Cub Cadet 550 2018, 750 2018, 550 2017, 750 2017 Operator's Manual
Safe Operation Practices • Assembly & Set-Up • Controls & Operation • Product Care
OperatOr’s Manual
Utility Vehicle
550/750
Table of Contents
Important Safe Operation Practices ..................... 2
Introduction ............................................................. 6
Set-Up ....................................................................... 7
Controls & Operation .............................................. 8
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS VEHICLE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all
models and the model depicted may differ from yours.
Product Care ...........................................................13
Specications ..........................................................21
Warranties ............................................................. 26
Form No. 769-13052
(November 30, 2017)
Important Safe Operation Practices
2
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others.
Read and follow all instructions in this manual before attempting to operate this vehicle. Failure to comply with these instructions may result in personal
injury. When you see this symbol. HEED ITS WARNING!
DANGE R: Indicates death or serious injury will result if proper precautions are not taken.
WARNING: Indicates death, serious injury or property damage can result if proper precautions are not taken. .
CAUTION: Indicates some injury or property damage may result if proper precautions are not taken.
Note: Provides key information to make procedures easier or clearer.
WARNING
California Proposition 65
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
Batter y posts, term inals, and rela ted accessorie s contain lead an d lead compound s, chemicals k nown to the State of Ca lifornia to cau se cancer and re productiv e harm. Wash hands af ter
handling.
DANGER
This vehi cle was built to be o perated accord ing to the safe ope ration prac tices in this manu al. As with any ty pe of off-highw ay utility vehic le, carelessn ess or error on th e part of the ope rator
can result in serious injury. Failure to observe the following safety instructions could result in serious injury or death.
Operation
General Operation
1. Read, understand, and follow all
instructions on the vehicle and in the
manual before attempting to operate
or service vehicle. Keep this manual
in a safe place for future and regular
reference and for ordering replacement
parts.
2. This is an off-highway utility vehicle
and it should not be operated on public
highways. Know and comply with all
laws and regulations governing the use
of off-highway vehicles in your area.
3. This vehicle handles and maneuvers
differently than a normal passenger
car. Sharp high speed turns and abrupt
maneuvers can cause vehicle to roll over
or go out of control. Slow down when
turning and avoid abrupt maneuvers.
4. Handling and maneuvering
characteristics of vehicle change
depending upon cargo load. Heavy
loads affect steering, braking, stability,
and overall handling of vehicle.
5. Be familiar with all instructions and
controls and their proper operation
before starting vehicle.
6. Never allow adults to operate this
vehicle without proper instruction.
7. Never allow children under 16 years old
to operate this vehicle. Children 16 years
old and over should read and understand
the operation instructions and safety
rules in this manual and should be trained
and supervised by a parent.
8. Watch for traffic when operating near
or crossing roadways. This vehicle is not
intended for use on any public roadway.
9. Do not operate this vehicle while under
the influence of alcohol or drugs.
10. Never carry more than one passenger.
This vehicle is designed to carry the
driver and one passenger only. No riders
are allowed in cargo box or anywhere
else on vehicle, except in the driver and
passenger seats.
11. Keep all body parts (i.e. head, arms,
hands, legs, feet) inside vehicle when
vehicle is in motion.
12. Always remain seated and keep both
hands on the steering wheel when
driving the vehicle.
13. Sit on the center of the seat and keep
both feet within the foot platform
perimeter. Clean foot platform if dirty
and remove any debris from around foot
controls, e.g. brake pedal.
14. Do not misuse the vehicle. Reckless
operation can lead to accidents, severe
bodily injury or death.
15. Inspect area around vehicle before
moving, especially in reverse. Back up
slowly. Always look down and behind
before and while backing to avoid a backover accident. Keep bystanders out of area.
16. Avoid driving through water, since loss
of control may occur. Drive belt may
slip if exposed to water thus reducing
vehicle pulling power and stopping
vehicle entirely. Water depth should not
exceed 15 in. (38 cm).
17. Always use vehicle lights while operating in
low light situations.
18. Do not mount or leave vehicle while it is
in motion or in actual operation.
