Cub Cadet 343 User Manual

Operator’s Manual
HYDRAULIC FRONT
ATTACHMENTHITCH
For Cub Cadet Series 3000 Tractors
(Optional Manual Angling Kit 190-171-100)
INSTALLATION
INSTRUCTIONS
Model Number
343
IMPORTANT:
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. FORM NO. 770-0843C
(11/03)ECO 07686
NOTES
2
CONTENTS
Section Page
Safe Operation Practices ................................. ... ............................................. ... .......... 3
To The Owner ............................................................................................................... 3
l Front Hitch Components ............................................................................................... 4
Il Tractor Preparation ................................... .................................................................... 6
lll Installation .................................................................................................................... 9
IV Tractor Reassembly .................................... .... ............................................. ... ............. 19
V Removal and Maintenance ........................................................................................... 21
VI Optional Manual Angling Kit (190-171) ......................................................................... 22
Warranty .......................................................................................................................24
WARNING
The tractors which use this front hitch atta chment are equ ipped wit h an inter na l combu stion eng ine and sh ould not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California, the above is re quired by la w (Se cti on 4 442 of t he Califor nia Pub lic Reso ur ce s Code ). Other States may have similar laws. Federal laws apply to federal lands. A spark arrester muffle r is available at your nearest engine authorized service center.
IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— HEED ITS WARNING.
SAFE OPERATION PRACTICES
TO THE OWNER
This manual contains instructions for installation of the Front Hitch System, Model Number 190-343, on the Cub Cadet Series 3000 Tractors. Carefully read all sections and study the illustrations to ensure proper installation.
If the optional Hydraulic Angling Kit (190-288) is going to be installed on the Front Hitch System, its installation procedures should be performed in conjunction with those of this attachment.
Read and observe all WARNING and CAUTION statements. They are included to provide for the protection of the equipment installer and user, and to ensure the prolonged service life of the equipment.
NOTE
References to LEFT and RIGHT indicate th e left and right sides of the tractor when facing fo rward in the operator’s position. Reference to the FRONT indicates the grille end; to the REAR the drawbar end.
CALLING FOR SERVICE
If you are having difficulty assembling this product or if you have any question regarding the operation or maintenance of this equipment, contact your dealer. If you need help locating a dealer in your area, contact the Customer Dealer Referral Line by calling:
1-877-282-8684
3
SECTION I. FRONT HITCH COMPONENTS
Before beginning installation of the Front Hitch System, remove all parts from the shipping container. Refer to Figures 1 and 2 to confirm that all parts are present and to familiarize yourself with the part descriptions.
22
6
8
10
11
7
5
1
Throughout the installation instructions in this manual, the component part name is followed by the reference letter or number in parentheses to aid in identification.
9
12
4
2
3
3
13
14
Figure 1
Ref.
No. Part No. Description Qty.
1 N/A Cylinder and Hose Assembly ....... 1
2 717-3456 Lift Cylinder .................................. 1
3 727-3012 90° Fitting w/O-Ring ..................... 2
4 N/A Hydraulic Hose Ass’y. ..................
(w/Female Coupling)
5 N/A Hydraulic Hose Ass’y. ..................
(w/ Male Coupling)
6 N/A Hydraulic Coupling Ass’y. - Male . 1 7 N/A Hydraulic Coupling Ass’y. - Female 1 8 703-3184 Fitting Bulkhead — For use with
tractors having welded running board brackets.
9 727-3142 Hydraulic Lift Tube - Down ........... 1
10 727-3141 Hydraulic Lift Tube - Up ............... 1
1 1
1
19
15
18
17
16
21
Ref.
No. Part No. Description Qty.
11 747-3372 Hose Support Rod ........................ 1
12 N/A Front Hitch Ass’y. ......................... 1
13 741-0491 Nylon Flange Bearing ................... 2
14 747-3350 Handle, Aux. Valve #1 .................. 1
15 748-3081 Lift Link ......................................... 1
16 748-3082 Handle Clamp ............................... 1
17 703-3154 Lift Valve Bracket .......................... 1
18 727-3149 Hydro Return Tube, Aux. Valve #1 1
19 717-3452 Hydraulic Valve Assembly ............ 1
20 711-3294 Valve Adapter ............................... 1
21 703-1803 Double Valve Clamp ..................... 1
22 703-3442 Fitting Bulkhead — For use with
tractors having bolt up running board brackets.
20
1
4
A
B
C
D
E
F
G
H
K
Ref.
No. Part No. Description Qty.
