CS-iTEC S 505 Quick User Manual

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S 505

Quick User Guide

S 505

portable dew point, pressure and temperature meter

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S 505

Table of Contents

General information

Important information

Areas of application

Installation considerations

Notes on safety

What‘s in the box

Getting ready for measurement

Operation

Buttons and connectors

Symbols

Main screen

Basic operation

Calibration function

Data logger

File menu

Print menu

BlueTooth menu

Application software

Special considerations

Technical data

Order information

Trademarks

Quality

Warranty

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Important information

Area of application

1. General information

The operating instructions must be read in full and carefully observed before starting up the device. The manufacturer cannot be held liable for any damage which occurs as a result of nonobservance or non-compliance with this manual.

Should the device be tampered with in any manner other than a procedure which is described and specified in the manual, the warranty is cancelled and the manufacturer is exempt from liability.

CS-iTEC is not liable for errors which may have slipped into this operating manual.

The S 505 is to be used for measuring the moisture, pressure and temperature of air and gases.

Do not apply any corrosive gases to the sensor! Any use other than that described here compromises the safety of persons and the entire measuring system and is, therefore, not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

Installation and operation

Notes on safety

The measuring device must only be installed, connected, commissioned and maintained by qualified and authorized specialists (e.g. electrical technicians) in full compliance with the instructions in this manual, the applicable norms, legal regulations and certificates (depending on the application).

The measuring device may only be modified or repaired if such work is permitted in this instruction manual.

In order to achieve and maintain the accuracy stipulated in the technical data, the sensor must be installed according to the instructions in this manual.

 Do not exceed the pressure range of 1.6 MPa. Please contact

manufacturer for high pressure options.

 Observe permissible storage, transport and operating

tempera-tures.

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2. What’s in the box?

Depending on your order S 505 comes with various options and accessories which are explained in this chapter:

Standard Set S 505

S 505 instrument (0560 0505)

Parking / Measuring chamber (0699 3500)

The Teflon hose with quick connect (0554 0003).

Charger and USB cable (0554 0018).

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Instruction manual and calibration certificate

Hand strap

The Set S 505-3 comes with 2 sensor modules, where one sensor is installed in the instrument and the second one is delivered with a protection cap.

Optional printer

HDT 312 portable printer with Bluetooth interface and paper role

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S 505

Printer charger and if required a suitable country mains adapter

3. Getting ready for measurement

This chapter describes how to connect S 505 to the process for measurement.

For the measurement we should first define the proper sensor module to be used. This depends on the expected measurement value. As a rule of thumb use the sensor module A for expected dew points below – 50 and sensor module B for dew points above –50.

To change the sensor modules just open the 2 screws at the back of the instrument, then you can pull the sensor module out. It‘s recommended to place the protection cap onto the unused sensor mod-ule for storage.

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The parking / measuring chamber is mounted permanently on the sensor head to keep the sensor dry. For measuring the handle on the chamber has to be turned into measuring position.

After finishing the measurement, the handle should be returned to parking position.

Measuring position Parking position

The Teflon hose with quick connector is used to connect the measuring chamber to the process. The hose is connected to the 6mm connector at the chamber.

The quick connector is connected to the process.

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4. Operation

4.1 Buttons and connectors

Function keys

On/Off key

SD card slot

USB port

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4.2 Symbols on screen

Symbol shows the battery status in % of availab-le energy.

The calibration is expired. It‘s recommended to re-calibrate the sensor unit. Contact CS-iTEC Service

General error indication. Please note down the error codes and contact CS-iTEC Service

Bluetooth is active and ready to connect

USB connection is established

A connection to the printer is established

The data logger is active

SD card is inserted

The instrument has a Screen saver function which can be activated in the setting menu. The screen saver will switch off the display and it may appear that the instrument is powered off, however it is still active. By pressing any button, the screen is on again.

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4.3 Main screen

4.4 Basic operation

We didn’t describe the operation in detail in this user guide, as the operation is easy and similar to what everyone is used to have on their mobile phones. Please try the functions through the touch screen and experience the features of this product.

4.5 Calibration function

S 505 have a user calibration for dew point and pressure integrated. This chapter describes the special considerations when calibrating the instrument.

Pressure calibration

If the instrument is not showing 0 pressure at ambient conditions, it’s recommended to perform a fast zero calibration. For that purpose please use the calibration function and select ,<pressure calibration> . Follow the steps on the screen.

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Dew point calibration

The instrument is calibrated ex factory and doesn’t need a re -calibration within the specified period—usually wi thin one year. However if the instrument has a slight drift due to ag-ing, temperature or other effects a one-point calibration can be performed. Performing a dew point calibration is critical and following considerations should be taken:

 Perform dew point calibrations at the working point.