19. Avoid sudden starts, stops, or turns and
always use a level turn-around area.
20. Never leave vehicle unattended with the
engine running. Move the shift lever to
“PARK” position, turn ignition key to the
“OFF” position and remove the key.
21. Check overhead clearances carefully
before driving under low hanging tree
branches, wires, power lines, bridges,
before entering or leaving buildings, or
in any other situation where the operator
and/or occupant protection structure
(OPS) may be struck, which could result in
serious injury.
22. Always use the occupant protection
structure (OPS) and seat belt for safe
operation. Overturning the utility vehicle
without an OPS, or with an OPS and the
seat belt unfastened, can result in death
or injury.
23. Always use the seat belt and never
remove the occupant protection
structure (OPS) or operate the vehicle
without the OPS.
24. The doors are designed to assist in
keeping the operator and passenger
inside the vehicle during operation. Do
not operate vehicle without doors in place.
25. Improper use of the vehicle or failure
to properly maintain it could result
in decreased vehicle performance or
personal injury.
26. Engine must be stopped when cleaning,
servicing, adjusting, repairing, or
installing attachments on utility vehicle.
27. After striking foreign objects, stop the
vehicle and shut of f the engine. Inspect
for damage and repair the damage before
restarting and operating.
28. Do not start or operate vehicle in an
inside area, unless it is adequately
ventilated. Engine exhaust contains
carbon monoxide fumes, which are very
poisonous and can be deadly.
29. Assure safety interlock switch is adjusted
correctly so engine cannot be started
unless gearshift is in the “PARK” position
with the brake pedal depressed.
2
30. Do not touch engine or exhaust
components while engine is running or
soon after it is stopped. They will be hot
and can cause a burn.
31. Always inspect your vehicle each time
you use it to make sure it is in safe
operating condition. Always follow the
inspection and maintenance procedures
and schedules described in this manual.
32. Do not use the differential lock when
driving down hill. Do not use the
differential lock at speeds over 25
mph. Allow for greater turning radius
and more difficult steering when the
differential lock is engaged.
33. If situations occur which are not covered
in this manual, use care and good
judgement. Contact your local service
center or call toll free 1-877-282-8684 for
the name of your nearest service center.
Occupant Size and Capacity
1. Make sure operators are at least 16 years
old and have a valid driver’s license.
2. Each occupant should be able to sit with
their back against the seat, feet flat on
the floor, and hands on the steering
wheel or handholds.
3. The operator should be tall enough to wear
the seat belt properly and reach all controls.
4. Passengers should also be tall enough for
the seat belt to fit properly and be able
to brace themselves, as necessary, by
placing both feet firmly on the floor while
gripping the handholds. Keep all body
parts completely inside the vehicle.
Dress Properly
1. Proper clothing can reduce the severity
of injury in the event of an accident.
2. Always wear appropriate eye protection
and protective clothing. It is also
recommended that you wear a properly
fitting D.O.T. approved helmet.
Slope Operation
Slopes are a major factor related to loss of
control and rollover accidents, which can result
in severe injury or death. If a slope is steeper
than a 15 degree incline, do not operate this
vehicle on that area. Exercise extreme caution
while operating on slopes.
Do:
1. Travel straight up and down slopes, not
across. Exercise extreme caution when
changing direction on slopes.
2. Travel slowly while on a slope. Always
keep the forward speed limited when
going down slopes to take advantage of
the engine braking action.
3. Keep all movement on the slopes slow
and gradual. Avoid starting or stopping
on a slope.
4. Avoid slopes with slippery, loose, or bumpy
surfaces as they are especially hazardous.
5. Use extra care while carrying cargo. It
may affect the stability of the vehicle.
Spread the load evenly and tie down.
Do Not:
1. Do not travel near drop-offs, ditches
or embankments. The vehicle could
suddenly turn over if a wheel is over the
edge of a cliff, ditch, or if an edge caves in.
2. Do not stop or start suddenly when going
uphill or downhill. Be especially cautious
when changing direction on slopes.
3. Do not turn sideways to the hill. The
vehicle may roll over. If you must turn, go
slow and do so carefully and gradually.
