C.T.M. HS-295E Instruction Booklet

HS-295E Instruction Booklet
C.T.M. MOBILITY SCOOTER
C.T.M. MOBILITY SCOOTER
C.T.M. MOBILITY SCOOTER
Instruction BookletHS-295E
TABLE OF CONTENTS
INTRODUCTION
IMPORTANT PRECAUTIONS
INFORMATION ON ELECTROMAGNETIC
INTERFERENCE (EMI)
IDENTIFICATION OF PARTS
OPERATING YOUR SCOOTER
DISASSEMBLING Y
OUR SCOOTER
RE-ASSEMBLING Y
OUR SCOOTER
CHARGING T
HE BATTERIES
CARE A
ND MAINTENANCE
TROUBLESHOOTING
TECHNICAL
SPECIFICATIONS
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Instruction BookletHS-295E
If you have any questions, you can contact:
CHIEN TI ENTERPRISE CO., LTD.
No.13, Lane 227, Fu Ying Rd., Hsin Chuang,Taipei, Taiwan,
Tel : +886-2-2903-2987 Fax : +886-2-2903-8807
E-Mail : sales@chienti.com.tw http : //www.chienti.com.tw
or your local dealer:
INTRODUCTION
1
Thank you and congratulations on purchasing your new C.T.M. Mobility Scooter. It is designed to provide you with transportation ability indoors and outdoors.
We pride ourselves on providing safe and comfortable products. Our goal is to ensure your complete satisfaction with our product. We are certain that you will enjoy your C.T.M. mobility scooter.
Please read and observe all warning and instruction provided in the owner's manual b
efore operating this scooter. Also, retain this booklet for future reference.
Instruction BookletHS-295E
IMPORTANT PRECAUTIONS
2
Only one person at a time could ride a C.T.M. Mobility Scooter.
Maximum load is 115 kg / 250 lbs.
Tu
rn key off before getting on or off your scooter.
Always drive carefully with your feet on the scooter and be aware of others in your area.
Always use pedestrian crossing wherever possible. Take extreme care when crossing
roads.
Do not drive on slopes exceeding 8 degrees, and take extreme care when turning on slopes.
Do not use full power when turning a sharp corner.
Do not drive scooter unless seat and tiller are locked and secured in driving position.
Do not use scooter if rear anti-tip wheels are damaged or removed.
Take extra care and drive in low speeds when backing up, riding downhill, riding over uneven surface, or curb climbing.
Scooter may not operate well in high humidity.
Never put your scooter in neutral when stopping on slopes.
Follow all traff
ic laws when you ride in vicinity of public roads.
Our recommendations may occasionally differ from those of your Therapeutic Adviser or Physician, as they have a better understanding of your abilities. Where this is the case, you must follow their professional advice, as they have your detailed medical
history.
Do not use your scooter when your driving ability is impaired by medication.
Under no circumstances should the scooters top speed be increased.
Please make sure that the seat and all moving parts are secure before mounting
the scooter.
Do not carry heavy objects on scooter.
Do not hang bags on folding backrest.
Do not use scooter on stairs or escalator.
Instruction BookletHS-295E
Powered wheelchairs and motorized scooters may be susceptible to electromagnetic i
nterference (EMI), which is interfering electromagnetic energy (EM) emitted from sources
s
uch a radio stations, TV stations, amateur radio (HAM) transmitters, two-way radios, and cellular phones. The interference (from radio wave sources) can cause the motorized s
cooter to release its brakes, move by itself, or move in unintended directions. It can also p
ermanently damage the motorized scooter control system. The intensity of the interfering EM energy can be measured in volts per meter (V/m). Each motorized scooter can resist E
MI up to certain intensity. This is called its "immunity level." The higher the immunity
l
evel, the greater the protection. At this time, current technology is capable of achieving at least a 20 V/m immunity level, which would provide useful protection from the more c
ommon sources of radiated EMI. This immunity level of this motorized scooter model
is 20 V/m.
There are a number of sources of relatively intense electromagnetic fields in the everyday e
nvironment. Some of these sources are obvious and easy to avoid. Others are not
a
pparent and exposure is unavoidable. However, we believe that by following the warnings
listed below, your risk to EMI will be minimized.
1.Hand-held portable transceivers (transmitters-receivers) with the antenna mounted
directly on the transmitting unit. Examples include: citizens band (CB) radios, "walkie talkie," security, fire, and police transceivers, cellular telephones, and other personal
communication devices;
2.Medium-range mobile transceivers, such as those used in police cars, fire trucks,
ambulances, and taxis. These usually have the antenna mounted on the outside of the vehicle; and
CAUTION: It is very important that you read this information regarding the possible e
ffects of Electromagnetic Interference on your motorized scooter.
