Cub Cadet 828 SWE Operator's Manual
Safety • Assembly • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR’S MANUAL
Two-Stage Snow Thrower — Model 828 SWE
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland,
Ohio 44136-0019.
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A.
IMPORTANT
FORM NO. 769-02596
06/2006
This Operator’s Manual is an important part of your new snow thrower. It will help you assemble,
www.cubcadet.com
CUB CADET LLC
P. O. BOX
361131
CLEVELAND, OH 44136
DEALER LOCATOR PHONE NUMBER:
877-282-8684
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Customer Support ............................................. 2
Safety Labels ...................................................... 3
Safe Operation Practices ................................... 4
Setting Up Your Snow Thrower .......................... 6
Operating Your Snow Thrower ......................... 10
Making Adjustments ........................................ 14
Finding and Recording Model Number
BEFORE ASSEMBLING YOUR NEW EQUIPMENT,
please locate the model plate on the equipment and copy the
information to the sample model plate provided to the right.
You can locate the model plate by standing at the operating
position and looking down at the rear of the snow thrower.
This information will be necessary to use the manufacturer’s
web site or when obtaining assistance from an authorized
Cub Cadet dealer.
Customer Support
Maintaining Your Snow Thrower .......................16
Off-Season Storage ...........................................22
Troubleshooting .................................................23
Illustrated Parts List ..........................................24
Warranty ........................................................31-32
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit,
you can contact the dealer you purchased the unit from or choose from the options below:
1. Visit cubcadet.com for many useful suggestions. Click on
Customer Service or the Service Locator to find the nearest
Cub Cadet service dealer in your area.
2. To reach the Customer Dealer Referral Line, please call
1-877-282-8684.
3. The engine manufacturer is responsible for all enginerelated issues with regards to performance, power-rating,
specifications, warranty and service. Please refer to the
engine manufacturer’s Owner’s/Operator’s Manual, packed
separately with your unit, for more information.
2
SAFETY LABELS
Cleanout Tool
This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and
others. Read and follow all instructions in this
manual before attempting to operate this machine.
Failure to comply with these instructions may
result in personal injury. When you see this symbol
HEED ITS WARNING!
Your Responsibility
Restrict the use of this power machine to persons
who read, understand and follow the warnings
and instructions in this manual and on the machine.
WARNING
A chute clean-out tool is fastened to the top of the auger housing with a mounting
clip. The tool is designed to clear a chute assembly of ice and snow.
This item is fastened with a cable tie at the factory. Cut the cable tie before operating
the snow thrower.
WARNING: Never use your hands to clear a clogged
chute assembly. Shut off engine and remain behind
handles until all moving parts have stopped before
using the clean-out tool to clear the chute assembly.
3
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and
birth defects or other reproductive harm.
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions which, if
not followed, could
endanger the personal
safety and/or property
of yourself and others.
Read and follow all
instructions in this
manual before attempting to operate
this machine. Failure
to comply with these
instructions may result
in personal injury. When
you see this symbol.
HEED ITS WARNING!
Your Responsibility
Restrict the use
of this power machine
to persons who read,
understand
and follow the warnings
and instructions
in this manual
and on the machine.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper
instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow-throwing pattern to avoid discharge of material
toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
1. Thoroughly inspect the area where the equipment is to be
used. Remove all doormats, newspapers, sleds, boards,
wires and other foreign objects, which could be tripped over
or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation
and while performing an adjustment or repair to protect your
eyes. Thrown objects which ricochet can cause serious
injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other
loose clothing, which could become entangled in moving
parts. Wear footwear which will improve footing on slippery
surfaces.
4. Use a grounded three-wire extension cord and receptacle
for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6. Disengage all control levers before starting the engine.
7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator’s manual.
8. Let engine and machine adjust to outdoor temperature
before starting to clear snow.