A 710-0805 Hex Cap Screw, 5/16-18 x .1.5 ..... 1
B 710-0528 Hex Cap Screw, 5/16-18 x 1.25 1 C 710-3025 Hex Cap Screw, 5/16-18 x.625 GR5 2
L
M
D 712-0429 Hex Insert Lock Nut, 5/16-18 ........ 4
E 710-3131 Hex Cap Screw, 1/2-13 x 1.0 GR5 4
F 712-3083 Hex Insert Lock Nut, 1/2-13 .......... 4
G 710-3104 Hex Cap Screw, 1/2-13 x 2.25 GR5 2
H 712-3083 Hex Insert Lock Nut, 1/2-13 .......... 2
I 710-1058 Hex Cap Screw, 1/4-20 x 4.0 ........ 4
J 712-0291 Hex Lock Nut, 1/4-20 .................... 2
K 710-3013 Hex Cap Screw, 1/4 -20 x 1/2 ....... 3
L 721-3021 O-Ring, .301 ID x .070 Dia ........... 5
M 711-0578 Clevis Pin ...................................... 1
N 714-0145 Internal Cotter Pin ......................... 1
0 736-0159 Flat Washer, .349 x .879 x .063 .... 1
P 721-0492 O-ring, Backup .............................. 8
I
J
N
O
P
Figure 2
MODEL 190-171-100
OPTIONAL MANUAL ANGLING KIT
Figure 3
5
SECTION II. TRACTOR PREPARATION
This section contains instructions for preparing the tractor for installation of the Front Hitch System.
WARNING
Place the tractor on a firm and level surface, disengage the PTO, and turn the ignition switch to the OFF position. Chock the front wheels to prevent the tractor from rolling in either direction.
WARNING
Allow the tractor to cool if it has been recently operated.
A. REMOVE THE TRACTOR SEAT.
NOTE
On some tractors, socket head screws were used to secure the seat slide channels to the tractor frame.
4. Lift the locking tab of the connector and unplug the wire harness connector from the seat switch (See Figure 5).
5. Place the seat assembly to the side.
SEAT SWITCH
HARNESS
CONNECTOR
Figure 5
B. REMOVE THE FENDER AND RUNNING
BOARD ASSEMBLY
1. Slide the seat rearward and remove the two torx head screws (or socket hd. s crews) from the seat slide channels (See Figure 4).
TORX HEAD SCREWS
(OR SOCKET HD. SCREWS)
SLIDE CHANNELS
Figure 4
2. Slide the seat forward and remove the two rear torx head screws ( or socket hd. screws) from the slide channels.
3. Grasp the rear of seat base, then carefully lift and tip the complete seat assembly so that it rests on its side. Use care to avoid scratching the paint.
NOTE
The front hitch attachment can be installed without removing the tractor fenders. However, because of limited access and to ensure proper installation, it is recommended that the fender and running board assembly be removed from the tractor.
HEX WASH. HD. TAPP SCREWS
BRAKE PEDAL
FORWARD PEDAL
REVERSE PEDAL
Figure 6
6
1. From beneath the right running board, remove the
hex wash. hd. tapp screws and remove in the following order: the reverse control pedal, forward control pedal, and the brake pedal (See Figure 6).
NOTE: The following step 2 app lies only to tractor s equipped with the Diff-Lock feature.
2. From beneath the left running board, remove the
retaining ring and hex wash. hd. tapp screw to re­move the diff-lock pedal. Use care to avoid losing the nylon bearing in the pedal (See Figure 7).
RETAINING RING
HEX WASH. HD. TAPP SCREW
NYLON
DIFF - LOCK
PEDAL
BEARING
4. Loosen the four wing nuts securing the dash screen to both sides of the bulkhead; then slide t he screen rearward and out from below the dash panel (See Figures 8 and 9)
SLIDE SCREEN FROM BELOW DASH PANEL
Figure 9
Figure 7
3. Raise the hood and remove the side panels per the instructions in the tractor Operator’s Manual.
WING NUTS
SCREEN TABS
BULKHEAD
HEX
SCREW
5. Remove the two hex screws securing the bottom of the bulkhead and the front of the running board to both sides of the frame (See Figure 8).
6. Carefully pull up the rear of the RH and LH foot pads and remove the hex screws securing the running board to the frame (See Figure 10).
RH FOOT
PAD
HEX SCREW
Figure 10
7. From underneath the rear fender, turn the four tail light sockets counterclockwise (approximately 1/4 turn) until aligned with the notches of the reflector housing and pull the sockets from housings. Be
careful to avoid pulling the bulbs from the sockets.
Figure 8
8. Remove the cap from the fuel tank.
7
WARNING
Use care when handling the fender and running board assembly. The edges could cause cuts to the skin.
9. With the help of an assistant, lift the front of the running board off the frame brackets, then raise the rear fender over the neck of the fuel tank and the lift handle to remove the fender assembly.
10. Reinstall the cap onto the fuel tank.
rearward as described in the following section D to increase the space. If the o ptional Hydraulic Angling Kit (190-288-100) is also being installed, the tank must be moved rearward.
D. MOVE THE FUEL TANK REARWARD.
1. Remove th e two hex cap screws and hex flange lock nuts securing the top of the hitch plate to the frame (See Figure 11).
2. Loosen, but do not remove, the two hex cap screws and flange nuts at the bottom of the hitch plate
C. REMOVE THE LEFT REAR WHEEL.
WARNING
Ensure the front wheels are chocked before raising the rear of the tractor. Use jack stands to support the tractor; do not work on the tractor when supported only by the jack.