4. Do not carry cargo or tow loads on steep
slopes.
Tow ing
1. Always use an approved hitch and hitch
point provided on the utility vehicle.
2. Do not tow more than 1200 lbs. (544 kg)
rolling weight (i.e. trailer plus cargo).
3. Never load more than 110 lbs. (50 kg)
tongue weight on tow bracket provided.
4. Go slow and use extra care when towing
a trailer. Allow for increased braking
distance. Load trailer properly.
5. Do not tow heavy loads on slopes
greater than 5 degree incline. When
going downhill or turning, the extra
weight tends to push the tow vehicle
and may cause you to loose control (i.e.
braking and steering ability are reduced,
towed equipment may jack-knife and
cause utility vehicle to overturn).
Cargo Box Loading/Operation
1. Do not exceed vehicle’s Total Load
Capacity rating of 1000 lbs. (453.5 kg)
This includes operator, passenger,
accessories, and cargo.
2. Do not exceed 500 lbs. (226.7 kg) load in
cargo box.
3. Spread load evenly and secure to
prevent movement.
4. Do not load above height of cargo box
front panel. Load could shift forward and
injure driver or passenger.
5. Avoid loads which exceed the physical
dimensions of cargo box.
6. Go slow. Heavy loads will affect steering,
braking, stability, and overall handling of
the vehicle. Limit loads to those that can
be safely controlled.
7. Avoid sudden starts, stops, and turns
which could cause load to shift.
Cargo Box Lift
1. Stop vehicle on level ground, move
the shift lever into the “PARK” position
before raising cargo box.
2. On manual lift units, unload cargo box
before raising cargo box.
3. Do not operate vehicle with cargo box in
raised position.
4. Do not operate vehicle with cargo box
latch unlatched. Always re-latch upon
manually lowering cargo box.
When using optional electric lift:
a. Stay in driver’s seat.
b. Keep body parts away from cargo
box and keep all bystanders
away.
c. Do not allow rear wheels to hang
over the edge of a drop-off when
raising cargo box. The load in the
cargo box may shift causing the
vehicle to tip over backwards.
Safety Frame (OPS)
1. Your vehicle is equipped with a
occupant protection structure (OPS)
which must be maintained in a fully
functional condition. Use care when
driving through doorways or spaces
with a low overhead.
a. Never modify the OPS in any way.
b. Never attempt to straighten
or reweld any part of the main
frame or retaining brackets that
have been damaged. Doing so
may weaken the structure and
endanger your safety.
c. Never secure any parts other
than Cub Cadet approved
accessories on the main frame
or attach the safety frame with
anything other than the special
fasteners specified.
d. Never attach ropes, chains, or
cables to the OPS for pulling
purposes.
e. Although the OPS, when used
with a properly secured seat
belt, provides a crush-protective
environment in the event of a
tip-over or rollover, never take
unnecessary risks.
Children
1. Tragic accidents can occur if the
operator is not alert to the presence of
children. Children are often attracted to
the vehicle. They do not understand the
dangers. Never assume that children will
remain where you last saw them. Avoid
run over accidents.
a. Keep children out of the
immediate area of the vehicle
and in watchful care of a
responsible adult other than the
operator.
b. Be alert and turn the vehicle off if
a child enters the area.
c. Before and while backing, look
behind and down for small
children.
d. Never carry small children, they
may fall off and be seriously
injured or interfere with safe
vehicle operation.
e. Use extreme care while
approaching blind corners,
doorways, shrubs, trees or other
objects that may block your
vision of a child who may run into
the path of the vehicle.
f. Remove key when vehicle
is unattended to prevent
unauthorized operation.
2. Never allow children under 16 years old
to operate this vehicle. Children 16 years
old and over should read and understand
the operation instructions and safety
rules in this manual and should be trained
and supervised by a parent.
3. Do not let children ride in the cargo
box, in the driver’s or passenger’s lap
or anywhere other than the passenger
seat. Never give small children a ride; not
even in the passenger seat. They may
fall off.
