Cub Cadet 7252 User Manual

Operator’s Manual
COMPACT TRACTOR
MODEL 7252
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning
forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. FORM NO. 769-00000
: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved
(5/02)
TABLE OF CONTENTS
TO THE OWNER .................................................................................................................... 2
CALLING SERVICE INFORMATION ...................................................................................... 2
RECORDING MODEL AND SERIAL NUMBER INFORMATION ........................................... 3
IMPORTANT SAFE OPERATION PRACTICES ..................................................................... 4
SAFETY LABELS ................................................................................................................... 7
SECTION 1: CONTROLS AND FEATURES .......................................................................... 9
SECTION 2: OPERATION .................................................................................................... 15
SECTION 3: ADJUSTMENTS ............................................................................................... 23
SECTION 4: TRACTOR MAINTENANCE ............................................................................ 26
SECTION 5: ENGINE INFORMATION AND MAINTENANCE ............................................. 38
SECTION 6: SPECIFICATIONS ........................................................................................... 45
SECTION 7: OPTIONAL EQUIPMENT AND ACCESSORIES ............................................. 47
WARRANTY ......................................................................................................................... 48
TO THE OWNER
This Operator’s Manual is an important part of your new tractor. The information contained in this manual has been prepared in detail to help you better understand the features, correct operation, adjustments, and maintenance of your tractor. The performance and dependability of this tractor rely greatly on the manner in which it is operated and maintained. Therefore, it is recommended that all operators of the tractor carefully read this manual and fully understand its operation. Also keep the manual available for reference to ensure proper operation, and that maintenance procedures are performed as scheduled to assure the tractor’s optimal mechanical condition.
NOTE: All references to LEFT, RIGHT, FRONT, and REAR, unless specifically stated otherwise, indicate that relative position on the tractor when facing forward while seated in the operator’s seat.
Your authorized Cub Cadet dealer is interested in the performance you receive from your tractor, and with the maintenance needed to ensure the satisfactory operation of your tractor. The dealer has trained service personnel familiar with the latest servicing information, is equipped with the latest tools, and has a complete line of genuine Cub Cadet service parts which assure proper fit and high quality.
CALLING SERVICE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, and specifications.
If you have difficulties with the tractor and/or equipment; have any questions regarding the operation or maintenance of this equipment; or desire additional information not found in this manual, contact your dealer. If you need assistance in locating a dealer in your area, contact the Customer Dealer Referral Line by calling:
1-877-282-8684
Before calling your dealer, make sure that you have your model number(s) and manufacturing date available for the dealer.
2
RECORDING MODEL AND SERIAL NUMBER INFORMATION
Product identification plates are provided for major components of your tractor. The numbers on these plates are important if your tractor should require dealer service, or if you need additional information on your tractor. Prior to using your tractor for the first time, record the numbers from the identification plates in the appropriate spaces provided below.
The tractor model plate is located on the right frame rail behind the right front tire.
The engine information plate is located on the air cleaner housing and a bar code label affixed to the engine.
The transmission serial plate is located on right brake drum cover behind the right rear wheel.
The ROPS information plate is located on the left vertical leg of the ROPS.
Tractor Model Plate:
Model Number Mfg. Date (Serial No.)
Engine Information:
Family I.D. Displacement Date of Mfg. Serial No.
Transmission Serial Plate:
Serial Number
ROPS Information Plate:
ROPS Serial No.
TRACTOR MODEL PLATE
XXXXXXXXXXX XXXXXXXXXX
Model Number Mfg. Date
CUB CADET LLC P. O. BOX
www.cubcadet.com
DEALER LOCATOR PHONE NUMBER:
361131
CLEVELAND, OH 44136
877-282-8684
TRANSMISSION SERIAL PLATE
ROPS INFORMATION PLATE
3
IMPORTANT SAFE OPERATION PRACTICES
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL, HEED ITS WARNING.
WARNING: The engine exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your tractor was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. To help prevent accidents, read and take the following precautions before operating this tractor. Failure to observe the following safety instructions could result in serious injury or death.
1. GENERAL OPERATION
Read, understand, and follow all instructions in the operator’s manual and on the machine before starting. Keep this manual in a safe place for future and regular reference.
Only allow responsible individuals familiar with the instructions to operate the machine. Know controls and how to stop the machine quickly.
Use the roll bar and seat belt for safe operation. Overturning the tractor without a roll bar, or with a roll bar and the seat belt unfastened, can result in death or injury.
Always use the seat belt, except if the roll bar has been removed or, if applicable, the roll bar is in the folded position.
Use the handholds and running boards when getting on and off the tractor to help prevent accidental falls. Keep the running boards clear of mud and debris.
Wear sturdy, rough-soled work shoes. Never operate the tractor in bare feet, sandals, or sneakers.
Do not wear loose fitting clothes or jewelry. They can be caught in moving parts.
Do not allow anyone but the operator to ride on the tractor. There is no safe position on the tractor for additional riders.
Keep all safety decals clean and readable. Replace any missing, illegible, or damaged safety decals.
Do not operate the machine while under the influence of alcohol or drugs.
Use only accessories approved for this machine by the manufacturer. Read, understand and follow all instructions provided with the approved accessory.
Before starting the tractor, engage the parking brake, place the PTO switch in the "OFF" position, place the lift control lever in the down position, and make certain any remote control valve levers are in the neutral position.
Always sit in the tractor seat when starting the engine or operating controls. Do not start the engine or operate controls while standing beside the tractor.
Never tamper with safety devices. Check their proper operation regularly. Contact your Cub Cadet dealer if safety devices malfunction.
Avoid accidental contact with control pedals while the engine is running, as this can cause unexpected movement of the tractor.
Never leave a running machine unattended. Always disengage the PTO, engage the parking brake, and stop engine before dismounting.
Never park the tractor on a steep incline.
Pull only from a drawbar or the lower hitch links in the down position. Make certain the drawbar pin is locked in place. Pulling from the rear axle of the tractor or any point above the axle could cause the tractor to overturn.
4
Maintain the weight balance of the tractor. Install front end weights to counterbalance heavy implements attached to the three point hitch. Do not operate the tractor with a light front end.
Any towed vehicle with a total weight exceeding that of the tractor should be equipped its own braking system that is operational from the tractor seat.
Do not leave equipment in the raised position.
Watch for traffic when operating near or crossing roadways. If local laws permit road travel, use the flashing hazard lights and SMV signs when traveling on public roadways.
Make certain all tractor lights are illuminated when operating at night.
Always watch where you are going, especially at blind corners, trees, or other objects that can obscure your vision.
Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator and/or roll bar may be struck, which could result in serious injury.
To avoid upsets, drive the tractor with care and at a safe speed. Use extra caution when operating over rough ground, when crossing ditches or slopes, and when turning corners.
If the tractor becomes stuck, use reverse to free the tractor to prevent tractor upset.
2. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate this unit on that area or serious injury could result.
DO:
Operate up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide such obstacles.
Place the transmission in the low range. when climbing or descending slopes. Always keep machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturers recommendations for counterweights to improve stability.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
Avoid starting or stopping on a slope. If tires lose traction, disengage the PTO and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel goes over the edge of a cliff or ditch, or if an edge caves in.
3. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine. Never assume children will remain where you last saw them.
Keep children out of the operating area and in watchful care of an adult other than the operator.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children under 14 years old to operate the machine. Children 14 years and over should only operate machine under close parental supervision and proper instruction.
Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure your vision of a child or other hazard.
Remove key when machine is unattended to prevent unauthorized operation.
4. OPERATING THE PTO
When operating PTO driven equipment, disengage the PTO, stop the engine, and wait until the PTO stops before dismounting the tractor and disconnecting the equipment.
Do not wear loose fitting clothing when operating the PTO or when near rotating equipment.
5
To prevent injury, do not adjust, unclog, clean, or service PTO driven equipment while the tractor engine is running.
Make certain all PTO shields are always installed.
5. SAFETY FRAME (ROPS)
Your tractor is equipped with a rollover protective structure (ROPS) which must be maintained in a fully functional condition. Use care when driving through doorways or spaces with a low overhead.
Never modify the ROPS in any way.
Never attempt to straighten or reweld any part of the main frame or retaining brackets that have been damaged. Doing so may weaken the structure and endanger your safety.
Never secure any parts on the main frame or attach the safety frame with anything other than the special fasteners specified.
Never attach ropes, chains, or cables to the ROPS for pulling purposes.
Although the ROPS provides you the maximum protection possible, never take unnecessary risks.
6. SERVICE
Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive. Use only an approved container.
Never remove fuel cap or add fuel with the engine running.
Replace fuel cap securely and wipe off any spilled fuel before starting the engine as it may cause a fire or explosion.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never refuel the machine indoors because fuel vapors will accumulate in the area.
Never store the fuel container or machine inside where there is an open flame or spark, such as a gas hot water heater, space heater or furnace.
The cooling system is under pressure. Never remove the radiator cap when the system is hot. Slowly turn the cap the to the first stop to release pressure before removing the cap.
Escaping hydraulic fluid under pressure can penetrate the skin. If fluid is injected into the skin, seek immediate medical attention. Do not use your hand to check for leaks. Use a piece of cardboard or paper.
Never run a machine inside a closed area.
To reduce fire hazard, keep the tractor free of any debris build-up. Clean up oil or fuel spillage.
Before cleaning, repairing or inspecting, make certain all moving parts have stopped. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Check brake operation frequently. Adjust and service as required.
Engine components become hot during operation and can cause a burn. Allow to cool down before touching.
Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment and the ecology.
Prior to disposal, determine the proper method to dispose of waste from your local Environmental Protection Agency. Recycling centers are established to properly dispose of materials in an environmentally safe fashion.
Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids.
DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake or other body of water. Observe Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
WARNING: - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
6
SAFETY LABELS
1.
KNOW THE OPERATING AND SAFETY INSTRUCTIONS IN THE
OPERATORS'S MANUAL AND ON THE TRACTOR
2.
MOVE THROTTLE TO MID POSITION AND DEPRESS BRAKE PEDAL.
3.
TURN KEY TO THE START POSITION.
1.
DISENGAGE PTO AND SET PARKING BRAKE.
2.
MOVE THROTTLE CONTROL TO MID POSITION AND TURN KEY OFF.
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP PTO AND BACK DOWN HILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
DO NOT ALLOW PASSENGERS ON THE TRACTOR AT ANY TIME.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES [GUARDS, SHIELDS, AND SWITCHES] IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADES.
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE THE BLADES AND THE ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES.
BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE PTO, ENGAGE BRAKE LOCK, SHUT OFF ENGINE AND REMOVE KEY.
SLOW DOWN FOR TURNS, ROUGH GROUND AND SLOPES TO AVOID UPSET.
ON PUBLIC ROADS USE SMV EMBLEM AND HAZARD LIGHTS.
STARTING INSTRUCTIONS
.
STOPPING INSTRUCTIONS
WARN
AVOID SERIOUS INJURY OR DEATH
READ OPERATOR'S MANUAL
I
NG
IGNITION
STO
P
.
INSTRUCTION AND WARNING LABEL
LOCATED ON RUNNING BOARD TUNNEL COVER
WARNING
KEEP HANDS
AND CLOTHING
AWAY FROM ROTATING FAN AND BELTS TO
PREVENT
SERIOUS INJURY
FAN WARNING LABEL
LOCATED ON EACH
SIDE OF RADIATOR
WARNING
EXPLOSION AND INJURY CAN RESULT FROM THE USE OF STARTING AIDS WITH HOT GLOW PLUGS, DO NOT INJECT GASOLINE OR ETHER IN AIR INTAKE
STARTING AID
WARNING LABEL
LOCATED UNDER HOOD
7
SAFETY LABELS (Cont.)
WARNING
To avoid personal injury, keep PTO shield in place. Pull only from draw bar. pulling from any other point can cause rear overturn. Disengage PTO and stop engine before servicing tractor, or implements,
or attaching or detaching implements. FAILURE TO FOLLOW ANY OF THE INSTRUCTIONS ABOVE CAN CAUSE
SERIOUS INJURY TO THE OPERATOR, OR OTHER PERSONS.
LOCATED ON REAR PTO SHIELD
PTO WARNING LABEL
WARNING
BATTER IES CON TAIN ACID AN D EXPLOS IV E GAS . EXPLOSION CAN RESU LT FR OM SPAR KS, FLAM ES, OR W R ONG CABLE CON N ECTION S. TO CON N ECT JUM P ER CABLES OR CHAR GER SEE M ANU AL FOR COR RECT P ROCEDUR E. FAILUR E TO FOLLOW TH E ABOV E IN S TR U CTION S CAN CAU S E S ER IOU S PERSONAL INJU R Y OR DEATH .
BATTERY WARNING LABEL
LOCATED UNDER HOOD
WARNING
When improperly operated this tractor can rol l over or upset. Use of the ROPS and seat belt mi nimize the possibility of injury or death if roll over or upset occurs. For low clearance use only, the ROPS can be lowered. No protection is provided in thi s position and the seat belt should not be fastened. For all other uses, secure the ROPS in the upright position and fasten the seat belt.
