Cub Cadet M46E, M466, M467 User Manual
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Op e r a t O r ’s Ma n u a l
4 x 4 Utility Vehicle — Models M466, M467, & M46E
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-04153A
(September 9, 2008)
To The Owner
Thank You
Thank you for purchasing a Utility Vehicle manufactured by
Cub Cadet LLC. It was carefully engineered to provide excellent
performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. Cub Cadet
LLC reserves the right to change product specifications, designs
and equipment without notice and without incurring obligation.
Table of Contents
1
If you have any problems or questions concerning the machine,
phone your local Cub Cadet dealer or contact us directly. Cub
Cadet’s Customer Support telephone numbers, website address
and mailing address can be found on this page. We want to
ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the
machine are observed from the operating position.
The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s
Owner’s/Operator’s Manual, packed separately with your
machine, for more information.
Safe Operation Practices ........................................ 3
Controls & Features ................................................. 8
Operation ................................................................11
Maintenance & Adjustment..................................14
Service .....................................................................18
Record Product Information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate under the operator’s seat. Flip the seat forward to
view the model plate. This information will be necessary, should
you seek technical support via our web site or with your local
Cub Cadet dealer.
Maintenance Chart ............................................... 20
Accessories ..............................................................21
Specications ......................................................... 22
Troubleshooting .................................................... 23
Warranty ................................................................ 28
Mo d e l Nu M b e r
Se r i a l Nu M b e r
Customer Support
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.cubcadet.com◊
Locate your nearest Cub Cadet Dealer at (877) 282-8684◊
Write us at Cub Cadet LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019◊
2
Important Safe Operation Practices
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
WARNING: Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
DANGER: This machine was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. Failure to observe the following safety instructions could
result in serious injury or death.
2
Operation
General Operation
Read, understand, and follow all instructions on the vehicle 1.
and in the manual before attempting to operate or service.
Keep this manual in a safe place for future and regular
reference and for ordering replacement parts.
This is an off-road utility vehicle and it should not be 2.
operated on public highways. Know and comply with all
laws and regulations governing the use of off-highway
vehicles in your area.
This vehicle handles and maneuvers differently than 3.
a normal passenger car. Sharp high speed turns and
abrupt maneuvers can cause vehicle to roll over or go out
of control. Slow down when turning and avoid abrupt
maneuvers.
Handling and maneuvering characteristics of vehicle 4.
change depending upon cargo load. Heavy loads affect
steering, braking, stability, and overall handling of vehicle.
Be familiar with all instructions and controls and their 5.
proper operation before starting vehicle.
Never allow adults to operate this vehicle without proper 6.
instruction.
Never allow children under 16 years old to operate this 7.
vehicle. Children 16 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
Watch for traffic when operating near or crossing 8.
roadways. This vehicle is not intended for use on any public
roadway.
Do not operate this vehicle while under the influence of 9.
alcohol or drugs.
Never carry more than one passenger. This vehicle is 10.
designed to carry the driver and one passenger only.
No riders are allowed in cargo box or anywhere else on
vehicle.
Keep all body parts (i.e. head, arms, hands, legs, feet) inside 11 .
vehicle when vehicle is in motion.
Always remain seated and keep both hands on the steering 12.
wheel when driving the vehicle.
Sit on the center of the seat and keep both feet within the 13.
foot platform perimeter. Clean foot platform if dirty and
remove any debris from around foot controls, e.g. brake
pedal.
Do not misuse the utility vehicle. It is an utility vehicle, not 14.
a recreation vehicle or toy. Recreational riding can lead to
accidents, severe bodily injury or death.
Inspect area around vehicle before moving, especially in 15.
reverse. Back up slowly. Always look down and behind
before and while backing to avoid a back-over accident.
Keep bystanders out of area.
3
Avoid driving through water, since loss of control may 16.
occur. Drive belt may slip if exposed to water thus reducing
vehicle pulling power and stopping vehicle entirely.