1. Use a jack placed under the rear hitch plate to raise the rear end of the tractor.
2. Position jack stands under each side of the frame, just forward of the rear wheels. Lower the tractor onto the jack stands and remove the jack.
3. Remove the lug nuts to remove the left rear wheel assembly.
NOTE
The position of the fuel tank limits the working space available for installing the hydraulic valve included in this kit. Although not required, it is recommended that the fuel tank be moved
3. Tip the top of the hitch plate back as needed to slide the fuel tank rearward. NOTE: The
transmission oil fill tube/dipstick may be pulled from the transmission housing when the hitch plate is tipped. If so, plug or cover the hole in the transmission to prevent dirt or debris from entering.
DIPSTICK
HITCH PLATE
OIL FILL TUBE FLANGE LOCK NUTS
(NOT SHOWN)
HEX CAP SCREWS
(BOTH SIDES)
Figure 11
8
SECTION III. INSTALLATION
This section contains instructions for installing the Front Hitch System on the tractor. If the optional
Hydraulic Angling Kit (190-288-100) is also being installed, refer to the installation instructions in its Operator’s Manual as you complete each of the following steps. Some of the instructions for installation of the Angling Kit will supersede or supplement instructions for the Front Hitch.
REAR VALVE MTG. BRACKET
HEX SCREW
VALVE CLAMP
HYDRAULIC VALVE
A. INSTALL THE HYDRAULIC VALVE.
WARNING
Allow the tractor to cool if recently operated.
CAUTION
Position a suitable container to catch any oil leak­age that may occur when disconnecting the hy­draullic lines. Obey all applicable laws for disposal of oil.
NOTE
Early production tractors were built with a stan­dard O-ring and a backup O-ri ng on the hydrau­lic lines at their connections to the hydraulic valve. When disconnecting the hydraulic lin es, make certain to note whether there are one or two O-rings at each connection (O-rings may stick in valve bores). Extra backup O-rings have
been provided with this kit for use if needed. The backup rings can be used to ensure tight connections at the hydraulic valves.
HEX SCREW AND LOCK NUT
HYDRO RETURN TUBE
HEX LOCK NUTS
HEX SCREW AND LOCK NUT
‘T’ FITTING
COUPLING NUT
Figure 12
REAR VALVE MTG. BRACKET
VALVE CLAMP
HEX SCREW
HYDRO
RETURN
HOSE
Figure 13
NOTE
Tractors built after Mfg. Code 1D178G20023 are equipped with a flexible hose instead of the hard hydro return tube (See Figure 13). If equipped with the flexible hose, skip step 1 and refer to step 2
1. Mfg. Code 1D178G20022 and Before. Secure the ‘T’ fitting to avoid damaging the hydraulic lines and loosen the coupling nut; then remove the hex screw and valve clamp to remove the standard hydro return tube (See Figure 12) . Re move th e O­ring and backup ring (if applicable) from the tube. Retain the valve clamp, screw and backup ring.
2. Mfg. Code 1D178G20023 and After. Remove the hex screw and valve clamp to disconnect the hydro return hose from the valve (See Figure 13). Use care to avoid losing the O-Ring and backup ring (if applicable) from the end of the hose. Retain the valve clamp and screw.
3. Remove the hex cap screw and lock nut fastening the rear valve mtg. bracket to the tractor frame (See Figure 12 or 13). Retain the fasteners.
4. Remove the two hex screws and lock nuts securing the hydraulic valve between the front and rear valve mtg. brackets (See Figure 13 and 14). Remove and retain the rear mtg. brac ket and lock nuts.
9
NOTE
DOUBLE VALVE CLAMP
Tractors built prior to Mfg. Code 1H018G have the standard center lift hydraulic lin es ro uted to the outside of the frame. The standard lines should be moved to the inside of the frame to provide space for routing the front hitch hydraulic lines. The following step 5 applies ONLY to these tractors.
5. Move the standard lift cylinder lines to the inside of the frame as follows:
a. Remove the hex screw and valve clamp secur-
ing the hydraulic tube in the front of the valve (See Figure 14). Use care to avoid losing the O-Ring and backup ring (if applicable) from the end of the tube.
b. Remove the two hex cap screws and slide the
lift valve bracket off the lift link (See Figure 14). Use care to avoid losing the nylon bearing.
NYLON BEARING
HEX CAP SCREW
LIFT VALVE BRACKET
LIFT LINK
HEX SCREW
HYDRAULIC LINES
Figure 15
LIFT LINK SLOT
HYDRAULIC TUBE
HEX SCREW
VALVE CLAMP
HEX SCREW
Figure 14
c. After first noting the position of the hydraulic
lines (top outlet port to front of cylinder) re­move the hex screw and double valve clamp to disconnect the hydraulic lines from the valve (See Figure 15). Use care to avoid losing the O-Rings and backup rings (if applicab le) from the end of the hoses.
d. Slide the valve rearward off the hydraulic tube
and out of the slot in the lift link (See Figu re 16) to remove from the tractor.
O-RING(S)
Figure 16
e. While holding the valve spool in place, rotate
the body of the valve assembly 180° so that the outlet ports face inward and the valve spool arrow points rearward(See Figure 17).