ROLL OVER WARNING LABEL
LOCATED ON RIGHT/REAR FENDER
8
SECTION 1: CONTROLS AND FEATURES
FLOORBOARD AND DASH PANEL MOUNTED CONTROLS
N
M
L
K
J
H
G
A
B
C
D
E
F
Figure 1
A
Steering Wheel
B
PTO Switch
C
Throttle Handle
D
Ignition Switch
E
Brake Pedal
F
Forward/Reverse Pedal
G
Seat Adjustment Lever
H
Differential Lock Pedal
J
Parking Brake Lever
K
Choke Control Knob
L
Hazard Light Switch
M
Headlight Switch
N
Instrument Panel
* Steering Wheel and Seat Phantomed For Clarity
9
NOTE: References to LEFT and RIGHT indicate
that side of the tractor when facing forward while seated in the drivers seat. Reference to FRONT indicates the grille end of the tractor; to REAR, the drawbar end.
A. Steering Wheel
The steering wheel is centered on the dash panel. It is used to change the direction (left or right) of the tractor while driving.
NOTE: This tractor is equipped with hydraulic
power steering. With this feature, the cap and spokes of the steering wheel may change position.
OFF - The engine and electrical system is turned
off. ON - The tractor electrical system is energized. START- The starter motor will turn the engine.
Release the key immediately when the engine starts
E. Brake Pedal
Brake Pedal
Symbol
B. PTO Switch
Slide Lock Button
Figure 2
The PTO switch is a double action rocker type switch located to the right of the steering wheel on the dash panel. Slide the lock button rearward and push the top of the PTO switch downward to engage the PTO. Push the bottom of the switch downward to disengage.
C. Throttle Handle
This symbol indicates the fast position.
This symbol indicates the slow position.
The throttle handle is located to the right of the steering wheel on the dash panel. When set in a given position, a uniform engine speed will be maintained. Rotate the handle rearward to increase the engine speed.
D. Ignition Switch NOTE: To prevent accidental starting and/or battery
discharge, remove the key from the ignition switch when the tractor is not in use.
The ignition switch has three positions as follow:
OFF
STOP
ON
Figure 4
The brake pedal is located at the front of the right floor board. Depress to engage the tractor brakes and neutralize the hydrostatic transmission. Fully depress the brake pedal to activate the safety interlock switch when starting the tractor.
F. Forward/Reverse Pedal
The forward/reverse pedal is a self neutralizing rocker style pedal located along the right floor board.
Forward Reverse
Pedal Pedal
Symbol Symbol
Figure 5
Forward
Slowly press down on the front of the pedal to start moving forward. The forward ground speed of the tractor is directly affected by the distance the front of the pedal is depressed.
Reverse
WARNING: Check behind the tractor to
be sure the area is clear of people, pets or obstacles and use a slower speed to maintain control of the tractor when traveling in reverse.
Press down on the rear of the pedal to move in reverse.
Figure 3
START
G. Seat Adjustment Lever
The seat adjustment lever is located beneath the left side of the seat. This lever is used to adjust the seat forward or backward.
10
H. Differential Lock Pedal
Parking
K. Choke Control Knob
Diff. Lock
Pedal
Symbol
Figure 6
Located at the rear of the left floor board, the differential lock pedal engages the transmission differential lock.
The differential lock is used to gain additional trac­tion when operating the tractor on wet or loose soil. When the pedal is depressed the rear wheels of the tractor are prevented from rotating independently of one another.
WARNING: When operating with the differential lock engaged, the tractor will be difficult to steer. Do not drive the tractor on roadways or at high speeds with the differential lock engaged.
NOTE: Disengagement of the differential lock is
recommended prior to turning the tractor on grass or other maintained surfaces — tire damage to the turf could occur.
J. Parking Brake Lever
Choke
Knob
Figure 8
The choke knob controls the position of the engine choke. Pull the knob out to choke the engine; push the knob in to open the choke.
L. Hazard Light Switch
Figure 9
The hazard light switch is a rocker type switch located to the left of the steering wheel on the dash panel. Push the top of the hazard light switch downward to activate the flashing amber lights.
WARNING: Always activate the flash­ing hazard lights when operating the tractor on, or near, roadways.
M. Headlight Switch
Brake
Symbol
Figure 7
The parking brake lever is located below the steering wheel in the dash panel. With the brake pedal fully depressed, push the parking brake lever downward and release the brake pedal to lock the parking brake.
Figure 10
The headlight switch is a rocker type switch located to the left of the steering wheel on the dash panel. Push the top of the headlight switch downward to turn on the headlights, instrument panel lights, and tail lights.
11
N. Instrument Panel
3
4
6
1
Figure 11
1. Fuel Gauge
The fuel gauge, located on the left side of the instrument panel, monitors the fuel level in the fuel tank. The needle pointing to the right indicates a full tank. The ignition switch must be in the ON position to read the fuel gauge.
2. Tachometer
The tachometer, located on the right side of the instrument panel, shows the engine speed in revolutions per minute (RPM). Optimal operating engine speed is 3500 RPM as indicated by the orange line. When operating PTO driven attach­ments the engine RPM indicator should be at or very near the orange line.
3. Battery Indicator Light
The bulb illuminates in a flashing mode to indicate the battery is being discharged. If this warning lamp comes on during operation, check the charging system for possible causes and/or contact your Cub Cadet dealer.
4. Engine Oil Pressure Light
The bulb illuminates when the ignition switch is in the ON position and should turn off shortly after the engine is started. Illumination of this warning lamp indicates low engine oil pressure. If the bulb comes on while the engine is running, stop the engine immediately and check for possible causes.
5. Engine Coolant Temperature Light
Illumination of this warning lamp indicates the temperature of the engine coolant has risen above the prescribed operating range. If the light comes on while operating the tractor, eliminate all loads and try cooling the engine by running at half throttle (Approx. 1600 to 1800 RPM) for a few minutes. Stop the engine and allow to cool; then check for possible causes (e.g. low coolant level, plugged radiator screen).
5
7
2
Orange
Line
8
9
10
6. Parking Brake Indicator Light
The bulb illuminates when the ignition switch is in the ON position and the parking brake is engaged. The light flashes if attempting to start the tractor with the brake not engaged.
7. PTO Indicator Light
The light comes on in a fixed mode whenever the PTO switch is in the ON position, with the following exceptions.
The light will illuminate in a flashing mode if
attempting to start the tractor with the PTO switch in the ON position.
The light will change to the flashing mode when
the PTO switch is on, but the reverse pedal has been engaged and the reverse override has NOT been engaged
8. Hourmeter
The hourmeter records the hours and tenths of an hour (right most digit) that the tractor has been operated. The hourmeter is activated whenever the ignition switch is in the ON position. Keep a record of the actual hours of tractor operation to ensure all maintenance procedures are completed according to the schedule in this manual.
9. Hazard Light Indicator
The two arrows will flash in conjunction with the amber hazard lights when the hazard light switch is turned on.
10. Glow Plug Indicator Light (Diesel Tractor only)
Illuminates when the ignition switch is turned to the ON position. The light remains lit for a preset time while the glow plugs heat the precombustion chambers of the diesel engine.
NOTE: By design, some of the instrument panel lights will momentarily remain lit after the ignition switch has been turned to the OFF position.
12
FENDER MOUNTED CONRTOLS AND FEATURES
A
G
H
J
B
C
K
N
L
D E
F
G
M
H
K
J
Figure 12
A
Fuel Fill Cap
B
PTO Reverse Override Switch
C
PTO Selection Lever
D
Hydraulic Lift Lever
E
Trans. Hi/Lo Shift Lever
F
Cup Holder
G
Hand Holds
H
Amber Hazard Lights
J
Tail Lights (Red)
K
Reverse Lights (White)
L
Storage Tray
M
ROPS Seat BeltN
A. Fuel Fill Cap
The fuel fill cap is located on the left fender beside the operator’s seat.
WARNING: Never fill the fuel tank to the top of the filler neck. Expansion could result in overflow, allowing highly flammable fuel to come in contact with the operator.
B. PTO Reverse Override Switch
The PTO reverse override switch is located on the left fender. Depress the front of the switch to engage the override which allows the PTO to operate while the tractor is traveling in the reverse direction. Once activated, this function remains
activated until the ignition switch is turned to the OFF position, regardless of the number of
times the PTO is turned off using the PTO switch.
WARNING: Use EXTREME caution when operating PTO driven attach­ments while traveling in the reverse direction.
C. PTO Selection Lever
The PTO selection lever is located on the left fender.
Push the lever forward to engage the mid PTO.
Push the lever rearward to engage the rear
PTO.
Move the lever to the center position to
simultaneously engage both the rear PTO and mid PTO.
D. Hydraulic Lift Lever w/Position Control
The hydraulic lift lever is located on the right fender. This lever controls the position of the three point hitch lift arms. There is a direct relationship between the position of the lever and the height position of the installed equipment.
To lower the lift arms, move the lift lever
forward until the desired height setting is attained.
To raise the lift arms, move the lift lever
rearward until the desired height setting is attained.
13
E. Transmission Hi/Lo Range Shift Lever
The Hi/Lo range shift lever is located on the right fender. The lever has two speed range settings and a neutral position. The lever must be shifted into either the high or low range prior to depressing the forward/reverse pedal to drive the tractor.
Push the lever forward to shift into the high range.
Push the lever rearward to shift into the low range.
Move the lever to the center position to shift into the neutral position.
WARNING: Never attempt to shift the range lever when the tractor is in motion.
F. Cup Holder
The cup holder is located on the right fender.
G. Hand Holds
Hand holds are built into both the left and right hand fender covers. The handles can be used to assist in mounting and dismounting the tractor.
H. Amber Hazard Lights
The hazard lights are located on each side of the ROPS bar. The lights illuminate in a flashing mode when the hazard light switch is turned on. Always use the hazard lights when it is necessary to warn others that the tractor is being operated in the area.
J. Tail Lights
The tail lights illuminate when the ignition switch is in the ON position and the headlight switch is turned on.
K. Reverse Lights
The reverse lights illuminate when the tractor is being operated in the reverse direction.
L. Storage Tray
The storage tray is located behind the seat. Use the tray to carry small loose articles while operating the tractor.
M. ROPS (Rollover Protective Structure)
ROPS is installed to prevent or reduce injuries to the operator should the tractor accidentally overturn. The effectiveness of the ROPS is minimized if the seat belt is not used.
N. Seat Belt
The seat belt, properly adjusted and used in conjunction with the Rollover Protective Structure (ROPS), can greatly reduce the risk of serious injury or death to the operator if an accidental tractor overturn occurs.
WARNING: DO NOT use the seat belt if the ROPS structure has been removed from the tractor.
14
SECTION 2: OPERATION
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
This tractor is equipped with a Rollover Protection Structure (ROPS) and seat belts. When used together they are effective in reducing injuries to the operator in the event of an accidental tractor rollover. The safety provided by the ROPS is minimized if the seat belt is not properly adjusted AND buckled. Refer to ADJUSTMENTS for seat belt adjustment.
ROPS
SAFETY INTERLOCK SYSTEM
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact your authorized Cub Cadet Dealer. The safety interlock system prevents the engine from cranking or starting unless the brake pedal is fully depressed, and the PTO is “OFF”.
The safety interlock system will shut off the engine if the operator leaves the seat before engaging the parking brake.
The safety interlock system will shut off the engine if the operator leaves the seat with the PTO “ON”, regardless of whether the brake lock is engaged.
NOTE: The PTO switch must be moved to the “OFF” position to restart the engine. If the reverse override function had been activated, it will remain activated until the ignition switch is turned to the "OFF" position.
The safety interlock system will shut off the PTO if the reverse control pedal is depressed, unless the reverse override function is activated.
Figure 13
WARNING: Always wear the seat belt when operating the tractor equipped with a ROPS. However, if the ROPS has been removed, the seat belt should not be used.
Use the following guidelines when using a tractor equipped with a ROPS:
Be aware of overhead clearances in the area of operation. Check for clearance of door (or gate) openings and other overhead objects such as utility lines and tree branches. Overhead objects could catch the ROPS and upset the tractor.
Do not modify the ROPS by drilling holes for, or welding accessories to the structure.
Do not use the ROPS to pull objects with the tractor. Use ONLY the tractor drawbar for pulling.
In the event of an accident, have the ROPS carefully inspected and, if necessary, replaced by your Cub Cadet dealer. Do not attempt to repair the ROPS.
FUELING THE TRACTOR
Fill the fuel tank with only clean, fresh, unleaded regular grade gasoline with a minimum octane rating of 87. If engine knocking or pinging occurs, use a different source of gasoline or a higher octane rating.
Oxygenated Fuels. Some fuels, called oxygenated or reformulated gasoline, are gasoline blended with alcohols or ethers. Gasoline blended with either ethyl alcohol (Max. 10%) or methyl tertiary butyl ether (MTBE, Max. 15%) are approved as fuels for the engine, provided they meet the minimum octane rating requirement. Do not use gasoline which contains Methanol. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
Purchase fuel in a quantity that can be used within 30 days to assure fuel freshness.
