Cub Cadet 7000 User Manual

Service Manual
NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power  equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals.  These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperienced  individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all instructions  and common sense when working on power equipment. This includes the contents of the product’s Operators Manual, supplied  with the equipment. No liability can be accepted for any inaccuracies or omission in this publication, although care has been  taken to make it as complete and accurate as possible at the time of publication. However, due to the variety of outdoor power  equipment and continuing product changes that occur over time, updates will be made to these instructions from time to time.  Therefore, it may be necessary to obtain the latest materials before servicing or repairing a product. The company reserves the  right to make changes at any time to this publication without prior notice and without incurring an obligation to make such  changes to previously published versions. Instructions, photographs and illustrations used in this publication are for reference  use only and may not depict actual model and component parts. © Copyright 2005 MTD Products Inc. All Rights Reserved
MTD Products LLC - Product Training and Education Department
Cub Cadet 7000 (Domestic) Compact Tractor
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
This Service Manual is not a substitute for the Operators Manual. You must read, understand and follow all of the directions in this manual as well as the Operators Manual before working
on this power equipment.
PRINTED IN USA
FORM NO.769-00969 (11/2003)
TABLE OF CONTENTS
Description........................................................................................................1
Preparation........................................................................................................ 1
Removal of old Shifter.......................................................................................2
Assembly...........................................................................................................4
Installation of Shift Lock Plate...........................................................................7
Installation of new Detent Spring ....................................................................... 7
Checking Height Adjustment of 3 Point Hitch....................................................8

1. DESCRIPTION

7000 High / Low Shift Kit

The intent of this kit is to improve the rigidity of the High / Neutral / Low range gear selector on first year produc­tion Low Boy 7000 series tractors. The kit includes:
Part # Quantity Description
603-04084 1 Valve Mounting Bracket
603-04085 1 Shifter Link Assembly
603-04086 1 Shift Shaft Assembly (bellcrank)
603-04096 1 2-Speed Pin Assembly
703-3698A 1 High-Low Handle Assembly
712-0239 1 Locking Nut: 1/2-20
714-0104 2 Internal Cotter Pin (hairpin clip)
715-0159 1 Spring Pin
719-3013 1 Clevis
731-3321 1 Selector Handle (grip)
732-04101 2 Compression Spring
736-3019 1 Flat Washer
741-3084 2 Flange Bearing
NOTE: There are two small detent springs in the kit. They have different compression ratings. Use the spring that is harder to compress. It will be visually identified by the heavier guage wire used in its construction.
2.2. Park the tractor on a firm level surface, turn the engine off, and remove the key from the key switch.
2.3. Lift and safely support the back of the tractor.
2.4. Remove the right rear wheel and tire using a 3/4” socket. See Figure 2.4.
747-04131 1 Connecting rod

2. PREPARATION

2.1. Take inventory of the kit. Place the contents of the kit on a clean level surface and compare them to the bill of materials before beginning mechanical work. See Figure 2.1.
Figure 2.1
Figure 2.4
1
7000 High / Low Shift Kit

3. REMOVAL OF OLD SHIFTER

3.1. Place the High / Neutral / Low gear selector in the Low position. See Figure 3.1.
shift to low
Figure 3.1
3.2. Remove the high - low handle assembly using a 1/2” wrench.
3.3. Separate the connecting rod from the shifter link assembly by removing the hairpin clip and flat washer that secure them together. See Figure 3.4.
Shifter link assembly
High-low handle assembly
3.4. Working from beneath the tractor, remove the hairpin clip and flat washer that hold the lower end of the connecting rod to the shift assembly. See Figure 3.4.
shift pin assembly
connecting rod
shift assembly
spacer between hydro pump and transmission
Figure 3.4
3.5. Remove the hairpin clip and flat washer that connect the shift assembly to the shift pin assembly.
3.6. Remove the shift assembly from the frame using a 9/16” wrench and a 3/4” wrench.
3.7. Remove the bottom right hand side bolt and spacer that mount the hydro pump to the trans­mission using a 1/2” wrench.
NOTE: It may be necessary to loosen the other bottom bolt that mounts the hydro pump to the transmission. This will relieve the clamping force that is holding the spacer in position.
roll pin
Connecting rod
Figure 3.3
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7000 High / Low Shift Kit
3.8. Remove the spring pin that holds the shift pin assembly to the shaft that enters the transmis­sion using a flat-nosed drift and a heavy ham­mer. See Figure 3.8.
NOTE: the shift pin assembly is visible through an opening in the side of the frame.
spring pin identified in Figure 3.4
NOTE: It may be neccessary to bend the spring pin in order to clear the spacer on the upper mounting bolt for the hydro pump. The top end of the spring pin is accessible through an opening in the side of the frame.
shift pin assembly
Figure 3.8
3.12. Remove the control handle and control handle bracket from the tractor.
3.13. Remove the shifter link assembly from the han­dle bracket using a 3/4” wrench.
3.14. Place a catch pan under the hydraulic lift control valve.
3.15. Disconnect the two steel hydraulic lines from the two elbow flare fittings on top of the valve using an 11/16” wrench.
NOTE: Clean the area surrounding the hydraulic fittings before disconnecting them. It is very important not to contaminate the hydraulic sys­tem.
NOTE: A crow-foot wrench may ease the job of disconnecting the flare fittings, but is not abso­lutely essential.
3.16. Remove the three bolts holding the valve mount­ing bracket to the frame of the tractor using a 1/ 2” wrench.
3.17. Remove the three bolts holding the valve to the valve mounting bracket using a 7/16” wrench. See Figure 3.17.
3.9. Disconnect the lift feedback rod from the hydrau­lic lift control linkage using a 7/16” wrench.
3.10. Remove the two bolts that hold the control han­dle bracket to the valve bracket assembly using a 1/2” wrench and a 1/2” socket. See Figure 3.10.
control handle bracket
bolts
feedback rod
Figure 3.10
shifter link assembly
flare fittings
hydraulic lift control linkage
hydraulic control valve
valve mounting bracket
Figure 3.17
bolts
3.11. Remove the grip from the end of the hydraulic control handle.
3
7000 High / Low Shift Kit