Always use vehicle lights while operating in low light 17.
situations.
Do not mount or leave vehicle while it is in motion or in 18.
actual operation.
Avoid sudden starts, stops, or turns and always use a level 19.
turn-around area.
Never leave vehicle unattended with the key in the ignition. 20.
Always turn key to the “Stop” position, set the parking
brake and remove key.
Check overhead clearances carefully before driving under 21.
low hanging tree branches, wires, power lines, bridges,
before entering or leaving buildings, or in any other
situation where the operator and/or operator protective
structure (OPS) may be struck, which could result in serious
injury.
Use the operator protective structure (OPS) and seat belt 22.
for safe operation. Overturning the utility vehicle without
a operator protective structure (OPS), or with a operator
protective structure (OPS) and the seat belt unfastened,
can result in death or injury.
Always use the seat belt, except if the operator protective 23.
structure (OPS) has been removed.
Improper use of the vehicle or failure to properly maintain 24.
it could result in decreased vehicle performance or
personal injury.
Engine must be stopped when cleaning, servicing, 25.
adjusting, repairing, or installing attachments on utility
vehicle.
After striking foreign objects, stop the unit and shut off the 26.
engine. Inspect for damage and repair the damage before
restarting and operating equipment.
Do not start or operate vehicle in an inside area, unless it 27.
is adequately ventilated. Engine exhaust contains carbon
monoxide fumes, which are very poisonous and can be
deadly.
Do not change engine governor setting or over speed the 28.
engine. The governor is set at the factory for safe operating
speed.
Assure safety interlock switch is adjusted correctly so 29.
engine cannot be started unless gearshift is in the neutral
position.
Do not touch engine or muffler while engine is running or 30.
soon after it is stopped. They will be hot and can cause a
burn.
Always inspect your vehicle each time you use it to make 31.
sure it is in safe operating condition. Always follow the
inspection and maintenance procedures and schedules
described in this manual.
If situations occur which are not covered in this manual, 32.
use care and good judgement. Contact your local service
center or call toll free 1-877-282-8684 for the name of your
nearest service center.
Slope Operation
Slopes are a major factor related to loss of control and rollover
accidents, which can result in severe injury or death. If a slope is
steeper than a 15° incline, do not operate this unit on that area.
Exercise extreme caution while operating on slopes.
Do:
Travel straight up and down slopes, not across. Exercise 1.
extreme caution when changing direction on slopes.
Travel slowly while on a slope. Always keep the forward 2.
speed limited when going down slopes to take advantage
of the motor braking action.
Keep all movement on the slopes slow and gradual. Avoid 3.
starting or stopping on a slope.
Avoid slopes with slippery, loose, or bumpy surfaces as 4.
they are especially hazardous.
Use extra care while carrying cargo. It may affect the 5.
stability of the vehicle. Spread the load evenly or tie down.
Do Not:
Do not travel near drop-offs, ditches or embankments. The 1.
vehicle could suddenly turn over if a wheel is over the edge
of a cliff, ditch, or if an edge caves in.
Do not stop or start suddenly when going uphill or 2.
downhill. Be especially cautious when changing direction
on slopes.
Do not turn sideways to the hill. The vehicle may roll over. If 3.
you must turn, go slow and do so carefully and gradually.
Do not carry cargo on steep slopes or tow loads.4.
Tow in g
Always use an approved hitch and hitch point provided on 1.
the utility vehicle.
Do not tow more than 1400 lbs. rolling weight (i.e. trailer 2.
plus cargo).
Never load more than 140 lbs. tongue weight on tow 3.
bracket provided.
Go slow and use extra care when towing a trailer. Allow for 4.
increased braking distance. Load trailer properly.
Do not tow heavy loads on slopes greater than 5° incline. 5.
When going downhill or turning, the extra weight tends to
push the tow vehicle and may cause you to loose control
(i.e. braking and steering ability are reduced, towed
equipment may jack-knife and cause utility vehicle to
overturn).