Some cellular telephones and similar devices transmit signals while they are ON, even when not being used.
The sources of radiated EMI can be broadly classified into three types
SAFETY INFORMATION ON ELECTROMAGNETIC INTERFERENCE
(
EMI
)
3
Instruction BookletHS-295E
4
3.Long-range transmitters and transceivers such as commercial broadcast transmitters
(radio and TV broadcast antenna towers) and amateur (HAM) radios.
Because EM energy rapidly becomes more intense as one move closer to the transmitting a
ntenna (source), the EM fields from hand-held radio wave sources (transceivers) are of
s
pecial concern. It is possible to unintentionally bring high levels of EM energy very close to the motorized scooter control system while using these devices. This can affect motorized scooter movement and braking. Therefore, the warnings listed below are recommended to p
revent possible interference with the control system of the motorized scooter.
Other types of hand-held devices, such as cordless phones, laptop c
omputers, AM/FM radios, TV sets, CD players, and cassette players, and small appliances, such as electric shavers and hair dryers, so far a
s we know, are not likely to cause EMI problems to your motorized scooter.
Motorized Scooter Electromagnetic Interference
Electromagnetic interference (EMI) from sources such as radio and TV stations, amateur radio (HAM) transmitters, two-way radios, and cellular phones can affect motorized scooters. Following the warnings listed below should reduce the chance of unintended brake release o
r motorized scooter movement which could result in serious injury.
1.Do not operate hand-held transceivers (transmitters-receivers), such as citizens band (CB) radios, or turn ON personal communication devices, such as cellular phones, while the motorized scooter is turned ON;
2.Be aware of nearby transmitters, such as radio or TV stations, and try to avoid coming close to them;
3.If unintended movement or brake release occurs, turn the motorized scooter OFF as soon as it is safe;
Warnings
Instruction BookletHS-295E
5
4.Be aware that adding accessories or components, or modifying the motorized scooter, may make it more susceptible to EMI; and
5.Report all incidents of unintended movement or brake release to the distributor listed
on the inside front cover of this manual. Note whether there is a source of EMI nearby.
1.20 volts per meter (V/m) is a generally achievable and useful immunity level against EMI (as of May 1994). The higher the level, the greater the protection.
2.The immunity level of this product is 20 V/m.
There is no easy way to evaluate their effect on the overall immunity of the motorized scooter.
Important Information
Instruction BookletHS-295E
Free-Wheeling Lever
Anti-Tip Wheels
Release Lever
Thumb Lever
Self-Diagnostic Warning Light
Speed Dial Knob
Horn Button
Battery Gauge
Main Key Switch
Figure 2 - HS-295E Top Control Panel Figure 3 - HS-295E Back View
IDENTIFICATION OF PARTS
6
Before attempting to drive this scooter on your own, it is important that you familiarize y
ourself with the controls, and how to operate them.
Figure 1 - HS-295E Front View
Flip Up Armrest
Padded Foldable Seat
Armrest Width Adjustment Thumbscrews
Seat Rotation Lever
Seat Lock Knob
Release Lever
Tiller Angle Adjustment
Front Basket
Charging Indicator
Charging Socket
Circuit Breaker
Puncture Proof Tires
Instruction BookletHS-295E
Function Of Parts
TOP CONTROL PANEL
Speed Dial Knob
The image of rabbit means fast or high speed. The image of turtle means slow or low
speed. By turning this knob towards chosen image you can control overall speed of the
vehicle.
Self Diagnostic Warning Light
Flashing light indicates there is a problem within scooter. See page 18 for more
information.
Battery Gauge
The meter gives an approximation of battery strength. There are three color ranges:
green, yellow and red. Green indicates a fully charged battery, yellow indicates a draining charge, and red indicates low battery charge, charge batteries immediately.
ADJACENT TO TOP CONTROL PANEL
Thumb Lever
Pushing right thumb lever forward moves scooter forward. Pushing left thumb lever
forward will move scooter backward. (This configuration can be reversed if required by local authorized dealer.) While in use this lever is also your accelerator. The further you depress the thumb lever, the faster you will go. (NOTE: subject to the position of
the rabbit/turtle control). Releasing the thumb lever engages the automatic brake.
AT BASE OF TILLER
Ti
ller Angle Adjustment
Rotate the Hand Wheel Tiller Angle Adjustment to adjust your most comfortable angle.