4. ASSEMBLY

4.1. Install the plastic flange bearings in each end of the tube on the new valve mounting bracket.
4.2. Install the shift shaft assembly in the flange bear­ings. The arm on the shift assembly should be on the same side of the bracket as the short side of the tube. See Figure 4.2.
shift shaft assembly
flange bearings
Figure 4.2
valve mounting bracket
4.4. Connect the steel hydraulic lines to the flare fit­tings on top of the hydraulic pump, and snug the flare nuts gently.
NOTE: It is easiest to connect the hydraulics before the bracket is bolted to the frame.
4.5. Fasten the valve bracket to the frame using the three 5/16-18 bolts previously removed.
NOTE: Apply a small quantity of thread locking compound such as Loctite 242 (blue) to the bolts prior to installation.
4.6. Tighten the flare nuts.
4.7. Position the hydraulic control handle and bracket in the tractor, and connect the feedback rod to the lever using the 1/4-20 locking nut previously removed. See Figure 4.7.
hydraulic control handle
control handle bracket
NOTE: A dry PTFE (teflon) or graphite based lubricant will improve the service life of the flange bearings.
4.3. Install the valve to the valve mounting bracket using the three 1/4-20 bolts and locking nuts pre­viously removed. See Figure 4.3.
shift shaft assembly
valve mounting bracket
hydraulic control valve
Figure 4.3
NOTE: Apply a small quantity of thread locking
compound such as Loctite 242 (blue) to the bolts if the locking nuts have lost friction.
Figure 4.7
4.8. Fasten the control handle bracket to the valve mounting bracket using the 5/16-18 bolts and nuts previously removed.
4.9. Apply anti-seize compound to the exposed shoulder (double D) of the shift shaft assembly. Install the shift lever on the shift shaft assembly using the locking nut and flat washer supplied in the kit.
4.10. Insert the shift handle through the outer slot in the control console mounted on the right fender. Bolt the handle to the bracket using the two bolts previously removed from the old handle.
NOTE: The handle should ride against the inside edge of the slot in the fender console. If it does not, remove it and bend it slightly so that it does.
4.11. Install the yellow grip on the new shifter handle.
4
7000 High / Low Shift Kit
4.12. Apply anti-seize compound to the inside of the tube portion of the shift pin assembly. Slip the shift pin assembly onto the shift shaft with the pin portion facing away from the hydro pump.
4.13. Drive the new spring pin through the shaft that and the new shift pin assembly. See Figure 4.13.
new spring pin
new shift pin assembly
Figure 4.13
4.14. Apply a small amount of thread locking com­pound such as Loctite 242 (blue) to the threaded portion of the bolt that holds the hydro pump to the transmission. Install the bolt and spacer. Torque to 12 - 14 ft.-lbs.
4.18. Connect the clevis to the shift pin. It is not nec­essary to secure it with a hairpin clip at this p oi n t. S ee F ig ure 4.1 8 .
shift pin
clevis
jam nut
connecting rod
Figure 4.18
4.19. Insert the pin on the shift shaft assembly through the hole in the connecting rod.
4.20. Check the operation of the shift linkage, and adjust as necessary to obtain positive detent feel in High, Neutral and Low positions. See Figure 4.20.
4.15. Remove the lower left hydro pump bolt that was previously loosened. Apply thread locking com­pound to it, and reinstall it. Torque to 12 - 14 ft.­lbs.
4.16. Thread the jam nut and clevis onto the connect­ing rod. Adjusting the length so that a measure­ment of 9” from the center of the pin bore in the clevis to the center of the hole at the opposite end of the connecting rod will provide an initial setting. The final adjustment can be made this point. Orient the clevis so that the pin bore is in the same direction as the hole at the opposite end of the connecting rod.
4.17. Slide the connecting rod into position between the shift pin and the shift shaft assembly, pass­ing outboard of the arm on the shift assembly.
click
click
click
Figure 4.20
NOTE: It may be neccessary to thread the clevis
up or down the threaded end of the connecting rod to achieve positive detent in all three posi­tions. It will be necessary to remove the connect­ing rod in order to make adjustments to it, then reinstall it to check the adjustment.
5
7000 High / Low Shift Kit
4.21. Once it is confirmed that positive detent is achieved, hold the shift handle in the Low posi­tion, and check the adjustment of the connecting rod. Lengthen or shorten the rod as necessary to coordinate the position of the shift handle with the transmission engagement in Low range. See Figure 4.23.
1/4” gap
Figure 4.21
4.23. Install the connecting rod in the tractor, and secure it with the new hairpin clips provided in the kit. See Figure 4.23.
Figure 4.23
NOTE: There should be a 1/4” gap between the
back of the gear selector lever and the end of the slot in the fender console.
NOTE: Low position is the most adjustment-criti­cal of the three. If it is adjusted correctly, Neutral and High range will be adjusted correctly as well.
4.22. When adjustment is correct, remove the con­necting rod from the tractor without disturbing the adjustment. Secure the clevis in a bench vise, and lock-in the adjustment by tightening the jam nut.
6
7000 High / Low Shift Kit