ARROW
VALVE BODY
TOWARD TRACTOR FRAME
VALVE SPOOL
OUTLET PORTS
TOWARD INSIDE OF TRACTOR
Figure 17
10
f. If not already installed, install a backup O-ring
(P) between the existing O-ring and the fl ange of the front hydraulic tube.
g. With the out let ports facing inward, align the
valve assembly with the front hydraulic tube and the slot ot the lift link, then slide the valve into position in the tractor.
h. Slide the lift valve bracket w/nylon bearing
onto the lift link and secure with the two hex cap screws (See Figure 18).
i. Secure the front hydraulic tube with the valve
clamp and hex screw (See Figure 18).
6. Slide a backup O-ring (P) and O-Ring (L) onto each end of the valve adapter (20), and insert the valve adapter into the rear port of the standard center lift valve (See Figure 20).
NYLON
FLANGE
BEARING
O-RING
BACKUP RING
HEX CAP SCREW
VALVE CLAMP
LIFT VALVE BRACKET
NYLON BEARING
LIFT LINK
HEX SCREW
Figure 18
j. If not already installed, install a backup O-ring
(P) between the existing O-ring and the fl ange on each of the hydraulic lines, then insert the lines into their respective outlet ports as noted previously. Secure with the double valve clamp and hex screw (See Figure 19).
LIFT LINK
VALVE
ADAPTER
Figure 20
7. Slide a nylon flange bearing (13), flange first, onto the longer arm of the lift link (15). Using care to avoid damage to the bearing, insert the lift link and bearing into the front most available hole of the tractor frame (See Figure 20).
CAUTION
The spool of the hydraulic valve assembly (19) must be correctly positioned in the valve body to ensure proper operation of the valve. The arrow on top of the spool must point in the d irection of the hydraulic system oil flow.
8. Referring to Figure 21, check the position of the spool in the hydraulic valve assembly (19). With the outlet ports of the valve body facing outward, the arrow should point toward the rear. If necessary, rotate the spool.
DOUBLE VALVE CLAMP
HEX SCREW
Figure 19
11
ARROW
VALVE BODY
VALVE SPOOL
OUTLET PORTS
TOWARD TRACTOR FRAME
Figure 21
9. Align the front port of the hydraulic valve (19) with the valve adapter (20) and the notch of the valve spool with the slot of the lift link (17); then slide the hydraulic valve into position behind the installed valve (See Figure 22). Hold the valve in position.
SPOOL NOTCH
LIFT LINK SLOT
12. Align the rear mtg. bracket hole with the slot in the lower/front corner of the frame opening and loosely install the previously removed hex screw and lock nut (See Figure 23).
13. In an alternating pattern, tighten the four hex cap screws and lock nuts fastening the valves together. Then tighten the hex screw and lock nut to secure to the frame (See Figures 23).
14. Slide a nylon flange bearing (13), flange first, onto the lift link (15).
15. Slide the lift valve bracket (17) onto the flange bearing and lift link, and secure to the hydraulic valve with two hex cap screws (K). See Figure 24.
Figure 22
10. Insert two of the hex cap screws (I) through the inner holes of the valves and loosely fast en with the two hex lock nuts (J). NOTE: the lower/inside
screw should be inserted from the rearward side of the valve for ease of installation (See Figure 23).
11. Position the rear valve mtg. bracket and inser t the remaining two hex cap screws (I) through the f ront valve mtg. bracket, valves, and rear mtg. bracket (See Figure 23). Loosely fasten with the pr eviously removed hex lock nuts.
REAR VALVE MTG. BRACKET
HEX LOCK NUTS
LIFT VALVE
BRACKET
HEX CAP SCREW
NYLON FLANGE BEARING
Figure 24
NOTE
Steps 16 and 17 apply only to units built before Mfg. Code 1D178G20023 that are equipped with a hard hydro return tube. If equipped with a flexible return hose, refer to step 18.
HEX SCREW
FRAME SLOT
HEX LOCK NUT
Figure 23
LOWER/INSIDE HEX CAP SCREW
16. Mfg. Code 1D178G20022 and Before. Slide a backup O-ring (P) against the flange on the hydro return tube (18) and install an O-Ring (L) onto the tube. Insert the hydro return tube into the r ear po rt of the new valve, while aligning the flanged end of the tube with the tapered end of the hydraulic ‘T’ fitting (See Figure 25). Thread the return tube coupling nut onto the ‘T’ fitting finger tight.
17. Install the previously removed valve clamp and hex screw to secure the return tube in the hyd raulic valve (See Figure 26). Support the return tube and fully tighten the coupling nut .
12
HYDRO RETURN TUBE (AUX. VALVE #1)
B. INSTALL THE HYDRAULIC TUBES AND
COUPLING ASSEMBLIES.
BACKUP
RING
COUPLING NUT
O-RING
HYDRAULIC ‘T’ FITTING
Figure 25
18. Mfg. Code 1D178G20023 and After. If not already installed, install a backup O-ring (P) between the existing O-ring and the flange of the hydro return hose. Insert the hydro return hose into the rear port of the new valve an d secur e with the previously removed valve clamp and hex screw.