WARNING: Gasoline is extremely flammable and can be explosive in certain conditions. Do not fill the fuel tank when the engine is running or while the engine is hot. Tighten the fuel cap securely.
15
The fuel fill cap is located on the fender to the left of the seat. Unscrew the fuel cap and fill tank from an approved gasoline container. Immediately wipe up any spilled fuel.
WARNING: Never fill the fuel tank to the top of the filler neck. Expansion could result in overflow through the vents in the cap, allowing highly flammable fuel to come in contact with the operator.
NEW TRACTOR BREAK-IN PROCEDURES
Proper care during the first hours of operation will help to assure optimal performance from your new tractor.
Never operate a new engine immediately under full load. Allow the engine to warm up.
Avoid operating the engine for prolonged periods at either high or low speeds with no load.
Use the transmission’s low speed range for heavy loads to avoid lugging of the engine due to overload.
Closely monitor the engine oil and coolant levels, and keep filled to the recommended levels.
After the first ten hours of operation, check all of the front and rear wheel bolts. If necessary, retighten to the following torque:
Front Wheels — 55 ft. lbs. Rear Wheels — 80 ft. lbs.
Perform all break-in maintenance procedures found in the MAINTENANCE section.
STARTING THE ENGINE
WARNING: Always sit in the operator’s seat when starting the tractor, Never attempt to start the engine while standing beside the tractor.
Operator must be sitting in the tractor seat.
Pull the choke control knob out to the full choke position. Less choking may be necessary due to variations in temperature, grade of fuel, etc. Little or no choking will be needed when the engine is warm.
Move the throttle handle to midway between the “SLOW” and “FAST” position. Refer to Figure 14.
Make sure the PTO switch is in the “OFF” position. Note: The PTO light on instrument
panel will flash if switch is in ON position.
THROTTLE HANDLE
SLOW
FAST
PTO SWITCH IN ‘OFF’ POSITION
Figure 14
Either fully depress and hold the brake pedal or engage the parking brake. Note: The parking
brake indicator on instrument panel will flash if pedal is not depressed.
Turn the ignition key clockwise to the “START” position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 10 seconds at a time. If the engine does not start within this time, turn the key to “OFF” and wait a minute to allow the engine’s starter motor to cool. Try again after waiting. If after a few attempts the engine fails to start, do not keep trying to start it with the choke closed as this will cause flooding and make starting more difficult. Instead, fully open the choke and start the engine.
After the engine starts, slowly release the brake pedal. As the engine warms up, gradually push the choke control knob all the way in. Do not use the choke to enrich the fuel mixture, except as necessary to start the engine.
After the engine has started, let the engine run for approximately three to five minutes at mid throttle before putting the engine under load.
Observe the instrument panel. If the battery indicator light, oil pressure light, or coolant temperature light comes on, immediately stop the engine. Have the tractor inspected by your Cub Cadet dealer.
COLD WEATHER STARTING
Follow the normal engine starting instructions above.
An optional engine coolant heater is available from your Cub Cadet dealer. This heater will aid in starting the tractor when ambient temperatures fall below 10°F (-12°C).
16
USING JUMPER CABLES TO START THE ENGINE
WARNING: Batteries contain sulfuric acid and produce explosive gasses. Make certain the area is well ventilated, wear gloves and eye protection, and avoid sparks or flames near the battery.
Adjust the operator’s seat to the most comfort­able position that allows you to operate all controls and pedals. See seat adjustment in the
ADJUSTMENTS section.
WARNING: DO NOT use the seat belt if the ROPS structure has been removed from the tractor.
If the battery loses power and is unable to adequately crank the engine to start it, the aid of a booster battery may be necessary. Connect the booster battery as follows:
Connect one end of a jumper cable to the disabled tractor battery’s positive terminal.
Connect the other end of that cable to the booster battery’s positive terminal.
Connect one end of the other cable to the booster battery’s negative terminal.
Connect the other end of that cable to the engine block or frame of the disabled tractor, as far from the battery as possible.
Start the disabled tractor following the normal starting instructions previously provided; then disconnect the jumper cables in the exact reverse order of connection.
Have the tractor’s electrical system checked and repaired as soon as possible to eliminate the need for jump starting.
STOPPING THE ENGINE
Place the PTO switch in the “OFF” position.
Place the throttle control lever in the “SLOW” position and allow the engine to idle for about one minute.
Turn the ignition key to the “OFF” position and remove the key from the ignition switch.
NOTE: Always remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended.
DRIVING THE TRACTOR
WARNING: Avoid sudden starts, exces­sive speed and sudden stops.
WARNING: Do not leave the seat of the tractor without disengaging the PTO and engaging the parking brake. If leaving the tractor unattended, turn the ignition key off and remove key.
Adjust the seat belt to fit snugly but comfortably around your lap, then buckle the seat belt. Refer to ADJUSTMENTS section.
Shift the transmission Hi/Lo range shift lever on the right fender to the desired speed setting. Refer to USING THE HI/LO RANGE SHIFT LEVER in paragraphs below.
Use the tractor and/or auxiliary hydraulic lift lever to raise all tractor attachments from the ground if transporting the tractor to a work site.
Depress the brake pedal to release the parking brake, then slowly release the brake pedal.
Move the throttle handle to the position where the engine operates best for the load to be handled (normally full throttle).
Slowly depress either the front or rear of the forward/reverse pedal to move the tractor in the desired direction. Refer to USING THE FORWARD/REVERSE PEDAL in paragraphs below.
DRIVING ON SLOPES
WARNING: Do not operate on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.
IMPORTANT: Always shift the transmission
into the LOW speed range BEFORE beginning the climb or descent of any slope.
Operate the tractor up and down slopes, never across slopes. Do not drive so that the tractor may tip over sideways
Before operating the tractor on a slope, walk the slope to look for possible hazards such as rocks, mounds, stumps, or surface irregularities which could cause the tractor to be upset.
Back the tractor with attachment up the steepest portion of each slope you intend to work. If the tractor cannot negotiate the slope in reverse, the slope is too steep to be worked.
Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.
17
Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.
STOPPING THE TRACTOR
Fully depress the brake pedal to bring the tractor to a complete stop. Push downward on the parking brake lever and release the pedal to engage the parking brake. See Figure 15.
Depress the rear of the PTO switch to disengage the PTO,
Turn the ignition switch to “OFF’” and remove the key from the switch before dismounting.
Depress the button in the center of the seat belt buckle to release the seat belt.
USING THE FORWARD/REVERSE PEDAL
The hydrostatic transmission provides constantly variable ground speeds within the speed rating of each transmission range. The tractor speed is controlled by the forward/reverse rocker pedal on the right floorboard.
The forward/reverse pedal is self neutralizing. The transmission and pedal return to neutral and the tractor stops when the pedal is released.
To move forward, slowly depress the front of the forward/reverse pedal until the desired speed is achieved. The speed of the tractor is directly related to the distance the pedal is depressed. See Figure 15.
To move in reverse, check that the area behind is clear then slowly depress the rear of the forward/reverse pedal.
PARKING
BRAKE
LEVER
BRAKE PEDAL
When traveling short distances with frequent changes in direction, the forward/reverse rocker pedal may be operated using the heel/toe method. Place your foot on the center section of the pedal and press downward with your toes to move forward. Press downward with your heel to move in reverse.
NOTE: Slightly more effort is needed to depress the forward/reverse pedal using the heel/toe method.
WARNING: The forward/reverse pedal will not operate when the parking brake is engaged. Do not attempt to force the pedal when the parking brake is engaged; this could cause premature wear or damage to the drive linkage.
USING THE HI/LO RANGE SHIFT LEVER
WARNING: The tractor must be stopped before engaging or disengag­ing the transmission Hi/Lo range shift lever. Shifting while the tractor is in motion will cause damage to the transmission.
HI range — Forward speed 0 to 9.6 mph.
Reverse speed 0 to 4.8 mph.
Shift the lever fully forward in the slot. See Figure
16.
Hi range is normally used for transport and can be used with some tractor attachments
LOW range — Forward speed 0 to 5.6 mph.
Reverse speed 0 to 2.8 mph. Shift the lever fully rearward in the slot. Low range is recommended for use with most PTO driven tractor attachments. Low range must be
used when climbing or descending slopes.
FORWARD/
REVERSE
PEDAL
Figure 15
Depress to go Forward
Heel/Toe Operation
Depress to go in Reverse
18
HI
N
LOW
Figure 16
HI/LO RANGE SHIFT LEVER
WARNING: Always maintain a tractor speed that allows for complete control and stability of the machine. Be aware of dangerous areas or conditions.
NEUTRAL — Disengages the transmission drive. Shift the lever to the center of the slot. Use ONLY for towing or moving the tractor when not under power.
USING THE DIFFERENTIAL LOCK PEDAL
Depressing the differential lock pedal engages a mechanism in the transmission that locks the differential. This prevents the rear wheels from rotating independently of each other and provides constant power to both rear wheels when additional traction is needed.
IMPORTANT: Do not engage the differential
lock when one of the rear wheels is rotating. Stop the wheel rotation and then engage the differential lock.
WARNING: When operating with the differential lock engaged, the tractor will be difficult to steer. Do not drive the tractor on roadways or at high speeds with the differential lock engaged.
NOTE: Because of the drive load on the internal
engagement mechanism, releasing the differential lock pedal may not always disengage the differential lock. It may be necessary to slow the tractor, or reverse the direction of travel, to disengage the differential lock.
USING THE HYDRAULIC LIFT LEVER
The hydraulic lift system provides power for raising and positioning three point hitch and belly mounted equipment. The system’s position control feature maintains the selected height or depth of the equipment. When the hydraulic lift lever is moved to a higher or lower setting, the system repositions the equipment and maintains that selected position.
To raise an attachment using the hydraulic lift
system, the engine must be running.
Generally, an attachment can be lowered with
the engine running or off.
There is a direct relationship between the
height of the equipment and the position of the lever in its slot. Operate the equipment to determine your preferred height setting and, consequently, the position of the lift lever in its slot.
HYDRAULIC LIFT LEVER
Fully depress and hold the differential lock pedal to engage the transmission differential lock. Release the pedal to disengage the differential lock. See Figure 17.
DIFFERENTIAL
LOCK PEDAL
(Depress and
Hold to Engage)
Figure 17
Highest
Height
Lowest
Height
Position
Position
Figure 18
Move the lift lever forward in the slot to the position that lowers the equipment to the desired height setting. Refer to Figure 18.
Move the lift lever rearward in the slot to raise the equipment to a higher height setting, or all the way rearward to raise the equipment to the transport position. Refer to Figure 18.
19
USING THE PTO SELECTION LEVER
ENGAGING THE PTO
The position of the PTO selection lever will deter­mine whether the rear PTO, mid PTO, or both PTO’s will be engaged when the PTO switch is activated.
WARNING: NEVER shift the PTO selec­tion lever while the PTO is engaged. Damage to internal components will occur.
Shift the PTO selection lever rearward to select the rear PTO. The rear PTO is used to drive equipment designed to operate at an input speed of 540 RPM. See Figure 19.
Shift the PTO lever forward to select the mid PTO. The mid PTO is used to drive equipment designed to operate at an input speed of 2000 RPM.
Shift the PTO lever to the middle position to select both the mid PTO and rear PTO. In this position the mid PTO and rear PTO will run simultaneously when the PTO switch is activated.
PTO
SELECTION
LEVER
PTO REVERSE OVERRIDE SWITCH
WARNING: The operator must be in the seat at all times when the PTO in engaged.
Move the throttle handle to the mid throttle position. Refer to Figure 20.
Slide the lock button rearward and then push the top of the PTO switch downward to engage the PTO. Refer to Figure 20.
Observing the tachometer on the instrument panel, use the throttle handle to increase the engine speed to the PTO operating range (3500 rpm) as indicated by the orange line of the tachometer.
THROTTLE HANDLE
Mid Throttle
Slide Button
to Engage
3500 RPM
to Run
Rear PTO
Mid & Rear PTO
Mid PTO
Figure 19
NOTE: Occasionally you may not be able to shift
from one PTO selection to another due to slight gear misalignment between the internal shift collar and gears. In these instances if will be necessary to ‘jog’ the PTO while shifting the selection lever. Momentarily engage the PTO while applying pressure to the shift lever to fully engage the internal gears.
LOCK BUTTON
PTO SWITCH
Figure 20
The operator must remain in the tractor seat at all times. If the operator should leave the seat without turning off the PTO switch, the tractor’s engine will shut off.
Push the bottom of the switch downward to disengage the PTO.
IMPORTANT: Normally the PTO will not
operate when the tractor is driven in the reverse direction. The PTO reverse override switch must be activated to operate the PTO while traveling in reverse.
20
USING THE PTO REVERSE OVERRIDE SWITCH
The PTO reverse override switch, located on the left fender, allows the PTO to operate while the tractor is traveling in the reverse direction. Refer to Figure 19.
The PTO must first be engaged using the PTO switch on the dash panel.
Depress the front of the override switch to activate the reverse override system. The light in the override switch will come on.
