Cub Cadet 430 Operator's Manual

Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR’S MANUAL
4x2 Utility Vehicle — Models 430 & 431
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
FORM NO. 769-00665H
01/11/2007
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
This Operator’s Manual is an important part of your new utility vehicle. It will help you operate
and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Safe Operation Practices ................................... 4
Know Your Utility Vehicle ................................... 6
Operating Your Utility Vehicle ............................ 9
Servicing Your Utility Vehicle ........................... 12
Service Chart .................................................... 16
Finding and Recording Model Number
BEFORE YOU START OPERATING YOUR NEW EQUIPMENT...
please locate the model plate on the equipment and copy the information to the sample model plate provided to the right.
You can locate the model plate on the vehicle under the operator’s seat. Flip the seat forward to view model plate. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer.
Accessories ...................................................... 16
Specifications ................................................... 17
Shift Fault Codes .............................................. 18
Troubleshooting ................................................ 20
Warranty ............................................................ 22
Model Number:_________________________
Serial Number:_________________________
CUB CADET LLC
www.cubcadet.com
DEALER LOCATOR PHONE NUMBER: 877-282-8684
P. O. BOX CLEVELAND, OH 44136
361131
Customer Support
For Customer Support please contact the retailer from which the unit was purchased,
or use one of the methods below to find a service dealer nearest you.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, contact the retailer from which you purchased this vehicle. To find a Cub Cadet Dealer nearest you choose from the options below:
1. Visit
2. Phone our dealer locator number toll free at 1-877-282-8684.
3. The
www.cubcadet.com to search for a service dealer nearest you using your zip code. You will also find many
useful suggestions and tips.
engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifi­cations, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information.
2
1
To Avoid An Accident And Injury
• Do not tow more than 900 Lb. rolling weight (i.e., trailer plus cargo).
• Spread load evenly. Never exceed 100 lb. tongue weight.
• Go slow and use extra care when towing. Allow for increased braking distance.
• Do not tow heavy loads on slopes over a 5º incline.
S32162
WARNIN G
CARGO BOX LOAD CAPACITY:
MAX 800 Lb.
• Spread load evenly. Secure load to prevent movement.
• Go slow. Avoid sudden starts and stops which could cause load to shift.
• Do not load above height of this panel. Load could shift forward injuring driver or passenger.
No riders in cargo box
or anywhere other than seats.
WARNI N G
WA R N I N G
MAX 15º
• This is an off-road utility vehicle. Do not operate on public highways. It handles and maneuvers differently than a normal passenger car. Sharp, high speed turns or abrupt maneuvers can cause vehicle to roll over or go out of control.
• Handling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads will affect steering, braking, stability and overall handling of vehicle.
• Read and understand operator's manual before operating vehicle.
• Only one person in each seat.
• No other riders permitted.
• Keep hands and feet inside vehicle during operation.
• Do not operate on slopes greater than 15º.
• Drive slowly when turning, on rough ground, or carrying a cargo load.
• Spread load evenly in cargo box. Do not exceed load capacity specified on cargo box label.
• Secure load to prevent movement.
FALLING OFF OR ROLLOVER MAY
CAUSE SERIOUS INJURY OR DEATH
• Always re-latch cargo box latch upon manually lowering cargo box.
• Do not operate or load vehicle with cargo box latch unlatched.
AVOID INJURY WHEN USING CARGO BOX LIFT
CARGO BOX
• Read and understand operator's manual for lifting, loading and unloading instructions.
• Stop vehicle on level ground and set parking brake before operating lift.
• When using optional electric lift stay in seat and keep hands away from cargo box.
S32 515 AC
• Pull lever down to release latch.
• Lift bed up.
• Always check to see bed is latched before operation of vehicle.
• When lowering bed keep fingers clear of latch and bed.
TO OPERATE BED LATCH
RIDERS CAN
F
ALL OFF AND BE
SERIOUSLY
INJURED OR KILLED
O
nly one person in each seat.
N
o riders in the ca
rg
o box or anyw
he
re
other than seats.
W
ARNING
Safety
Labels
3
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before at­tempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol.
HEED ITS WARNING!
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
2
Safe
Operation
WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo­nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This vehicle is designed to be operated according to the rules for safe operation in this manual. As with any type of vehicle, carelessness or error on the part of the operator can result in serious injury. Failure to observe the following safety instructions could result in serious injury or death.
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
and others. Read and
follow all instruc-
tions in this manual
before attempting to
operate or service this vehicle. When
you see this symbol
- heed its warning.
Your
Responsibility
Restrict the use
of this power machine
to persons who read,
understand and
follow the warnings
and instructions
in this manual
General Operation
1. Read, understand, and follow all instructions on the vehicle and in the manual before attempting to operate or service. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. This is an off-road utility vehicle and it should not be oper ated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area.
3. This vehicle handles and maneuvers differently than a normal passenger car. Sharp high speed turns and abrupt maneuvers can cause vehicle to roll over or go out of con­trol. Slow down when turning and avoid abrupt maneuvers.
4. Handling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads affect steering, braking, stability, and overall handling of vehicle.
5. Be familiar with all instructions and controls and their proper operation before starting vehicle.
6. Never allow adults to operate this vehicle without proper instruction.
7. Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
8. Watch for traffic when operating near or crossing roadways. This vehicle is not intended for use on any public roadway.
9. Do not operate this vehicle while under the influence of alcohol or drugs.
10. Never carry more than one passenger. This vehicle is designed to carry the driver and one passenger only. No riders are allowed in cargo box or anywhere else on vehicle.
11. Keep all body parts (i.e. head, arms, hands, legs, feet) inside vehicle when vehicle is in motion.
12. Always remain seated and keep both hands on the steering wheel when driving the vehicle.
13. Sit on the center of the seat and keep both feet within the foot platform perimeter. Clean foot platform if dirty and remove any debris from around foot controls, e.g. brake pedal.
14. Do not misuse the utility vehicle. It is an utility vehicle, not a recreation vehicle or toy. Recreational riding can lead to accidents, severe bodily injury or death.
15. Inspect area around vehicle before moving, especially in reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. Keep bystanders out of area.
16. Avoid driving through water, since loss of control may occur. Drive belt may slip if exposed to water thus reducing vehicle pulling power and stopping vehicle entirely.
17. Always use vehicle lights while operating in low light situations.
18. Do not mount or leave vehicle while it is in motion or in actual operation.
19. Avoid sudden starts, stops, or turns and always use a level turn-around area.
-
20. Never leave vehicle unattended with the key in the ignition. Always turn key to the “Stop” position, set the parking brake and remove key.
21. Check overhead clearances carefully before driving under low hanging tree branches, wires, etc., where the operator may be struck or pulled from the unit, which could result in serious injury.
22. Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or personal injury.
23. Engine must be stopped when cleaning, servicing, adjusting, repairing, or installing attachments on utility vehicle.
24. After striking foreign objects, stop the unit and shut off the engine. Inspect for damage and repair the damage before restarting and operating equipment.