NOTE
Early production tractors were built with running board mounting brackets welded to the frame, while later units have bolt up brackets. Note which bracket is used on the tractor to determine which fitting bulkhead will be used.
1. Tractors With Welded Frame Brackets. Install the fitting bulkhead (8) on the LH frame mounting bracket using the two hex cap screws (C) and hex insert lock nuts (D) as shown in Figure 27.
WELDED FRAME
MOUNTING
BRACKET
FITTING
BULKHEAD
HEX CAP SCREWS
HEX INSERT LOCK NUTS
HEX SCREW
RETURN TUBE OR HOSE
VALVE CLAMP
Figure 26
Figure 27
2. Tractors With Bolt Up Frame Brackets. Install
the fitting bulkhead (22) on the LH frame mounting bracket using the two hex cap screws (C) and hex insert lock nuts (D) as shown in Figure 28.
HEX LOCK NUTS (NOT SEEN)
FITTING
BULKHEAD
BOLTED FRAME MTG. BRACKET
HEX CAP SCREW
Figure 28
13
3. Remove the hex nuts from both the male and female hydraulic coupling assemblies (6 and 7) and install as follows (Refer to Figure 29):
a. From the front of the fitting bulkhead, insert the
male coupling assembly (6) into the top inside hole of the bulkhead. Secure with the hex nut.
b. Insert the female coupling assembly (7) into
the bottom inside hole of the bulkhead and se­cure with the hex nut.
MALE COUPLING ASS’Y.
FITTING
BULKHEAD
FEMALE
COUPLING
ASS’Y.
HEX NUT
outlet port of the hydraulic valve. Align the flanged front end of the tube with the tapered female coupling assembly (7) and loosely fasten with the tube coupling nut (See Figure 30).
CAUTION
The double valve clamp (21) has rounded edges on one side and flat edges on the other. Always place the flat edged side toward the hydraulic valve when installing the clamp.
6. With its flat surface toward the valve, position the double valve clamp (21) between the tubes, squarely against the tube beads. Install a hex cap screw (K) through the clamp and into the vlave. Carefully tighten to secure the tubes in the valve (See Figure 31).
DOUBLE
VALVE
CLAMP
Figure 29
4. Slide a backup O-ring (P) against the tube flange and install an O-Ring (L) on the end of the ‘up’ hydraulic tube [10 (shorter bends)]. Insert the tube into the lower outlet port of the hydraulic valve. Align the flanged front end of the tube with the tapered male coupling assembly (6) and loosely fasten with the tube coupling nut (See Figure 30).
5. Slide a backup O-ring (P) against the tube flange and install an O-Ring (L) on the end of the ‘down’ hydraulic tube (9). Insert the tube into the upper
FEMALE COUPLING ASSEMBLY
MALE COUPLING ASSEMBLY
HEX CAP SCREW
‘UP’ HYDRAULIC TUBE
‘DOWN’ HYDRAULIC TUBE
Figure 31
7. Fully tighten the coupling nuts on the front end of the tubes.
‘DOWN’
HYDRAULIC TUBE
TUBE COUPLING NUT
‘UP’
HYDRAULIC TUBE
Figure 30
14
C. INSTALL THE FRONT HITCH COMPONENTS.
WARNING
If the tractor has been recently operated, the muffler, exhaust pipe, and surrounding areas will be HOT. Allow the tractor to cool before continuing installation.
NOTE
2. Install the hose support rod (11) onto the left side
of the mtg. plate assembly as follows (Refer to Figure 33):
a. Align the small loop of the support rod with the
5/16” hole, and insert the short hook at the bottom of the rod into the hole below.
b. Slide the flat washer (O) onto the hex cap
screw (A) and insert the screw through the rod loop and mtg. plate. Secure with the hex insert lock nut (D).
If a mower deck is installed on the tracto r, the deck front hanger bracket will cause interference during the initial installation of the front hitch components. Lower the deck to the ground and temporarily remove the front hanger bracket from the tractor. Refer to the mower deck Operator’s Manual if necessary.
NOTE
The front hitch assembly can remain on the tractor while the mower deck is installed. However, the mower deck drive shaft must be disconnected from the PTO shaft whenever a front attachment is being powered off the front of the PTO shaft.
1. Remove the bumper from the front of the tractor by removing the hex cap screw and lock nut from each side of the frame (See Figure 32). Store the bumper and hardware.
HOSE
SUPPORT
ROD (11)
HEX INSERT
LOCK NUT (D)
FLAT WASHER (O)
HEX CAP SCREW (A)
PIVOT PIN ASSEMBLY
Figure 33
MTG. PLATE ASSEMBLY
CLEVIS
PIN
INTERNAL
COTTER PIN
PIVOT
PLATE
ASSEMBLY
WINGNUT
KNOB
Figure 32
FRONT
BUMPER
HEX CAP
SCREW
(LOCK NUT
NOT SHOWN)
3. Position the hitch assembly at the front of the tractor so that the mounting plate assembly aligns with the frame.
NOTE
If desired to lessen the weight, the mounting plate assembly can be separated from the pivot plate assembly by removing the two wingnut knobs and withdrawing the pivot pin from each side of the mounting plate (See Figure 33).