Service
Safe Handling Of Fuel:
1. To avoid personal injury or property
damage use extreme care in handling
fuel. Fuel is ex tremely flammable and the
vapors are explosive. Serious personal
injury can occur when fuel is spilled on
yourself or your clothes which can ignite.
Wash your skin and change clothes
immediately.
3Sectio n 2 — important Safe oper ation practiceS
a. Use only an approved fuel
container.
b. Never carry or fill containers
inside the vehicle’s bed or on
a truck or trailer. Always place
containers on the ground away
from your vehicle before filling.
c. When practical, remove gas-
powered vehicle from the truck
or trailer and refuel it on the
ground. If this is not possible,
then refuel on a trailer with a
portable container, rather than
from a fuel dispenser nozzle.
d. Keep the nozzle in contact
with the rim of the fuel tank or
container opening at all times
until fueling is complete. Do not
use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars,
pipes and other sources of ignition.
f. Never fuel indoors.
g. Never remove gas cap or add
fuel while the engine is hot or
running. Allow engine to cool
at least two minutes before
refueling.
h. Never over fill fuel tank. Fill
tank to no more than one inch
below bottom of filler neck to
allow space for fuel expansion.
Leave additional room for
fuel expansion if the utility
vehicle will be in a high-altitude
situation.
i. Replace fuel cap and tighten
securely.
j. If fuel is spilled, wipe it off
immediately. Move vehicle to
another area. Wait 5 minutes
before starting the engine.
k. To reduce fire hazards, keep
engine compartment and
exhaust system free of grass,
leaves, or other debris build-up.
Clean up oil or fuel spillage and
remove any fuel soaked debris.
l. Never store the vehicle or fuel
container inside where there
is an open flame, spark or pilot
light as on a water heater, space
heater, furnace, clothes dryer or
other gas appliances.
General Service
1. Never run an engine indoors or in a
poorly ventilated area. Engine exhaust
contains carbon monoxide, an odorless,
and deadly gas.
2. Before cleaning, repairing, or inspecting,
make certain all moving parts have
stopped. Remove the key to prevent
unintended starting.
3. Check brake operation frequently as
it is subjected to wear during normal
operation. Adjust and service as
required.
4. The cooling system is under pressure,
never remove the radiator cap when
the system is hot. Slowly turn the cap to
the first stop to release pressure before
removing the cap.
5. Keep all nuts, bolts, and screws tight to
be sure the vehicle is in safe working
condition.
6. Never tamper with the safety interlock
system or other safety devices. Check
their proper operation regularly.
7. Never attempt to make adjustments or
repairs to the vehicle while the engine
is running.
8. Wait for vehicle to cool before servicing
exhaust or coolant system.
9. Stop vehicle on level ground. Place shift
lever in park before servicing.
10. Maintain or replace safety and
instruction labels, as necessary.
11. Follow the vehicle maintenance and
service schedules to ensure that
all mechanical and safety systems
are working properly and not worn
excessively. Failure to do so can result in
accidents, injuries or death.
12. Observe proper disposal laws and
regulations for gas, oil, etc. to protect
the environment.
13. Prior to disposal, determine the proper
method to dispose of waste from your
local Environmental Protection Agency.
Recycling centers are established to
properly dispose of materials in an
environmentally safe fashion.
14. Use proper containers when draining
fluids. Do not use food or beverage
containers that may mislead someone
into drinking from them. Properly
dispose of the containers immediately
following the draining of fluids.
15. DO NOT pour oil or other fluids into the
ground, down a drain or into a stream,
pond, lake or other body of water.
Observe Environmental Protection
Agency regulations when disposing
of oil, fuel, coolant, brake fluid, filters,
batteries, tires and other harmful waste.
16. We do not recommend the use of a
pressure washer to clean your vehicle.
They may cause damage to electrical
components; wheel spindles; pulleys;
bearings; or the engine. The use of highpressure water will result in shortened
life and reduce serviceability.
Do not modify engine
To avoid serious injury or death, do not modify
engine in any way. Tampering with engine
can lead it to operate at unsafe speeds. Never
tamper with factory setting of the engine and
its components.