25. Do not start or operate vehicle in an inside area, unless it is adequately ventilated. Engine exhaust contains carbon monoxide fumes, which are very poisonous and can be deadly.
26. Do not change engine governor setting or over speed the engine. The governor is set at the factory for safe operating speed.
27. Assure safety interlock switch is adjusted correctly so engine cannot be started unless gearshift is in the neutral position.
28. Do not touch engine or muffler while engine is running or soon after it is stopped. They will be hot and can cause a burn.
29. Always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.
30. If situations occur which are not covered in this manual, use care and good judgement. Contact your local service center or call toll free 1-877-282-8684 for the name of your nearest service center.
Slope Operation
Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. If a slope is steeper than a 15° incline, do not operate this unit on that area. Exercise extreme caution while operating on slopes.
DO:
1. Travel straight up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Travel slowly while on a slope. Always keep the forward speed limited when going down slopes to take advantage of the motor braking action.
3. Keep all movement on the slopes slow and gradual. Avoid starting or stopping on a slope.
4. Avoid slopes with slippery, loose, or bumpy surfaces as they are especially hazardous.
5. Use extra care while carrying cargo. It may affect the stability of the vehicle. Spread the load evenly or tie down.
4
Do Not:
1. Do not travel near drop-offs, ditches or embankments. The vehicle could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
2. Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.
3. Do not turn sideways to the hill. The vehicle may roll over. If you must turn, go slow and do so carefully and gradually.
4. Do not carry cargo on steep slopes or tow loads.
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the vehicle. They do not understand the dangers. Never assume that children will remain where you last saw them. Avoid run over accidents. a. Keep children out of the immediate area of the vehicle
and in watchful care of a responsible adult other than the operator.
b. Be alert and turn the vehicle off if a child enters the area.
c. Before and while backing, look behind and down for small
children.
d. Never carry small children, they may fall off and be
seriously injured or interfere with safe vehicle operation.
e. Use extreme care while approaching blind corners,
doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the vehicle.
f. Remove key when vehicle is unattended to prevent
unauthorized operation.
2. Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
3. Do not let children ride in the cargo box, in the driver’s or passenger’s lap or anywhere other than the passenger seat. Never give small children a ride; not even in the passenger seat. They may fall off.
Cargo Box Loading/Operation
1. Do not exceed vehicle’s Total Load Capacity rating of 1,200 lb. This includes operator, passenger, accessories, and cargo.
2. Do not exceed 800 lb. load in cargo box.
3. Spread load evenly and secure to prevent movement.
4. Do not load above height of cargo box front panel. Load could shift forward and injure driver or passenger.
5. Avoid loads which exceed the physical dimensions of cargo box.
6. Go slow. Heavy loads will affect steering, braking, stability, and overall handling of the vehicle. Limit loads to those that can be safely controlled.
7. Avoid sudden starts, stops, and turns which could cause load to shift.
Cargo Box Lift
1. Stop vehicle on level ground and set Parking Brake before raising cargo box.
2. On manual lift units, unload cargo box before raising cargo box.
3. Do not operate vehicle with cargo box in raised position.
4. Do not operate vehicle with cargo box latch unlatched. Always re-latch upon manually lowering cargo box.
When using optional electric lift:
a. Stay in driver’s seat.
b. Keep body parts away from cargo box and keep all
bystanders away.
c. Do not allow rear wheels to hang over the edge of a
drop-off when raising cargo box. The load in the cargo box may shift causing the vehicle to tip over backwards.
Towing
1. Always use an approved hitch and hitch point provided on the utility vehicle.
2. Do not tow more than 900 lb. (454 kg) rolling weight (i.e. trailer plus cargo).
3. Never load more than 100 lb. (45.5 kg) tongue weight on tow bracket provided.
4. Go slow and use extra care when towing a trailer. Allow for increased braking distance. Load trailer properly.
5. Do not tow heavy loads on slopes greater than 5° incline. When going downhill or turning, the extra weight tends to push the tow vehicle and may cause you to loose control (i.e. braking and steering ability are reduced, towed equip­ment may jack-knife and cause utility vehicle to overturn).
Service
Safe Handling Of Gasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the engine is
hot or running. Allow engine to cool at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and equip
ment. Move unit to another area. Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
l. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
-
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
and others. Read and
follow all instruc-
tions in this manual
before attempting to
operate or service this vehicle. When
you see this symbol
- heed its warning.
Your
Responsibility
Restrict the use
of this power machine
to persons who read,
understand and follow
the warnings
and instructions
in this manual
5
3
Know Your Utility Vehicle
NOTE: Reference to right or left hand side of the utility vehicle is observed from the operating position.
Know Your
Utility Vehicle
WARNING
Never leave a running
machine unattended.
Always set parking
brake, stop engine and remove key to
prevent unintended
starting.
P
Choke Knob
Read this operator’s manual, safety labels, and operating instructions on the vehicle before operating. Compare the illustrations in this manual with your unit to familiarize yourself with the location of various controls and adjustments. Reference to the right or left hand side of unit is observed from the operating position. Save this manual for future reference.
IMPORTANT: Read the Kohler Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments.
NOTE: Before operating your vehicle, follow the starting instructions in the Operating Section and check tire pres­sure per the recommendations in the Servicing section.
Differential Lock Knob
Figure 1
Accelerator Pedal
The accelerator pedal is located on the right side of the floor beneath the dash panel. Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift. As the pedal is depressed, speed will increase to the maximum selected range. Releasing the pedal reduces the speed, but does not stop the vehicle. The brake must be applied to stop vehicle. See Figure 2.
Accelerator Pedal
Brake Pedal
Figure 2
Parking Brake Latch
Brake Pedal
The brake pedal is located on the left side of the floor beneath the dash panel. Remove foot from accelerator pedal apply pressure to the brake pedal evenly until vehicle slows down and stops. See Figure 2.
Parking Brake Latch
The parking brake latch is located on the dash panel to the right of the steering wheel. It holds the brake in the engaged position for parking. See Figure 1.
To engage the parking brake, push brake pedal down firmly, pull out on the parking brake latch, and release foot from brake pedal. Brake pedal will stay down and parking brake light on dash will come on to indicate parking brake is engaged.
To release parking brake, push down on brake pedal and parking brake latch will release.
Ignition Switch
WARNING: Never leave a running machine unattended. Always set park­ing brake, stop engine and remove key to prevent unintended starting.
The ignition switch is located on the right side of the dash panel. To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the Run position once engine has fired. See Figure 3.
NOTE: The shift controller will return the transmission to neutral when the key is turned off. If the lever under the cargo box is not in neutral it must be manually returned to neutral to start engine. See Page 9 for instructions on checking and resetting the lever on the transmission.
Refer to Starting The Engine in the Operation Section of this manual for detailed starting instructions
6
Rear Power Outlet Switch (Optional)
Hour Meter
3
P
Cargo Box Electric Lift Switch (Optional)
Key Switch
Figure 3
Gear Lights
12-Volt Power Outlet
Horn Switch (Optional)
The horn switch is located on the right side of the dash panel. Push button to activate horn.
