Cub Cadet 33 Wide Area User Manual

Professional Shop Manual
33” Wide Area Mower
NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outd oor power equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals. These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperi­enced individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all instructions and use common sense when working on power equipment. This includes the contents of the product’s Oper­ators Manual, supplied with the equipment. No liability can be accepted for any inaccuracies or omission in this publication, although care has been taken to make it as complete and accura te as possible at the time of publication. However, du e to the variety of outdoor power equipment and continuing product changes that occur over time, updates will be made to these instructions from time to time. Therefore, it may be necessary to obtain the latest materials before servicing or repairing a product. The company reserves the right to make changes at any time to this publication without prior notice and without incurring an obligation to make such changes to previously published versions. Instructions, photographs and illustrations used in this publication are for reference use only and may not depict actual model and component parts.
© Copyright 2007 MTD Products Inc. All Rights Reserved
MTD Products Inc. - Product Training and Education Department
FORM NUMBER - 769-03596
10/2007
Table of Contents
Chapter 1: Introduction ...........................................................................................1
Description of the Mower...................................................................................... 1
Fasteners ..............................................................................................................1
Assembly ..............................................................................................................2
Model and Serial Numbers ...................................................................................2
Chapter 2: Maintenance .......................................................................................... 3
Cleaning ...............................................................................................................3
Lubricants .............................................................................................................3
Axle shafts ............................................................................................................3
Front casters......................................................................................................... 4
Spindles ................................................................................................................4
Fasteners ..............................................................................................................5
Transmission ........................................................................................................5
Engine ..................................................................................................................5
Emissions .............................................................................................................5
Chapter 3: Drive system ..........................................................................................6
Transaxle ..............................................................................................................6
Drive Belt.............................................................................................................. 6
To remove/replace the drive belt.......................................................................... 6
Drive Cable ...........................................................................................................7
Brakes ..................................................................................................................8
Brake adjustment.................................................................................................. 9
Brake caliper .......................................................................................................10
Brake cables....................................................................................................... 12
Transmission Removal and replacement........................................................... 14
Chapter 4: Cutting Deck and lift shaft ..................................................................10
Deck removal ......................................................................................................10
Cleaning the deck............................................................................................... 11
Blades .................................................................................................................11
Blade removal..................................................................................................... 12
Spindles ..............................................................................................................13
PTO belt .............................................................................................................14
Deck Timing Belt ................................................................................................15
To service the deck timing belt........................................................................... 15
Deck engagement (PTO) cable ..........................................................................17
Leveling the deck ................................................................................................19
Deck lift shaft and lever ......................................................................................19

CHAPTER 1: INTRODUCTION

33” Wide Area Mower

Description of the Mower

The Troy-Bilt 33” wide cut mower was discontinued in
2005. It has since been completely redesigned and released as a Cub Cadet for the 2007 season. See Figure 1.1.
Figure 1.1
Some changes and features included on this mower:
Easier access to the belts.
Improved blade timing.
Control rods replaced with cables.
Controls are more user friendly.
The mower is 20 lbs lighter.
Deck Height Control.
2 gallon fuel tank.
Disclaimer: The information contained in this Manual is correct at the time of writing. Both the product and the information about the product are subject to change without notice.
Disclaimer: This handbook is intended for use by trained, professional technicians.
Common sense in operation and safety is assumed.
In no event shall MTD or Cub Cadet be liable for for poor text interpretation, or poor execution of the procedures described in the text.
If the person using this handbook is uncomfort­able with any procedures they encounter, they should seek the help of a qualified technician.

Fasteners

Most of the fasteners used on the mower are sized in fractional inches. Some are metric. For this reason, wrench sizes are frequently identi­fied in the text, and measurem ents are given in U.S. and metric scales.
If a fastener has a locking featu re th at has wo rn, replace the fastener or apply a small amount of releasable threadlocking compound such as Loctite® 242 (blue).
Some fasteners like cotter pins are single-use items that are not to be reused. Other fasteners such as lock washers, retaining rings, and internal cotter pins (hairpin clips) may be reused if the do not show signs of wear or damage. This manual leaves that decision to the judgement of the technician.
10.5 horse power Briggs engine. (Horse power as rated by Briggs and Stratton)
33” cutting width.
4 speed Peerless Transmission.
Simplified gear selector.
Single lever deck height adjustments.
Timed dual blades.
Front (grease able) caster wheels for better maneuverability.
1
Chapter 1: Introduction

Assembly

Torque specifications may be noted in the part of the text that covers assembly, they may also be summa­rized in tables along with special instructions regarding locking or lubrication. Whichever method is more appropriate will be used. In many cases, both will be used so that the manual is handy as a quick-reference guide as well as a step-by-step procedure guide that does not require the user to hunt for information.
The level of assembly instructions provided will be determined by the complexity and of reassembly, and by the potential for unsafe conditions to arise from mis­takes made in assembl y.
Some instructions may refer t o other parts of the man­ual for subsidiary procedures. This avoids repeating the same procedure two or three times in the manual.