5. INSTALL THE SHIFT LOCK PLATE

5.1. With the gear selector in Low, position the shift lock plate as follows: See Figure 5.1.
The shift lock plate mounts inboard of the shift lever, with the notches facing outward, to lock the lever in position.
The rear notch of the plate should just contact the front edge of the shift lever.
There should be sufficient clearance between the notch in the shift plate and the edge of the slot in the fender console to allow the shift lever to pass.
Do not bend the shift lock plate to follow the con­tour of the fender.
shift lock plate
fender console
5.5. With the counter-sunk side of the shift lock plate facing up, attach it to the fender console using the flat-head screw, washer, and locking nut pro­vided in the kit. See Figure 5.5.
Figure 5.5
5.6. Bow the shift lock plate so that it follows the con­tour of the fender console. Position the loose end of the shift lock plate so that there is suffi­cient clearance for the shift lever to pass the notch that will hold it in High range.
notch
Figure 5.1
5.2. Mark and punch the fender console at the center of the rear hole in the shift lock plate.
5.3. Move the shift lever to the Neutral position.
5.4. Drill a 3/16” hole at the spot that was just marked and punched.
5.7. Mark, punch,. and drill the second hole in the console.
5.8. Secure the loose end of the shift lock plate to the fender console using the flat-head screw, washer, and locking nut supplied in the kit. See Figure 5.8.
Figure 5.8
7
7000 High / Low Shift Kit
5.9. Apply the shift position indicator label to the shift lock plate. See Figure 5.9.
Figure 5.9

6. INSTALL THE NEW DETENT SPRING

6.1. Locate the set screw on the right side of the transmission that compresses the detent spring for the High / Neutral / low shifter. Use a 5/32” allen wrench to remove the set screw. See Figure 6.1.
6.3. Insert the new detent spring in place of the origi­nal one. See Figure 6.3.
Figure 6.3
6.4. Clean the set screw, and apply a small quantity of thread locking compound such as Loctite 242 to it. Install the set screw and tighten gently until it bottoms-out. From this point, back it off 1 1/4 turns.
6.5. Install the right rear wheel and torque the bolts to 70-90 ft.-lbs.
Figure 6.1
6.2. Remove the detent spring using a bent wire or magnet. Be certain that the detent ball remains in the bore.
6.6. Lower the tractor to the ground and test opera­tion in a safe area.

7. CHECK THE HEIGHT ADJUSTMENT OF THE THREE-POINT HITCH.

7.1. With Three-point hitch in highest position mea­sure for ground to center of hole. See Figure 7.1.
8
Figure 7.1
Height for the two wheeled drive unit should be 28-30”
Height for the four wheeled drive unit should be 29 1/2” - 31 1/2”
7.2. Adjust feedback arm accordingly
NOTE: Feedback arm is on the right side of the right upper hitch arm.
Tighten the nut inward (shortening the feedback rod) will lower the arms
Loosing the nut outward (lengthening the feed­back rod) will raise the arms.
7000 High / Low Shift Kit
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