12V Power Outlet
The 12V power outlet is located on the right side of the dash panel. It is used for the convenience of plugging in accessories that require a power source with a maximum
load of 5 amps at 12 volts. See Figure 3.
Cargo Box Electric
Lift Switch (Optional)
If equipped, the cargo box electric lift switch is located on the right side of the dash panel. It activates lift to raise and lower cargo box. See Figure 3.
Rear Power Outlet Switch (Optional)
If equipped, the rear power outlet switch is located on the right side of the dash panel. It turns power on and off for the rear outlet. See Figure 3.
Warning Light Cluster
The warning light cluster is located in the middle of the dash panel. See Figure 4. There are four warning lights: alternator discharge light (Bat tery), parking brake light, engine oil pressure light, and low fuel light.
The engine oil pressure light activates when engine has low oil pressure. The alternator discharge light will indicate that the alternator is not charging. The low fuel light activates when fuel is low in tank. The parking light indicates that the parking brake is engaged.
Gearshift Switches
The gearshift switches are located on the right side of the dash panel next to the gear lights. When pushing the appropriate switch for forward, neutral, or reverse, the brake pedal must be depressed. See Figure 2 for Brake Pedal location.
P
Figure 4
Gear Lights
The gear lights are located on the right side of the dash panel. See Figure 3. Once a gear is selected, a gear light, or a combination of gear lights, will illuminate. If the vehicle has not shifted properly, or there is a shifting issue, the lights will flash for 5 seconds and an audible tone will sound. During this time a shift will not be allowed, however, once the lights stop flashing, shifting will be allowed. Refer to SECTION 9: Electric Shift Fault Codes and/or SECTION 10: Troubleshooting to determine the failure mode.
Hour Meter
The hour meter is located in the center of the warning light cluster. It reads the elapsed time engine has run. See Figure 4.
NOTE: Every 50 hours a “change oil” message will flash on the display for 2 minutes every time the tractor is started. This message will repeat for the first two after each 50 hour interval. The oil pressure indicator light will also flash when this display is active. Before the interval expires, change the crankcase oil level as instructed in the Engine Manual.
Choke Knob
The choke knob is located on the left side of the dash panel. The choke is used when starting a cold engine. It enrichens the fuel mixture for cold weather starting. See Figure 1.
Differential Lock Knob
The differential lock knob is located on the left side of the dash panel. When pulled, the switch locks the differential so both drive wheels will pull equally when rear wheels start to slip. Push in the knob to disengage the deferential locking system. See Figure 1.
Cup Holders
The cup holders are located between the seats. They are designed for the use of non-alcoholic beverages.
WARNING: Never operate this vehicle while under the influence of alcohol or drugs. Doing so can result in serious personal injury or death.
Know Your
Utility Vehicle
WARNING
Never leave a running
machine unattended.
Always set parking
brake, stop engine and remove key to
prevent unintended
starting.
Never operate
this vehicle while
under the influence of alcohol or drugs. Doing so can result
in serious personal
injury or death.
NOTE:
The shift controller will
return the transmission to neutral when the key is turned off. If the lever
under the cargo box is
not in neutral it must be
manually returned to
neutral to start engine.
7
3
Know Your
Utility Vehicle
Fuel Shut Off Valve
The fuel shut off valve is located under the seat and it is strapped onto the fuel tank. It controls fuel to the engine. To turn fuel off, turn knob so indicator is down. To turn fuel on, turn knob to the up position. See Figure 5.
Cargo Box
The cargo box is raised by a gas spring. Manually remove the contents of the cargo box before lifting the cargo box. Push the release latch down and lift up the cargo box. Once the cargo box is in the raised position, access to the engine is possible. If equipped with a electrical lift, the cargo box can be raised to dump cargo. See Figure 7.
IMPORTANT: Do not exceed the vehicle’s Total Load Capacity of 1,200 lb., which includes driver, passenger, accessories, and cargo. Do not exceed 800 lbs. in the cargo box.
WARNING
Make sure seat is in locked position prior to operation
and do not try
to adjust the
seat position
while operating
the vehicle.
IMPORTANT:
Do not exceed the
vehicle’s Total Load
Capacity of 1,200
lb., which includes
driver, passenger,
accessories, and
cargo. Do not
exceed 800 lb. in
the cargo box.
Fuel Shut-off Valve
Figure 5
Adjustable Seat Lever
The adjustable seat lever is located beneath the driver’s seat on the front side and it is used to move the seat forward and backward. See Figure 6.
Figure 7
Tailgate
The tailgate can be hinged at the top or the bottom depending on how you release the holding pins. If you pull inward on the two top pins, the tailgate will swing down. If you pull inward the two bottom pins, you can pivot the tailgate upwards. See Figure 8.
Figure 6
Slide the lever to the left and push the seat forward or back to the desired position. Release the lever so that it locks the seat in place.
WARNING: Make sure seat is in locked position prior to operation and do not try to adjust the seat position while operating the vehicle.
Figure 8
8
Operating Your Utility Vehicle
WARNING: This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area.
IMPORTANT: Before starting the engine read this manual and the Kohler Engine manual thoroughly to understand all instructions.
WARNING: Do not run an engine in an enclosed area. Move the vehicle to an outside area before running the engine.
IMPORTANT: Tires are shipped over-inflated. Reduce inflation pressure in all tires to approximately 5 -6 psi.
4
Operation
Check Neutral Safety Switch
1. Sit in the operator’s seat and place key switch in STOP position.
2. Engage the parking brake, raise and secure cargo box, and move lever to the forward position. See Figure 12.
Figure 12
3. Sit back down in operator’s seat and move key switch to START position. The engine should NOT crank.
4. Turn key switch to STOP and move lever to the reverse position.
5. Sit back down in operator’s seat and move key switch to START position. The engine should NOT crank.
6. Turn key switch to STOP.
7. Lower and re-latch the cargo box.
8. Keep engine compartment clean and be sure fan or flywheel screens remains installed and clean.
Starting Engine
1. Sit in the operator’s seat and place key switch in STOP position.
2. Lock parking brake.
3. Put into neutral.
4. Pull out the choke knob if engine is cold.
5. Turn key to the START position.
6. Release key to the RUN position when engine starts.
7. If engine does not start, wait a few seconds and repeat procedures.
8. After engine starts, push in choke knob.
9. Release parking brake.
IMPORTANT: DO NOT run the starter continuously for more than 5 seconds, otherwise the battery may discharge quickly.
NOTE: If engine surges after starting while idling or driving at a low speed, apply choke as needed until engine has warmed up.
IMPORTANT: Do not operate the engine under full load until engine has warmed up.
Stopping Engine
1. To stop utility vehicle, release accelerator pedal and de­press brake pedal until vehicle comes to a complete stop.
2. Put unit back into neutral.
3. Lock parking brake and turn key switch to STOP position.
4. Remove the key when not in use.
WARNING: The vehicle will roll if the parking brake is not engaged and locked.