4. Lift the rear of the mounting plate to align its lower hole (w/spacer) with the lower hole in the quick latch bracket on either side of the frame (See Figure 34). Insert a hex cap screw (G) and loosely fasten with a hex insert lock nut (H).
15
QUICK LATCH BRACKET
HEX CAP SCREW
MOUNTING
PLATE
Figure 34
5. Align the moun ting plate and latch bracket holes on the other side of the tractor and loosely fasten with the remaining hex cap screw (G) and insert lock nut (H).
6. Pivot the top of the mounting plate upward and align the upper two holes on each side of the plate with those of the frame. Secure with the four hex cap screws (E) and hex insert lock nuts (F). See Figure 35.
and reassemble with the two pivot pin assemblies and wingnut knobs (See Figure 33).
9. If the front hitch components were installed as assembled and the mower deck is installed, reinstall the deck front hanger bracket as follows:
a. Loosen the wingnut knob on the left side of the
front hitch assembly.
b. Remove the wingnut knob and pivot pin from
the right side of the hitch to lower the right side of the pivot plate assembly (See Figure 36).
REMOVE WINGNUT KNOB
PIVOT PLATE ASSEMBLY
REMOVE PIVOT PIN
Figure 36
MOUNTING PLATE
HEX CAP SCREW
Figure 35
7. Fully tighten the lower hex cap screws (G) and insert lock nuts (H) on both sides of the mounting plate.
8. If the pivot plate assembly was separated from the mounting plate and the mower deck is installed on the tractor, reinstall the deck front hanger bracket now. Align the pivot plate with the mounting plate
c. Maneuver the front hanger bracket under the
exhaust pipe to position in the frame. Pull the quick latch rod downward and slide the front hanger bracket into the latch receiver slots (See Figure 37).
FRONT HANGER BRACKET
QUICK
LATCH
ROD
Figure 37
d. Align the right side of the pivot plate assembly;
install the right pivot pin; and tighten both wingnut knobs.
16
D. INSTALL THE LIFT CYLINDER AND HOSES.
NOTE
The lift cylinder, elbows, hydraulic hoses, and coupler fittings were preassembled at the factory to ensure proper sealing of the connections and position of the hoses (angled slighly upward). Refer to the assembly drawing in Figure 1 (Page 4) to verify proper assembly.
1. Remove th e internal cotter pin an d clevis pin fr om
the front end of the float arms on the pivot plate assembly (See Figure 38).
LIFT CYLINDER
ASSEMBLY
INTERNAL COTTER PIN
FLOAT ARMS
FLOAT
BRACKET
MOUNTING BRACKETS
CLEVIS PIN
LIFT CYLINDER
Figure 39
5. Route the hydraulic hoses around the left side of the tractor and up through the pigtail of the hose support rod (See Figure 40).
CLEVIS PIN
(FLOAT SETTING)
CLEVIS PIN
Figure 38
2. Split the two float arms and position the piston of the lift cylinder between them. Insert the clevis pin through the arms and piston and secure with the internal cotter pin (See Figure 38).
3. Remove the internal cotter pin and float setting clevis pin from the float bracket (Refer to Figure
38).
4. Pivot the lift cylin der upward to position between the mounting brackets of the m ounting plate. Insert the clevis pin (M) through the mounting br ackets and cylinder and secure with the intern al cotter pi n (N). See Figure 39.
HOSE SUPPORT ROD
HYDRAULIC
HOSES
Figure 40
6. Remove the protective caps from both the male and female coupling assemblies on the fitting bulkhead. Snap the caps together to limit their movement.
17
LOCKING COLLARS
45° FITTINGS
COUPLING ASSEMBLY
PROTECTIVE CAPS
LOCKING COLLARS
a. To allow the front hitch to float, insert the clevis
pin in the upper hole of the float bracket and secure with the internal cotter pin as shown in Figure 42.
b. To set the front hitch in the fixed position, align
the holes in the float arms with the lower hole in the float bracket and insert the clevis pin. Secure with the internal cotter pin.
CLEVIS PIN
FLOAT
BRACKET
FLOAT POSITION
FIXED POSITION
Figure 41
7. Compress the locking collar o n the female fittings and attach the hoses to their respective coupling assemblies (See Figure 41). NOTE: the 45°
fittings on the hoses should angle outward and upward to properly position the hoses.
NOTE
It may be necessary to extend or contract the lift cylinder piston by applying pressure to the front hitch yoke when performing the fo llowing step
8.
8. Reinstall the float setting clevis pin as follows (Refer to Figure 42):
FLOAT ARMS
Figure 42
NOTE
To ease installation of the fender/running board assembly, do not install the new valve handle (14) until after the fender has been installed.
18
SECTION IV. TRACTOR REASSEMBLY
A. REPOSITION FUEL TANK AND HITCH PLATE.
1. Slide the fuel tank fully forward in the frame slots.
2. If used, remove any plug or covering from the
dipstick hole of the transmission housing.