IMPORTANT: Once activated, the reverse
override will remain activated until the ignition switch is turned to the OFF position, regardless of the number of times the PTO is engaged and disengaged using the PTO switch. If the override switch is illuminated, the system is activated.
To turn off the hazard lights, depress the bottom of the light switch.
USING THE HITCH PLATE
Use only the hitch plate (See Figure 21), with the optional drawbar attachment, for towing pull-behind equipment (carts, trailers, etc.) or dragging loads.
Raise the lower links of the three point hitch to their highest position to prevent interference with the towed equipment.
IMPORTANT: When transporting pull-behind
equipment on public roadways, always use a safety chain to supplement the connection between the tractor and towed equipment. The safety chain must have a strength rating equal to or greater than the gross weight of the equip­ment being towed.
WARNING: Use EXTREME CAUTION when operating PTO driven attach­ments while traveling in the reverse direction.
LIGHTING Headlights and Taillights
Always use the headlights and taillights for after dusk and pre-dawn operation of the tractor. The lights not only illuminate the work area, but also increase the visibility of the tractor for anyone who might enter the area of operation.
The headlights use two halogen bulbs per side. The placement of the bulbs provide a broad light range for safer operation of the tractor in low light conditions.
To turn on the headlights and taillights, depress the top end of the headlight switch located to the left of the steering wheel.
To turn off the headlights and taillights, depress the bottom of the light switch.
Use of headlights and taillights is also recom­mended when operating the tractor on or near road­ways to increase visibility to traffic.
USING THE THREE POINT HITCH
WARNING: Always disengage the PTO, stop the engine, and set the parking brake before dismounting the tractor to connect, disconnect, or adjust three point hitch mounted implements.
Use the rear three point hitch system to attach three point mounted implements, which are normally driven by the rear PTO. Using the position control feature of the tractor’s hydraulic lift system, the three point hitch system provides for variable positioning of the implement as well as allowing the implement to be fully raised for transport.
Read the ADJUSTMENTS section for instructions on adjusting the RH adjustable lift link, upper hitch link, and hitch chain. See Figure 21.
UPPER
HITCH LINK
FIXED
LIFT
LINK
ADJUSTABLE LIFT LINK
Hazard Lights
Always use the flashing amber hazard lights along with the SMV (Slow Moving Vehicle) emblem when operating the tractor on, or near, roadways. Also activate the hazard lights when necessary to warn others that the tractor is being operated in the area.
To turn on the flashing hazard lights, depress the top end of the hazard light switch located to the left of the headlight switch.
21
HITCH
PLATE
LOWER HITCH LINK
Figure 21
HITCH CHAIN
TRACTOR WEIGHTING
When implements are installed on either the front or rear of the tractor, the normal balance of the tractor is altered.
As a rear mounted implement is raised to the transport position, the balance point of the tractor shifts rearward, which may result in a loss of steering control and tractor stability.
When a front mounted implement is raised, the balance point shifts forward and may result in a loss of traction and stability.
To counterbalance these weight shifts, weight should be added to the tractor in the form of either cast iron weights or liquid ballast. However, only enough weight should be added to obtain good traction, control, and stability. Excessive weight will unnecessarily load down the tractor’s engine and transmission.
NOTE: When adding weight to the tractor, it may be necessary to increase the inflation pressure in the tires.
Front Weights
To counterbalance three point hitch mounted equipment, a weight bracket/bumper kit and cast iron weights are available from your Cub Cadet dealer.
When mounting Cub Cadet equipment such as the 50" rotary tiller; 48" rotary cutter; or the 60" finish mower, the weight bracket and a minimum of four suitcase weights should be used.
For all other rear mounted equipment, follow the guidelines provided in the implement’s Operator’s Manual to determine how much weight is needed to counterbalance the equipment.
If guidelines are not available, ballast the tractor so that a minimum of approximately 40% of the machine weight is on the front wheels.
Weighting the Rear of the Tractor
Adding weight to the rear of the tractor is not required for most Cub Cadet front mounted equipment currently available for this tractor. However, if installing only the optional front end loader (without the back hoe), weight must be added to the rear of the tractor. The most common methods of adding weight are filling the rear wheels with liquid ballast (usually a calcium chloride and water solution) or mounting a rear weight box.
Liquid Ballast
Properly filling the rear tires with liquid ballast increases the weight of each rear wheel to approximately 200 pounds, which should provide adequate counterbalance.
Because special equipment and a familiarity with the practice is required, only a qualified tire technician should perform this procedure. Consult with your Cub Cadet dealer about having liquid ballast added to your tires, and for any special maintenance instructions after the procedure is performed.
Rear Weight Box
A weight box will provide adequate counterbalance if the following criteria is met:
The weight box and contents must total a minimum of 200 pounds.
The weight box must be positioned a minimum of approximately 20 inches rearward of the rear axle, and be carried no more than 12 inches from the ground.
If the weight box is positioned closer to the rear axle or carried higher, additional weight must be added to effectively counterbalance the front loader.
22
SECTION 3: ADJUSTMENTS
ADJUSTING THE SEAT
For the comfort of the operator, a single lever adjustable seat is provided to set the fore to aft position of the seat. Adjust the seat to the most comfortable position that allows you to operate all controls and pedals.
WARNING: Do not adjust the seat when the tractor is moving, as this could cause the operator to lose momentary control of the tractor and result in an accident.
To adjust the seat, pivot the seat adjustment lever to the left and hold while repositioning the seat to the desired position.
After repositioning the seat, release the lever to lock the seat in position. Slide the seat either slightly forward or rearward to assure it is locked or until engagement of the lock is felt. See Figure 22.
Adjust the final length of the seat belt using the adjuster clip, buckle link, and upper belt webbing on the right half of the belt.
To lengthen the belt, hold the ends of the adjuster clip and tip upward the side of the clip toward the buckle link. See Figure 23.
While holding the clip, pull the upper webbing of the belt through the clip toward the buckle link. See Figure 23.
Hold the belt and pull the buckle link to the left to remove the slack in the upper webbing of the belt between the adjuster clip and the link.
RELEASE
BUTTON
BUCKLE
LINK
BUCKLE
UPPER
WEBBING
Tip Sides of Clip
Pull Belt to
Lengthen
Pull Belt to
Shorten
ADJUSTER CLIP
LOWER WEBBING
Pivot Lever
SEAT
ADJUSTMENT
LEVER
to Left
Figure 22
ADJUSTING THE SEAT BELT
WARNING: Always wear the seat belt when operating the tractor equipped with a ROPS. However, if the ROPS has been removed, the seat belt should not be used.
NOTE: If the belt is too long or too short to be prop-
erly adjusted using the upper belt webbing, the adjustment clip should be repositioned. To do so, firmly grasp the adjustment clip and pull the lower webbing though the clip. Move the clip toward the anchor point at the seat to shorten the belt, or toward the buckle link the lengthen the belt.
Figure 23
To shorten the belt, tip the other side of the clip upward, pull the free end of the belt webbing to the right, and pull the buckle link to the left to remove the slack.
THREE POINT HITCH ADJUSTMENTS
Adjust the RH adjustable lift link to level the lower hitch links. Loosen the jam nut and turn the adjustment tube as shown in Figure 24 to shorten or lengthen the lift link. Tighten the jam nut against the adjustment tube after adjusting.
Loosen Jam Nut
Shorten
JAM NUT
ADJUSTMENT TUBE
Lengthen
Figure 24
23
The length of the upper hitch link is normally determined by the design of each implement. To adjust the upper hitch link, loosen the jam nut and turn the adjustment tube as shown in Figure 25. After the appropriate length is at­tained, tighten the jam nut. If correctly adjusted, the upper hitch link will be parallel or nearly parallel to the lower hitch links.
Lengthen
ADJUSTMENT
TUBE
Shorten
JAM NUT
Distance ‘A’ should be 1/8"-1/4" less than distance ‘B’ if the toe-in is correct. If it is not, readjust the toe-in.
A
Figure 25
The length of the hitch chains, attached to each lower hitch link, limit the side-to-side move­ment of the lower links. Loosen the jam nut and turn the chain’s hex shaft as shown in Figure 26 to adjust the length of the hitch chain. Tighten the jam nut after adjusting.
Turn Hex Shaft
to Lengthen
Loosen Jam Nut
Turn Hex Shaft to Shorten
HEX SHAFT
HEX JAM NUT
Figure 26
ADJUSTING FRONT WHEEL TOE-IN
The front wheel toe-in is set at the factory and should maintain the proper setting. However, the toe-in should be checked periodically and readjusted if necessary.
CHECK THE TOE-IN AS FOLLOWS:
Place the tractor on a level surface with the wheels in the straight ahead position.
Place an easily visible mark on the center lines of both front tires at the horizontal center line of the wheel.
Measure and record the distance ‘A’ between the two marks. See Figure 27.
Roll the tractor forward or rearward until the marks are at the horizontal center line at the rear of the wheels. Measure and record the distance ‘B’ between the marks. See Figure 27.
B
Figure 27
READJUST THE TOE-IN AS FOLLOWS:
NOTE: The left ball joint and jam nut are left hand threaded.
Loosen the jam nuts at both the LH and RH ball joints. See Figure 28.
Slide an open-end wrench onto the flat area at either end of the tie rod and turn the tie rod as follows:
Rearward to shorten the tie rod and increase the toe-in. See Figure 28.
Forward to lengthen the tie rod and decrease the toe-in. See Figure 28.
Front of Tractor
Increase Toe-in
Decrease Toe-in
TIE ROD
JAM NUT
RH BALL JOINT
Figure 28
Readjust the tie rod as necessary to obtain the correct toe-in, then tighten the jam nuts against the ball joints.
24
ADJUSTING THE BRAKES
The tractor brakes are adjusted at the factory and should experience minimal wear if the tractor is operated normally. However, all brake pads are subject to wear and at some point the brake linkage may have to be adjusted.
Check the brake linkage as follows:
Place the tractor on a level surface.
Stop the tractor engine and engage the parking brake.
From the right/rear side of the tractor, check the gap between the flange of the brake rod and the ferrule connected to the transmission brake arm. The gap should be a minimum of .160". See Figure 29.
Check the gap of the brake rod on the left side of the tractor in the same manner.
If either gap is less than .160", the brake rod should be adjusted.
Adjust the brake linkage as follows:
Disengage the parking brake.
Remove the internal cotter pin and disengage the adjustment ferrule at the front of the brake rod from the brake link. See Figure 29.
Turn the adjustment ferrule onto the rod as needed to shorten the rod and acquire the .160" minimum gap.
Reinstall the ferrule and internal cotter pin in the brake link.
Engage the parking brake and recheck the brake rod gaps. Repeat the above procedures as necessary to obtain the specified minimum gap.
ADJUSTING HYDRAULIC LIFT FEEDBACK ROD
Correct adjustment of the feedback rod (Refer to Figure 30) is instrumental in proper operation of the position control hydraulic lift system.
The feedback rod is adjusted at the factory and should not require futher adjustment. Because of the precise nature of the feedback rod adjustment, it is recommended that any adjustment be per­formed by a qualified mechanic at your Cub Cadet dealer.
If a high pitched squeal continues to emit from the lift valve after repositioning the lift, or the position control feature is not functioning properly, have the position control linkage inspected by your local Cub Cadet dealer. Refer to Figure 30.
BRAKE
ARM
FERRULE
BRAKE
PEDAL
RH BRAKE
LINK ASS’Y.
BRAKE ROD
ADJUSTMENT
FERRULE
ROD FLANGE
.160" minimum gap w/brake fully engaged
Figure 29
INTERNAL
COTTER PIN
FEEDBACK
LINKS
FEEDBACK ROD
HYDRAULIC LIFT VALVE
Figure 30
25
SECTION 4: TRACTOR MAINTENANCE
The service life and reliability of any machine depends upon the care it is given. Proper lubrica­tion and maintenance is a vital part of that care. Using the Lubrication and Maintenance Chart as a guide, monitor the hourmeter on the instrument panel to ensure the required maintenance proce­dures are performed. The maintenance schedule reflects the minimal requirements to maintain the equipment. More frequent inspections and mainte­nance is preferable.
Make certain that all lubrication fittings are installed and functioning. Wipe away all old grease and dirt from the lube fittings to prevent foreign materials from entering as the new grease is applied. Use a
LUBRICATION TABLE
Application
Type of
Lubricant
Capacity
API
Classifi-
cation
pressure lubricating gun to force in new grease. Apply pressure until clean grease emerges from the lubrication point.
Miscellaneous working parts not provided with lubrication fittings should be oiled regularly with a good grade of lubricating oil.
Lubricate the tractor thoroughly before taking it to a remote location for a prolonged period of time.
Lubricant is cheap. Use plenty of it. Worn parts can be expensive to replace.
Store your supply of lubricating grease and oil in clean, covered containers to protect them from dust and dirt. Keep the lubricating gun nozzle clean.
General Information
Anticipated
Ambient
Temp.