Driving Utility Vehicle
1. Make sure front wheels are turned to the desired direction.
2. Depress brake pedal to release parking brake.
3. To avoid damaging transmission, depress brake pedal fully and make sure vehicle is completely stopped before shifting into Forward or Reverse.
WARNING: Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.
WARNING
This is an off-road
utility vehicle and
it should not be
operated on public
highways. Know
and comply with all
laws and regulations
governing the use of off-highway vehicles
in your area.
Do not run an engine
in an enclosed area.
Move the vehicle to an
outside area before running the engine.
Do not stop or start
suddenly when going
uphill or downhill. Be
especially cautious
when changing
direction on slopes.
Apply brakes when going down slopes
to maintain control of
vehicle.
9
4
Operation
WARNING
To avoid transaxle damage, injury, or
turf damage, go
slow when operating
vehicle with differen-
tial lock engaged as
steering response is
noticeably reduced.
To prevent the possibility of bodily injury from uninten-
tional lowering of the
cargo box, be sure
vehicle is on a level
and stable surface
and parking brake is
locked before raising
cargo box.
Apply brakes when going down slopes to maintain control of vehicle.
4. Release brake pedal and apply pressure to the accelerator pedal.
5. Release accelerator and apply brake pedal evenly and firmly to slow down or stop.
Engaging Differential Lock
The Differential Lock Switch is located on the left side of the dash panel. See Figure 13.
Differential Lock Switch
Figure 13
1. To engage, stop or slow vehicle speed and pull knob. The differential will then lock giving continuous power to both rear wheels.
IMPORTANT: Engage the differential when the left and right side wheels are turning at slightly different speeds.
WARNING: To avoid transaxle damage, injury, or turf damage, go slow when operating vehicle with differential lock engaged as steering response is noticeably reduced.
Disengaging Differential Lock
1. To disengage the differential lock, simply push the knob again.
Torque must be equal on both axles for differential lock to release. It is best to slow down and drive straight ahead at a constant speed when disengaging the differential.
Manual Lift
1. Park the vehicle safely on level ground and set parking brake.
2. Empty cargo by hand and unlatch cargo box by pushing down on the cargo latch. See (A) Figure 14.
3. While holding the latch down, lift the cargo box (B).
4. Lower and allow bed to re-latch cargo box before operating unit.
A
B
Figure 14
Electric Lift (Optional)
1. Park the vehicle safely and turn key to the RUN position.
2. Raise cargo box by pressing and holding top of elec­tric lift switch. Release switch when box is at desired dump height or when maximum height is reached.
NOTE: A ratcheting noise will indicate cargo box is at full
extension. The same noise will also be heard when cargo
box is at the full down position. If lift capacity of the power
lift is exceeded, a ratcheting will also be heard.
3. To lower cargo box, push on bottom of electric lift switch. Turn ignition switch to the STOP position.
Raising & Lowering Cargo Box
WARNING: To prevent the possibil­ity of bodily injury from unintentional lowering of the cargo box, be sure
vehicle is on a level and stable surface and parking brake is locked before raising cargo box.
10
Dumping Load
From Cargo Box
1. Back up the vehicle to the dump site and apply parking brake.
2. Unhook the tailgate from cargo box.
3. If using an electric lift, raise cargo box to dump load and lower box when empty.
WARNING: The center of gravity changes as a loaded cargo box is raised. Do not allow rear wheel to
hang over the edge of a loading dock or ravine. The cargo box weight may shift over center and vehicle could tip over backwards.
WARNING: A loaded cargo box
can be very heavy. Do not attempt
to dump a loaded cargo box unless
vehicle is equipped with an electric lift
option.
IMPORTANT: If dumping by electric lift, stop imme-
diately if actuator clutch slippage occurs. Lower cargo box completely and remove excess load by hand before dumping.
4. Reconnect the tailgate to the cargo box. Do not drive
the vehicle with cargo box in the raised position.
Loading the Cargo Box
WARNING: The utility vehicle may
become unstable if the cargo box is
loaded incorrectly. Avoid loose and
shifting loads or uneven loading of
material.
1. Verify cargo box is latched before loading.
2. Securely anchor all loads in cargo box and do not load
beyond maximum capacity.
3. The maximum box capacity is 800 lbs. (362.9 kg).
4. When loading objects into vehicle, be sure load is
securely anchored and evenly distributed in cargo box.
5. Do not load above height of cargo box front panel.
Load could shift forward striking driver or passenger or cause driver to loose control of vehicle.
6. Avoid loads which exceed physical dimensions of
cargo box.
7. Avoid concentrated loads at rear or side of cargo box.
Be sure load is distributed evenly.
8. Reduce load and ground speed when operating over rough or hilly terrain. DO NOT overload vehicle. Limit loads to those that can be safely controlled.
Towing Loads
WARNING: To help prevent per­sonal injury due to loss of control or tipping, always tow a load slowly enough to maintain control.
1. Do not tow a load that exceeds 900 lbs.(454.5 kg) rolling weight (i.e. trailer plus cargo) and never exceed 100 lbs. (45.5kg) tongue weight.
2. Go slow when towing a heavy load. Allow for increased braking distance. Tow load at a speed slow enough to maintain control.
3. Do not tow on slopes greater than 5°.
4. Be particularly cautious when towing down even a gradual slope or turning. The extra weight tends to push the tow vehicle and may cause you to lose control (braking and steering ability are reduced; towed equipment may jack-knife).
IMPORTANT: Extreme angles such as high railroad crossings can place high bending loads on hitch connection. If traversing terrain where these conditions exist, use of a ball or pintle type hitch is recommended.
5. Always use approved hitch and hitch point provided for the utility vehicle. Do not modify the hitch in any way.
Transporting Vehicle
IMPORTANT: Never tow the vehicle. Transaxle damage will occur if vehicle is towed. Haul the vehicle on a heavy-duty trailer or on a full-size truck.
1. Once the utility vehicle is loaded onto the trailer or truck, leave transaxle gearshift lever in forward or reverse.
2. Apply parking brake and turn fuel shut-off valve to OFF position during transport.
3. Fasten vehicle to trailer or truck with straps, chains, or cables.
4
Operation
WARNING
The center of gravity
changes as a loaded
cargo box is raised.
Do not allow rear
wheel to hang over
the edge of a loading
dock or ravine. The
cargo box weight
may shift over center
and vehicle could tip
over backwards.
A loaded cargo box
can be very heavy.
Do not attempt to
dump a loaded cargo
box unless vehicle
is equipped with an
electric lift option.
The utility vehicle
may become
unstable if the
cargo box is loaded
incorrectly. Avoid
loose and shifting
loads or uneven
loading of material.
To help prevent
personal injury due
to loss of control or
tipping, always tow a
load slowly enough to maintain control.
11
5
Servicing Your
Utility Vehicle
WARNING
The battery produces
a flammable and
explosive gas. Do not
smoke near battery.
Wear eye protection
and gloves when
handling the battery.
Do not allow direct
metal contact across
battery posts.