3. While guiding the dipstick tube into the
transmission opening, pivot the hitch plate up into position on the frame. Install the two hex cap screws in the upper holes of the hitch plate and secure with the hex flange lock nuts.
4. Tighten the lower hex cap screws and flange lock
nuts of the hitch plate.
B. REINSTALL THE FENDER AND RUNNING
BOARD ASSEMBLY.
1. Remove th e cap from the fuel tank. Make certain
the tail lights and wires are draped over the top of the fuel tank, and the seat switch wire lead is inside the tractor frame (See Figure 43).
TAIL LIGHT
WIRES
Press the front of the running board onto the mounting brackets on each side of the frame.
3. Using care to avoid dislodging the bulbs from the sockets, install the tail light sockets in the reflector housings as follows:
Reverse Lights - Install the light sockets having
a WHITE wire in the inner hole of the housing
Tail Lights - Install the remaining two light sock-
ets in the outer holes of the housing.
4. Fasten the middle of the running boards to the frame brackets with the two hex screws. Reinstall the RH and LH foot pads by pulling the locking projections through the running board and fender. Refer to Figure 10.
5. Align the bulkhead and running board with the frame mounting brackets and secure with the two hex screws removed earlier. Refer to Figure 8.
6. Align the four tabs of the dash screen with the slots in the bulkhead, then slide the screen forward beneath the dash panel while guiding the tabs under the four wing nuts. Tighten the wing nuts to secure the screen. Refer to Figure 8.
NOTE: The following step 7 applies only to tractors equipped with the Diff-Lock feature.
SEAT SWITCH
WIRE LEAD
Figure 43
2. With the help of an assistant, install the fender/ running board assembly as follows:
Lower the front of the running board into posi-
tion above the frame.
Guide the lift handle through the slot as you
lower the rear fender.
Route the tail light wires along the upper /rear of
the fuel tank and position the rear fender so the tail light reflector housings clea r the fuel tank, then lower the fender over the fill neck of the fuel tank. Do not damage the reflector housings by forcing the fenders into place. Replace the fuel cap.
7. Insert the diff-lock pedal down through the left running board. Slide the pedal w/bearing onto the pivot shaft and install the previously removed retaining ring. Align the pedal with the engagement bracket and secure with the hex wash. hd. tapp screw. Refer to Figure 7.
8. Install the pedals in the right running board as follows (Refer to Figure 6):
a. Insert the brake pedal through the running
board and align with the brake lever beneath the right running board. Secure with the two longer hex wash. hd. tapp screws.
b. Slide the forward control pedal (arrow on pedal
points forward) through the running board. In­sert the pedal tab in the slot of the control lever and secure with the hex wash. hd. tapp screw.
c. Slide the reverse control pedal (arrow on pedal
points rearward) through the running board. Insert the pedal tab in the sl ot of the reverse shaft and secure with the hex wash. hd. tapp screw.
19
C. REINSTALL THE SEAT ASSEMBLY.
1. Lay the seat assembly on its side on top of the fender and plug the wire harness connector onto the seat switch. Refer to Figure 5.
2. Carefully position the seat assembly on the fender. Align the rear slide channel holes and fender holes with the mounting holes of the frame. Fasten with two torx head (or socket hd.) screws.
3. Slide the seat rearward, align the front holes and fasten with the remaining two torx head (or socket hd.) screws.
D. INSTALL THE NEW LIFT HANDLE.
1. From under the left fender, note the direction of the hex cap screw and lock nut in the existing handle clamp (See Figure 44).
NOTCH IN
CLAMP
HEX CAP SCREW
LIFT LINK
HANDLE SLOT
(AUX. VALVE #1)
COVER PLATE
LIFT HANDLE FLAP
LIFT
LEVER
COVER
Figure 45
5. Maneuver the new lift handle up through the inner slot of the lift lever cover and slide the clamp onto the arm of the lift link.
6. Holding the clamp on the lift link, slide the handle into, or out of, the clamp as necessary to align with the center of the slot. Tighten the hex cap screw (B) and insert lock nut (D).
HANDLE CLAMP
STANDARD LIFT HANDLE
Figure 44
2. In the sa m e dir e ctio n as the existing clamp, install the hex cap screw (B) and hex insert lock nut (D) in the handle clamp (16). Do not tighten the fasteners completely.
3. With the notch of the clamp facing forward, insert the new handle (14) into the upper hole from the left side of the clamp (Refer to Figure 44).
4. Remove t he cover plate fr om the inner slot of the lift lever cover on the left fender (See Figure 45).
NOTE: It may be necessary to cut the connecting edges of the cover plate. If so, use caut ion to avoid cutting the lift handle flap underneath the plate.
7. Install the left rear wheel on the axle. In an alternating pattern, torque the lug nuts to 60 ft. lbs.
8. Jack the rear of the tractor up to remove the jack stands, then lower to the ground.
9. Install the side panels and close the hood per the instructions in the tractor Operator’s Manual.
10. Engage the parking brake and start the tractor.
11. By actuating the newly installed lift handle fully in both directions, completely cycle the hydraulic lift system several times. This will prime the system and force any air from it.