Cargo Box Loading/Operation
Do not exceed vehicle’s Total Load Capacity rating of 1,400 1.
lbs. This includes operator, passenger, accessories, and
cargo.
Do not exceed 1000 lbs. load in cargo box.2.
Spread load evenly and secure to prevent movement.3.
Do not load above height of cargo box front panel. Load 4.
could shift forward and injure driver or passenger.
4 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Avoid loads which exceed the physical dimensions of cargo 5.
box.
Go slow. Heavy loads will affect steering, braking, stability, 6.
and overall handling of the vehicle. Limit loads to those
that can be safely controlled.
Avoid sudden starts, stops, and turns which could cause 7.
load to shift.
Cargo Box Lift
Stop vehicle on level ground and set Parking Brake before 1.
raising cargo box.
On manual lift units, unload cargo box before raising cargo 2.
box.
Do not operate vehicle with cargo box in raised position.3.
Do not operate vehicle with cargo box latch unlatched. 4.
Always re-latch upon manually lowering cargo box.
When using optional electric lift:
Stay in driver’s seat.a.
Keep body parts away from cargo box and keep all b.
bystanders away.
Do not allow rear wheels to hang over the edge of c.
a drop-off when raising cargo box. The load in the
cargo box may shift causing the vehicle to tip over
backwards.
Safety Frame (OPS)
Your vehicle is equipped with a operator protective 1.
structure (OPS) which must be maintained in a fully
functional condition. Use care when driving through
doorways or spaces with a low overhead.
Never modify the OPS in any way.a.
Never attempt to straighten or reweld any part of b.
the main frame or retaining brackets that have been
damaged. Doing so may weaken the structure and
endanger your safety.
Never secure any parts other than Cub Cadet c.
approved accessories on the main frame or attach
the safety frame with anything other than the
special fasteners specified.
Never attach ropes, chains, or cables to the OPS for d.
pulling purposes.
Although the OPS, when used with a properly e.
secured seat belt, provides a crush-protective
environment in the event of a tip-over or rollover,
never take unnecessary risks.
Children
Tragic accidents can occur if the operator is not alert to 1.
the presence of children. Children are often attracted to
the vehicle. They do not understand the dangers. Never
assume that children will remain where you last saw them.
Avoid run over accidents.
Keep children out of the immediate area of the a.
vehicle and in watchful care of a responsible adult
other than the operator.
Be alert and turn the vehicle off if a child enters the b.
area.
Before and while backing, look behind and down for c.
small children.
Never carry small children, they may fall off and d.
be seriously injured or interfere with safe vehicle
operation.
Use extreme care while approaching blind corners, e.
doorways, shrubs, trees or other objects that may
block your vision of a child who may run into the
path of the vehicle.
Remove key when vehicle is unattended to prevent f.
unauthorized operation.
Never allow children under 16 years old to operate this 2.
vehicle. Children 16 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
Do not let children ride in the cargo box, in the driver’s or 3.
passenger’s lap or anywhere other than the passenger seat.
Never give small children a ride; not even in the passenger
seat. They may fall off.
Service
Safe Handling Of Fuel (Gasoline/ Diesel):
To avoid personal injury or property damage use extreme 1.
care in handling fuel. Fuel is extremely flammable and the
vapors are explosive. Serious personal injury can occur
when it is spilled on yourself or your clothes which can
ignite. Wash your skin and change clothes immediately.
Use only an approved fuel container.a.
Never fill containers inside a vehicle or on a truck b.
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
When practical, remove gas-powered equipment c.
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
fuel dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel d.
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
Extinguish all cigarettes, cigars, pipes and other e.
sources of ignition.
Never fuel machine indoors.f.
Never remove fuel cap or add fuel while the engine g.
is hot or running. Allow engine to cool at least two
minutes before refueling.
5se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Never over fill fuel tank. Fill tank to no more than ½ h.
inch below bottom of filler neck to allow space for
fuel expansion.
Replace fuel cap and tighten securely.i.