Below 32°F 5W-20 †
SAE
Viscosity
Description
Use High
Quality Engine Oil
Engine Engine
Hydrostatic
Transmis-
sion
and
Hydraulic
System
Lube
Fittings
Radiator
and
Overflow
Reservoir
Hydraulic
Transmission
Grease
Antifreeze
Oil
Fluid
Approx.
2.1 Qts. w/Filter
Approx.
24 Qts. (6 Gal.)
As
Needed
Approx.
3.5 Qts.
SF, SG, SH,
or
SJ
Cub Cadet
10W-30 †
-4°F to 95°F 10W-40 †
32°F to 95°F 30W
Above 68°F 40W
Use Cub Cadet
Hydraulic Transmission Fluid
737-3025 (1 Qt.)
737-3062 (1 Gal.) 737-3063 (10 Qt. ) 737-3035 (5 Gal. )
Use Cub Cadet
251H EP Grease
737-3034 (14.5 Oz. Cartridge)
Use High Quality Permanent Type Antifreeze
(Ethylene Glycol with corrosion and rust
inhibitor chemicals)
Coolant Mixture Ratio
Distilled Water 50% : Antifreeze 50%
737-3030A (1Qt.)
Use High
Quality Engine Oil
Cub Cadet
737-3029 (1Qt.)
737-3061 (1 Gal.)
Use High
Quality Engine Oil
† Using multi grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check the engine oil level frequently when using them.
26
LUBRICATION AND MAINTENANCE CHART (ILLUSTRATION)
4
20
19
19
3
18
6
2
1
5 11
20
12
13
14
7
15
16
6
6
21
9
10
7
17
8 10
27
LUBRICATION AND MAINTENANCE CHART
Service Intervals
Ref. No.
1 Check Engine Oil Level 2 Check Air Cleaner 3 Check Engine Coolant Level 4 Check and Clean Radiator
Screen and Oil Cooler Fins
5 Clean Air Cleaner Foam
Element
6 Change Engine Oil and Replace
Oil Filter
7 Retorque Front and Rear Wheel
Bolts
8 Check Transmission Oil Level 9 Replace Hydraulic and
Hydrostatic Oil Filters
10 Replace Hydraulic/Hydrostatic
Oil
11 Replace Air Cleaner Paper
Element
12 Grease Drive Shaft (both ends) 13 Grease Front Steering Knuckles 14 Grease Front Axle Wheel Hubs 15 Grease Front Pivot Axle 16 Grease Power Steering Cylinder
(both ends) 17 Grease Three Point Lift Shaft 18 Clean and Re-gap Spark Plugs 19 Change Engine Coolant 20 Check Radiator Hoses and
Fan Belt 21 Check Fuel Filter
Operation to
be Performed
10
Every
Before
each use
25
Every
Hours
50
Every
Hours
100
Every
Hours
200
Every
Hours
300
Every
Hours
400
Every
Hours
Hours
Before
Storage
first
8
hours
first
10
hours
first
25
hours
or
Yearly
More often when operating under dusty conditions.
28
ACCESSING THE ENGINE COMPARTMENT
WARNING: If the tractor has been recently operated, engine surfaces (including the radiator) will be HOT. Allow the engine to cool before open­ing the hood, or use extreme caution to avoid burns when the hood is open.
To raise the hood, locate the latch release lever in the hood notch at the front of the tractor. Lift and hold the latch release lever while lifting the hood at the hood notch. See Figure 31.
HOOD
NOTCH
Lift Hood
Pull the quick fastener tabs slightly outward and rotate 1/4 turn (perpendicular to slot) to lock the side panels in place. Flip the fastener tabs down.
QUICK FASTENER
Lift
Flip up
Turn
QUICK FASTENER
SIDE PANEL
RETAINER
PINS
Figure 32
LATCH
RELEASE
LEVER
Lift Lever
Figure 31
To remove the two side panels:
Flip the tabs of the two quick release fasteners up and turn to align with the slots in the side panel. See Figure 32.
Slip the top of the side panel over and off the quick fastener tabs.
Lift the side panel straight upward and off of the retainer pins.
To reinstall the side panels:
Align the two holes in the bottom of the side panel with the retainer pins and slide the panel onto the pins. See Figure 32
Align the tabs of the quick release fasteners with the slots of the side panel and slip the panel over the tabs.
Close the hood by pushing downward until captured by the hood latch.
GENERAL BATTERY INFORMATION
WARNING:
Battery posts, terminals and related accesso­ries contain lead and lead compounds. Wash hands after handling.
Battery acid must be handled with great care, as contact with it can burn and blister the skin. It is advisable to wear protective clothing (goggles, rubber gloves and apron) when working with acid.
Should battery acid accidentally splatter into the eyes or onto the skin, rinse the affected area immediately with clean cold water. If there is any further discomfort, seek prompt medical attention.
If acid spills on clothing, first dilute it with clean water, then neutralize with a solution of ammonia/water or baking soda/water.
29
Since battery acid is corrosive, do not pour it into any sink or drain. Before discarding an empty electrolyte container, rinse it thoroughly with a neutralizing solution.
NEVER connect (or disconnect) battery charger clips to the battery while the charger is turned on, as it can cause sparks.
Keep all sources of ignition (cigarettes, matches, lighters) away from the battery. The hydrogen gas generated during charging can be combustible.
As a further precaution, only charge the battery in a well ventilated area.
Always shield eyes and protect skin and clothing when working near batteries.
WARNING: Batteries contain sulfuric acid and may emit ex-plosive gases. Use extreme caution when handling batteries. Keep batteries out of the reach of children.
BATTERY REMOVAL
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
The battery is located at the front of the tractor beneath the hood, just forward of the radiator.
To remove the battery:
Open the tractor hood as described in the previous sub-section.
Remove the two wing nuts and the battery holddown strap from the battery holddown rods. See Figure 33.
Loosen the negative battery cable clamp and disconnect the negative lead from the battery; then disconnect the positive lead from the battery.
Carefully lift the battery out of the tractor.
Install the battery by repeating the above steps in the reverse order.
WARNING: Always connect the posi­tive lead to the battery before con­necting the negative lead. Also make certain the cable clamps are posi­tioned so that they DO NOT contact the holddown strap.
WING NUT
HOLDDOWN STRAP
BATTERY
HOLDDOWN
ROD
CABLE CLAMP
Figure 33
BATTERY MAINTENANCE
The battery is filled with battery acid and then sealed at the factory. However, even a “maintenance free” battery requires some maintenance to ensure its proper life cycle.
Spray the terminals and exposed wire with a battery terminal sealer, or coat the terminals with a thin coat of grease or petroleum jelly, to protect against corrosion.
The battery should be kept clean. Any deposits of acid should be neutralized with baking soda and water. Be careful not to get this solution in the cells.
Avoid tipping. Even a sealed battery will leak electrolyte when tipped.
BATTERY STORAGE
When storing the tractor for extended periods, disconnect the battery cables. Removing the battery from the unit is recommended.
All batteries discharge during storage. Keep the exterior of the battery clean, especially the top. A dirty battery will discharge more rapidly.
The battery must be stored with a full charge. As the battery discharges, the electrolyte is weakened and will freeze at a higher temperature.
Recharge the battery before returning to service; or every two months, whichever comes first.
30
HEAD LIGHT BULB REPLACEMENT
The tractor is equipped with four headlight bulbs. If one of the bulbs should burn out, replace the bulb as follows:
Fully raise the hood so that the hood prop link holds the hood in the raised position.
Pull both locking tabs of the wire harness plug away from the bulb/socket assembly and unplug the wire harness from the bulb assembly. See Figure 34.
BULB/SOCKET ASSEMBLY.
WIRE
HARNESS
PLUG
REFLECTOR
LOCKING TAB
Figure 34
Turn the bulb/socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of the reflector, then remove from the reflector.
Replace with a new bulb/socket assembly (Cub Cadet No. 725-3161A).
Align the tabs of the new bulb/socket assembly with the notches of the reflector and insert the bulb.
Turn the bulb/socket assembly clockwise to lock in place. Plug the wire harness into the socket, making sure the plug locking tabs lock onto the socket assembly.
Replace a tail light bulb as follows:
Turn the light socket counterclockwise to align the socket tabs with the notches in the tail light reflector.
Once aligned, carefully pull the light socket out of the tail light reflector.
Pull the light bulb from the socket and replace with a like part.
Align the tabs of the socket with the notches in the reflector and carefully insert the socket. Turn the socket fully clockwise to lock in place.
HAZARD BULB REPLACEMENT
Flashing hazard lights are installed on each side of the ROPS. Replace the bulbs as follows:
Grasp the outer half of the light housing and both the front and rear lenses. Accessing the screws from the notches at the top and bottom of the outer housing, remove the two screws fastening the outer and inner housings together. See Figure 35.
NOTCH
SCREW
NOTCH
OUTER HOUSING
LENSES
BULB
SOCKET
INNER HOUSING
Figure 35
TAIL LIGHT BULB REPLACEMENT
Each tail light assembly has two light bulbs — a reverse indicator bulb (Cub Cadet no. 725-3263) and a tail light (Cub Cadet no. 725-3262). Access the back side of the tail lights from under the rear fender.
NOTE: Use caution when removing the tail light sockets from the reflector housings. The bulbs can be pulled from the sockets and dropped into the reflector housing, requiring removal of the reflector housing to retrieve the bulb.
Remove the outer housing and lenses.
Push in on the bulb and turn counterclockwise to remove the bulb from the light socket.
Align the new bulb with the socket slot, push the bulb into the socket, and turn clockwise to lock it in the socket.
While making certain the lenses engage the front and rear grooves of the inner housing, install the lenses and outer housing. Secure with the two screws.
31
INSTRUMENT PANEL BULB REPLACEMENT
Referring to the instrument panel information pro­vided in the CONTROL AND FEATURES section of this manual, regularly check to ensure that the instrument panel light bulbs are functioning.
To change a burned out instrument panel bulb:
Raise the tractor hood to view the back side of the instrument panel.
Determine the position of the burned out bulb and pull the seal plug from the back of the instrument panel. See Figure 36.
BACK OF INSTRUMENT PANEL
PTO On
Temperature
Tachometer
Oil
Pressure
Hazard Lgt.
Parking Brake
Batt. Charge
Fuel Gauge
Figure 36
Using a small flat bladed screw driver in the slot of the bulb socket, turn the socket approxi­mately a quarter turn counterclockwise to un­lock from the instrument panel. Carefully with­draw from the panel. Note the position of the
bulb socket locking tabs.
Insert the new bulb/socket assembly into the instrument panel in the same manner, making certain the locking tabs of the socket engage the slots of the instrument panel.
Turn the socket approximately a quarter turn clockwise to lock in place and reinsert the seal plug into the panel opening.
SERVICING ELECTRICAL SYSTEM
Fuses are installed to protect the tractor’s electrical system from damage caused by excessive amper­age. Always use the same capacity fuse for replacement. If the electrical system does not func­tion, check for blown fuses. See Figure 37
If you have a recurring problem with blown fuses, have the tractor’s electrical system checked by your Cub Cadet dealer.
Accessing the Fuse Center
The fuse center is located on the inside right of the dash panel. To access the fuse center, remove the dash panel insert by removing the two screws. See Figure 38.
Reposition the dash panel insert in the dash and secure with the two screws to cover the fuse center.
SCREWS
DASH PANEL INSERT
Figure 38
Instrument Panel Fuses
The instrument panel’s circuitry is protected by the two fuses in the fuse center. If the instrument panel does not function properly, check the fuses.
Pull the two fuses from the fuse center and check their condition. Replace a blown fuse with the same capacity fuse (3 Amp). Refer to Figure 39.
Relays
The PTO relay and dash power relay, located in the fuse center, maintain power to each of those circuits. If one of the circuits is not functioning properly, have your dealer electrically check the relay. See Figure 39.
INSTRUMENT PANEL FUSES (3 AMP)
DASH POWER
X
X
X
X
RELAY
PTO RELAY
GOOD
Figure 37
FUSE CENTER
BAD
Figure 39
32
Main Fuse
The main fuse in the tractor wire harness protects the tractor’s entire electrical system. A blown main fuse will prevent battery current from passing though the harness.
To replace the main fuse:
Raise the tractor hood and remove the right side panel.
Locate the main fuse under the dash panel, along the tractor’s right frame rail. See Figure 40.
FLASHER RELAY
X
X
X
X
TAPE
WIRE HARNESS
MAIN FUSE
FUSE HOLDER
RT. FRAME RAIL
WIRE HARNESS
DASH PANEL
Figure 40
Pull the fuse from the fuse holder and replace with the same capacity fuse (30 Amp). NEVER
use a higher amperage fuse.
Install the side panel and lower the tractor hood.
Hazard Light Flasher Relay
The flasher relay controls the on/off flashing of the hazard lights. If the hazard lights do not function properly, the flasher relay is probably faulty.
Replace the relay as follows:
Remove the dash panel insert by removing the two screws. Refer to Figure 38.
Pull the wire harness from the dash opening. Cut and remove the electrical tape holding the flasher relay to the harness. See Figure 41
After first noting the position of the two harness leads, disconnect the leads and replace the faulty relay with a new relay.