9. To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. Serious personal injury can
occur when gasoline is spilled on yourself or your clothes,
which can ignite. Wash your skin and change clothes
immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the engine is hot
or running.
e. Allow engine to cool at least two minutes before refuel
ing.
f. Never over fill fuel tank. Fill tank to no more than ½ inch
below bottom of filler neck to provide space for fuel
expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it of f the engine and equip
ment. Move machine to another area. Wait 5 minutes
before starting the engine.
i. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light (e.g. furnace,
water heater, space heater, clothes dr yer etc.).
j. Allow machine to cool at least 5 minutes before storing.
Preparation
-
-
4
Operation
1. Do not put hands or feet near rotating parts, in the
auger/impeller housing or chute assembly. Contact with the
rotating parts can amputate hands and feet.
2. The auger/ impeller control lever is a safety device. Never
bypass its operation. Doing so makes the machine unsafe
and may cause personal injury.
3. The control levers must operate easily in both directions
and automatically return to the disengaged position when
released.
4. Never operate with a missing or damaged chute assembly.
Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless and
deadly gas.
6. Do not operate machine while under the influence of alcohol
or drugs.
7. Muffler and engine become hot and can cause a burn. Do
not touch.
8. Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operat
ing on slopes.
10. Plan your snow-throwing pattern to avoid discharge towards
windows, walls, cars etc. Thus, avoiding possible property
damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or
allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear
snow at too fast of a rate.
13. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or
not in use.
15. Never operate machine at high transpor t speeds on slippery
surfaces. Look down and behind and use care when
backing up.
16. If the machine should start to vibrate abnormally, stop the
engine, disconnect the spark plug wire and ground it against
the engine. Inspect thoroughly for damage. Repair any
damage before starting and operating.
17. Disengage all control levers and stop engine before you
leave the operating position ( behind the handles). Wait
until the auger/impeller comes to a complete stop before
unclogging the chute assembly, making any adjustments, or
inspections.
18. Never put your hand in the discharge or collector openings.
Always use the clean-out tool provided to unclog the dis-
charge opening. Do not unclog chute assembly while engine
is running. Shut off engine and remain behind handles until
all moving parts have stopped before unclogging.
19. Use only attachments and accessories approved by the
manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. If situations occur which are not covered in this manual,
use care and good judgment. Contact your dealer for
assistance.
Maintenance & Storage
1. Never tamper with safety devices. Check their proper
operation regularly. Refer to the maintenance and adjust-
ment sections of this manual.
2. Before cleaning, repairing, or inspecting machine disen
gage all control levers and stop the engine. Wait until the
auger/impeller come to a complete stop. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with original equipment
manufacturer’s (OEM) par ts only. “Use of parts which do
not meet the original equipment specifications may lead to
improper per formance and compromise safety !”
6. Check controls periodically to verify they engage and
disengage properly and adjust, if necessary. Refer to the
adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as neces
sary.
8. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions
on off-season storage. onment.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
Notice regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and may
include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual
and on the machine.
-
2
Safe
Operation
Practices
WARNING
-
This symbol points
out important safety
instructions, which if
not followed, could
endanger the personal
safety and/or property
of yourself and others.
Read and follow all
instructions in this manual before attempting to
operate this machine.
Failure to comply with
these instructions may
result in personal injury.
When you see this
symbol.
HEED IT’S WARNING!
Your Responsibility
Restrict the use
of this power machine
to persons who read,
understand
and follow the warnings
and instructions
in this manual
and on the machine.
5
3
Setting Up
Your Snow
Thrower
NOTE: All references
in this manual to the
left or right side of the
snow thrower is from
the operating position
only. Exceptions, if any,
will be specified.
IMPORTANT
This unit is shipped
with the engine full of
oil. After assembly,
refer to the Tecumseh
Engines manual
packed separately with
your snow thrower
for fuel and oil fill-up
details.
Figure 3-1
Figure 3-2
IMPORTANT: Two replacement auger shear pins are
included with this manual (or stowed in the plastic handle
panel). Refer to the Maintenance section for more
information regarding shear pin replacement.
NOTE: All references in this manual to the left or right
side of the snow thrower is from the operating position
only. Exceptions, if any, will be specified.
IMPORTANT: This unit is shipped with the engine full of
oil. After assembly, refer to the Tecumseh Engine manual
packed separately with your snow thrower for fuel and oil
fill-up details.
