Cub Cadet 60, 60 Series Operator's Manual

Safety • Assembly • Operation • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR’S MANUAL
Yard Vacuum/Chipper/Shredder with Vacuum/Hose
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
PRINTED IN U.S.A.
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Model Series 060
IMPORTANT
FORM NO. 769-02570A
6/12/2007
This Operator’s Manual is an important part of your new chipper shredder vacuum. It will help you assem-
ble, prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Customer Support .............................................. 2
Safety Labels ......................................................3
Safe Operation Practices ................................... 4
Setting Up Your Chipper Shredder Vacuum ..... 6
Operating Your Chipper Shredder Vacuum ......8
Finding and Recording Model Number
BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information to the sample model plate provided to the right. You can locate the model plate by standing behind the unit and looking down at the frame below the engine. This information will be necessary to use the manufacturer’s web site and/or obtain assistance from the Customer Support Department or an authorized service dealer.
Maintaining Your Chipper Shredder Vacuum . 12
Troubleshooting ................................................ 16
Parts List ........................................................... 18
Warranty ............................................................ 22
Español .............................................................. 23
Customer Support
Please do
purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit, you can seek help from the experts. Choose from the options below:
• Visit
• Phone our
• The
www.cubcadet.com for many useful suggestions. Click on the Customer Service link and you will get several options
to help in answering your questions.
Customer Dealer Referral Line, to find a dealer nearest you, at 1(877) 282-8684.
engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifica-
tions, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information.
NOT
return the unit to the retailer from which it was
2
Safety Labels Found On
Your Chipper Shredder
Vacuum
DANGER
• READ OPERATOR'S MANUAL.
• KEEP HANDS OUT OF INLET AND DISCHARGE OPENINGS WHILE MACHINE IS RUNNING. ROTATING BLADES ARE INSIDE.
• TURN ENGINE OFF AND ALLOW IMPELLER TO COME TO COMPLETE STOP BEFORE REMOVING BAG.
• DO NOT ATTEMPT TO CLEAR A CLOG OR JAM WITH THE ENGINE RUNNING.
• DO NOT OPERATE UNIT WITHOUT BAG OR OPTIONAL BLOWER CHUTE IN PLACE.
• DO NOT STAND OR WALK IN FRONT OF BLOWER CHUTE OR AIM IT AT BYSTANDERS. OBJECTS THROWN OUT OF DISCHARGE CAN CAUSE PERSONAL INJURY.
• DO NOT OPERATE WHEN CHILDREN OR OTHERS ARE AROUND.
• WEAR APPROVED SAFETY GLASSES.
TO AVOID SERIOUS INJURY
DANGER
Keep hands out of inlets while
STOP
engine is r unning. Rotating blades are inside.
1
Safety
Labels
WARNING
FRONT WHEEL / VACUUM NOZZLE HEIGHT
ADJUSTER
HIGH LOW
For use in grass to pick up leaves and debris
To pick up wet material, pine cones, acorns or material on pavement.
DO NOT remove safety
(or any) labels from
chipper shredder
vacuum for any reason.
3
WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo­nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
2
Safe
Operation
Practices
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before at­tempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol.
HEED ITS WARNING!
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the ma­chine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 16 years old to operate this machine. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Keep bystanders, helpers, pets, and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
7. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.
8. Never attempt to unclog either the feed intake or dis charge opening, remove or empty vacuum bag, or inspect and repair the machine while the engine is running. Shut the engine off and wait until all moving parts have come to a complete stop. Disconnect the spark plug wire and ground it against the engine.
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1. Thoroughly inspect the area where the equipment is to be used. Remove all rocks, bottles, cans, or other foreign objects which could be picked up or thrown and cause personal injury or damage to the machine.
2. Always wear safety glasses or safety goggles during opera tion or while performing an adjustment or repair, to protect eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes or jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. Wear leather work gloves when feeding material in the chipper chute.
4. Before starting, check all bolts and screws for proper tight ness to be sure the machine is in safe working condition. Also, visually inspect machine for any damage at frequent intervals.
5. Maintain or replace safety and instructions labels, as necessary.
6. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the engine is hot
or running. e. Allow engine to cool at least two minutes before refuel
ing. f. Never over fill fuel tank. Fill tank to no more than 1/2
inch below bottom of filler neck to provide space for fuel
expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and equip
ment. Move machine to another area. Wait 5 minutes
before starting the engine. i. Never store the machine or fuel container inside where
there is an open flame, spark, or pilot light (e.g. furnace,
water heater, space heater, clothes dryer, etc.). j. To reduce a fire hazard, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris. k. Allow machine to cool at least 5 minutes before storing.
Preparation
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4
Operation
1. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.