Notice Regarding Emissions
Where applicable, this vehicle is certified to
federal EPA and California Air Resources Board
(CARB) emissions standards for Off-Highway
Recreational Vehicles (OHRV). The engine
owner’s manual is supplied by the engine
manufacturer, and provides additional
information relating to the emission system,
warranty, and maintenance of the engine in
accordance with EPA and/or CARB regulations.
Consult your engine manual for the fuel
requirements for your engine.
Gasoline powered products may be equipped
with the following emission control systems:
Engine Modification (EM), Oxidizing Catalyst
(OC), Oxygen Sensor (O2S), Multi-port Fuel
Injection (MFI), Electronic Control Module
(ECM), Secondary Air Injection (SAI) and Three
Way Catalyst (TWC). When required, models
are equipped with low permeation fuel lines
and fuel tanks for evaporative emission
control. Please contact Customer Support
for information regarding the evaporative
emission control configuration for your model.
Spark Arrestor
WARNING
This vehicle is equipped with an internal combustion
engine a nd should not be us ed on or near any
unimproved forest-covered, brush-covered or grasscovered la nd unless the eng ine’s exhaust sy stem is
equipped with a spark arrestor meeting applicable
local or s tate laws (if any).
The spark arrestor should be maintained in
effective working order by the operator. In the
State of California the above is required by law
(Section 4442 of the California Public Resources
Code). Other states may have similar laws.
Federal laws apply on federal lands.
A replacement spark arrestor for the muffler
is available through your nearest engine
authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio
44136-0019.
4 Sectio n 2 — important Safe oper ation practiceS
Safety Labels
Safety labels that may appear on the product are reproduced on this page. Read, understand, and follow all instructions on the machine before attempting
to assemble and/or operate.
Severe INJURY or DEAT H can result if you ignore
• Maximum load in cargo bed is 500lb (227kg)
• Never carry passengers in cargo bed. Passengers
can be thrown off causing serious injury or death.
• Cargo can affect handling and stability.
• Read Owner’s Manual before loading or towing.
• When operating with cargo or towing a trailer always
reduce speed, allow more room to stop and avoid
hills and rough terrain.
• Be sure cargo is secured since a loose load can
change vehicle handling.
• Keep weight in the cargo bed centered and as low
and as far forward as possible.
• Top-heavy load s increase the risk of rollover.
WARNING
the following guidelines:
WARNING
NEVER CARRY PASSENGERS
IN CARGO BED.
WAR NING
• Keep hands and body safely
away when closing bed.
• NEVER operate the vehicle
with the bed up.
WARNING
EXHAUST FUMES MAY CAUSE HARM
Engine exhaust from this product contains chemicals, know in certain
quantities to cause cancer, birth defects, or other reproductive harm.
WARNING
You could be severely injured if you try to stop
a vehicle rollover using your arm or leg.
If vehicle starts to rollover, keep arms and legs
inside vehicle.
Be Prepared
• Fasten seat belts
• Wear an approved helmet and protective gear
• Each rider must be able to sit with back against seat,
feet flat on floor [and foot rests], and hands on
steering wheel or handhold[s] [,where equipped],
Stay completely inside the vehicle.
Drive Responsibly
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even
from a stop.
• Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
• Avoid side hilling (riding across slopes).
WARNING
• Tu rn speed not to
exceed 18 MPH
(30 KPH)
• Do not drive in
the water deeper
than 15in (38 cm).
CAUTION
Select gear “L” on
rough terrain and
sloped terrain.
• Use only 91 Octane or higher
gasoline (E-10 max).
•Use Non-Ethanol gasoline when
possible for better engine
performance.
•NEVER USE E-85 gasoline, it
will damage the engine and void
the warranty.
Improper Use of OFF-Highway Vehicles Can Cause Severe Injury of Death
WARNING
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk to injury:
• Keep a firm grip on the steering wheel or handhold's and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for
off-highway vehicle access) -- collisions with cars and trucks can occur.
Rollovers have caused
severe injuries and death,
even on flat, open area.
WARNING
• Operation of this
equipment may create
sparks that can start fires
around dry vegetation.
•A spark arrester may be
required. The operator
should contact local fire
agencies for laws or
regulations relating to fire
prevention requirements.