Secure the relay to the wire harness with electrical tape.
Position the wire harness in the dash panel and reinstall the dash panel insert.
HARNESS LEADS
Figure 41
CHECKING TRANSMISSION/HYDRAULIC SYSTEM OIL LEVEL
Check the hydro transmission/hydraulic system oil level after every 50 hours of operation. Check the oil level only while the engine is stopped and the tractor is standing on a level surface.
The oil fill plug/dipstick is located at the rear of the tractor, above the rear PTO shield. See Figure 42.
Clean the area around the oil fill plug/dipstick to prevent debris from entering the transmission housing. See Figure 42.
Turn the oil fill plug/dipstick counterclockwise to unscrew from the transmission housing.
Withdraw the dipstick and wipe it clean, then reinsert and screw in all the way. Unscrew and withdraw again to read the oil level. Always keep the oil level between the add and full marks on the dipstick (See Figure 42).
OIL FILL PLUG/DIPSTICK
PTO SHIELD
Full Mark
Add Mark
F A
Figure 42
33
If the oil level is low, add Cub Ca det hydraulic oil. Loosely position a funnel in the fill hole so that there is enough clearance around the fun­nel to allow the transmissi on to vent while the oil is poured into the transmission. Fill ONLY to the full mark, never overfill the transmission.
NOTE: Always use Cub Cadet hydraulic oil to ensure correct formulation. Substitute oils could affect performance and may cause da mage to the transmission.
Reinsert the oil fill plug/dipstick into the transmission housing and turn clockwise until tight.
CHANGING TRANSMISSION/HYDRAULIC SYSTEM OIL
Change the hydrostatic transmission/hydraulic system oil after every 200 hours of operation. The dry capacity of the transmission/hydraulic system is approximately 24 quarts.
Change the transmission/hydraulic system oil as follows:
Operate the tractor for a short period to warm the oil to the normal operating temperature. Place the tractor on a level surface, engage the parking brake, and stop the tractor engine.
Remove any belly mounted attachments.
Clean the area around the transmission drain plug and the oil fill plug/dipstick to prevent debris from entering the transmission. Refer to Figure 42 and Figure 43.
HYDROSTATIC
OIL FILTER
(723-3014)
HYDRAULIC SYSTEM FILTER (723-0405)
Place a suitabl e container(s) beneath the f ront of the transmission housing.
Rem ove the oil fill plug/di pstick to he lp vent the transmission, then remove the drain plug and allow the transmission oil to drain into the container(s). Reinstall the drain plug after draining the oil. See Figure 43.
Dispose of use d oil in an environmentally safe manner. If necessary, contact your area EPA office for proper disposal proce­dures and recycling center locations.
Clean around the base of the hydrostatic transmission oil filter and remove the filter by turning it counterclockwise. See Figure 43.
Apply a light coati ng o f clean t ransm iss ion oil to the gasket of the new filter. Install the filter by turning it clockwise, by hand, until the gasket contacts the filter base on the transmission housing; then tighten the filte r an additional 1/2 to 3/4 turn.
Clean around the base of the hydraulic system oil filter and remove the filter by turning it counterclockwise. Refer to Figure 43.
Apply a light coati ng o f clean t ransm iss ion oil to the gasket of the new filter. Install the filter by turning it clockwise, by hand, until the gasket contacts the filter base on the transmission housing; then tighten the filte r an additional 1/2 to 3/4 turn.
Loosely position a funnel in the oil fill hole so that there is enough clearance around the fun­nel to allow the transmissi on to vent while the oil is poured into the transmission. Fill ONLY to the full mark on the dipstick, never overfill the transmission.
TRANSMISSION DRAIN PLUG
Viewed from beneath the Tractor
Figure 43
NOTE: Always use Cub Cadet hydraulic oil and
filters to ensure correct formulation and filtering capacity. Substitute oils and/or filters could affect performance and may cause damage to the transmission.
Reinsert the oil fill plug/dipstick into the transmission housing and turn clockwise until tight.
Start the engine and allow it to run for a few minutes. Shut the engine off, then check for leaks and recheck the oil level in the transmission housing.
34
CHANGING HYDROSTATIC TRANSMISSION AND HYDRAULIC SYSTEM OIL FILTERS
Position the collection container below the hydraulic system filter. See Figure 43.
NOTE: E xcept for the initial break-in period oil filter change, the hydrostatic transmission and hy draulic system oil filters should be changed al ong with the hydrostatic transmission/hydraulic system oil after every 200 hours of operation.
Initial Break-In Period Filter Change
During the initial hours of tractor operation, contam­inants caused by the normal break-in of internal transmission and hydraulic system components will collect in the oil filters. Because of this, the filters should be changed after the first 25 hours of opera­tion.
Hydro Pump Filter — Part No. 723-3014 Hydraulic System Filter — Part No. 723-0405
NOTE: A large volume of oil may drain from the transmission while performing the 25 hour change of the oil filters. If collected in a clean container and kept free of debris, this oil may be reused in the transmission/ hyd ra u lic system.
Perform the INITIAL change of the transmission and hydraulic system oil filters as follows:
Remove any belly mounted attachments.
Apply a light coati ng o f clean t ransm iss ion oil to the gasket of the new hydrauli c syste m fil te r.
Remove the ol d hydraulic system filter by turn­ing it counterclockwise, and immediately re­place with the new filter. Turn the filter clock­wise, by hand, until the gasket contacts the filter base on the transmission housing; then tighten the filter an additional 1/2 to 3/4 turn.
Clean the area around the transmission oil fill plug/dipstick to prevent debris from entering the transmission (Refer to Figure 42) and remove the plug.
Following the instructions previously provided in CHANGING TRANSMISSION/ HYDRAULIC SYSTEM OIL, refill the transmission with the clean salvaged oil or with new hydraulic oil.
Reinsert the oil fill plug / dipstick into the trans­mission housing and turn clockwise until tight.
Start the engine and allow it to run for a few minutes. Shut the engine off, then check for leaks and recheck the o il level in the transmis­sion housing.
Clean the areas around the hydrostatic trans­mission and hydraulic system oil filters. Refer to Figure 43.
Position a CLEAN, suitable cont ainer below the hydrostatic transmission filter. See Figure 43.
Apply a light coati ng of c l ean t ransm iss ion oil to the gasket of the new hydrostatic filter.
Remove the old hydrostatic filter by turning it counterclockwise, and immediately replace with the new filter. Turn the filter clockwise, by han d, until the gasket contacts t he filter base on the transmission housing; then tighten the filter an additional 1/2 to 3/4 turn.
NOTE: If a front end loader and backhoe are in- stalled on the tractor after the first 25 hours of operation, it is recommended that the filters again be changed after the first 25 h ours of operat ion with these attachments installed.
Regularly Scheduled Oil Filter Changes
Change the hydrostatic tran smission and hydraulic system oil filters along with the hydrostatic trans­mission/ hydraulic system oil after every 200 hours of operation. Refer to the previous sub-section
CHANGING TRANSMISSION/ HYDRAULIC SYS­TEM OIL and follow the instructions for changing
the oil and filters.
35
LUBRICATION OF DRIVE SHAFT
Lubricate both ends of the drive shaft after every 50 hours of operation as follows:
The front end of the drive shaft can be accessed from under the hood, and the rear end by removing the six screws and the center fender cover. The drive shaft can also be accessed from the underside of the tractor.
NOTE: It may be necessary to rotate the drive shaft to access the grease fittings.
Using a pressure lubricating gun, lubricate the drive shaft with Cub Cadet 251H EP grease.
WHEEL BOLT TORQUE
The front and rear wheel bolts should be retorqued after the first ten hours of operation and every 100 hours thereafter, or if the wheel assembly has been removed. Using a torque wrench, retighten the bolts as follows:
Rear Wheels—In a staggered pattern, retorque the rear wheel bolts to 80 ft. lbs.
Front Wheels—In a staggered pattern, retorque the front wheel bolts to 55 ft. lbs.
MAINTENANCE OF THE ROLLOVER PROTECTIVE STRUCTURE (ROPS)
Periodically (at least every six months) visually inspect the ROPS for damage and loose fasteners. If damage is noted, contact your Cub Cadet dealer.
If an accident has occurred which may have damaged the ROPS, have the ROPS thoroughly inspected by your Cub Cadet dealer.
WARNING: To ensure the structural integrity of the ROPS to provide opera­tor protection, do not attempt to straighten or weld the ROPS. A dam­aged ROPS should be replaced.
If the ROPS is removed for any reason, make sure the proper hardware is used to reinstall it, and that the recommended torque values are applied to the fasteners.
When replacing or reinstalling the ROPS, apply Loctite® 242 to the threads of the bolts and torque the bolts to 65 to 70 ft. lbs.
TIRE MAINTENANCE
Check the tire air pressure after every 50 hours of operation or weekly. Keep the tires inflated to the recommended pressures. Improper inflation will
shorten the service life of a tire. See the tire side wall, or the Tire Inflation chart, for proper inflation pressures. Observe the following guidelines:
Do not inflate a tire above the maximum pressure shown either on the sidewall of the tire or the Tire Inflation chart.
Do not reinflate a tire that has been run flat or seriously under inflated. Have a qualified tire mechanic inspect and service the tire.
WARNING: Servicing tires can be dan­gerous. Whenever possible, trained personnel should service and mount tires.
If you must service the tires, observe the following safety precautions to avoid an injury or fatality:
Make certain the rim is clean and free of rust.
Lubricate the flanges of the rim and beads of the tire with soap solution.
WHEN SEATING THE BEADS, NEVER INFLATE A TIRE OVER 35 PSI. If the tire beads have not seated at or before 35 PSI, allow the tire to deflate. Reposition the tire on the rim, lubricate the tire beads and rim flanges, and reinflate until seated - up to a maximum of 35 PSI. Inflating a tire with unseated beads
beyond 35 PSI could break the bead or rim with sufficient explosive force to cause a serious injury.
After the beads have seated, adjust the infla­tion pressure to the recommended operating pressure.
Do not use a damaged rim, or attempt to repair a rim by brazing, welding, or pounding out.
Make certain the jack used to raise the tractor has a weight capacity adequate for lifting the tractor.
Place the tractor on a firm, level surface and position jack stands to support the raised tractor while repairing tires.
DO NOT place any part of your body beneath the tractor or start the tractor engine while the tractor is raised off the ground with a jack.
TIRE INFLATION CHART
Tread
Position
Front Turf 20 x 9-8 10 psi Rear Turf 27 x 12-15 15 psi
Type Tire Size
Inflation
Pressure
36
TRACTOR STORAGE
If your tractor is not going to be operated for an extended period of time (thirty days to approxi­mately six months), the tractor should be prepared for storage. Store the tractor in a dry and protected location. If stored outside, cover the tractor (includ­ing the tires) to protect it from the elements. The procedures outlined below should be performed whenever the tractor is placed in storage.
1. Change the engine oil and filter following the instructions provided in CHANGING THE
ENGINE OIL AND FILTER in SECTION 5.
WARNING: Never store the tractor with fuel in the tank indoors or in poorly ventilated enclosures, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.
WARNING: Fuel left in the fuel tank deteriorates and will cause serious starting problems.
2. If storing the tractor for 30 days or more: To prevent gum deposits from forming inside the engine’s carburetor and causing possible malfunction of the engine, the fuel system must be either completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.
Using a fuel stabilizer:
• Read the product manufacturer’s instructions
and recommendations.
• Add to clean, fresh gasoline the correct
amount of stabilizer for the capacity (approximately 6 gallons) of the fuel system.
• Fill the fuel tank with treated fuel and run the
engine for 2-3 minutes to get stabilized fuel into the carburetor.
Emptying the fuel system:
• Prior to putting the tractor in storage, monitor
fuel consumption with the goal of running the fuel tank empty.
• If a large volume of fuel is left-over, the fuel
line can be disconnected at the fuel filter and the leftover fuel drained into an approved container.
• Run the engine until it begins to stall. Use the
choke to keep the engine running until all fuel in the carburetor has been exhausted.
• Place a small container or rag beneath the
carburetor bowl drain and loosen the drain screw to completely drain the fuel from the carburetor. See Figure 44.
FRONT OF ENGINE
CARBURETOR
BOWL
DRAIN
SCREW
CARBURETOR
BOWL DRAIN
LEFT VALVE
COVER
Figure 44
3. Clean the engine and the entire tractor thoroughly.
4. Drain and flush the cooling system. Refill with a minimum 50/50 antifreeze and water coolant solution. Use a higher percentage of antifreeze if the tractor will be subjected to temperatures below minus 30° F.
5. Fully charge the battery, then disconnect the negative cable at the battery to prevent possi­ble discharge. Thoroughly clean the battery. Recharge the battery periodically when in stor­age.
NOTE: Remove the battery if exposed to pro- longed periods of sub-freezing temperatures. Store in a cool, dry location where tempera­tures are above freezing.
6. Lubricate all lubrication points.
7. Jack up and block the tractor to remove the weight from the tires if stored for a long period. If not blocked up, reinflate the tires regularly.