If fuel is spilled, wipe it off the engine and j.
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
To reduce fire hazards, keep engine compartment k.
and exhaust system free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.
Never store the machine or fuel container inside l.
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
General Service
Never run an engine indoors or in a poorly ventilated area. 1.
Engine exhaust contains carbon monoxide, an odorless,
and deadly gas.
Before cleaning, repairing, or inspecting, make certain 2.
all moving parts have stopped. Disconnect the spark
plug wires and ground against the engine to prevent
unintended starting.
Check brake operation frequently as it is subjected to wear 3.
during normal operation. Adjust and service as required.
If equipped, the cooling system is under pressure. Never 4.
remove the radiator cap when the system is hot. Slowly
turn the cap the to the first stop to release pressure before
removing the cap.
Keep all nuts, bolts, and screws tight to be sure the 5.
equipment is in safe working condition.
Never tamper with the safety interlock system or other 6.
safety devices. Check their proper operation regularly.
Never attempt to make adjustments or repairs to the 7.
machine while the engine is running.
Do not change the engine governor settings or over-speed 8.
the engine. The governor controls the maximum safe
operating speed of the engine.
Maintain or replace safety and instruction labels, as 9.
necessary.
According to the Consumer Products Safety Commission 10.
(CPSC) and the U.S. Environmental Protection Agency
(EPA), Utility Vehicles have an Average Useful Life of seven
(7) years, or 390 hours of operation. At the end of the
Average Useful Life, have the unit inspected annually by
an authorized service dealer to ensure that all mechanical
and safety systems are working properly and not worn
excessively. Failure to do so can result in accidents, injuries
or death.
Observe proper disposal laws and regulations for gas, oil, 11.
etc. to protect the environment.
Prior to disposal, determine the proper method to dispose 12.
of waste from your local Environmental Protection Agency.
Recycling centers are established to properly dispose of
materials in an environmentally safe fashion.
Use proper containers when draining fluids. Do not use 13.
food or beverage containers that may mislead someone
into drinking from them. Properly dispose of the containers
immediately following the draining of fluids.
If applicable, escaping hydraulic fluid under pressure can 14.
penetrate the skin. If fluid is injected into the skin, seek
immediate medical attention. Do not use your hand to
check for leaks. Use a piece of cardboard or paper.
DO NOT pour oil or other fluids into the ground, down a 15.
drain or into a stream, pond, lake or other body of water.
Observe Environmental Protection Agency regulations
when disposing of oil, fuel, coolant, brake fluid, filters,
batteries, tires and other harmful waste.
We do not recommend the use of a pressure washer or 16.
garden hose to clean your unit. They may cause damage to
electrical components; spindles; pulleys; bearings; or the
engine. The use of water will result in shortened life and
reduce serviceability.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
Spark Arrestor
WARNING: This unit is equipped with an internal
combustion engine and should not be used on or
near any unimproved forest-covered, brushcovered
or grass-covered land unless the engine’s exhaust
system is equipped with a spark arrester meeting
applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark arrester for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
6 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
WARNING— HOT SURFACE
Hot Surface - Do not touch.
WARNING — FUEL CONTAINER
Avoid injury from explosion. Do not place fuel container in cargo box when fueling.
WARNING— RIDERS MUST BE IN SEATS
No riders in cargo box or anywhere other than seats.
MAX 15º
WARNING— SLOPES
Do not operate on slopes greater than 15°.
WARNING— SEAT BELTS
Always wear the seat belt when operating the utility vehicle equipped with an OPS .
However, if the OPS is not present or has been removed, the seat belt must not be used.
WARNING— ONE RIDER PER SEAT
Only one person in each seat.
WARNING— ROLL OVER
Falling off or rollover may cause serious injury or death.
WARNIN G — RIDERS FALLING
Riders can fall off and be seriously injured or killed.
WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
7se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Controls and Features
A
F
G
H
I
J
K
L
N
M
E
B
C
D
4
Figure 4-1
A Check Engine Light
Read this operator’s manual, safety labels, and operating instructions on the vehicle before operating. Compare the illustrations in
this manual with your unit to familiarize yourself with the location of various controls and adjustments. Reference to the right or left
hand side of unit is observed from the operating position. Save this manual for future reference.
IMPORTANT: Read the Kohler Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls
and adjustments.
B Ignition Switch
C Brake Pedal
D Dierential Lock Lever
E Parking Brake Lever
F Warning Light Cluster
G Engine Over-Temp Light
H 4x4 Switch
I 12 Volt Power Outlet
J Accelerator Pedal
K Shift Lever
L Cup Holders
M Seat Belts
N Fuel Tank
8
Accelerator Pedal
HOURS 1/10
FUEL
PARK
BRAKE
OILBATT.
The accelerator pedal is located on the right side of the floor
beneath the dash panel. Depressing the accelerator pedal will
move the vehicle in the direction selected on the gearshift. As
the pedal is depressed, speed will increase to the maximum
selected range. Releasing the pedal reduces the speed, but does
not stop the vehicle. The brake must be applied to stop vehicle.
See Fig. 4-1.
Brake Pedal
The brake pedal is located on the left side of the floor beneath
the dash panel. Remove foot from accelerator pedal apply
pressure to the brake pedal evenly until vehicle slows down and
stops. See Fig. 4-1.
Parking Brake Lever
The parking lever is located to the left of the driver’s seat. It holds
the brake in the engaged position for parking. See Fig. 4-1.
To engage the parking lever, pull up on the parking brake lever,
and parking brake light on dash will come on to indicate parking
brake is engaged.
To release parking brake, push down on brake pedal, depress
button on top of park brake lever, and move lever to off position.
NOTE: The engine will stall when the parking brake is engaged
and the unit is not in Neutral.
Engine Over-Temp Light
The engine over-temp light (red) is located on the dash panel on
the right side of the warning light cluster. When lit, this indicates
that the engine is running too hot, and MUST be immediately
shut off and allowed to cool.
Ignition Switch
WARNING: Never leave a running machine
unattended. Always set parking brake, stop engine
and remove key to prevent unintended starting.
The ignition switch is located to the right of the steering wheel
on the left side of the dash panel. To start the engine, insert the
key into the ignition switch and turn clockwise to the START
position. Release the key into the Run position once engine has
fired. See Fig. 4-1.
Refer to Starting The Engine in the Operation Section of this
manual for detailed starting instructions.
Warning Light Cluster
The warning light cluster is located in the middle of the dash
panel. See Fig. 4-2. There are four warning lights: battery, parking
brake light, engine oil pressure light, and low fuel light.
Shift Lever
The shift lever is located in the center console between the
seats and has four positions, FORWARD, LOW, NEUTRAL,
and REVERSE. The brake pedal must be depressed and the
utility vehicle must not be in motion when the moving shift
lever.
NOTE: To shift into LOW, move the shift lever from the
neutral position towards the passenger seat and then
forward.
IMPORTANT: Never force the shift lever. Doing so
may result in serious damage to the utility vehicle’s
transmission.
Differential Lock Lever
The differential lock lever is located in the center console
between the seats. When engaged, the differential lever locks
the rear differential so both rear wheels will pull equally. See Fig.
4 -1.
Check Engine Light
The check engine light (green) is located on the dash panel on
the left side of the warning light cluster. See Fig. 4-1. When lit,
take unit to your Cub Cadet dealer for a diagnostic test.
Figure 4-2
The engine oil pressure light activates when engine has low oil
pressure. The battery light will indicate that the battery is low on
power. The low fuel light activates when fuel is low in the tank.
The parking light indicates that the parking brake is engaged.
Hour Meter
The hour meter is located in the center of the warning light
cluster. It reads the elapsed time key is in the Run or Accy.
position. See Fig. 4-2.
9se c t i O n 4 — cO n t r O l s a n d fe a t u r e s
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