WARNING
Operation takes more effort while the
vehicle is in 4WD-LOCK.
When in 4WD-LOCK operate at a slow
speed and allow extra time and distance
for turns to avoid loss of control.
CAUTION
• Do not exceed seating capacity; 1 passenger[s].
[Locate and] Read [ Owner’s Manual]
Follow All Instruction and Warnings
[Reserved for Reference to Other Sources of Safety Information]
WARNING
Improper tire pressure or overloading
can cause loss of control.
Loss of control can result in severe
Injury Or Death.
• Normal Operating Tire Pressure:
Front: 14psi (97kPa)
Rear : 14 psi (97kPa)
• Maximum Load in Cargo Box:
Front: 14psi (97kPa)
Rear : 18 psi (124kPa)
• Max. weight capacity: 1000lbs (456kg)
WARNING
• Improperly loading a trailer
and failure to use extra
care when pulling trailer
can cause an accident
or injury.
• Never load more than
110lbs (50kg) tongue
weight on the towing
bracket.
• Do not tow more than
1200lbs (544kg) rolling
weight (trailer plus cargo).
• Operate in low-range gears
only, allow for increased
braking distance, and use
extreme caution when
operating on inclines.
• Read carefully the loading
information and trailer
hitch sections in the
owners manual.
DRIVER
UNDER
16
5Sectio n 2 — important Safe oper ation practiceS
Introduction
Important Notice
This UTV i s designed and manuf actured for O FF-ROAD use only. It is ille gal and unsafe to ope rate this UTV on any pu blic street, ro ad or highway.
This UTV co mplies with all app licable OFF-ROAD noise level and spark a rrester laws and re gulations in ef fect at the time o f manufacture.
Please che ck your local rid ing laws and regulati ons before opera ting this UTV.
When the tem perature is below - 4°F (-20°C), park the UTV in a p lace where the tempe rature is higher tha n -4°F (-20°C). Start the UT V after the UTV h as warmed up. Please s ee the manual on the war ming up process.
Follow the p roper parking pr ocedures when th e temperature is hig her than 100°F (38°C ): turn off the engi ne; make sure the radiat or fan is on for 3 minute s before turnin g off the power sw itch.
Starti ng the UTV for the f irst time will t ake longer becaus e the fuel will need t o reach the fuel inje ctors. To star t the UTV the fir st time, hold the ig nition key on at 5-se cond intervals. A llow the starter t o rest 15 seconds
between each start at tempt.
Universal Symbols
As a guide to t he operation of yo ur vehicle, vario us universal s ymbols have been u tilized on the ins truments an d controls. The s ymbols are shown b elow with an indic ation of their me aning.
2
Warning/Danger/Caution Symbol
Diesel Fuel
Engine Coolant -- Temperature
Parking Brake
Battery Charging Condition
Engine Oil - - Pressure
Turn Signal/Hazard
Differential Loc k
Position Light Bulb
Record Product Information
Before setting up and operating your new utility vehicle please locate the model
plate and record the information in the provided area to the right. You can locate the
model plate by looking on the frame above the left rear tire. See the image below.
This information will be necessary, should you seek technical suppor t via our web
site, Customer Support Department, or with a local authorized service dealer.
Model NuMber
Serial NuMber
Lift Cylinder -- Retract
Lift Cylin der -- Extend
Lift Cylin der -- Float
Hazard Warning Lights
Master Lighting Switch
Audible Warning Device
Fault Indica tor Light of EPS System
2WD/4WD
6
Set-Up
Thank You
3
Thank you for purchasing this product. It was carefully engineered to provide
excellent performance when properly operated and maintained.
Please read this entire manual prior to operating. It instructs you how to
safely and easily set up, operate and maintain your vehicle. Please be sure
that you, and any other persons who will operate the vehicle, carefully follow
the recommended safety practices at all times. Failure to do so could result in
personal injury or property damage.
All information in this manual is relative to the most recent product information
available at the time. Review this manual frequently to familiarize yourself with
the vehicle, its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various models.
Characteristics and features discussed and/or illustrated in this manual may
not be applicable to all models. We reserve the right to change product
specifications, designs and vehicle without notice and without incurring
obligation.