NOTE: We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
REMOVING THE TRACTOR FROM STORAGE
Check the engine oil and coolant levels.
Fully charge the battery and inflate the tires to the recommended pressure.
Start the engine and allow to idle for a few minutes to ensure engine is operating properly.
Drive the tractor without a load to make certain all the tractor systems are functioning properly.
37
SECTION 5: ENGINE INFORMATION AND MAINTENANCE
KAWASAKI LIMITED WARRANTY
CALIFORNIA AND FEDERAL
EMISSIONS CONTROL SYSTEMS
SMALL OFF-ROAD ENGINES
The California Air Resources Board, the Environmental Protection Agency (EPA) , and Kawasaki Motors Corp., U.S.A. (hereinafter “Kawasaki”) are pleased to explain the Emission Control Systems Warranty on your Kawasaki small off-road engine. In California and other states, new small off-road engines must be designed, built and equipped to meet the stringent anti-smog standards. Kawasaki must warrant the emission control system on your small off-road engine for the period of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road engine. Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exists, Kawasaki will repair your small off-road engine at no cost to you including diagnosis (if the diagnostic work is performed at a Kawasaki small off-road engine dealer), parts and labor.
OWNERS WARRANTY RESPONSIBILITIES. The following obligations must be fulfilled by the owner to maintain the validity of the Kawasaki California / EPA Emission Systems Warranty:
(a) As the small off-road engine owner, you are responsible for the performance of the required maintenance
listed in your owner’s manual. Kawasaki recommends that you retain all receipts covering maintenance on your small off-road engine, but Kawasaki cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
(b) You are responsible for presenting your small off-road engine to an authorized Kawasaki small off-road
engine dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
(c) As the small off-road engine owner, you should also be aware that Kawasaki may deny you warranty
coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
d) If you have any questions regarding your warranty right and responsibilities, you should contact Kawasaki
Motors Corp., U.S.A., Consumer Services Department, 5080 36th Street S.E., Grand Rapids, MI 49512, (616)949-6500.
1. COVERAGE. Kawasaki warrants to the initial owner and each subsequent purchaser that the small off-road engine is free from defects in material and workmanship which cause a failure of a warranted part for a period of two years. Kawasaki is liable for damages to other engine components caused by the failure of a warranted part still under warranty. The 1995 and later small off-road engines are warranted for two years in California. In all other states, 1997 and later model year small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Kawasaki. This warranty time period shall begin on the date the small off-road engine is delivered to the initial purchaser, or on the date the small off-road engine is first placed in service.
Warranty defects shall be remedied during customary business hours at any authorized Kawasaki small off­road engine dealer located within the United States of America. Any manufacturer-approved replacement part may be used in the performance of any warranty maintenance or repairs on emission-related parts, and must be provided without charge to the owner if the part is still under warranty. Any part or parts replaced under this warranty shall become the property of Kawasaki.
The emission related warranted parts are specifically defined by the California Air Resources Board’s Emission Warranty Parts List. (EPA’s regulations do not include a parts list, but EPA considers emission­related parts to include all parts listed here.) These warranted parts are: carburetor and internal parts, spark advance/retard system, cold start enrichment system, magneto or electronic ignition system, catalytic converter, intake manifold, exhaust manifold, air cleaner element, and spark plugs if failure occurs prior to the first required scheduled replacement, hoses, clamps, fittings, gaskets, sealing devices, mounting hardware and tubing used directly in these parts.
Since emission related parts may vary slightly from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts.
2. LIMITATIONS. This Emission Control Systems Warranty shall not cover any of the following: (a) Repair or replacement required as a result of (i) misuse or neglect, (ii) lack of required maintenance, (iii)
repairs improperly performed or replacements improperly installed, (iv) use of replacement parts or accessories not conforming to Kawasaki specifications which adversely affect performance and/or durability, (v) alterations or modifications not recommended or approved in writing by Kawasaki.
(b) Replacement of parts and other services and adjustments necessary for required maintenance at and
after the first scheduled replacement point.
38
3. LIMITED LIABILITY. (a) The liability of Kawasaki under this Emission Control Systems Warranty is limited solely to the remedying
of defects in materials or workmanship by any authorized Kawasaki small off-road engine dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the small off-road engine or transportation of the small off-road engine to or from the Kawasaki dealer. KAWASAKI SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE, LOSS OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPTION LISTED UNDER COVERAGE) OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE KAWASAKI SMALL OFF-ROAD ENGINE FOR ANY PURPOSE.
(b) NO EXPRESS EMISSION CONTROL SYSTEMS WARRANTY IS GIVEN BY KAWASAKI WITH
RESPECT TO THE KAWASAKI SMALL OFF-ROAD ENGINE EXCEPT AS SPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEMS WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION CONTROL SYSTEMS WARRANTY TERMS SET FORTH HEREIN. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES.
(c) No dealer is authorized to modify this Kawasaki Limited Emission Control System Warranty. (d) Kawasaki is not liable for parts which are not genuine Kawasaki parts except when genuine Kawasaki
parts cause damage to non-Kawasaki parts.
5. LEGAL RIGHTS. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS.
6. THIS WARRANTY IS IN ADDITION TO THE KAWASAKI LIMITED SMALL OFF-ROAD ENGINE WARRANTY.
39
ENGINE MAINTENANCE
WARNING: Use care when servicing any component in the engine area. If the engine has recently been operated, components will be hot and could cause burns. Allow the engine to cool before servicing.
WARNING: Before servicing the engine, place the tractor on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. For additional safety, remove the spark plugs to prevent accidental starting.
CLEANING THE ENGINE
This tractor has a liquid-cooled engine. Air must be able to circulate freely through the fins of the radia­tor and the transmission oil cooler. Keep this area free of accumulated dirt and debris to prevent engine overheating, which could possibly cause extensive engine damage.
WARNING: Keep the muffler area clean. Before running the engine, remove all combustible debris from the muffler area.
Check the radiator and transmission cooler fins for any accumulation of debris lodged between cooling fins. Blow the debris out using compressed air directed from the fan shroud side of the radiator.
CHECKING ENGINE OIL LEVEL
Before each use, the oil level in the engine crankcase should be checked to see that it is filled to the correct level. During the "break in" period for the engine, closely monitor the engine oil level. The oil level should be checked hourly during the first 5 hours of operation.
Check the oil level only while the engine is stopped and the tractor is level. Clean the area around the oil level dipstick to prevent debris from entering the crankcase. See Figure 46.
If recently operated, allow the engine to cool and the oil to drain back into the oil pan.
To check the oil level, withdraw the dipstick and wipe it clean; then insert the dipstick all the way into the tube before withdrawing it for a true reading. See Figure 46.
DIPSTICK
OIL FILL CAP
CLEANING THE RADIATOR SCREEN AND RADIATOR
To remove the radiator screen, lift the hood and carefully lift screen by the center tab. Flush the screen with water to clean its surface. Reinsert the screen, making sure that it is in the slots of the radiator frame. See Figure 45.
RADIATOR
RADIATOR
SCREEN
TRANSMISSION
OIL COOLER
CAP
RADIATOR
DIPSTICK TUBE
VALVE COVER
Figure 46
Always keep the oil level between the ‘H’ (full) and the ‘L’ (add) marks on the dipstick. See Figure 47.
Reinsert the dipstick into the dipstick tube and push firmly into the tube.
H
Full
Add
Operating Range
L
Figure 45
Figure 47
40
ADDING ENGINE OIL
WARNING: Never overfill the engine crankcase. The engine may overheat and/or damage may result if the crankcase is below the “ADD” mark or over the “FULL” mark on the dipstick. For best results, fill to the “FULL” mark on the dipstick as opposed to adding a given quantity of oil. Always check the level on the dipstick before adding more oil.
Refer to the LUBRICATION TABLE in the MAINTE­NANCE SECTION of this manual to determine the
proper type of oil to add to the crankcase for the conditions under which the engine will be operated.
Place the tractor on a level surface and engage the parking brake. Stop the tractor engine and remove the ignition key.
Clean the area around the oil filler cap to prevent debris from entering the crankcase. Refer to Figure 46.
Turn the oil filler cap counterclockwise to unscrew from the right valve cover.
SLOWLY pour oil into the crankcase until the oil level reaches the “FULL” mark on the dipstick. Refer to Figure 47.
Insert the oil fill cap into the valve cover and turn clockwise until fully tightened. Reinsert the dipstick into the dipstick tube and push firmly into the tube.
IMPORTANT: The oil fill cap and dipstick must always be installed securely in place when the engine is running. Severe engine damage could result from failure to do so.
CHANGING THE ENGINE OIL AND FILTER
WARNING: Because the engine is run prior to draining the oil, the engine may be hot. Use caution to avoid burning yourself on engine surfaces.
Place the tractor on a level surface and engage the parking brake. Stop the tractor engine and remove the ignition key.
Clean around the base of the oil filter, the oil filler cap, and the dipstick tube to prevent debris from entering the crankcase.
Remove the dipstick and oil fill cap from the engine. Refer to Figure 46.
Locate the engine drain valve on the rear of the engine (See Figure 48). Place a suitable container below the open end of the drain valve to collect the old oil.
HEX DRAIN COCK
ENGINE DRAIN VALVE
Figure 48
Turn the valve’s hex drain cock counter­clockwise to open the valve.
Allow the old oil to completely drain from the engine crankcase into the container below.
Remove the filter by turning it counterclockwise using an automotive type filter wrench to loosen. See Figure 49.
The engine oil and oil filter should be changed after the first eight hours of operation and every 100 hours thereafter. Refer to the LUBRICATION TABLE in the MAINTENANCE SECTION of this manual for the quantity of oil needed, and to deter­mine the proper type of oil to use for the conditions under which the engine will be operated.
Run the engine for a few minutes to allow the oil in the crankcase to warm up. Warm oil will flow more freely and carry away more engine impurities. Use care to avoid burns from hot oil. While the engine oil is warm, proceed as follows:
41
H L
COOLANT
RESERVOIR
FULL MARK
ADD MARK
Figure 49
OIL FILTER
Turn the valve drain cock fully clockwise to close the valve, and clean any residual oil from the valve. Refer to Figure 48.
Apply a light coating of clean oil on the gasket of the new oil filter. Thread the filter on by hand until the gasket contacts the filter mounting sur­face, then tighten the filter an additional 3/4 turn.
Refill the crankcase to the "FULL" mark on the dipstick with the appropriate type oil.
Reinstall the oil fill cap and dipstick.
Start the engine and run for about 3 minutes. Stop the engine and check for leaks at the oil filter and drain valve.
Recheck the oil level and, if needed, add oil to bring the oil level up to the "FULL" mark.
WARNING: Never overfill the engine crankcase. The engine may overheat and/or damage may result. For best results, fill to the “FULL” mark on the dipstick as opposed to adding a given quantity of oil. Always check the level on the dipstick before adding more oil.
Dispose of used oil in an environmentally safe manner. If necessary, contact your area EPA office for proper disposal procedures and recycling center locations.
IMPORTANT: The oil fill cap and dipstick must always be installed securely in place when the engine is running. Severe engine damage could result from failure to do so.
Raise the tractor hood and check the coolant level in the overflow reservoir on the left side of the engine. Refer to Figure 49.
If the coolant level is below the "L" (add) mark, remove the cap from the reservoir and add coolant solution to the "H" (full) mark.
NOTE: The cooling system is a closed type. Normally, to prevent air from entering the system, the radiator cap should not be removed.
If the overflow reservoir is empty, the remote radiator cap should be removed and the coolant level in the radiator checked before adding coolant to the reservoir. If necessary, first refill the system through the remote filler neck as follows:
WARNING: It is dangerous to remove the radiator cap when the system is hot. Allow the system to cool before removing the radiator cap.
Turn the remote radiator cap counterclockwise to the first stop to release any pressure. See Figure 50.
Push downward on the cap and turn counter­clockwise until the cap stops then lift cap off.
REMOTE
RADIATOR
CAP
REMOTE
FILLER
NECK
CHECKING ENGINE COOLANT LEVEL
Before each use, the engine coolant level in the overflow reservoir should be checked to ensure it is within the operating range. Engine coolant absorbs heat from the engine and transfers the heat to the air flowing through the radiator. If the coolant level becomes low, the engine may overheat and could cause severe damage to the engine.
Use a permanent type antifreeze containing corro­sion and rust inhibitors for cast iron engines and aluminum radiators. Dilute the antifreeze with water at a 1:1 ratio to mix the coolant solution (50% anti­freeze : 50% water).
NOTE: Distilled water is recommended for the cool- ant solution if your tap water has a high mineral content. Minerals cause scaling in the engine and the radiator coolant passages. System efficiency will be greatly reduced over time and severe engine damage may result.
Check the coolant level when the engine is cold and the tractor is on a level surface.
OVERFLOW
HOSE
REMOTE
HOSE
Figure 50
Slowly pour coolant into the remote filler neck until the level reaches the bottom of the filler neck overflow flange.
Wait a few minutes to allow as much air as possible to escape through the filler neck, then reinstall the radiator cap.
Fill the overflow reservoir to the "H" (full) mark.