12. Stop the engine.
13. Remove the dipstick and check the transmission oil level. Add sufficient oil to the transmission to bring the oil level to the full mark on the dipstick. DO NOT OVERFILL. USE ONLY THE SPECIFIED OIL
20
E. CHECK OPERATION.
If all previous installation procedures were correctly performed, the front hitch should raise when the lift handle is pulled upward (rearward) and lower when pushed downward (forward). If the opposite actions occur, switching the hose connections at the cylinder will correct the problem. Proceed a follows:
CAUTION
HOSE FITTING
ELBOWS
Position a suitable container to catch any oil leakage. Obey all applicable laws for disposal of oil.
1. Lower the front hitch to its lowest position and stop the tractor engine.
2. Because the oil may be under pressure, carefully loosen the upper hose fitting from the cylinder elbow to relieve pressure (See Figure 46). Disconnect the hose.
3. Disconnect the lower hose and reconnect to the upper elbow. Connect the other hose to the lower elbow.
SECTION V. REMOVAL AND MAINTENANCE
A. REMOVAL. It is not necessary to completely
remove the front hitch assembly when not in use. Remove as follows:
1. Compress the locking collar of the female fittings and disconnect the hoses from the coupling assemblies (See Figure 47). Snap the protective caps onto the coupling assemblies.
2. Remove the hoses from the hose support rod.
HOSE FITTING
Figure 46
4. Start the tractor and completely cycle the hydraulic lift system several times to prime the system.
5. Recheck the oil level in the transmission and fill to the full mark on the dipstick.
Refer to the Operator’s Manual of the specific attachment for hitching and operating instructions.
3. Remove the internal cotter pin and clevis pin fastening the top of the lift cylinder to the mo unting plate (Refer to Figure 39).
4. Remove the wingnut knobs; then pull the pivot pins from the mounting and pivot plate assemblies to disconnect the front hitch assembly (See Figure
48).
LOCKING COLLARS
Figure 47
COUPLING ASSEMBLY
21
MTG. PLATE ASSEMBLY
WINGNUT
KNOB
PIVOT PIN
ASSEMBLY
HITCH YOKE ASSEMBLY
PIVOT
PLATE
ASSEMBLY
WINGNUT
KNOB
Figure 48
5. Reinstall the wingnut knobs to protect the threads of mounting plate studs.
6. The mounting plate can remain installed on the tractor.
B. MAINTENANCE.
Whenever the pivot pins are rem oved or once a year apply a light coating of high grade lubricating oil to the pins.
Once a year lubricate the front angling pivot shaft with Cub Cadet 251H EP grease. Use a grease gun to apply through the front lube fitting (See Figure 49).
SECTION VI. OPTIONAL MANUAL ANGLING KIT (190-171)
LUBE
FITTING
Figure 49
The Mechanical Angling Assembly provides five positions for angling front hitch mo unted atta chments, such as the front blade or rotary sweeper.
A. INSTALLATION.
1. Remove the fixed shaft from the left side of the front hitch by removing the two internal cotter pins and clevis pins (See Figure 50).
2. With the adjustment handle facing outward, position the mechanical angling ass’y. between the pivot plate and hitch yoke. Insert the clevis pins and secure with the internal cotter pins.
MECHANICAL ANGLING ASS’Y.
FIXED SHAFT
CLEVIS
PIN
INTERNAL
COTTER PIN
B. ADJUSTMENT.
WARNING
Always disengage the PTO, engage the parking brake, turn the ignition switch to “OFF” and remove the key before dismounting the tractor to adjust the front hitch angle.
1. Raise the attachment slightly off the ground.
2. Pull the adjustment handle outward and pivot the front hitch yoke left or right to the approximate position desired (See Figure 51). NOTE: the index
holes are 1.25 inches apart.
3. Release the adjustment handle and pivot the hitc h yoke slightly left and right until the handle snaps into the desired index hole.
HITCH YOKE
INTERNAL
COTTER PIN
CLEVIS
PIN
Figure 50
PIVOT
PLATE
ASSEMBLY
22
P
I
V
O
T
INDEX
HOLES
ADJUSTMENT HANDLE
Figure 51
23
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.
“Cub Cadet” warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Cub Cadet for use with the product(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact Cub Cadet LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-877-282-8684, or log on to our Web site at www.cubcadet.com.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.
d. Cub Cadet does not extend any warranty for products
sold or exported outside of the United States, its
possesions and territories, except those sold through Cub Cadet’s authorized channels of export distribution.
e. Replacement parts that are not genuine Cub Cadet
parts.
f. Service completed by someone other than an
authorized service dealer.
g. Transportation charges and service calls.
No implied warranty, including any implied w arranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Cub Cadet. During the period of the w arranty, the exclusive remedy is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Cub Cadet shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be gre ater than the amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
IMPORTANT:
Owner must present Original Proof of
Purchase to obtain warranty coverage.
Cub Cadet LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-877-282-8684
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