Contents of Crate
• Utility Vehicle (1) • Operator’s Manual (1) • Too l Kit
• Product Registration Card (1)
Note: This Operator’s Manual covers several models. Utility vehicle features may vary by model. Not all features in this manual are applicable to all utility vehicle
models and the utility vehicle depicted may differ from yours.
Note: All references in this manual to the left or right side and front or back of the utility vehicle are from the operating position only. Exceptions, if any, will be specified.
Note: Some components may come already assembled. If they are already assembled, skip ahead to the next step.
To avoid perso nal injury : Be sure to chec k and servic e the vehicle on a l evel surface w ith the engin e shut off, the pa rking brake “O N” and any atta chments lowe red to the grou nd.
If applicable, the power testing information used to establish the power rating of
the engine equipped on this vehicle can be found at www.opei.org or the engine
manufacturer’s web site.
If you have any problems or questions concerning the vehicle, phone your
local authorized service dealer or contact us directly. We want to ensure your
complete satisfaction at all times.
Throughout this manual, all references to right and left side of the vehicle are
observed from the operating position.
CAUTION
Pre-Start Check Items
To better prevent avoid unnecessary repairs, it is important to know condition of the vehicle well. Check it before operating.
P Visually inspect the vehicle
P Check engine oil level
P Check air filter
P Check brake fluid level
P Check coolant level
P Clean radiator screen (when used in a dusty or muddy conditions)
P Check brake and pedal
P Check parking brake
P Check indicators, gauges and meters
P Check lights
P Check seat belts and roll-over protective structures
P Check front and rear joint boots
P Check tire inflation pressure
P Check fuel
P Check of danger, warning and caution labels
7
Controls & Operation
(A)
(B)
(E)
(F)
(H, I & D)
(C)
(D)
(G)
(J)
(K)
(L)
(M)
(L)
(N)
3
Features
Refer to Figure 3-1 for the location of the features
described below.
Fuel Cap (A)
The fuel cap is located on the right side of the
vehicle to the rear of the passenger door.
Bumper (B)
The bumper is located on the front of the utility
vehicle.
Headlights (C)
The headlights are located on the front of the
utility vehicle and are illuminated when the
headlight switch (See page 9) is in the “ON “
position.
Turn Signals (D)
The turn signals are on the front and rear of the
vehicle and are activated by the turn signal switch
(See page 9).
Door Handles (E)
The door handles are used to open the doors and
are located on the doors.
Cargo Bed (F)
The cargo bed is used to haul materials and is
located on the back of the utility vehicle. See the
Specifications chart on page 21 for information on
cargo bed capacity and dimensions.
Cargo Bed Release Levers (G)
The cargo bed release levers are located on both
the RH and LH side of the cargo bed and are used
to dump/tilt the cargo bed.
Figure 3-1
Brake Lights (H)
The brake lights are located on the rear of the
cargo bed and are illuminated by depressing the
brake pedal or when the hazard button is in the
“ON” position.
Tail Lights (I)
The tail lights are illuminated when the headlight
switch is turned to the “ON” position.
Tailgate (J)
The tailgate is located on the rear of the cargo bed
and can be opened by using the tailgate lever.
Tailgate Lever (K)
The tailgate lever is located on the tailgate and is
used to open the tailgate.
Hand Grip (L)
The hand grip is located on the passenger side of
the utility vehicle on the OPS.
Mirrors (M)
The mirrors are located on the passenger and
drivers side of the vehicle and are used to see
behind the utility vehicle.
Winch (N)
The winch is located on the front of the utility
vehicle inside the bumper. The winch is controlled
by the winch control.
Occupant Protective Structure (OPS) & Seat Belts
(Not shown)
This utility vehicle is equipped with an Occupant
Protection Structure (OPS) and seat belts. When
used together they are effective in reducing
crushing injuries to the operator and passenger
in the event of an accidental rollover or tip-over.
The safety provided by the OPS is minimized if the
seat belt is not properly adjusted AND buckled.
Adjust the seat belts for proper fit and connect
the buckle. This seat belt is an auto-locking,
retractable type.