1. a. Remove the lower star knob and carriage bolt from
each side of the lower handle. Pivot the upper
handle upward as shown in Figure 3-1. Align upper
handle with the lower handle. Make certain the
springs at the lower end of the auger and drive
cables are securely hooked into their respective
actuator bracket.
2. a. Secure the upper handle and lower handle with the
two star knobs and carriage bolts removed earlier.
See Figure 3-2.
b. Tighten the two star knobs already installed in the
upper holes to firmly secure the upper handle and
support tubes.
3. a. Remove the flat washer and hairpin clip from the
end of the chute directional control. See Figure 3-3.
b. Insert the end of the chute directional control
into the chute bracket and secure with the flat
washer and hairpin clip just removed. If necessary,
the chute bracket can be adjusted. Refer to the
Adjustments section.
Figure 3-3
6
IMPORTANT: Prior to operating your snow thrower, refer
to “Testing Auger Drive Control” later in this section.
Read and follow all instructions carefully and perform
all adjustments to verify your snow thrower is operating
safely and properly.
3
4. Remove lock nuts and screws securing one of the
flange keepers to the chute assembly. Loosen the
fasteners of the other two flange keepers.
5. Place chute assembly onto chute base as shown in
Figure 3-4. Make sure that the chute notches engage
with the spiral end of chute directional control, and
the two flange keepers are beneath the flange on the
chute base.
6. Secure flange keeper removed earlier with lock nuts
and screws. Tighten down nuts securing the other two
flange keepers. See Figure 3-5.
7. Check that the chute cables are properly routed
through the cable guide on top of engine shroud. See
Figure 3-6.
The extension cord is fastened with a cable tie to the rear
of the auger housing for shipping purposes. Cut the cable
tie and remove it before operating the snow thrower.
Shear Pin Storage
Holes are located in the plastic dash panel for convenient
shear pin storage. See Figure 3-7.
Final Adjustments
Make these final assembly adjustments before operating
your snow thrower for the first time. Failure to follow these
instructions may cause damage to the snow thrower.
Setting Up
Your Snow
Thrower
Chute Base
Flange
Figure 3-4
IMPORTANT
Prior to operating
your snow thrower,
refer to Auger Control
Test in the Operation
section. Read and
follow all instructions
carefully and perform
all adjustments to verify
your snow thrower is
operating safely and
properly.
Figure 3-7
Figure 3-5
Chute
Cables
7
Cable
Guide
Figure 3-6
3
Setting Up
Your Snow
Thrower
Chute Tilt Control
Auger
Control
Shift Lever
Drive
Control
Auger
Control
Cable
Figure 3-8
Testing Drive Control & Shift Lever
Refer to Figure 3-8 for location of controls.
1. Move the shift lever into sixth (6) position.
2. With the wheel drive control released, push the
snow thrower forward, then pull it back. The machine
should move freely.
3. Engage the drive control and attempt to move the
machine both forward and back, resistance should
be felt.
4. Move the shift lever into the fast reverse (R2)
position and repeat the previous two steps.
If you experienced resistance rolling the unit, either
when repositioning the shift lever from 6 to R2 or when
attempting to move the machine with the drive control
released, adjust the drive control immediately. See
Adjusting Drive and Auger Controls.
Drive
Control
Cable
engine as instructed in the Operation section. Make
sure the throttle is set in the fast position.
2. While standing in the operator’s position (behind the
snow thrower), engage the auger control and allow
the auger to remain engaged for approximately ten
seconds before releasing the auger control. Repeat
this several times.
3. With the engine running in the fast position and the
auger control in the disengaged “up” position, walk to
the front of the machine.
Confirm that the auger has completely stopped
rotating and shows no signs of motion.
4. If the auger shows any signs of rotating, immediately
return to the operator’s position and shut off the
engine. Wait for all moving parts to stop before
readjusting the auger control cable.
Testing Auger Drive Control
When the auger control is released and in the disengaged “up” position, the cable should have very little
slack, but should NOT be tight.
1. In a well-ventilated area, start the snow thrower
Adjusting Drive and Auger Controls
1. From beneath the handle, pull downward on the
appropriate cable and unhook the spring found on the
end of the cable from its respective actuator bracket.