BELOW SEAT
Seat Lock Knob
Turn seat lock knob counterclockwise to loose. Turn it clockwise to lock seat in position.
There are three holes on seat post to adjust seat height. Be sure lock pin is fully inserted
at its new height and bolt is tightened if adjusted.
Seat Rotation Lever
Push lever for ward or backward to rotate seat. Please be careful when getting on or
off scooter with seat in a swiveled position. The stability of seat may be compromised.
7
Instruction BookletHS-295E
Armrest Width Adjustment Thumbscrews
Loosen two thumbscrews to adjust arm width; tighten again to lock in desired position.
R
EAR BODY
Anti-Tip Wheels
A
dded safety feature to keep scooter from tipping over.
Free-Wheeling Lever
To push scooter for short distances, put it in freewheel mode by pushing forward on
free-wheeling lever to N disable drive system and brake system. Pull free-wheeling lever backward to D to re-engage drive and brake system; this takes scooter out of
freewheel mode.
8
Instruction BookletHS-295E
OPERATING YOUR SCOOTER
9
Before beginning your journey with your new scooter, make sure that scooter is on a level s
urface and clear of any obstacle. Although your scooter is able to climb slope, it is safer
to practice on a level surface.
This scooter has an automatic braking system. Release the thumb levers and brake will stop scooter.
adjust seat height and location.
adjust the armrest width.
adjust the tiller angle.
1.Before operating your scooter, check the following:
free-wheeling lever is in drive position.
speed dial knob is at picture of turtle.
2.Sit on scooter and turn on the key. Battery gauge should be in the green area.
T
he self-diagnostic warning light should not be blinking.
3.When your hands rest comfortably on handlebars, the thumb levers should be within reach. Right lever moves the scooter forward; left one moves it backward. When you
release both thumb levers, the scooter stops.
4.Steer scooter by turning the whole tiller in toward direction you want to go.
5.Practice driving where there is no obstacle. Start at the slowest speed and drive forward and backward; and make some turns. As you get more comfortable, you can increase
speed by turning the speed dial toward picture of rabbit.
6.If the battery gauge has gone into the yellow, you should plan to recharge the batteries very soon.
7.If scooter stops and does not function, locate the circuit breaker on top of the battery pack. Push it and try driving again.
8.When you are finished riding, turn off the key before getting off.
9.If you are finished riding for the day, immediately recharge batteries. See CHARGING THE BATTERIES, page 15 and 16
You could make the following adjustments to increase your comfort when driving
Instruction BookletHS-295E
10
Release thumb lever and allow scooter to stop completely before changing from forward to reverse, or reverse to forward.
When turning to a corner, swing the front wheels widely, so the back wheels will turn more tightly.
Use scooter only where it is safe for walking.
Use low speed when in reverse, going downhill, climbing curbs, on ramps, or on
uneven surfaces.
Keep in mind these rules
Hill climbing: You may need to use a higher speed for hill climbing. For a higher speed, set the speed control toward the image of the rabbit.
Down slopes: Proceed with downward slowly and set speed control toward the image
of turtle. This will give the driver better control, as scooter will travel slower. The automatic braking system will not allow acceleration on down slopes.
Curb climbing: Approach slowly at right angles to the curb. A direct approach is needed.
Do not attempt to climb curbs greater than a 2" for the HS-265 and 1.2" for the HS-295.
If Self-Diagnostic Warning Light start to blink, identify problem from the
chart on page 18 and take action.
If scooter does not function and must be moved, dismount the scooter,
push Free-Wheeling Lever forward to disable drive and brake system. Move scooter slowly to a safe location, and push Free-Wheeling Lever backward to take scooter out of free wheel mode.
Other Operating Information
As safety feature, an automatic speed reducer engages when scooter is pushed too quick and in Free-Wheeling mode.
Instruction BookletHS-295E
11
Attempting to turn scooter on a slope is not recommended, but if this is necessary turn scooter speed down to its minimum (turtle position) before proceeding.
When turning scooter it is recommended to turn speed down.
Do not attempt to climb curbs or slopes if surface is rough, wet or slippery.
If you attempt to climb a curb or slope and scooter fails or stops, turn power off and then o
n again to reset system. Set speed to its minimum (turtle position) and reverse scooter
d
own obstacle. Do not attempt to transverse obstacle or try to turn scooter around.
Do not leave scooter exposed to rain or snow of any kind with out additional protection. Do not leave scooter in a damp area for any length of time. Direct exposure to rain, snow o
r dampness may cause scooter to malfunction electronically and may cause it to
p
rematurely rust.