To wear the 3-point seat belt properly:
1. Pull the seat belt latch down and across your
chest toward the buckle. The belt should fit
snugly across your hips and diagonally across
your chest. Make sure the belt is not twisted.
2. Push the latch plate into the buckle until it
clicks. Pull up on the strap to tighten.
3. Press the red release latch on the buckle to
release the seat belt.
WARNING
Always wear the seat belt when operating the utility vehicle.
Use the following guidelines when using a utility
vehicle equipped with OPS:
1. Be aware of overhead clearances in the area
of operation. Check for clearance of door (or
gate) openings and other overhead objects
such as utility lines and tree branches.
Overhead objects could catch the OPS and
upset the utility vehicle.
2. Do not modify the OPS by drilling holes for,
or welding accessories to the structure.
3. Do not use the OPS to pull objects with the
utility vehicle. Use ONLY the utility vehicle
hitch for pulling.
4. Do not operate the utility vehicle without
the OPS and do not remove the OPS.
5. In the event of an accident, have the OPS
carefully inspected and, if necessary,
replaced by your authorized dealer. Do not
attempt to repair the OPS.
8
(A)
(B)
(E)
(F)
(H)
(C)
(D)
(Q)
(I)
(J)
(K)
(N)
(L)
(M)
(O)
(P)
(G)
1
161514139876543
2101112Q2019
18
17
Figure 3-2
Controls
Refer to Figure 3-2 for location and information of
the controls described below.
Steering Wheel (A)
The steering wheel is used to control the direction
of the utility vehicle.
Ignition (Not shown)
The Ignition is located on the right side of the
steering column.
High Beam Switch (B)
The high beam switch is used to turn the
high beams on the headlights “ON” and
“OFF. ’
Headlight/Tail light Switch (C)
The headlight/tail light switch turns the
headlights, instrument cluster lights and
tail lights “ON” and “OFF.”
Hor n (D)
The horn activates the horn under the hood when
depressed.
Hazard Switch (E)
The hazard switch turns the hazards “ON”
and “OFF.”
Turn Signal Switch (F)
The turn signal switch controls the turn
signals and activates the LH or RH turn
signals.
12V Power Outlet (G)
The 12V power outlet is used for the convenience
of plugging in accessories that require a power
source with a maximum load of 5A at 12V.
Brake Pedal (H)
The brake pedal is used to slow down/stop the
utility vehicle.
Gas Pedal (I)
The gas pedal is used to control the speed of the
utility vehicle.
2WD/4WD Switch (J)
The 2WD/4WD switch is used to switch
between 2WD and 4WD.
Front Axle Differential Switch (K)
The front axle differential switch can
“LOCK” or “UNLOCK” the front axle
differential.
Rear Axle Differential Switch (L)
The rear axle differential switch can
“LOCK” or “UNLOCK” the rear axle
differential.
Winch Control (M)
The winch control releases cable on the
winch (“OUT”) or pulls the cable in (“IN”).
Shift Lever (N)
The shift lever changes the gears of the utility
vehicle between park (“P”), reverse (“R”),
neutral (“N”), high (“H”) and low (“L”).
Parking Brake Lever (O)
The parking brake lever activates the utility
vehicles parking brake.
Glove Box (P)
The glove box is a small storage area in the dash on
the passenger side of the utility vehicle.
Instrument Cluster (Q)
The instrument cluster contains:
1 - Tachometer 11 - Dif ferential Lock Indicator
2 - Parkin g Brake Indicato r 12 - 2WD/4WD Indicator
3 - Batter y Indicator 13 - Gea r Indicator
4 - Oil Pres sure Indicato r 14 - Seat Belt In dicator
5 - Engine In dicator 15 - Hazards
6 - EPS System Fau lt * 16 - High Beam In dicator
7 - Left Turn Si gnal 17 - Fuel Gauge
8 - Right Turn Si gnal 18 - Coolant Temperature
9 - Hour Meter 19 - Low Be am Indicator
10 - Speedometer 20 - Light Ind icator
* -- If Equipped
9Section 3 — controlS & operation
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