For example if you measure at around -40 °Ctddo the calibration at that point.

 Do not perform calibration at too high dew points, as

it will cause big errors at low dew points!



We recommend calibration between -40 and -55 °Ctd.

Use highly precise reference measuring instruments.

Maintain conditioning time of about 1 hour minimum.

If there is any doubt about the correct calibration process and result, the calibration can be removed at any time. Please follow the instructions on the screen.

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4.6 Data logger

Description of the functions:

Start / Stop Start / Stop of the logger

Sample rate

Average

Logger status

Tester name

Location

Company name

Is the time interval the logger will store samples. The logger stores always all channels selected on the main screen.

For longer sampling rate the user can choose to record the average value of the time interval

When logger is running it shows soem status information

The name of the person who is performing the measurement can either be selected from a list or entered.

A location description can either be sel-ected from a list or entered.

Company name and address that should appear on the print (usually the custo-mer)

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Tester name, Location and Company names can be entered or modified by selecting one entry and keep it pressed for 2 seconds. A menu will pop-up where as shown below ti initiate the action.

S 505 has two different logger functions. One is the continues logging with sampling rate and the other one is a single value logging, where the user just stores the current values on the screen in a file. For this purpose the Save button on the main sceen has to be used.

4.7 File menu

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The file menu is used to view all recorded data. We distin-guish between two data files:

 Single record data file (can be printed with

HDT 312)

 Multible record data file (can be analyzed with

CSM -s)

4.8 Print menu

The Print menu looks very much the same as the File menu, but it will list only single recording files (Save button). Only these files can be printed with the wireless prin-ter. Below is a sample printout shown.

Company logo

Customer name and

address

Instrument information and data

Measurement values of up to 4 channels

Tester name and company that performed the measure-ment

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4.9 BlueTooth menu

The BT menu is used to establish the connection with the portable printer or the PC.

Pairing with the Printer

In order to establish a connection the S 505 and the printer need to be “paired“ . Please switch on the portbale printer and check the small screen on the printer.

On the left side there is a symbol that looks like a Lock. If this symbol is shown it indicates that this printer has been paired already with another device. To establish a new pairing, the Lock has to be removed. This is done by pressing the Setting button on the printer until „BT Clear binding“ is shown and then press the Paper feed button.

Now select on S 505 the menu BlueTooth and tick „Connect to printer“ . S 505 will then search for the printer and after a few seconds the spinning wheels on the screen should dissappear and the printer symbol should be shown at the top of the screen.

Once the paring is estbalished it is not required to do this again, only if the S 505 is changed. Whenever the printer is powered on, S 505 will detect it and indicate a printer symbol at the top of the main screen. If the printer symbol is seen a print out can be perfromed.

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CSM-S V >1.5

CSC-520

S 505

5.0 Application software

S 505 can be used in combination with CSM-S data aquisition and monitoring software. Following software is available as download from our web page:

www.cs-itec.com

Data acquisition and analyzes software supporting all CSiTEC products. After download and installation connect S 505 via USB to the computer. Do following settings in CSM-S:

 Select under Configuration-Communication

the device “S 505”

 Select Configuration-Device List and press

“auto detection”



Follow the instructions in the software and tick

all channels to be displayed and recorded.

 Select Device-Go Online and the current measure-

ment values should be shown on the screen. CSM-S requires a registration through the purchase of a serial number, which is not included in the set.

Configuration software for S 505. Through this software user data which can be assigned to data logging files can be managed. Following data can be managed and downloaded to

S 505 and finally printed on the portable printer:



Location names and descriptions: Helpful to indentify

a measurement

 Tester name: Identification who performed the meas-

urement

 Customer name and address.

 Service company name and address.

 Service company logo

 Firmware update in S 505: please down load the lat-

est firmware from our web page

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The full set of software is included on the SD card of

S 505: CSM-S, CSC-520, instruction manual S 505 as pdf.

4.7 Special considerations

Please don’t remove and even don’t touch the sinter

cap which protects the sen-sor

element from dust and particles. Wrong handling can effect or even destroy the sensitive sensor ele-ment..

The sensor unit can be removed by opening 2 screws on the backside of the instrument. The sensor unit can be replaced easily with a newly calibrated one without the need to return the complete instrument.

The instrument comes with a Teflon hose for the connection to the compressed air system. Please ensure that the hose remains dry and clean. Wet and contaminated hoses can effect the measurement and should be exchanged.