Do not attempt climb an incline grade of over 8 degrees
Instruction BookletHS-295E
12
DISASSEMBLING YOUR SCOOTER
Extreme care must be taken when assembling or disassembling scooter. Please take c
are near any moving parts and or between opening and closing parts.
Taking apart your scooter enables you to save space when keeping it in storage or to carry i
t along in your vehicle when going away from home. Having scooter disassembled is
easier than ever since no tools are required. Please follow these steps:
Remove seat by pulling up Seat Rotation Lever (A). Then lift up away from scooter. (
See Fig. 4)
Push Release Lever (B) backward and pull Battery Pack Handle (C) to move batteries f
rom scooter. Caution: batteries are heavy. When lifting please use correct lifting posture
to avoid injury. Ask for assistance if necessary.(See Fig. 5)
Figure 4
Figure 4
Figure 5
Figure 5
Hold Seat Receiving Post (D) and push the Release Lever (E) backward to unlock battery p
ack.(See Fig. 6)
Hold Seat Receiving Post (F) and lift up front section. Front and rear sections can be s
eparated.(See Fig. 7)
Figure 6
Figure 6
Figure 7
Figure 7
(A)
(C)
(D)
(F)
(E)
(B)
Instruction BookletHS-295E
13
Remove Front Basket (G) by lifting.(See Fig. 8)
Rotate Hand Wheel Tiller Angle Adjustment (H) clockwise to adjust tiller down. Rotate W
heel counterclockwise to lock tiller.(See Fig. 9)
Figure 8
Figure 8
Figure 9
Figure 9
Pictured are 5 main parts after disassembling scooter. These parts consist of Front and R
ear Sections, Seat, Basket, and Battery pack.(See Fig. 10)
Figure 10
Figure 10
(G)
(H)
Instruction BookletHS-295E
14
RE-ASSEMBLING YOUR SCOOTER
To assemble scooter, you can repeat disassembly directions in reverse. Abbreviated d
irections are given below. Refer to Figures on pages 12 - 13 to locate the parts.
1.
Rotate Hand Wheel Tiller Angle Adjustment clockwise to adjust tiller and counterclockwise
to lock tiller into its upright position.
2.Pivot rear section until it is standing vertically.
3.
Hold seat receiving post to align curved locking brackets of front section with corresponding
bar on rear section.
4.Hold seat receiving post slowly pivot rear section forward until release lever locks.
5.Reinstall battery pack in battery compartment.
6.Replace front basket.
7.Replace seat and tighten seat lock knob to secure.
Figure 11
Figure 11
Instruction BookletHS-295E
The time needed to recharge will vary depending on the depletion of the batteries. Charging for longer than necessary will not harm the batteries. They can not be overcharged.
15
CHARGING THE BATTERIES
Your C.T.M. scooter is equipped with two sealed, maintanence free 12V. 12Ah. rechargeable batteries and one 24V/2A charger. Batteries must be charged before using scooter for f
irst time and should be recharged after each day's use. Be sure power switch is in OFF
p
osition and free-wheeling lever is not in freewheel mode.
1.Insert battery charger cord into Charging Socket (I) on battery pack.
2.Plug other end of power cable into a standard electrical wall outlet.
3.The charging indicator (H) will normally be red or yellow at this point.
4.Allow batteries to charge until charging indicator turns green.
5.After indicator turns green, unplug battery charger from scooter and wall outlet.
6.If at any time battery charger light flashes green over 40 minutes, this indicates abnormal charging occurred. You should check the following:
Charger plug is correctly positioned
Scooter is turned off
If none of these are the problems, contact your local authorized dealer.
Figure 12
Figure 12
(I)
(H)
Instruction BookletHS-295E
You can also charge your batteries on & off the scooter
16
1. Switch your scooter off at tiller main switch.
2. Remove battery pack from scooter.
3. Please refer to above charging procedure for following actions.
Keep in mind these rules
Allow charging until the charger light turns green, for fully charged battery please wait for another hour then disconnect the charger.
Fully charged time is approximately 7 hours(according to discharge's depth) Do not continuously charging for over 20 hours.
Fully charge batteries at least once a month; more if you use scooter regularly. Charge after each trip exceeding 3 kilometers / 1.86 miles.
If storing your scooter for one month or more, make sure that batteries are fully charged. Upon returning, charge them again before using scooter.
Batteries will only give maximum performance after scooter has been used, and the batteries have been recharged up to 10 times.
