 1
9 S0157 Taperlock Bushing 7/8" 1
10 K0042 Flat W asher 5/16" / .875 OD x .380 ID x .075 T 2
11 E4052F Blower Hsg Front 1
12 E4052B Blower Hsg Back 1
13 K1125 HHCS 1/4"-20 X 1" GR2 7
14 K1126 Flange Nut 1/4"-20 7
30
17
16
9
3
3
5
5
7
7
8
8
8
8
8
8
8
8
8
8
8
4
4
6
6
11
14
13
15
15
12
10
1
2
A2110 Top Assembly
Item # Part # Desc. Qty.
1 V2000 Pro 2 Bagger Top / Gen. 2 1
2 V2001 Screen 1
3 J4009 Short Rubber Strap w/ S-Hook 2
4 K1030 1/4"-20 x 1-1/4" Carriage Bolt 2
5 K0037 Flat Washer / 1/4" (.75 OD x .312 ID x .060 T) 2
6 K1128 1/4"-20 Nyloc Nut 2
7 K0062 3/16" x 1-1/2" Fender Washer, Z 2
8 K0114 Black Plastic Rivet 11
9 C0067 Dust Guard Mnt. Brkt. 1
10 V1117 Dust Guard 1
11 R0022 Decal / Built In The USA / Lg 1
12 R1069 Decal / Warning - Turn Off Blower 1
13 R1054 Decal / Important Check Hoses 1
14 R1051 Decal / Warning - Use Hearing Protection 1
15 R1057 Decal / 2" x 4" Red Reflector 2
16 C0026 Grass Deflector 1
17 B0676 Hinge Stop Pl. 1
Exploded Parts View
31
32
SAFETY DECALS
To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
Part# R0023
Cub Cadet
DANGERDANGERDANGER
!
TO CLEAR DEBRI S WIT H BLOWER
PELIGROPELIGROPELIGRO
!
PARA LI NPIAR BAS URA CON LA
R2007R2007R2007
HOJA EN MA RCHA!
NEVER USE HAN DS
RUNN ING!
NUNCA USE MAN OS
Logo
DANGERDANGERDANGER
!
FINGERS, HAND S, & BODY PARTS
PELIGROPELIGROPELIGRO
!
R2008R2008R2008
CAN BE SEVERE D!
DEDOS, MANOS Y PARTES DEL
CUERPO PUEDAN SER C ORTADO S!
ROTATING BLADES!
HOJA ROTANTE!
Part #: R2007
Never Use Hands Label
PUSH HANDLE
DISENGAGEDISENGAGEDISENGAGE
PULL HANDLE
ENGAGEENGAGEENGAGE
Part #: R1100
Engage-Disengage Label
Part #: R1054
Important Label
R1100
Part #: R4037
Warning: Hot Surface Label
Part #: R1065
Made In America Label
MADE INMADE IN
MADE IN
AMERICAAMERICA
AMERICA
Part #: R2008
Rotating Blades Label
Part #: R1052
Small Warning: Turn Off Blower Label
Part # R0024
Danger Keep Hands
Clear
Part #: R1057 - (2)
Part #: R1051
Warning: Hearing Protection Label
Part #: R1069
Warning: Turn Off Blower Label
Part # R0025
Danger Rotating
Blades
33
SECTION III
OPERATING INSTRUCTIONS
3-3 Disengagement Of The PTO
Assembly
3-1 General Safety
Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.
3-2 Operation And Tips On Mowing
A. Perform BEFORE EACH USE the maintenance list
in paragraph 4-1.
B. Start mower.
C. With the mower at high idle speed, engage the mower
deck.
D. While seated in the operator’s seat, pull the
engagement handle of the PTO assembly towards
the operator’s seat until the handle slides into
position in the retaining slot. With the PTO assembly
engaged, you can proceed to operate the control
levers of the mower.
NOTE: If the collection system does not appear to be
collecting the grass clippings, disengage the deck
and PTO assembly (Section 3-3), then, engage the
parking brake and turn the mower off. Check upper and
lower hoses for any clogs.
A. To disengage the PTO assembly, move switch to the
off position.
WARNING: The PTO assembly blades will continue to
spin. DO NOT TOUCH the PTO assembly, pulleys, or
the belt until the tractor is turned off. DO NOT adjust the
belt tension until the mower is turned off. Refer to
section 2-4 of the manual.