Model and Serial Numbers

The model and serial number tag can is located in the back of the mower. See Figure 1.2.
Model Number
Serial Number
Figure 1.2
The model number is 12AE764N709. The model number breaks down as follows:
12.........................self propelled
...A.......................sales level
......E....................type of starter (e = electric)
.........76................deck
.............4N...........engine
..................709.....customer number
The serial number is 11D107B20004. The serial number breaks down as follows:
1...........................engineering level
.D.........................month of production (D = April)
.....10....................day of the month
.........7..................last digit of the year
...........B................plant it was built in
..............2.............assembly line number
.................0004.....number of unit built
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CHAPTER 2: MAINTENANCE

MAINTENANCE

Cleaning

Maintaining any piece of equipment begins with keep­ing it clean. Any spills such as fuel or oil should be wiped off promptly. Use a mild detergent and water to wash the mower.
NOTE: Do NOT use a pressure washer to clean the mower. It may cause damage to the electri­cal components or remove lubrication that is needed in critical areas.
NOTE: Using polishers like pledge on the plastic components will affect their finish.
Use the Deck Wash System™ to rinse grass clippings from the underside of the deck and prevent the build up of corrosive chemicals caused by decaying vegetation or fertilizers. It should only be done after the deck has cooled down. Run the cutting deck for 15 minutes af ter­wards to dry the deck. After the deck is dry, inject one squirt of grease in each spindle.

Lubricants

The grease used on this mower should be a high qual­ity lithium based grease.
A high quality light weight oil such as WD 40 or 3-in-1 oil should be applied to all hinge and rotating points that are not equipped with grease fittings.

Axle shafts

The rear axle shaft coming from the transmission is a double-D shaft. As required of all double-D axle shafts, the wheels should be removed once a year and the shafts coated with anti-seize. See Figure 2.1.
Double-D
Figure 2.1
NOTE: Failure to remove the wheels once a
year and lubricating the axle shaft will usually result in the rim rust welding to the axle shaft.
A drop of oil on the steel braid of the cables, where the enter the cable jacket, will prolong the life of the cables.
3
MAINTENANCE

Front casters

The front caster wheels of the mower are equipped with two grease fittings. Any grease injected into one side of the wheel will migrate to the other side. A high quality lithium grease is recommended. See Figure 2.2.
Grease
Grease fitting
Figure 2.2
The front wheel spindles are equipped with grease fit­tings and should be greased after each season of use or every 50 hours what ever comes first. See Figure 2.3.
fitting

Spindles

Both blade spindles are equipped with grease fittings. The spindles should be greased every 50 hours or at the end of the mowing season which ever comes first. See Figure 2.4.
Grease fittings
Figure 2.4
CAUTION: Never put more that one squirt of
grease, per servicing, into a spindle. Putting more that one squirt of grease into a spindle will result in the bearings being pressed out of the spindle housing.
Grease Fitting
Figure 2.3
NOTE: Failure to grease the front wheel spin-
dles could result in poor turning ability.
NOTE: Blades should be checked on a regular basis for damage or dulling that has occurred from regular use.
NOTE: Cutting with a dull or bent blade will greatly reduce the quality of the cut.
NOTE: Replace any blade that is bent, damaged or worn beyond the normal sharpening range.
CAUTION: If a blade is bent Do NOT try to bend it back.
4
MAINTENANCE

Fasteners

Check all fasteners annually for any signs of lo osening or damage.
Excessive vIbration is a primary cause of fatigue fail­ures. Vibration can loosen fasteners and fatigue met al.

Transmission

The 4 speed peerless transmission has 16 oz.(454 ml) of 80w-90 gear lube.
The gear lube should not need to be changed unless it has become contaminated.

Engine

For maintenance and repair procedures, cont act the engine manufacturer.

Emissions

In order to meet the new EPA regulations, there has been some changes to the fuel system. The fuel tank is blow moulded and composed of a high density poly­mer. The fuel cap has a ratchet feature that will prevent the end user from over tightening it.
The fuel cap is vented through a small hole located in the top of the inner fuel cap. The air is drawn in thro ugh the gap between the inner and outer fuel cap shells. See Figure 2.5.
Vent
Figure 2.5
Fuel line
IMPORTANT: This mower uses the Green-bar
low permeation fuel line that is mandated by the EP A. It min imizes the gasolin e fumes th at perco­late into the atmosphere through the fuel line. Use the same type of line when replacing the fuel line. See Figure 2.6.
Fuel line
Figure 2.6
5

CHAPTER 3: DRIVE SYSTEM

Drive system
A single belt is used to transfer power from the engine crankshaft to the input shaft of the transaxle. The left side control handle and cable operate a tensioner pul­ley that tightens the belt to engage the drive system and loosens the belt to de-clutch the drive system.
Gear selection is done by a simple extension arm that connects to the shift shaft of the transfer case.

Transaxle

The Transaxle is a peerless HMST-204-754, with 4 for­ward speeds, Neutral and 1 reverse.
The transaxle contains 16 fl oz (454 mL) of 80w90 gear lube. It should not need to be changed, unless it becomes contaminated or is drained to disassemble the transaxle.
Complete service instructions can be found in the Tecumseh/Peerless Motion Drive Systems handbook, form #691218.

Drive Belt

To remove/replace the drive belt:

1. Remove the deck as described in the section on the Drive Engagement Cable.
3. Remove the belt guide that is near the idler pul­ley using a pair of 7/16” wrenches. See Figure 3.2.
Belt guide
Figure 3.2
4. Loosen the drive belt tension pulley two 9/16” wrenches. See Figure 3.3.
2. Remove the belt guide that is near t he transm is­sion pulley using two 7/16” wrenches. See Figure 3.1.
Belt keeper guide
Figure 3.1
9/16 Wrench
Figure 3.3
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