2. Before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are empty and free of all debris.
3. Thoroughly inspect all material to be shredded and remove any metal, rocks, bottles, cans, or other foreign objects which could cause personal injury or damage to the machine.
4. If the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration, immediately shut the engine off. Allow the impeller to come to a complete stop. Disconnect the spark plug wire, ground it against the engine and perform the following steps:
a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for any loose parts and tighten to assure
continued safe operation.
5. Do not allow an accumulation of processed material to build up in the discharge area. This can prevent proper discharge and result in kickback of material through the feed opening.
6. Do not attempt to shred or chip material larger than specified on the machine or in this manual. Personal injury or machine damage could result.
7. Never attempt to unclog either the feed intake or discharge opening while the engine is running. Shut the engine off, wait until all moving parts have stopped, disconnect the spark plug wire and ground it against the engine before clearing debris.
8. Never operate without vacuum bag and discharge chute properly attached to the machine. Never empty or change vacuum bag while the engine is running. Zippered end of vacuum bag must be kept closed at all times during operation.
9. Never operate without either the inlet nozzle or optional hose attachment properly attached to the machine. Never attempt to attach or change either attachment while the engine is running.
10. Keep all guards, deflectors and safety devices in place and operating properly.
11. Keep your face and body back and to the side of the chipper chute while feeding material into the machine to avoid accidental kickback injuries.
12. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles.
13. Do not operate this machine on a gravel surface.
14. Do not operate this machine while under the influence of alcohol or drugs.
15. Muffler and engine become hot and can cause a burn. Do not touch.
16. Never pick up or carry machine while the engine is running.
Maintenance & Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage and repair, if needed.
3. Before cleaning, repairing, or inspecting, stop the engine and make certain the impeller and all moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.
4. Do not change the engine governor settings or overspeed the engine. The governor controls the maximum safe operating speed of the engine.
5. Maintain or replace safety and instruction labels, as necessary.
6. Follow this manual for safe loading, unloading, transport ing, and storage of this machine.
7. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer, etc.
8. Always refer to the operator’s manual for proper instruc tions on off-season storage.
9. If the fuel tank has to be drained, do this outdoors.
10. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gaso­line, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
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2
Safe
Operation
Practices
WARNING
This symbol points out important safety instructions, which if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this man­ual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol.
HEED IT’S WARNING!
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
5
3
Setting
Up Your
Chipper
Shredder
Vacuum
IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine.
Loose Parts In Carton
a. Upper and Lower Handle
b. Hose Assembly
c. Safety Glasses
B
A
d. Engine Oil (May be located in bag)
e. Bag
NOTE: All references in this manual to the left or right side of the chipper shredder vacuum is from the operating position only. Exceptions, if any, will be specified.
Figure 3-1
B
Figure 3-2
B
Attaching The Handle
1. Remove the hairpin clips from the handle brackets and remove the carriage screws and wing nuts from the lower handle.
a. Place the bottom holes in lower handle over the
pins on the handle brackets and secure with hairpin clips. See Figure 3-1.
b. Insert carriage screws through upper hole in lower
handle from the inside and secure with wing nuts. See Figure 3-1.
2. a. Unfold the upper handle until it aligns with lower
A
handle. Make sure the rope guide is on the right side of upper handle. See Figure 3-2.
IMPORTANT: Make sure the cables are routed outside the lower handle. Also, do not crimp the cables while lifting up the handles.
b. Secure the two handles by tightening the star
knobs (carriage bolts must be seated properly into the handle). See Figure 3-2.
3. Pull the two cable ties attached to the cables tight approximately 8 inches from each cable end and place the cables into the cable guide.
4. Loosen the wing nut that secures the rope guide to the right side of upper handle.
a. Slowly pull starter rope out of engine.
b. Slip the starter rope into the rope guide. Tighten the
wing nut. See Figure 3-3.
A
Figure 3-3
6
Attaching The Hose Assembly
5. a. Slide hose adapter of hose assembly into the base adapter located on the left front of the Chipper shredder Vacuum. See Figure 3-4.
b. Pull spring loaded pin out on the base and align pin
with the first hole (closest to the end of the tube) in the hose adapter.
c. Release the pin to lock the hose in place.
6. a. Snap the hose handle first into the upper hose handle bracket and then into the lower hose handle bracket. See Figure 3-5.
b. Lay hose tubing on hanger bracket next to chipper
chute. See Figure 3-5.
Attaching The Bag
7. Grasp bag handle with one hand and slide locking rod
on mounting bracket with other hand toward engine. Use the end of mounting bracket as leverage when sliding the locking rod.
a. Slip bag over the rim of the discharge opening and
release locking rod to secure bag in place. See Figure 3-6.
b. Snap bag clip to the top of the lower handle.
c. Place the lower straps on the bag over the top
of lower handle, hooking them on the studs. See Figure 3-6.