3-4 Unloading The Collection System
NOTE: To determine when the collection bags are full,
follow the following steps:
A. Stop the forward movement of the mower.
B. Disengage the mower deck.
C. Disengage the PTO assembly.
D. Engage the parking brake.
E. Once the parking brake has been engaged, then and
only then, walk behind the mower and check the
collection bags by first unhooking the rubber strap
with S-hook that secures the plastic top, then lift the
plastic hood. Load in bags should not exceed the
height of the installed bag.
To obtain the maximum effectiveness from your
collection system, the tips listed below should be
followed:
* Watch your speed- Normal conditions will allow a
speed of up to approximately 4 mph, but thick, heavy
damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)
* Mow twice, at different height settings, (high, then low),
if grass is extra tall.
* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.
F. To remove the bags from the frame, slide bags out
and turn bags over to deposit clippings.
G. Slide empty bags back onto the frame and secure
plastic top with the rubber strap with S-hook.
NOTE: Do not allow collection bags to become over-
filled as potential damage may occur to your
equipment. Also, be sure to clean the hood screen as
needed.
SECTION IV
MAINTENANCE
4-1 Maintenance Checklist
Before each use:
1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.
34
3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.
4. Perform lubrication per paragraph 4-2.
Blower Assembly:
1. Every 100 hours grease idler arm grease fitting with
white lithium grease.
5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.
6. With the engine off check the belt tension and inspect
the pulley belt for cracks or tears.
7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace immediately.
After Each Use:
1. Clean all debris from machine especially from the
container, underneath the belt shields, and safety
decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.
3. Check belt for proper tension.
4-2 Lubrication
SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
Collection system owners should record the name and
telephone number of their Service Center. Your Service
Center will be happy to supply replacement parts,
accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact New PECO, Inc. and include
the following information on the chart below.
THE SERIAL NUMBER PLATE
IS LOCATED ON THE TOP
ASSEMBLY
Gearbox:
1. Every 20 hours of use: Check oil levels in gearbox.
2. First 60 hours of use: Change oil.
3. Every 100 hours of use: Change oil.
NOTE: Oil in gearbox should cover the gears. If not,
drain the gearbox and fill using an 80W-90 gear oil.
The gearbox ships with 6.0 oz. of oil, but we
recommend replacing with a measured 5.5 oz. to fill
the gearbox. DO NOT OVERFILL!
WRITE THE MODEL AND
SERIAL NUMBER IN THE
BOX TO THE LEFT
FOR FUTURE REFERENCE.
59A30046150
2_____XP______
Unit Model Number: _____________________________
Unit Engine Size: _____________________________
Unit Serial Number: _____________________________
Date of purchase: _____/_____/_________
Dealer/Distributor Name: ________________________________________
Address: _____________________________________ State: __________ Zip:__________
Phone Number: ____________________________
35
36
Problem
Possible Cause
Corrective Action
Abnormal Vibration
unbalanced
assembly
— Impeller blade out of balance
— Cutting blades are bent or
— Loose blower pulley or pulley
— Tighten the pulley
— Contact dealer to replace
— Install new cutting blade
Reduced collection system
performance
— Low engine speed
— Loose belt
— Plugged screen
— Full collection bags
screen
— Empty the collection bags
— Always operate collection
— Remove debris, leaves, or
grass clippings from the
— Replace belt
system at full throttle
frequently
Blower and hoses plugging too
— Worn belt
— Low engine speed
— Grass is too long
— Grass is too wet
— Ground speed is too fast
— Collection bags are too full
— Loose belt
system at full throttle
— Always operate collection
— Dump more frequently
— Replace belt
— Cut grass when it is dry
— Drive slower at full throttle
— Cut the grass several times
Debris blowout
— Plug/clog in the collection
— Collection bags are too full
— Ground speed is too fast
system
— Dump more frequently
— Drive more slowly at full
throttle
— Clean the collection system
Impeller doesn’t rotate freely
— Plug in the blower housing
— Worn impeller blade
— Shaft bearings bad/failing
— Contact dealer to replace
— Clean the blower housing
— Contact dealer to replace
Troubleshooting
Collection System Performance
37
MTD Products Limited
Cub Cadet LLC
P.O. Box 361131
Cleveland, Ohio 44136-0019
Phone: 1-877-282-8684
Kitchener, ON N2G 4J1
1-800-668-1238
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