Start the engine and allow it to run for a short period. Stop the engine.
Recheck the coolant level in the overflow reservoir and refill as needed. Reinstall the reservoir cap.
42
INSPECTION OF COOLING SYSTEM HOSES
Check the cooling system hoses for any cracks or deterioration every 200 hours of operation. Check all hose connections for looseness. Replace any damaged hoses and tighten any loose connections.
CHANGING THE ENGINE COOLANT
The engine coolant should be drained and replaced with new coolant solution after every 400 hours of operation.
The dry capacity of the cooling system is approximately 3.5 Qts. Follow the instructions provided previously in this manual under CHECKING ENGINE COOLANT LEVEL when mixing the coolant solution.
Change the engine coolant as follows:
Drain the coolant when the engine is cold.
Place the tractor on a level surface and raise the tractor hood.
Locate the radiator drain plug in the lower left rear corner of the radiator. See Figure 51.
In stages, SLOWLY pour the coolant solution into the filler neck, allowing as much air as possible to escape through the neck. Fill to the overflow flange of the filler neck.
Wait a few minutes to allow air to escape through the filler neck and refill as needed, then reinstall the radiator cap.
Fill the overflow reservoir to the "H" (full) mark.
Start the engine and allow it to run for a short period. Stop the engine.
Recheck the coolant level in the overflow reservoir and refill as needed. Reinstall the reservoir cap.
CHANGING THE AIR CLEANER
Check the air cleaner daily or before starting the engine. Check for loose or damaged components and check the condition of the filter element. Remove any buildup of dirt and debris in the air cleaner housing.
See Figure 52 for assembly of the air cleaner elements.
WARNING: Operating the engine with loose or damaged air cleaner compo­nents will allow unfiltered air into the carburetor, causing extensive wear and eventual failure of the engine.
OVERFLOW
RESERVOIR
COOLANT
DRAIN PLUG
Figure 51
Place a suitable container beneath the drain plug and remove the cap from the overflow reservoir.
Turn the drain plug counterclockwise to re­move. Allow as much of the old coolant as pos­sible to drain from the system.
Coolant is a toxic substance. Dispose of in an environmentally safe manner. Contact your area EPA office for proper disposal methods and recycling center locations.
Reinstall the drain plug and turn clockwise until fully tightened.
Turn the remote radiator cap counterclockwise to the first stop, then push downward on the cap and turn counterclockwise to remove. Refer to Figure 50.
KNOB
FOAM
PRECLEANER
ELEMENT
BASE SEAL
WASHER
AIR CLEANER COVER
WING NUT
PAPER ELEMENT
AIR CLEANER BODY
AIR CLEANER BASE
Figure 52
43
SERVICING THE FOAM PRECLEANER
Wash the foam precleaner every 25 hours of operation. Wash more often when operating under extremely dusty conditions. Replace the precleaner if torn or otherwise damaged.
Referring to Figure 52, wash the precleaner as follows:
Remove the knob and lift off the air cleaner cover and the washer.
Remove the foam precleaner by carefully slipping it up off the paper element.
Wash the precleaner in warm water with detergent. Rinse the precleaner thoroughly to remove all traces of the detergent. Squeeze out (do not wring) excess water in a dry cloth. Allow the precleaner to air dry.
Carefully slip the precleaner fully onto the paper element.
Reinstall the air cleaner cover, washer, and knob.
IMPORTANT: Do not apply oil to the foam precleaner element.
SERVICING THE PAPER ELEMENT
Replace the paper air cleaner element every 300 hours or yearly, whichever comes first. Replace the element more often if operating the tractor under extremely dusty conditions. Refer to Figure 52.
Remove the knob and lift off the air cleaner cover and the washer.
Remove the wing nut and lift out the paper air cleaner element.
Remove the foam precleaner by carefully slipping it off the paper element.
Check the paper element for excessive dirt, paper tears, or damage to the seal on the bot­tom of the element. Replace a dirty or damaged paper element. Do not use pressurized air to clean the paper element.
When servicing the air cleaner, also inspect the air cleaner base and the base seal for any type of damage. Replace if damaged.
Slip the precleaner fully onto the paper ele­ment and reinstall the paper element onto the air cleaner base. Secure with the wing nut.
Reinstall the air cleaner cover, washer, and knob.
IMPORTANT: Properly cleaned and installed
air cleaner elements significantly contribute to prolonging engine life.
SERVICING THE SPARK PLUGS
WARNING: To avoid possible injury, be sure the engine is off and has cooled before making any adjustments or repairs.
Check the spark plugs after every 100 hours of operation. Replace with new plugs if necessary. See your authorized dealer for the correct replacement plugs.
Disconnect the spark plug wires and remove all dirt from around the spark plug before removing.
Use a spark plug wrench to remove the spark plugs.
Clean carbon deposits from the electrodes using a soft wire brush.
Inspect for cracked porcelain or other wear and damage. Replace with a new spark plug if necessary.
Check the gap of the spark plugs. The gap must be .030 inch. Reset if necessary,
Reinstall the spark plugs in the engine and torque to 18 ft-lbs. Connect the spark plug wires.
CHANGING THE FUEL FILTER
WARNING: Do not replace the fuel filter when tractor is hot. Allow the tractor to cool before separating the fuel lines.
The tractor is equipped with an in-line fuel filter. The fuel filter can be accessed from underneath the tractor along the left side of the tractor frame, just forward of the fuel tank.
The fuel filter cannot be disassembled. Conse­quently you must visually inspect the filter periodically. Inspect for a build-up of residue inside the filter body, and for a dirty element which can be indicated by discoloration. Replace the fuel filter when dirty.
44
SECTION 6: SPECIFICATIONS
Engine
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 OHV
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liquid
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.07 in. (78 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.07 in. (78 mm)
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.5 cu. in. (745 ml)
Low Idle Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1550 rpm
High Idle Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 rpm
Valve Clearance (Cold)
Intake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .006 in. (0.15 mm)
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .006 in. (0.15 mm)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .030 in. (0.75 mm)
Crank Case Capacity (With Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 qts. (2.0 L)
Cooling System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure System, Thermostat
Thermostat:
Start to Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180°F (82°C)
Fully Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205°F (96°C)
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 psi
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 qts. (3.3 L)
Bypass, Impellar Type Pump
Electrical System
Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel-Coil
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Amp Regulated
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Volt / 500 cca
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Shift
Fuel System
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 gal. (22.7 L)
Fuel Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unleaded Gasoline
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical
Transmission
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2WD
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cub Cadet Hydraulic/Transmission Fluid
Capacity (Includes Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 gal. (22.7 L)
Shift Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hi/Lo
Forward Travel Speed
Hi Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward — 0 to 9.6 mph
Reverse — 0 to 4.8 mph
Lo Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward — 0 to 5.6 mph
Reverse — 0 to 2.8 mph
Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foot Pedal Control
45
SPECIFICATIONS
Hydraulic Lift System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Pump-Gear
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Position Control Lever
Pump Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 gal./min.
Maximum Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 psi
Brakes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry Shoe/Drum
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand Operated Lever
Steering
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic Power
Turning Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 in.
Power Take-Off
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Clutch
Speed
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540 rpm
Mid/Front (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 rpm
Shaft Size
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.375 in. (35 mm)
Mid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 in (25.4 mm)
Horse Power at PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hitch System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three Point, Category 1
Capacity @ 24" Behind Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 950 lbs.
Maximum Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 in.
Cylinder Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Acting
Tires
Turf-Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 x 9-8
Turf-Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 x 12-15
General Dimensions
Overall Length (w/o Hitch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 in.
Overall Length (w/Hitch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 in.
Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 in.
Overall Height (w/o ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 in.
Overall Height (w/ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 in.
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 in.
Minimum Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 in.
Weight w/ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1597 lbs.
46
SECTION 7: OPTIONAL EQUIPMENT AND ACCESSORIES
When purchasing your tractor, you probably had it equipped for your particular needs at that time. You may later wish to obtain additional equipment or accessories to perform other tasks. Refer to the chart below for a list of optional equipment and accessories currently available through your Cub Cadet dealer.
DESCRIPTION MODEL NUMBER
Backhoe Bucket — 8"; 12"; 16"; 18"; or 24" 590-469-100 thru 590-473-100 Front End Loader Front Hitch Kit Backhoe
(2)
(1)(7)
(3)
54" Mower Deck 590-613-100 60" Mower Deck 590-614-100
60" Front Dozer Blade
(4)
Tractor Cab 590-617-100 54" Snow Thrower
(5)
Hydraulic Valve Kit for Loader 590-620-100 Sub Frame Kit for Backhoe 590-621-100
Angle Kit - Front Hitch PTO Kit - Front
(6)
(6)
Hydraulic Valve Kit 590-625-100 60" Rear Blade 590-626-100 48" Box Blade 590-627-100 Post Hole Auger 590-628-100
50" Rotary Tiller 48" Rotary Cutter 60" Finish Mower
(7)
(7) (7)
60" Landscape Rake 590-632-100 Deluxe Suspension Seat 590-491-100 Slow Moving Vehicle (SMV) Sign 759-04005 Front Weight Bracket/Bumper 590-490-100 Rear Work Light 759-04007 Tire Chains — 27 x 12 Tires Only 759-04008 Engine Coolant Heater 759-04003 Lock-out for Mid Mount Decks 759-04004
590-610-100 590-611-100 590-612-100
590-615-100
590-619-100
590-623-100 590-624-100
590-629-100 590-630-100 590-631-100
(1) Requires hydraulic valve kit 590-620-100 (2) Requires front end loader 590-610-100; sub frame kit 590-621-100; and choice
of available buckets 590-469-100 thru 590-473-100. (3) Requires hydraulic valve kit 590-625-100 (4) Requires front hitch kit 590-611-100. Angle Kit, 590-623-100, optional (5) Requires front hitch kit 590-611-100 and front PTO kit 590-624-100 (6) Requires front hitch kit 590-611-100. (7) See TRACTOR WEIGHTING in SECTION 2: OPERATION
47
LIMITED WARRANTY
FOR CUB CADET COMPACT TRACTORS
AND CUB CADET ATTACHMENTS
Proper maintenance of your Cub Cadet equipment is the owner’s responsibility. Follow the instructions in your owner’s manual for correct lubricants and maintenance schedule. Your Cub Cadet dealer carries a complete line of genuine Cub Cadet parts and quality lubricants and filters for your equipment’s engine, transmission, chassis and attachments.
This limited warranty covers any defect in materials or workmanship in your Cub Cadet compact tractor and Cub Cadet attachments from the date of purchase for the first user purchaser.
COMPACT TRACTOR (less the power line) .......................... ONE YEAR OR 1500 HOURS (whichever is first)
POWER LINE:
NON-COMMERCIAL ....................................................... TWO YEARS OR 1500 HOURS (whichever is first)
COMMERCIAL ................................................................ ONE YEAR OR 1500 HOURS (whichever is first)
BATTERY................................................................................ ONE YEAR PRORATED WITH 100% REPLACEMENT
DURING THE FIRST 3 MONTHS
CUB CADET ATTACHMENTS ............................................... ONE YEAR
Commercial use is defined as either having hired operators or used for income producing purposes. In no event will we be responsible for loss of use, loss of profit, loss of or damage to crops, inconvenience, commercial loss or other incidental or consequential damages whatsoever.
The power line is defined as (and is limited to):
Cylinder Block Transmission Case or Center Case Cylinder Head Differential Housing (Front) Gear Case Final Drive Case Oil Pan Front Axle Case Clutch Housing and all Parts Contained Therein Mid and Rear PTO Output Shafts
We will replace or repair any part or parts without charge through your Authorized Cub Cadet Compact Tractor Dealer.
ITEMS NOT COVERED
The warranty does not cover routine maintenance items such as lubricants, filters (oil, fuel, air and hydraulic), cleaning, tune-ups, brake and/or clutch inspection, adjustments made as part of normal maintenance, blade sharpening, set-up, abuse, accident and normal wear. It does not cover incidental costs such as transporting your equipment to and from the dealer, telephone charges or renting a product temporarily to replace a warranted product. Specific items not covered are: lamp bulbs, injection nozzles, fuel injection pumps, glow plugs, strainers, fuses, brake linings, clutch facings, clutch discs, coolant, rubber products, glass products, plastic products, packings, belts and damage caused by use in an application tor which the product is not designed or any other misuse, neglect, incorporation or use of unsuitable attachments or parts, unauthorized alteration, improper installation, or any causes other than defects in material or workmanship of the product.
There is no other express warranty.
HOW TO OBTAIN SERVICE
Contact your authorized Cub Cadet servicing dealer who sold you your Cub Cadet equipment. If this dealer is not available, see the Consumer Yellow Pages under “lawn mowers” for the name of a dealer near you.
If you need further assistance in finding an authorized Cub Cadet servicing dealer, contact:
CUB CADET LLC POST OFFICE BOX 361131 CLEVELAND, OHIO 44136-0019
HOW DOES STATE LAW APPLY?
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
CHANGES
Cub Cadet LLC reserves the right to make changes in the design and other changes in its products at any time without notice and without incurring any obligation to product previously manufactured or purchased.
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