NOTE: The bag /chute switch button attached to the mounting bracket must be fully depressed by the tip of front tab on bag handle when securing the bag or engine will not start.
Align pin with this hole.
A
3
A
B
Figure 3-4
Setting
Up Your
Chipper
Shredder
Vacuum
B
Figure 3-5
B
A
C
Figure 3-6
7
4
Know Your Chipper Shredder Vacuum
Starter
Handle
Operating
Your
Chipper
Shredder
Vacuum
Hose Handle
Chipper
Chute
Nozzle Height Adjustment Lever
Figure 4-1
Now that you have set up your chipper shredder vacuum for operation, get aquainted with its controls and features. These are described below and illustrated on this page. This knowledge will allow you to use your new equipment to its fullest potential.
WARNING: The operation of any chipper shredder can result in foreign objects being thrown into the eyes, which can damage your eyes se­verely. Always wear the safety glasses provided with this unit or eye shields while operating or while performing any adjustments or repairs.
Bag
Bag Handle
Oil Fill
Gasoline Fill
Hose Assembly
Nozzle/Hose Vac Lever
Nozzle
Hose Assembly
Used as an alternative to the nozzle to vacuum yard waste such as leaves or pine needles in hard to reach places. See Figure 4-1.
Nozzle/ Hose Vac Lever
The nozzle/hose vac handle is located on top of the nozzle. Use it to switch vacuum suction between the nozzle and the hose assembly.
Hose Handle
Used to guide hose assembly when vacuuming.
Bag Handle
Used to grasp bag in order to assist in attaching, remov­ing, and emptying bag. See Figure 4-1.
Chipper Chute
Allows twigs and small branches up to 1-1/2” in diameter to be fed into the impeller for chipping. See Figure 4-1.
Nozzle Height Adjustment Lever
Used to adjust the nozzle ground clearance ranging approximately 5/8” to 4 1/8”.
Nozzle
Yard waste such as leaves or pine needles can be vacuumed up through the nozzle for shredding.
Bag
Collects shredded material fed through the chipper chute or vacuumed through the nozzle or hose.
Starter Handle
The starter handle is attached to the right upper handle. Stand behind unit and pull the starter handle to start engine. See Figure 4-1.
Engine Controls
See the separate engine manual for the location and function of the controls on the engine.
8
WARNING: Use extreme care when handling gasoline. Gasoline is ex­tremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.
Gas and Oil Fill-Up
1. Check oil level and add oil if necessary. Follow engine
manual for this. See Figure 4-1 for location of the oil fill.
2. Service the engine with gasoline as instructed in the
engine manual. See Figure 4-1 for location of gas fill.
WARNING: Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running.
Starting Engine
IMPORTANT: The bag/chute switch button must be fully depressed by the tip of front tab on bag handle or blower chute for engine to start.
1. Attach spark plug wire to spark plug.
2. Make sure safety switch wire is connected to engine
and properly grounded to mounting bracket.
3.
Engines with choke lever:
Move choke lever on engine to CHOKE position. (A
warm engine may not require choking).
Engines with primer:
Prime engine as instructed in separate engine manual.
4. The throttle control lever is located on the engine.
Move engine throttle control lever to FAST or START position. See Figure 4-2.
5. Grasp starter handle and pull rope out slowly until
engine reaches start of compression cycle (rope will pull slightly harder at this point).
6. Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on starter handle. Let rope rewind slowly.
Throttle Control
Choke Control
Figure 4-2
7. Repeat the previous steps until engine fires. When engine starts, move choke control (if equipped) gradually to RUN position.
8. If engine falters, move choke control back toward the throttle control and repeat steps 5 through 7.
9. ALWAYS keep the throttle control in the START/RUN position when operating the Chipper shredder Vacuum.
WARNING: Never run the engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
Stopping Engine
Move throttle control lever to slow (turtle) position.
1.
Whenever possible, gradually reduce engine speed before stopping engine.
Move throttle control lever to STOP or OFF
2.
position. Disconnect spark plug wire and ground it to the
3.
retaining post to prevent accidental starting while the equipment is unattended.
NOTE: See your engine manual packed with your unit for more detailed instructions.
4
Operating
Your
Chipper
Shredder
Vacuum
9
4
Outer Flap
Inner
Flap
Buttons
Operating
Your
Chipper
Shredder
Vacuum
To Empty Bag
1. a. Unhook bag straps from the lower handle.
B
C
A
Figure 4-3
b. Unsnap bag clip from the top of lower handle. See
Figure 4-3.
c. Grasp bag handle with one hand and pull lock rod
on mounting bracket with other hand toward engine to release.
d. Lift bag off back of unit.
2. Twist the two buttons on the back of the bag to unlock
D
and empty contents. See Figure 4-4. Hold bag handle and bag clip while emptying the contents.