Refer to Figures 3-8 and 3-9.
8
2. Slide the spring up the cable to expose the cable
fitting threads and lock nut. Refer to Figure 3-10.
Adjust the lock nut as follows:
3. If adjusting the drive cable, thread the lock nut
outward (down the fitting) to lengthen the cable and
allow the unit to move freely when the control is
released. Thread the lock nut inward (up the fitting)
to shorten the cable to reduce slippage and prevent
the machine from being easily moved with the drive
control engaged.
4. If adjusting the auger cable, thread the lock nut down
to lengthen the cable as necessary to stop the auger
from turning when the control is released.
WARNING: Do not over-tighten the cable. Over-tightening may prevent the auger from disengaging and
compromise the safety of the snow thrower.
3
Setting Up
Your Snow
Thrower
Figure 3-9
5. Reattach the spring to the actuator bracket.
6. Repeat the wheel drive and auger
control tests to verify proper adjustment.
Repeat previous steps if necessary to
attain proper adjustment of each cable.
Tire Pressure (Pneumatic Tires)
The tires are over-inflated for shipping purposes. Check
the tire pressure before operating the snow thrower. Refer
to the tire side wall for tire manufacturer’s recommended
psi and deflate (or inflate) the tires as necessary.
NOTE: If the tire pressure is not equal in both tires, the
unit may pull to one side or the other and the shave plate
will not sit level on the ground.
IMPORTANT: Under any circumstance do not exceed
manufacturer’s recommended psi. Equal tire pressure
should be maintained at all times. Excessive pressure
when seating beads may cause tire /rim assembly to
burst with force sufficient to cause serious injury. Refer to
sidewall of tire for recommended pressure.
Figure 3-10
WARNING
Do not over-tighten the
cable. Over-tightening may
prevent the auger from
disengaging and compromise the safety of the snow
thrower.
IMPORTANT: Under any
circumstance do not
exceed manufacturer’s
recommended psi. Equal
tire pressure should be
maintained at all times.
Excessive pressure when
seating beads may cause
tire/rim assembly to burst
with force sufficient to
cause serious injury.
Refer to sidewall of tire for
recommended pressure.
9
4
34/0
Know Your Snow Thrower
Drive Control
Shift Lever
Chute Control™
Operating
Your Snow
Thrower
WARNING
Read, understand,
and follow all instructions and warnings
on the machine and
in this manual before
operating.
Auger Control
Gas Cap
Fuel Tank
Oil Fill
Chute
Assembly
Now that you have setup your snow thrower, it’s important to become acquainted with its controls and features.
Headlight
Clean-Out
Tool
Skid Shoe
Figure 4-1
Ignition
Choke
Control
Throttle
Control
Key
Chute
Directional
Control
Engine Controls
Electric Starter Outlet
Primer
Recoil Starter
Handle
For detailed starting
instructions and
more information on
all engine controls,
refer to the Tecumseh
Engine manual
packed separately.
Specifications are
subject to change
without notification
or obligation. Images
may not reflect your
exact model and
are for reference
purposes only.
NOTE: For detailed starting instructions and more
information on all engine controls, refer to the
Tecumseh Engines manual packed separately and
Starting The Engine later in this section.
Shift Lever
The shift lever is located in the center of
the handle panel. Place the shift lever
into any of eight positions to control the
direction of travel and ground speed.
Forward
Your snow thrower has six forward (F)
speeds, with position number one (1)
being the slowest speed.
Reverse
Your snow thrower has two reverse (R)
speeds, with position number one (1)
being the slower speed.
Choke Control
The choke control
is found on the rear
of the engine and is
activated by rotating the knob clockwise. Activating the
choke control closes the choke plate on the carburetor
and aids in starting the engine.
Throttle Control
The throttle control is located on the engine.
It regulates the speed of the engine and
will shut off the engine when pushed down
completely.
Primer
Depressing the primer forces fuel directly into
the engine’s carburetor to aid in cold-weather
starting.
Oil Fill
Engine oil level can be checked and oil added
through the oil fill.
10
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