For Safety, please follow guidelines below
1.DO NOT use the charger if power cord is damaged.
2.
DO NOT use an extension cord when charging your batteries. A risk of fire and/or electric
shock could occur.
3.DO NOT take apart charger, as this will void warranty.
4.
Never attempt to open battery pack. If it is necessary to replace batteries, have a certified
technician to handle all repairs.
Figure 13
Figure 13
Instruction BookletHS-295E
17
CARE AND MAINTENANCE
Taking care of your scooter will keep it in top-notch condition. It is recommended that you discuss with local authorized dealer for a preventative maintenance schedule scooter. Here are few maintenance guidelines
BODY COVER:
if your scooter is dirty, use a damp or lightly soapy cloth to wipe it down. Do not use running water to wash or rinse scooter in order to protect electrical parts. Polish with an automotive liquid polish.
SEAT AND ARMREST:
Use a damp cloth to clean upholstery. Please note that using
scooter outdoors can wear out the quality of upholstery material
because of the sun. Normal wear and tear conditions are not covered under warranty.
SERVICING:
An authorized dealer should do all maintenance and repair that relate to
electronics, batteries, motor, and tires.
We recommend that you have your scooter inspected and serviced at least once a year.
Also between uses, your scooter is best stored in a dry area at room
temperature.
Instruction BookletHS-295E
18
TROUBLESHOOTING
Flash Description Meaning
1 2
3
4
5
6
7
8 9
10
Battery Low
The batteries are running low.
Recharge the batteries
Low Battery Fault
The batteries have run out of charge
Recharge the batteries
High Battery Fault
Battery voltage is too high. This may occur if o
vercharged &/or traveling down a long slope.
If traveling down a slope, reduce your speed to minimize the amount of regenerative charging.
Check the battery and associated connections and wiring
Current Limit Time-out
The motor has been exceeding its maximum current rating for too long. This may be due to a faulty motor.
Check the motor and associated connections and wiring.
Turn the controller off, leave for a few minutes and turn back on again.
Park Brake Fault
Either a park brake release switch is active or the p
ark brake is faulty.
Check the park brake and associated connections and wiring
Ensure any associated switches are in their correct
positions.
Thumb Lever OONAPU
The Thumb Lever is out of neutral when turning t
he controller on.
Ensure the thumb lever is in neutral when turning the controller on.
The Thumb Lever may require re-calibration.
Speed VR Fault
The thumb lever, speed VR, SRW or their associated wiring may be faulty.
Check the thumb lever and speed VR and associated
connections and wiring.
Motor Voltage Fault
The motor or its associated wiring is faulty.
Check the motor and associated connections and wiring.
Other error
The controller may have an internal fault.
Check all connections & wiring.
Push/Rollaway Fault
The scooter has exceeded the Push or Rollaway s
peed limits.
Turn the controller off and then on again.
Instruction BookletHS-295E
Other Problems
19
The scooter will not move when the key is turned on:
1 . Check battery gauge on control panel. Battery gauge should be in green area.
2.Check the Self-Diagnostic Warning Light. It should be steady. If it is flashing, see chart on page 18 for problem identification.
3.Check all electrical connections to be sure they are tight.
4.Verify the shipping stickers at bottom of battery pack are removed.
5.If none of above correct the problem, contact your authorized dealer.
If charging your scooter over 8 hours and light on charger does not change to green,
then contact your authorized dealer.
Instruction BookletHS-295E
*Subject to change without notice.
Overall Length Overall Width Overall Height Wheels: Front Wheels: Rear We
ight w/ Batteries Max. Speed We
ight Capacity Ground Clearance Grade Climbable Curb Climbing Tu
rning Radius Suspension Brake Seat Ty
pe Seat Width M
otor Size Battery Battery We
ight
Tr
avel Range Battery Charger E
lectronics
990 mm / 39" 505 mm / 19.9" 870 mm / 34.3"
190 mm / 8" 190 mm / 8"
47.76 kg / 103 Ibs 8 kmph / 5 mph
11
5 kg / 250 lbs
40 mm / 1.6"
8 degree
30 mm / 1.2"
1270 mm / 50"
N/A
Electro-Mechanical
Padded Foldable Swivel
400 mm / 15.8"
250W,
4600r.p.m
(2)12 V.
12 AH
8 kg / 17.7 lbs
10 km / 6.2 Miles
2A
On Board
On / Off Key Switch,
B
attery Level Indicator,
Speed Control Knob
SPECIFICATION
20
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