Lubrication
Front Axle Lubrication
1. Lubricate one grease fitting on each axle with 2 or 3 shots of grease every 50 hours.
Engine
Read the engine operator’s manual for any service or maintenance information pertaining to the engine.
Filling Fuel Tank
1. Stop vehicle on a level surface and apply parking brake.
2. Turn the ignition key to the STOP position and remove the key.
3. Allow engine to cool several minutes before you add fuel.
4. Clean area around fuel cap and remove cap. See Figure 14.
Clean Battery and Terminals
1. Remove battery from vehicle. Always remove negative cable first when disconnecting.
2. Wash battery with solution of four tablespoons of baking soda to one gallon of water.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Apply petroleum jelly or silicone spray to terminals to prevent corrosion.
6. Install battery. Always install negative cable last when connecting.
Jumping a Battery
WARNING: Do not attempt to jump start a frozen battery. Warm to 60 de­grees F (16 degrees C) . Do not smoke near battery and wear eye protection and gloves when handling battery.
1. Connect positive (+) jumper cable to booster battery positive (+) post (A). See Figure 15.
2. Connect the other end of positive (+) jumper cable to the disabled vehicle battery positive (+) post (B).
Jumper Cables
D
The battery is sealed
and is maintenance-
free. Acid levels
cannot be checked
and fluid can not
be added.
Do not attempt to
jump start a frozen
battery. Warm to 60 degrees F (16
degrees C) . Do
not smoke near
battery and wear eye
protection and
gloves when
handling battery.
Charge battery in a well ventilated area
and keep away from
an open flame or pilot
light as on a water
heater, space heater,
furnace, clothes
dryer or other gas
appliances.
Figure 14
5. Fill tank with fresh, unleaded, regular grade fuel only to bottom of filler neck. Use a minimum of 87 octane.
6. After refueling, make sure tank cap is closed securely.
Battery
WARNING: The battery produces a flammable and explosive gas. Do not smoke near battery. Wear eye protection and gloves when handling the battery. Do not allow direct metal
contact across battery posts.
The battery is sealed and is maintenance-free. Acid levels cannot be checked and fluid can not be
added.
IMPORTANT: If removing the battery for any reason,
disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engine’s
alternating system.
B
Disabled Battery
Figure 15
3. Connect negative (-) jumper cable to booster battery negative (-) post (C).
4. Connect the other end (D) of negative (-) jumper cable to a metal part of the disabled machine frame away from battery.
5. Start the engine of the disabled machine and run machine for several minutes.
6. Carefully disconnect the jumper cables in the exact reverse order: negative cable first and then the positive cable.
C
Booster Battery
A
Charging
WARNING: Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
12
If the vehicle has not been put into use for an extended period of time, charge the battery with an automotive type 12-volt charger for a minimum of one hour at six amps.
Replacing Headlights
The headlights are held in place by a rubber seal around the perimeter of the headlight which creates a snug fit onto the fender. See Figure 16.
Figure 16
1. Remove the headlight by pulling it out of the fender.
2. Disconnect headlight from wire connector.
3. Reattach the wire connector to new headlight and push the headlight into opening in fender.
Replacing Warning Lights
1. Raise hood to get access to under the dash panel.
2. Remove the appropriate bulb socket and replace bulb.
3. Reattach socket and lower hood. Secure hood to fender.
Fuses
1. Unlatch and lift hood forward to get access to under the dash panel.
2. Remove the appropriate electrical fuse and replace with proper amperage fuse. (See schematic under hood)
3. Reattach socket and lower hood. Secure hood to dash.
Tire Pressure
WARNING: Explosive separation of tire and rim parts is possible when they are serviced incorrectly. Do not stand in front or over tire assembly when inflating.
The recommended operating tire pressure is ap­proximately 5-7 psi for all tires. Overinflating above recommended tire pressure can reduce the life of the tire.
Check tire pressure before driving the vehicle.
NOTE: For high loads 8-10 psi is recommended for all tires. The recommended tire pressure while using the snow plow option is 8-12 psi in the front tires.
Wheel Replacement
WARNING: Using an unstable lifting device and vehicle support may result in bodily injury. Use a safe lifting device and supports to work on raised vehicle.
Rear Wheels
1. Stop the vehicle on a level surface and apply parking brake.
2. Turn the ignition key to the STOP position and remove the key.
Figure 17
3. Loosen but do not remove the five lug nuts from the axle hub. See Figure 17.
4. Raise rear of vehicle with a safe lifting device and place support stands under vehicle.
5. Remove the five lug nuts and rear wheel. Place new wheel on the axle hub and secure with nuts.
6. Tighten nuts diagonally until snug.
7. Remove support stands and lower vehicle.
8. Finish tightening the nuts to 55-60 lb-ft using a torque wrench.
Front Wheels
1. Stop the vehicle on a level surface and apply parking brake.
2. Turn the ignition key to the STOP position and remove the key.
3. Remove plastic dust cap.
4. Loosen 3/4” hex head screw.
5. Raise front of vehicle with a safe lifting device and place support stands under vehicle.
5
Servicing Your
Utility Vehicle
WARNING
Explosive separation
of tire and rim parts
is possible when they are serviced
incorrectly. Do not
stand in front or
over tire assembly
when inflating.
Using an unstable
lifting device and
vehicle support may
result in bodily injury. Use a safe lifting device and
supports to work on
raised vehicle.
13
5
Oil Cap
Drain
Plug
Servicing Your
Utility Vehicle
3. Raise and secure cargo box, if manual lift.
4. Access drain plug through slot on underside of machine and remove plug. See Figure 19.
WARNING
The fluid for your
transmission has been
specially formulated
to ensure the safe
and proper operation
of your vehicle.
When changing the
transmission fluid
replace it with 80-90
Weight Oil. Failure to
use 80-90 Weight Oil
may result in a failure
of the drive system
which could result in
property damage or
personal injury. Do
not substitute.
Fingers or loose clothing can get
caught in rotating
parts. Stop engine
and wait for all
moving parts to stop
before servicing.
6. Remove screw and front wheel. Place new wheel on front axle hub and secure with screw and Loctite 242.
7. Remove support stands and lower vehicle.
8. Finish tightening the screw to 80-85 lb-ft using a torque wrench.
IMPORTANT: Overtightening front wheel can result in bearing damage.
Figure 18
Changing Transaxle Oil
WARNING: The fluid for your transmission has been specially formulated to ensure the safe and proper operation of your vehicle.
When changing the transmission fluid replace it with 80-90 Weight Oil. Failure to use 80-90 Weight Oil may result in a failure of the drive system which could result in property damage or personal injury. Do not substitute.
1. Park vehicle on level surface and apply parking brake.
2. Allow transmission sufficient time to cool before
attempting any maintenance or repairs.
Figure 19
5. Check O-ring on drain plug and replace if missing or in poor condition.
6. Install and tighten drain plug.
IMPORTANT: Dirt and debris in oil may cause damage to transaxle. Clean area around opening before removing oil cap.