3. Compress bag opening and fold inner flap over opening.
4. Fold outer flap over inner flap and insert buttons on the bag through metal outlets. See Figure 4-4.
5. Twist the buttons to lock bag. Place bag back onto unit as instructed SETTING UP YOUR CHIPPER SHRED­DER VACUUM.
WARNING: Do not at any time make any adjustments without first stopping engine and disconnecting spark plug wire.
Figure 4-4
Using The Nozzle Vacuum
Yard waste such as leaves and pine needles can be vacuumed up through the nozzle for shredding. After material has been shredded by the flail blades on the impeller assembly, it will be discharged into catcher bag. Do not attempt to shred or chip any material other than vegetation found in a normal yard (i.e. branches, leaves, twigs, etc.) Avoid fibrous plants such as tomato vines until they are thoroughly dried out. Materials such as stalks or heavy branches up to 1 1/2” in diameter may be fed into the chipper chute.
1. Place nozzle/hose vac lever in the top position on the nozzle to vacuum through nozzle. See Figure 4-5.
2. The spring loaded pin must be in the first hole (closest to the end of the tube) of the hose adapter to operate the nozzle vac. See Figure 4-5.
3. Place both hands on top of upper handle to push unit over yard waste.
WARNING: Do not attempt to shred, chip, or vacuum any material larger
than specified on the machine or in this manual. Personal injury or damage to the machine could result.
Figure 4-5
10
IMPORTANT: The flail screen is located inside the housing in the discharge area. If the flail screen becomes clogged, remove and clean as instructed in MAINTAIN­ING YOUR CHIPPER SHREDDER VACUUM. For best performance, it is also important to keep the chipper blade sharp.
Using The Hose Assembly
1. Place nozzle/hose vac lever in the bottom position on the nozzle to redirect vacuum to the hose assembly. See Figure 4-6.
2. The spring loaded pin must be in the second hole of the hose adapter to operate the hose assembly. See Figure 4-6.
3. Unhook the hose from upper and lower hose handle brackets and grasp the hose handle to guide the hose while vacuuming yard waste such as leaves or pine needles in hard to reach places.
Nozzle Height Adjustment
The nozzle can be adjusted to any six positions, rang­ing from 5/8” to 4 1/8” ground clearance. The nozzle height has to be adjusted according to chipper shredder conditions.
1. Depress nozzle height adjustment lever towards wheel. See Figure 4-7.
2. Move the height adjustment lever forward or backward to adjust the nozzle upwards or downwards. Make sure both levers are in the same position.
3. Release lever towards deck.
Figure 4-6
4
Operating
Your
Chipper
Shredder
Vacuum
NOTE: In general, raise the nozzle height to vacuum a thick layer of leaves. Lower the nozzle height for smoother surfaces.
Figure 4-7
11
5
Maintaining
Your
Chipper
Shredder
Vacuum
WARNING: Always stop engine, disconnect spark plug, and ground against engine before cleaning, lubricating or doing any kind of maintenance on your machine.
General Recommendations
Always observe safety rules when performing
• any maintenance.
The warranty on this chipper/shredder vacuum
• does not cover items that have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain the equipment as instructed here.
Some adjustments will have to be made periodi-
• cally to maintain your unit properly.
Periodically check all fasteners and make sure
• these are tight.
Lubrication
Wheels: Lubricate each wheel shoulder screw
(rear wheel) and pivot arm axle (front wheel) once a season with light oil.
Nozzle height adjustment levers: Lubricate the
pivot points of the nozzle height adjustment levers once a season with light oil.
Locking Rod: Lubricate the locking rod with light oil
to ease the application of attaching on or removing bag.
Nozzle/Hose Vac Lever: Lubricate the nozzle/hose
vac lever on top of the nozzle once a season with light oil.
Engine: Follow the separate engine manual packed
with your unit for lubrication instructions.
Equipment Care
Clean the chipper/shredder vacuum thoroughly after
• each use.
Wash bag periodically with water. Allow to dry
• thoroughly in shade.
If the flail screen becomes clogged, remove and
• clean as instructed below.
NOTE: Cleaning with a forceful spray of water is not recommended as it could contaminate the fuel system.
Engine Care
Refer to the Maintenance section of the Engine Owner/ Operator manual packed with your unit. Read and follow instructions carefully.
Check engine oil level before each use as
• instructed in the separate engine manual.
Clean or replace air cleaner every 25 hours under
• normal conditions. Clean every few hours under extremely dusty conditions. To service the air cleaner, refer to the separate engine manual.
The spark plug should be cleaned and the gap
• reset once a season. Refer to the separate engine manual for correct plug type and gap specifications.
Clean engine regularly with a cloth or brush. Keep
• area around engine clean to permit proper air circulation. Remove all grass, dirt and combustible debris from muffler area.
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