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Measuring range

Uncertainty

Response time

Calculated parameters

Environment

conditions

Charger / battery

Approvals Certificates

Data logger

Interface

5. Technical data

Sensor A:

-100 … -30 °C

Sensor B:

-50 … +50 °C

Pressure:

-0.1 … 1.5 MPa

Temperature:

-30 ... +50 °C

Dew point:

± 2 °Ctd@ -50 °Ctd

Pressure:

± 0.005 MPa

Temperature:

± 0.3 °C

Stated uncertainty at:

Ambient / process temperature: 23 °C ± 3 °C

Ambient humidity: <90%, no condensation

T95: -50 —> -10 °C

: < 10 seconds

-10 —> -50 °C

: < 5 minutes

g/m3, mg/m3, ppmv, g/kg

Dew point and moisture at atmospheric conditions

Ambient temp.: 0 … +50 °C

Storage temp.: -40 … +65 °C Ambient humidity: < 90%, no condensation

EMC: IEC / EN 61326

USB charger: 5V, 2A (charging through USB port possible)

Battery life: 6 hours Charging time: 7 h (if switched on), 4 h (if switched off)

CE mark: The measuring system is conform with the

statutory requirements of the EC Directives.

CS has successful tested the device and affixed

the CE mark.

Memory size: 4 G Number of files: maximum 512 files Medium: SD card

Bluetooth

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Printer

Principle: Thermal Width: 58 mm (paper roll), 48 mm (print area) Printing speed: 60 mm / s Density: 203 dpi Charging time: 2.5h Stand by time: 120 h Charger: 12 VDC / 1A Transmission Distance BT: 5 m

Basic Printer operation HDT 312

Setting button:

On/Off button:

Paper feed /

scroll through

press for 2 sec-

Select

button : in

the menu.

onds

men u mode, the

selection is con-

firmed

Menu selection Default setting

Printing Quality High

Printing grade 3

Auto feed No

Mark detect mode 0

Self test (select it for self test)

BT Clear binding (select it to break the pairing)

Auto off time

30 m

Language English / Chinese

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S 505-1 Set

S 505-2 Set

S 505-3 Set

Accessories

Trademarks

6. Order information

Order No.

Description

0600 0505

S 505-1 Set consisting of:

0560 0505

S 505 instrument

0699 0502

Sensor unit B: -50 … +50 ºC

0699 3500

Parking/Measuring chamber for fast sensor response

0554 0003

Teflon hose with quick connector

0554 0018

USB charger with USB cable

0554 0019

Transport case S 505

Order No.

Description

0600 0506

S 505-2 Set consisting of:

0560 0505

S 505 instrument

0699 0503

Sensor unit A: -100 … -30 ºC

0699 3500

Parking/Measuring chamber for fast sensor response

0554 0003

Teflon hose with quick connector

0554 0018

USB charger with USB cable

0554 0019

Transport case S 505

Order No.

Description

0600 0507

S 505-3 Set consisting of:

0560 0505

S 505 instrument

0699 0502

Sensor unit B: -50 … +50 ºC

0699 0503

Sensor unit A: -100 … -30 ºC

0699 3500

Parking/Measuring chamber for fast sensor response

0554 0003

Teflon hose with quick connector

0554 0018

USB charger with USB cable

0554 0019

Transport case S 505

Order No.

Description

0554 0020

Portable CS-iTEC printer HDT 312

0554 0021

Paper roll for HDT 312 (contains 3 rolls)

0554 0052

PE-filter (5 filter)

0554 0053

Dessicant (5 tablets set)

7. Trademarks

Bluetooth® Registered trademark of the Bluetooth Organisation

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8. Quality at CS-iTEC

CS-iTEC is specialized in practice oriented measurement instru-

Quality ments for industrial applications. Even though the company is

young, the founders have more than 20 years solid experience in instrumentation.

Our strength is based on cooperation with Engineers and users in the field of industrial measurement technology for many years. As a result we offer instruments which are proofed and practical in the daily measurement tasks.

CS-iTEC products require a high level of know-how and experience, which you can rely on. Quality at CS-iTEC means:

 1-2 years warranty

 100 % computerized tests in production

 Each instrument passes through a final test procedures

 Process within the company are documented and

are based on ISO 9001

 Employees are trained and highly motivated

 Internal audits monitoring the implemented processes

 More than 50,000 instruments are in operation

world wide

9. Warranty

CS-iTEC provides a warranty for this product of 24 months covering the material and workmanship under the stated oper-

Warranty ating conditions from the date of delivery. Please report any

findings immediately and within the warranty time guaranteed by us.

Excluded from this warranty is damage caused by improper use and non-adherence to the instruction manual.

The warranty is also cancelled once the measuring instrument has been opened provided this is not described in the instruc-tion manual for maintenance purposes. This is also the case if the serial number has been changed, damaged or removed.

If in addition to the warranty service necessary repairs, adjustments or similar are carried out, the warranty services are free of charge but there is a charge for other services such as transport and packing costs. Other claims, especially those for damage occurring outside the instrument are not included unless responsibility is legally binding.

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