7. Remove oil cap and add approximately 22 oz of 80-90 Weight Oil.
8. Install oil cap, and lower and latch cargo box.
Drive Belt
WARNING: Fingers or loose clothing can get caught in rotating parts. Stop engine and wait for all moving parts to stop before servicing.
1. Park vehicle on level surface and apply parking brake.
2. Raise and secure cargo box, if manual lift.
3. Rotate and inspect belt for wear or damage.
4. Measure width of belt on top surface. The width should be a minimum of 1.1” (27 mm).
5. See your Cub Cadet Dealer to have belt replaced if worn beyond limit.
14
Adjusting Brake
To adjust the brakes:
1. Stop the vehicle on a level surface.
2. Turn the ignition key to the STOP position and remove the key.
3. Make sure the parking brake is released and the vehicle is in neutral.
4. Unlatch and move hood forward.
5. Check to see if the equalizer bracket is in a horizontal position. If not, loosen the jam nut and tighten or loosen brake adjustment nut until satisfactory brake performance is obtained and equalizer is level. See Figure 20.
5
Brake Switch Actuator Bolts
Servicing Your
Utility Vehicle
Brake Switch Actuator
Equalizer Bracket
Brake Adjustment Nut
Jam Nut
Figure 20
6. Tighten jam nut up against brake adjustment nut.
WARNING: Failure to tighten jam nut against brake adjustment nut may cause complete loss of brakes.
IMPORTANT: If gear selector buttons fail to work after making brake adjustment, adjust brake switch actuator upwards. If it is found that the gear selector buttons oper­ate before the vehicle comes to a complete stop, adjust brake switch actuator downwards. To adjust, loosen brake switch actuator bolts, then move the actuator up or down accordingly. See Figure 21.
7. Cautiously complete the testing on level ground by operating the machine and applying brakes in a normal manner.
8. Repeat the adjustment procedure if necessary.
Brake Cable Nuts
Jam Nuts
Figure 21
Adjusting Throttle Pedal
The throttle pedal assembly can be adjusted for comfort slightly higher or lower by lining up the holes of the lower pedal assembly with either the upper two or lower two holes of the upper pedal assembly. See Figure 22.
Figure 22
Cleaning
The body panels are scratch and impact resistant automotive quality ABS plastic. The use of standard car wash soap and non-abrasive car wax is acceptable for cleaning the body panels. Avoid any abrasive cleaner or rubbing compounds for these will damage the body panels. Dry thoroughly to avoid water spots.
WARNING: DO NOT use a pres­sure washer. Damage may occur if direct hose spray comes in contact
with intake openings, or any other electrical components, i.e. at instrument cluster or under dash.
WARNING
Failure to tighten jam
nut against brake
adjustment nut may
cause complete loss
of brakes.
DO NOT use a
pressure washer. Damage may occur if direct hose spray
comes in contact with
intake openings, or any other electrical
components, i.e. at
instrument cluster or
under dash.
15
6
Before Each Use
First 10 Hours
Every 50 Hours
Every 100 Hours
Every 500 Hrs or 2 years
Service Chart
For information
regarding engine
service, see the
separate Engine
Owner’s Manual
included with
your unit.
Check Transaxle Oil
Change Transaxle Oil
Tighten Wheel Bolts
Check Drive Belt
Grease Front Steering Spindle
Check Interlock Switch System
Replace Interlock Switch
* Change at the first 50 hours then again at 500 hours.
DESCRIPTION MODEL NO.
Horn 39A-101-100 Rear Electric Outlet 39A-102-100
 
*
7
Accessories
INFORMATION
For parts or
accessories, contact
your local Cub Cadet
dealer. To locate the
dealer nearest you
call 877-282-8684
or log onto
www.cubcadet.com
Front/Rear Hitch 39A-103-100 Front Brush Guard 39A-104-100 Floor Mat 39A-105-100 Front Receiver (Requires Hitch) 39A-106-100 Canopy W/ 4 Post Frame 39A-108-100 72” Snow Blade (Requires 115 Bracket) 225 Lb. Spreader (Requires 130 Bracket) Cart (20 Cubic Ft.) (Requires 103 Hitch) 39A-112-100 Rubber Scraper For 72” Snow Blade 39A-113-100 Cab Enclosure (Requires 108 Canopy) 39B-114-100 Snow Blade Mounting Bracket 39A-115-100 Heavy Duty Alternator 39A-116-100 Windshield 39A-125-100 Electric Bed Lift (Requires 127 Kit) 39A-126-100 Bed Lift Adapter Kit 39A-127-100 Universal Spreader Mounting Bracket 39A-130-100
NOTE: Some of these accessories may come already equipped on your vehicle. If they are not equipped, they may be ordered through your local Cub Cadet service dealer.
39A-109-100 39A-110-100
16
Engine/Electrical
Dimensions
Make
Type\Cylinders
Displacement
Maximum Torque
Ignition
Lubrication
Speed (No Load)
Cooling System
Air Cleaner
Battery
Alternator
Headlights
Wiring
Suspension
Transmission
18HP*** Kohler Command® Pro V-Twin OHV
4 Cycle Gas/2 Cylinders
38.0 cu. in. (624cc)
32.8 lb/ft @ 2200 RPM
Transistor Controlled
Full Pressure
1,300 RPM (idle) / 3,950 RPM (fast)
Air
Replaceable, dual element
30 Amp/Hr, 365 Cold Cranking Amps
12 Volt-15 Amp Regulated
Two, 37.5 Watt Halogen
Automotive-Style Fused Control System
Front - Fully Independent A-Arms with Coil Over Shocks
Rear - Semi Independent Leaf Springs w/ Hydraulic Shocks
Length /Width
Tread Center
Height (Overall)
Wheelbase
Weight (Incl. Fuel & Fluids)
Ground Clearance (Under Transaxle**)
Ground Clearance (Under Foot Platform)
Turn Clearance Circle
Bed
Operation
Brake Type
Parking Brake
Steering
Fuel System
Capacity
Low Fuel Indicator
7” Self-Adjusting Drum (Rear Only)
Foot Operated
Rack & Pinion
109.5”/62.0”
50.25”
41.0”
77.0”
1,076 lb.
6.5”
10.5”
21.0 ft.
51-3/4” x 39-3/4” x 9-1/2”
5.7 Gallons
Dash-mounted Indicator Lights
8
Specifications
INFORMATION
For parts or
accessories, contact
your local Cub Cadet
dealer. To locate the
dealer nearest you
call 877-282-8684
or log onto
www.cubcadet.com
Type
Differential Lock
Drive Chain
Ground Speed
Trans axle
Gear Selection
Overall Reduction Ratio
Rear Axle Housing
Features
Rear Hitch
Dual Cup Holders
Additional Storage
Power Port
Front Bumper
Front Brush Guard
Electric Bed Lift
Rubber Floor Mats
Horn
*Includes 200 lb. operator, 200 lb. passenger, and maximum bed capacity. ** Clearance may vary with tire selection. ***As rated by engine manufacturer.
Continuously Variable (CVT)
Engage/ Disengage Knob on dash
N/A
0-21 mph
Fully Enclosed, Oil Bath
Push Button on Dash
Low 56.98:1 / High 12.72:1
Welded Steel
Optional
Standard
Glove Box and Under Seat Toolbox
12V, Dash Mounted
Standard
Optional- (Front bumper req.)
Optional
Optional
Optional
Capacity
Volume - Cargo Box
Cargo Box Capacity
Seating-Capacity/Type
Towing Capacity
Payload Capacity*
Ground Pressure (Max.)
w/ 200 lb. Operator Only
Fully Loaded Vehicle
Cargo Box
Material
Attachment
Tires
Optional Turf or Trail
11.3 cu. ft.
800 lbs.
2 / Professional High Back
900 lbs.
1,200 lbs.
8.4 psi
10.3 psi
14-Gauge Steel
Rubber Isolated
Turf Front 22.5” x 10” x 8”
Turf Rear 25” x 12” x 9”
Trail Front 22” x 11” x 10”
Trail Rear 25” x 11” x 10”
17
9
ELECTRONIC
SHIFT MODULE
Fault Code List
WARNING
If the vehicle is shut
off under a fault
condition, before
the vehicle will start
again the Neutral
Sensor must function
properly AND the
vehicle will have to be
manually shifted into
“NEUTRAL”.
ELECTRONIC SHIFT MODULE – FAULT CODE LIST
If your unit does not shift properly, the ESM will let you know there is a problem using the following table of fault codes. Once you select a gear, the instrument panel will illuminate a gear light, or a combination of gear lights. These lights can be used to determine if the vehicle shifted properly, or if there is a shifting issue. The letter on the far left represents the gear the vehicle was in prior to shifting: To determine the failure mode, it is necessary to remember the original state of the transmission gear, the gear that was selected, and the state of the indicator lights.
Gear Selected N F
R Light Code N FN* FNR* F RF*
Fault Code None 2 4 None 3
Gear Selected N F
F Light Code N RN* FNR* R RF*
Fault Code None 1 4 None 3
Gear Selected R F
N Light Code R RN* F FN*
Fault Code None 1 None 2
* - Indicates the lights will flash for 5 seconds and an audible tone will sound. During that time a shift will not be allowed by the ESM. Once the lights stop flashing the ESM will allow for shifting. Example – The vehicle was in reverse (look at row starting with “R”). The gear selected was forward (look at “F” in “Gear Selected” row). The “Light Code” flashed on the instrument panel is “RF”, which corresponds with “Fault code 3”. Looking up “code 3” in the “Fault Codes Defined” section will list the potential problems. If the solution is not obvious, contact your dealer for service.
Terms and Definitions
ESM – Electronic Shift Module
Neutral Sensor – in the neutral position the sensor is normally closed (NC).
Shifting Wedge – this is a wedge shaped mechanical part that actuates the Neutral Sensor depending on
the gear selected. The void portion of the wedge is neutral.
Closed Circuit Failure – the Neutral Sensor will stay in the NC, neutral state when engaged in forward/re verse. This will occur if the shifting wedge is not contacting the Neutral Sensor properly.
Open Circuit Failure – the Neutral Sensor will stay in the NO, non-neutral state even when it passes through the void in the shifting wedge. This will occur if the ball actuator of the sensor is stuck inside the sensor housing or if the wires leading to the sensor are cut /disconnected.
18
FAULT CODES DEFINED
Code 1: “REVERSE” and “NEUTRAL” lights flash
Action A - Vehicle is in “FORWARD” and operator attempts a shift to “NEUTRAL”
This lets the operator know the vehicle was supposed to go to neutral, but probably ended up in reverse. The vacuum actuator probably shifted the transmission into reverse because the signal to stop at neutral was not present. However, it may not have shifted out of forward if there was mechanical binding, or loss of vacuum.
Action B – Vehicle is in “NEUTRAL” and operator attempts a shift to “REVERSE”
This lets the operator know the vehicle was supposed to go to reverse and it probably did, but it was not verified because the Neutral Sensor never opened (due to mechanical binding or a damaged sensor).
Code 2: “FORWARD” and “NEUTRAL” lights flash
Action C - Vehicle is in “REVERSE” and operator shifts to “NEUTRAL”
This lets the operator know the vehicle was supposed to go to neutral, but probably ended up in forward. The vacuum actuator probably shifted the transmission into forward because the signal to stop at neutral was not present. However, it may not have shifted out of reverse if there was mechanical binding, or loss of vacuum.
Action D – Vehicle is in “NEUTRAL” and operator attempts a shift to “FORWARD”
This lets the operator know the vehicle was supposed to go to forward and it probably did, but it was not verified because the Neutral Sensor never opened (due to mechanical binding or a damaged sensor).
Code 3: “FORWARD” and “REVERSE” lights flash
Action E - Vehicle is in “FWD” or “REV” and the operator shifts to the opposite direction
This lets the operator know the vehicle was supposed to shift to the opposite direction and it probably did, but the module was not able to verify. This may have occurred because the neutral sensor is dam aged, there is mechanical binding, or a loss of vacuum.
Code 4: “FORWARD” and “NEUTRAL” and “REVERSE” lights flash
Action F - Vehicle is in “FWD/NEU” or “REV/NEU” and the operator shifts to “NEUTRAL”
If the operator experiences a fault relative to not finding neutral (“fwd /neu” or “rev/neu”) and then tries a second time to shift to neutral, all lights will flash. This is a warning to shut off the vehicle, manually shift to neutral, and restart the vehicle in a known gear (neutral).
WARNING: If the vehicle is shut off under a fault condition, before the vehicle will start again the
Neutral Sensor must function properly AND the vehicle will have to be manually shifted into “NEUTRAL”.
To manually shift the vehicle into “NEUTRAL”, proceed as follows:
With the vehicle shut off, apply the parking brake.
Raise and secure cargo box, if manual lift.
Place shift lever into the neutral position. See Figure 18.
Lower and latch cargo box.
9
ELECTRONIC
SHIFT MODULE
Fault Code List
WARNING
If the vehicle is shut
off under a fault
condition, before
the vehicle will start
again the Neutral
Sensor must function
properly AND the
vehicle will have to be
manually shifted into
“NEUTRAL”.
19
Figure 18
Problem
Possible Cause(s)
10
Trouble
Shooting
For repairs beyond
minor adjustments
or corrections,
contact your nearest
Cub Cadet service
dealer or call
1-877-282-8684.
If you would like
to order a Service
Manual, please
call the Publications
Department at
800-800-7310,
and order
Form# 770-0909G.
Engine will not start
Engine is hard
to start
Engine misses
under load
Engine vapor locks
Engine runs unevenly
Battery has low voltage.
Loose or corroded battery connections.
Fuse is blown.
Spark plug wire is loose or disconnected.
Faulty spark plug or coil.
Fuel shut-off valve turned off.
No Fuel or improper fuel.
Plugged fuel filter.
Defective starter solenoid.
Open-circuit in wiring.
Engine is cold.
Plugged fuel filter.
Carburetor not adjusted properly or dirty.
Engine oil viscosity too heavy.
Spark plug is fouled.
Faulty spark plug or wire.
Loose or corroded electrical connections.
Stale or improper fuel.
Choke not being used or adjusted incorrectly.
Faulty spark plug.
Stale or dirty fuel.
Plugged fuel filter.
Faulty coil or wire.
Poor quality fuel or methanol.
Very hot weather conditions.
Fuel tank vent plugged.
Dirt in fuel filter.
Loose electrical connections.
Choke or throttle cable sticking.
Fuel line or fuel filter plugged.
Stale or dirty fuel.
Improper fuel.
Air cleaner element plugged.
Carburetor not adjusted correctly.
Spark plug is fouled.
Engine overheats
Uneven cut
Engine knocks
Air cleaner element missing or plugged.
Carburetor air intake tube plugged.
Engine oil low.
Engine operated too long at slow engine speed.
Air cleaner element missing or plugged.
Carburetor air intake tube plugged.
Engine oil low.
Engine operated too long at slow engine speed.
Low engine speed.
Stale or low octane fuel.
Engine overloaded.
20
Problem
Possible Cause(s)
Engine loses power
Starter does not work
Starter crank slowly
Entire electrical system
does not work
Dead Battery
Battery light comes on
when engine is running
Engine overheating
Too much oil in engine
Faulty spark plug
Fuel supply being restricted
Fuel filter plugged
Fuel line pinched or kinked
Fuel pump output not adjusted to specification.
Improper fuel
Air cleaner element plugged
Loose or corroded connections.
Low battery output
Sulfate or worn-out batter y.
Faulty starter.
Low battery output.
Sulfated or worn-out battery.
Engine oil too heavy.
Loose or corroded connections.
Blown fuse.
Loose or corroded connections.
Sulfated or worn-out battery.
Shorted starter solenoid.
Key switch not turned to STOP position.
Sulfated or worn-out battery.
Low engine speed.
Faulty voltage regulator.
Faulty batter y.
Faulty alternator
Grounded wire in circuit.
10
Trouble
Shooting
For repairs beyond minor adjustments
or corrections,
contact your nearest
Cub Cadet service
dealer or call
1-877-282-8684.
If you would like
to order a Service
Manual, please
call the Publications
Department at 800-800-7310,
and order
Form# 770-0909G.
Indicator lights do not
come on when key switch is in START
position
Battery will not take a
charge
Faulty bulb.
Faulty wiring.
Faulty sensor.
Dead battery.
Loose or corroded connections.
Sulfated or worn-out battery.
Fluid level low.
21
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 utility vehicle. In California, new utility vehicle must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must warrant the EECS on your utility vehicle for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your utility vehicle.
Your EECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your utility vehicle at no cost to you including diagnosis, par ts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be repaired or replaced by MTD Consumer Group Inc.
OWNER’S WARRANTY RESPONSIBILITIES:
As the utility vehicle owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recom­mends that you retain all receipts covering maintenance on your utility vehicle, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts.
As the utility vehicle owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your utility vehicle or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
You are responsible for presenting your utility vehicle to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact the MTD Consumer Group Inc Service Depar tment at 1-800-800-7310.
GENERAL EMISSIONS WARRANTY COVERAGE:
MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the utility vehicle is: Designed, built and equipped so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted par t to be identical in all material respects to that part as described in MTD Consumer Group Inc’s application for certification.
The warranty period begins on the date the utility vehicle is delivered to an ultimate purchaser or first placed into ser vice. The warranty period is two years.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above. If the par t fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to ser vice the subject engines or equipment.
6. The utility vehicle owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related warranted part, provided that such diagnostic work is per formed at a warranty station.
7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warrant y of any warranted part.
8. Throughout the utility vehicle warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts.
9. Any replacement part may be used in the per formance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of MTD Consumer Group Inc.
10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted par ts caused by the use of a non-exempted add-on or modified part.
WARRANTED PARTS:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the utility vehicle has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty par ts list are covered: Fuel Line, Fuel Line Clamps
CUB CADET LLC
MANUFACTURER’S ONE YEAR LIMITED WARRANTY
(COMMERCIAL USE)
The limited warranty set forth below is given by CUB CADET LLC (“CUB CADET”) with respect to new merchandise purchased and used in the United States, its possessions and territories. CUB CADET warrants this product against defects in material and workmanship for a period of one (1) year for commercial users, commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Cub Cadet for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Batteries and belts are subject to separate terms as follows: Batteries have a one-year prorated limited warranty with 100 % replacement during the first three months. After three months, the battery replacement credit is based on the months remaining in the twelve (12) month period dating back to the original date of sale. Any replacement battery will be warranted only for the remainder of the original warranty period. All belts are covered by a one (1) year limited warranty against defects in material and workmanship. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact Cub Cadet LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-877-282-8684, or log on to our Web site at www.cubcadet.com. This limited warranty does not provide coverage in the following cases: The engine or component parts thereof. These items may carry a separate manufacturer’s warranty. Refer to applicable manufactur­er’s warranty for terms and conditions. Routine maintenance items such as lubricants, filters, tune-ups, or adjustments such as brake adjustments, or clutch adjustments; and normal deterioration of the exterior finish due to use or exposure. Normal wear parts or components, including batteries, belts, seats and tires. CUB CADET does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through CUB CADET’S authorized channels of export distribution.
Replacement parts that are not genuine Cub Cadet parts. Service completed by someone other than an authorized service dealer. No implied warranty, including any implied warranty of merchant­ability or fitness for a particular purpose, applies after the applicable period of express written warranty above. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including the dealer, with respect to any product shall bind CUB CADET. During the period of the War­ranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.) The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sale. CUB CADET shall not be liable for incidental or consequential loss or damages including, without limitation, to any claim for loss of profits, loss of savings or revenue, loss of the use of the equipment or any associated equipment, facilities or service, downtime, the claims or costs of third parties including customers, and injury to property, and further including expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you.) In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or original lessee. How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage.
Cub Cadet LLC, P.O. BOX 361131 CLEVELAND,OHIO 44136-0019; Phone : 1-877-282-8684
MANUFACTURER’S LIMITED WARRANTY FOR
The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. “Cub Cadet” warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Cub Cadet for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact Cub Cadet LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-877-282­8684, or log on to our Web site at www.cubcadet.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items may carry a
separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a separate one year
warranty.
c. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.
d. Cub Cadet does not extend any warranty for products sold or exported
outside of the United States, its possessions and territories, except those sold through Cub Cadet’s authorized channels of export distribu­tion
e. Replacement parts that are not genuine Cub Cadet parts.
f. Service completed by someone other than an authorized service
dealer.
g. Transportation charges and service calls.
No implied warranty, including any implied warranty of merchant­ability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identi­fied. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Cub Cadet. During the period of the warranty, the exclusive remedy is repair or replace­ment of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Cub Cadet shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited war­ranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage.
Cub Cadet LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-877-282-8684
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